Jet JB-10P, 751005, JB-10R, 751010 Operating Instructions And Parts Manual
Operating Instructions and Parts Manual
Portable Plate Beveling Machine
Models JB-10P, JB-10R
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-751005
Ph.: 800-274-6848 Edition 1 10/2017
www.jettools.com Copyright © 2017 JET
1.0 IMPORTANT SAFETY
INSTRUCTIONS
1.1
General power tool safety warnings
WARNING: Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool.
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery operated
(cordless) po wer to ol.
Work area safety
•
Keep work area clean and well lit.
dark areas invite ac cid ent s.
•
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
create sparks which may igni te the dust o r fumes.
•
Keep children and bystanders away while
operating a power tool.
you to lose control.
Electrical safety
•
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
reduce risk of electric shock.
•
Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.
shock if your body is earthed or grounded.
•
Do not expose power tools to rain or wet
conditions.
increase the risk of electric shock.
•
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
increase the risk of electric shock.
•
When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
cord suitable for outdoor use reduces the risk of
electric shock.
•
If operating a power tool in a damp location is
unavoidable, use a GFCI (ground fault circuit
interruptor) protected supply.
reduces the risk of electric shock.
Failure to foll ow all instructi ons listed bel ow
Cluttered or
Power tools
Distractions can cause
Unmodified plugs and matching outlets will
There is an incre ased risk of electri c
Water entering a power tool will
Damaged or entangled cords
Use of a
Use of a GFCI
Personal safety
•
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while y ou are tired or under
the influence of drugs, alcohol or medication.
moment of inattention while operating power tools
may result in serious personal injury.
•
Use personal protective equipment. Always
wear eye protection.
dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
•
Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to
power source and/or battery pack, picking up or
carrying the tool.
finger on th e switch or energising power tools that
have the switch on invites accidents.
•
Remove any adjusting key or wrench before
turning the powe r tool on.
attached to a rotating part of the power tool may
result in personal injury.
•
Do not overreach. Keep proper footing and
balance at all times.
the power tool i n unexpected situations.
•
Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts.
long hair can be caught in m oving parts.
•
If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
dust collection can reduce dust-related hazards.
•
Do not let familiarity gained from frequent use of
tools allow you to become complacent and
ignore tool safety principles.
can cause severe injury within a fraction of a
second.
Power tool use and care
•
Do not force the power tool. Use the correct
power tool for your application.
power tool will do the job better and safer at the rate
for which it wa s designed.
•
Do not use the power tool if the switch does not
turn it on and off.
controlled with the switch is dangerous and must be
repaired.
•
Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any
adjustments, changing accessories, or storing
power tools.
reduce the risk of starting the power tool
accidentally.
2
A
Protective equi p ment su ch as
Carrying power tools with your
A wrench or a key lef t
This enables bett er control of
Loose clothes, jew el ry or
Use of
A careless action
The correct
Any power tool that cannot be
Such preventive safety measures
•
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
dangerous i n t he hands of unt rained users.
•
Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may affect the power tool’s operation. If
damaged, have the power tool repaired before
Many accidents are caused by poorly
use.
maintained powe r tool s.
•
Keep cutting tools sharp and clean.
maintained cutting tools with sharp cutting edges
are less likely t o bind and are e asier to cont rol .
•
Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into a ccount the worki ng conditions and
the work to be pe rformed.
for operations different from those intended could
result in a hazardous situ at i on.
•
Keep handles and grasping surfaces dry, clean
and free from oil and grease.
and grasping surf ac es do not all ow f or safe h an dlin g
and control of t he tool in unexpected situati ons.
Service
•
Have your power tool serviced by a qualified
repair person using only identical replacement
This will ensure that the safety of the power
parts.
tool is maintained.
Additional
•
•
Hold power tool by insulated gripping surfaces,
because the cutter may contact its own cord.
Cutting a “live” wire may ma ke exposed metal pa rts
of the power t ool “live” and shock the op erator.
Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the wo rk by your hand or against the body
leaves it unstable and may lead to loss of control.
Power tools are
Properly
Use of the p ower tool
Slippery handles
1.2 Specific safety warnings for plate
beveling machine
•
This beveli ng machi ne is designed a nd inte nde d
for use by properly trained and experienced
personnel only.
proper and safe operation of a plate beveling
machine, do not use until proper training and
knowledge have been obtained.
•
Do not use this beveling machine for other than
its intended use.
disclaims any real or implied warranty and holds
itself har mless from any i njury that ma y result from
that use.
•
CALIFORNIA PROPOSITION 65 WARNING:
product contains chemicals known to the State of
California to cause cancer, or birth def ects or othe r
reproductive harm.
•
This product, when used for welding, cutting, or
working with metal, produces fumes, gases, or
dusts which contain chemicals known to the Stat e of
California to c ause birth defects and, in some cases,
cancer. (Cali fornia Health and Safet y Code Section
25249.5 et seq.)
•
Prevent unauthorized use of machine
machine is not bei ng used, remov e safety key from
on/off switch a nd store in safe location.
•
Feed workpiece against direction of cutter
rotation only
and its acces sories to help i dentify proper direction.
•
Only use blade inserts designed for the
cutterhead of the beveling machine
attempt to m odify the c utterhead o r use inse rts that
fail to comply with machine specifications. Make
sure all inserts are securely fastened in cutterhead
before operat i ng machine.
If you are not familiar with the
If used for other purposes, JET
This
. When
. Arrows are provided on the machine
. Do not
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious or possibly fatal injury.
3
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
1.1 General power tool safety warnings
1.2 Specific safety warnings for plate beveling machine .................................................................................. 3
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 4
4.0 Specifications ................................................................................................................................................. 5
4.1 Chamfering capacities ................................................................................................................................ 6
5.0 Setup and assembly ....................................................................................................................................... 7
5.1 Shipping contents ....................................................................................................................................... 7
5.2 Setup options ............................................................................................................................................. 7
6.0 Electrical connections .................................................................................................................................... 7
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 7
6.2 Extension cords .......................................................................................................................................... 8
7.0 Adjustments ................................................................................................................................................... 8
7.1 Tools required for adjustments ................................................................................................................... 8
7.2 Depth of cut ................................................................................................................................................ 8
7.3 Chamfer angle ............................................................................................................................................ 8
7.4 Bead positioning ......................................................................................................................................... 8
8.0 Operations ...................................................................................................................................................... 9
8.1 On/off switch ............................................................................................................................................... 9
8.2 Portable operation ...................................................................................................................................... 9
8.3 Fixed position ............................................................................................................................................. 9
8.4 Chamfering small pieces ............................................................................................................................ 9
9.0 User-maintenance ........................................................................................................................................ 10
9.1 Blade insert rotation/replacement ............................................................................................................. 10
9.2 Cutterhead replacement ........................................................................................................................... 10
9.3 Additional servicing .................................................................................................................................. 10
10.0 Troubleshooting JB-10P, JB-10R ............................................................................................................... 11
11.0 Replacement Parts ..................................................................................................................................... 11
11.1.1 JB-10P Portable Plate Beveling Machine – Exploded View ................................................................ 12
11.1.2 JB-10P Portable Plate Beveling Machine – Parts List ......................................................................... 13
11.2.1 JB-10R Portable Plate Beveling Machine – Exploded View ................................................................ 15
11.2.2 JB-10R Portable Plate Beveling Machine – Parts List ........................................................................ 16
12.0 Electrical connections ................................................................................................................................ 18
13.0 Warranty and Service ................................................................................................................................. 19
.............................................................................................................. 2
3.0 About this manual
This manual is provided by JET covering the safe operation and maintenance procedures for a JET Portable
Plate Beveling Machine. This manual contains instructions on installation, safety precautions, general operating
procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed
to provide consistent, long-term operation if used in accordance with the instructions as set forth in this
document.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our
web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand th e entire contents of this manual before attempting a ssembly
or operation. Failure to comply may cause serious injury.
Register your product using the mail-in card provided, or register online:
http://www.jettools.com/us/en/service-and-support/product-registration/
4
4.0 Specifications
Table 1
Model number
Stock number 751005 751010
Motor and Electricals
Motor type DC servo, brushless, fan cooled
Horsepower 1HP (728 W)
Motor phase single
Motor voltage 115 V
Cycle 60/50 Hz
Listed FLA (full load amps) 10 A
Motor speed variable, 2000-5000 RPM variable, 2000-6000 RPM
PC board 310V DC output, 115VAC input
Power transfer Direct drive
On/off switch Magnetic switch, with removable safety key
Power cord and plug ST-201 3x14AWG 300V, 9 ft., 15A plug
Recommended circuit size 1 15 A
Sound emission without load 2 70dB
Capacities
Chamfer angle range 15° to 45°
Maximum chamfer width 3/8 in. (9.5 mm) at 45°
Guide plate adjustment stops 15°, 30°, 45°
Number of blade inserts 5 (indexable)
Guide plate length 9 in. (230 mm)
Minimum workpiece thickness 1/8 in. (3 mm)
Main materials
Motor housing and end shields Aluminum/sheet metal aluminum
Blade inserts Carbide steel
Guide plates Steel
Handles Polymer, rubber Polymer
General Dimensions
Overall dimensions L x W x H (approx.) 370 x 230 x 230 mm (14.6 x 239 x 9 in.)
Shipping dimensions L x W x H (approx.) 400 x 280 x 300 mm (15.7 x 11 x 11.8 in.)
Weights
Net weight (approx.) 9.3 kg (20.46 lbs) 8.3 kg (18.26 lbs)
Shipping weight (approx.) 10 kg (22 lbs) 9 kg (19.8 lbs)
JB-10P JB-10R
1
subject to local/national electrical codes.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
L = length, W = width, H = height, D = depth
n/a = not applicable
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
5
4.1 Chamfering capacities
a X Y b
45°
30°
15°
Figure 4-1: chamfering capacity (straight blade inserts)
w = chamfer width. Maximum chamfer width (w) is attainable at 45-deg.
7 mm
(0.28 in.)
3.3 mm
(0.13 in.)
1.4 mm
(0.06 in.)
7 mm
(0.28 in.)
5.8 mm
(0.23 in.)
5.2 mm
(0.20 in.)
5 mm
(0.19 in.)
2.9 mm
(0.11 in.)
1.3 mm
(0.05 in.)
6
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