JET 710701K User Manual

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Operating Instructions and Parts Manual

DC-1200VX Series Dust Collectors

Now with
DC-1200VX with Bag Filter Kit DC-1200VX with Canister Kit
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-710701 Ph.: 800-274-6848 Revision B 07/ 2014 www.jettools.com Copyright © 2014 JET

Warranty and Service

JET® warrant s ever y pro duct i t sell s against m anuf actu rers’ defec ts. If one of ou r tools needs ser vice or rep air, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions are acrylics and other n atura l items that are made specificall y for w ood turnin g.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provi d e pr o of of initial p u rchase when calli ng. If a product requires furt h er inspection, the Technical Service represent a tive will explai n
and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How S tate Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTI ES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
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Table of Contents

Warranty and Service ............................................................................................................................................ 2
Table of Contents .................................................................................................................................................. 3
Warnings ............................................................................................................................................................... 4
Introduction ............................................................................................................................................................ 5
Specifications ........................................................................................................................................................ 6
Unpacking ............................................................................................................................................................. 7
Shipping Content ................................................................................................................................................... 7
Base Units ......................................................................................................................................................... 7
Canister Filter Kit ............................................................................................................................................... 8
30 Micron Bag Filter Kit ..................................................................................................................................... 8
5 Micron Bag Filter Kit (Optional) ...................................................................................................................... 8
Base Unit Assembly .............................................................................................................................................. 9
Base .................................................................................................................................................................. 9
Motor and Fan Assembly ................................................................................................................................... 9
Connector Housing ............................................................................................................................................ 9
Cone Assembly ............................................................................................................................................... 10
Hose ................................................................................................................................................................ 10
Filter Bag Kit Assembly ....................................................................................................................................... 11
Filter Bag Installation ....................................................................................................................................... 11
Collector Bag Installation ................................................................................................................................. 11
Canister Kit Assembly ......................................................................................................................................... 12
Canister Filter .................................................................................................................................................. 12
Collector Bag ................................................................................................................................................... 12
Electrical Connections ......................................................................................................................................... 13
Turning the Machine On & Off ............................................................................................................................. 13
All Models ........................................................................................................................................................ 13
Remote Contr ol (Optional Accessory) ............................................................................................................. 13
Turning the DC-RC230 On & Off ..................................................................................................................... 13
Changing Operating Frequency ...................................................................................................................... 14
Installing the DC-RC Remote Power Con trol .................................................................................................. 14
Maintenance ........................................................................................................................................................ 15
Cleaning the Filter Bag - DC-1200VX-BK1 and DC-1200VX-BK3 .................................................................. 15
Removing the Collector Bag – DC-1200VX-BK1 and DC-1200VX-BK3 ......................................................... 15
Cleaning the Canister Filter – DC-1200VX-CK1 and DC-1200VX-CK3 .......................................................... 15
Removing the Collector Bag – DC-1200VX-CK1 and DC-1200VX-CK3 ......................................................... 15
Motor ............................................................................................................................................................... 15
Connecting the Dust Collector to a Machine ................................................................................................... 15
Grounding the Dust Collection System ............................................................................................................ 15
Parts Breakdown for the DC-1200VX Dust Collector ...................................................................................... 16
Ordering Replacement Parts ............................................................................................................................... 17
Parts List for the DC-1200VX Dust Collector ................................................................................................... 17
Canister Filter Kit (708639B) ........................................................................................................................... 19
30 Micron Filter Bag Kit (708636F) .................................................................................................................. 20
5-Micron Filter Bag Kit (708636MF) Optional Accessory ............................................................................... 21
Electrical Connections ......................................................................................................................................... 22
Wiring Diagram For 3 Phase 230/460V Dust Collector (DC-1200VX) ............................................................. 22
Wiring Diagram For Single Phase 230V Only Dust Collector (DC-1200VX) ................................................... 22
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Warnings

1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of
these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This dust collector is designed and intended for use by properly trained and experienced personnel only. If you
are not familiar with the proper and safe operation of a dust collector, do not use until proper training and knowledge have been obtained.
5. Do not use this dust collector for other than its intended use. If used for other purposes, JET disclaims any real
or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this dust collector. Everyday eyeglasses only
have impac t resista nt lenses; t he y ar e no t sa fety g lasses.
7. Before operating this dust collector, rem ove tie, rings, watches and other j ewelry, and roll sleeves up past the
elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do thi s type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are
removed from the machine before turning it on.
15. Keep safety guards in place at all times when the mac hine is in use. If rem oved f or m aintenance purposes, use
extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless
acts that can result in serious injury.
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22. Do not use the dust collector for anything except wood dust. Materials such as liquids, metal shavings, metal
dust, screws, glass, plastic or rock can cause sparks and/or damage when coming into contact with any part of the dust collector.
23. Use recommended accessories; improper accessories may be hazardous.
24. Maintain tools with care. Follow instructions for lubricating and changing accessories.
25. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use
your hand s.
26. Do not stand on the machine. Serious injury could occur if the machine tips over.
27. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to
a complete stop.
28. Remove loose items and unnecessary work pieces from the area before starting the machine.
29. Never place hands near the inlet of the machine.
30. Always make certain machine is off and unplugged when making any connections to the inlet.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result i n serious injury or possibly even
death.
- - SAVE THESE INSTRUCTIONS - -
Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for model DC-1200VX Series Dust Collectors. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance to instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or JET.
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Specifications

Main Dust Collection Kits
Model Numbers Stock Numbers
DC-1200VX-BK1 (Single Phase, with 30 Micron Bag Filter Kit) ...................... .......................................... 710701K
DC-1200VX-BK3 (Three Phase, with 30 Micron Bag Filter Kit)....................... .......................................... 710703K
DC-1200VX-CK1 (Single Phase, with Canister Filter Kit) ............................... .......................................... 710702K
DC-1200VX-CK3 (Three Phase, with Canister Filter Kit) ................................ .......................................... 710704K
Base Machine
Stock Number ........................................................................................... 710701 ........................................ 710703
Impeller Diameter ............................................................................................. 12 ................................................ 12
Sound Rating at 3 foot distan ce ............................................................. 70-80 db ..................................... 70-80 db
1-Hose Connection Diameter (in.) ...................................................................... 6 .................................................. 6
2-Hose Connection Diameter (in.) ...................................................................... 4 .................................................. 4
Air Flow (CFM) ............................................................................................ 1,200 ........................................... 1,200
Velocity at 4” (FPM) ................................................................................... 13,745 ......................................... 13,745
Static Pressure (inch of water) ...................................................................... 11.5 ............................................. 11.5
Overall Dimensions with Bag Filter installed-approx.(in.) ......... 37L x 28W x 79H ........................ 37L x 28W x 79H
Motor, TEFC ....................................................................... 2HP, 1PH, 230V only .................. 2HP, 3PH, 230/460V
.............................................................................................................. 8A, 60Hz ...... .. Prewired 230V, 6/3A, 60Hz
Net Weight, approximate (lbs) ........................................................................ 127 .............................................. 127
30 Micron Filter Bag Kit
Stock Number ............................................................................................................................................ 708636F
Filter Bag Efficiency .......................................................................................................96% of 30 micron particles
Filter Bag Length, installed (in.) ........................................................................................................................... 32
Filter and Collector Bag Diameter (in.) ................................................................................................................ 20
Collector Bag Capacity (cu. ft.) ........................................................................................................................... 5.3
Collector Bag Length, installed (in.) .................................................................................................................... 29
Canister Filter Kit
Stock Number ............................................................................................................................................708639B
Canister Length (in.) ............................................................................................................................................ 25
Canister Efficiency ................................................................ 86% of 1 micron particles; 98% of 2 micron particles
Collector Bag Diameter (in.) ................................................................................................................................ 20
Collector Bag Capacity (cu. ft.) ........................................................................................................................... 5.3
Collector Bag Length, installed (in.) .................................................................................................................... 29
5 Micron Filter Bag Kit (Optional Accessory)
Stock Number ......................................................................................................................................... 708636MF
Filter Bag Efficiency .................................................74% of 1 micron particles; 92% of 3 micron; 98% of 5 micron
Filter Bag Length, installed (in.) ........................................................................................................................... 32
Filter and Collector Bag Diameter (in.) ................................................................................................................ 20
Collector Bag Capacity (cu. ft.) ........................................................................................................................... 5.3
Collector Bag Length, installed (in.) .................................................................................................................... 29
IR Remote Control Unit (Optional Accessory)
Stock Number (main unit and remote control switch) (230V only) ........................................................... 708636D
Stock Number (Remote Control Switch only) ............................................................................................ 708636T
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
Read and understand the entire contents of this manual before attempting set-up or operation! Failure to comply may cause serious injury.
6

Unpacking

Shipping Content

The table below lists the shipping cartons that are included with the various models of the DC-1200 Dust Collec t o r.
1. Locate your particular model and verify that you
have received the all the correct cartons.
2. Check contents of each carton against the ship-ping
content listings on this and the following page.
3. Report any damage to your distributor.
4. Do not discard a ny shipping material until after t he
dust collector has been assembled and is running properly.
Base Unit
(SN 710701)
Base Unit
(SN 710703)
30M Filter Bag
Kit (SN
708636F)
Canister Filter
Kit (708639B)
DC-1200VX-BK1 x x DC-1200VX-CK1 x x DC-1200VX-BK3 x x DC-1200VX-CK3 x x
Table – DC-1200VX Dust Collector cartons
Hardware Bag for Base Unit (SN DC1100-HP)
16 – M8 x 16 Hex Cap Screws (K) 22 – M8 Flat Washers (L)
08 – M6 x 12 Pan Head Flange Screws (M) 06 – M8 Hex Nuts (N)
Base Units
(SN 71070 1 an d 71 0703)
1 – Housing (A) 2 – Hose Clamps (B) 1 – Hose (C) 1 – Impeller (Motor/Fan Assembly) (D) 1 – Inlet Port (E) 1 – Impeller Cover (F) 3 – Support Legs (G) 1 – Base (H) 4 – Casters (J) 1 – Owner's Manual (not shown) 1 – Warranty Card (not shown) 1 – Hardware Bag Base Assly. (SN DC1100 -HP) 1 – Hardware Bag, Cone Assly. (SN DC1 100-HP2)
Base Assembly Hardware
Hardware Bag for Cone Assembly
1 – M8 x 16 Hex Cap Screw (O) 1 – M8 Flat Washer (P) 1 – M8 Hex Nut (R) 4 – M6 x 12 Hex Cap Screws (S) 4 – M6 Hex Nuts (T)
Cone Assembly Hardware
(SN DC1100-HP2)
Base Machine Shipping Contents
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Canister Filter Kit
(SN 708639B)
1 – Handle (O) 1 – Canister Filter (P) 1 – Snap Ring (Q) 5 – Collector Bags (R) 1 – Canister Filter Hardware Bag (SN DC1100-CHP)
Contains: (2) M10 Hex Nuts (S) (2) M10 Flat Washers (T) (1) M10 Lock Washer (U) (4) Knobs (V)
30 Micron Bag Filter Kit
(SN 708636F)
1 – Upper Bag Hanger (Y) 1 – Hanger Bracket (Z) 1 – Collector Bag (X) 1 – Filter Bag (W) 1 – Retainer St rap (AA)
Canister Filter Kit Contents
Canister Filter Hardware
(SN DC1100-CHP)
30 Micron Bag Filter Kit Contents
5 Micron Bag Filter Kit (Optional)
(SN 708636MF)
1 – Upper Bag Hanger (BB) 1 – Hanger Bracket (CC) 1 – Filter Bag (DD) 5 – Collector Bags (EE) 1 – Retainer Strap (FF) 1 – Snap Ring (GG)
Canister Filter Hardware
5 Micron Bag Filter Kit Contents
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