JET 708642CK User Manual

Operating Instructions and Parts Manual

Dust Collector

Models: DC-650BK, DC-650CK, DC-650MK

DC-650BK shown DC-650CK shown

Warranty and Service

JET, Wilton and Powermatic warrants every product they sell against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET, Wilton or Powermatic branded websites.

• JET, Wilton and Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Co vered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial p u rchase when calling. If a product requir es further inspection, the Technical Ser vi c e r epr esent a tive will explain

and assist with any additional action needed. JET, Wilton and Powermatic have Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET, Wilton or Powermatic website.

More Informat io n

JET, Wilton and Powermatic are consistently adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET, Wilton or Powermatic website.

How S tate Law Appl ies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET, WILTON AND POWERMATIC LIMIT ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET, WILTON AND POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. JET, Wilton and Powermatic sell through distributors only. The specifications listed in JET, Wilton and Powermatic printed materials and on official JET, Wilton and Powermatic-branded websites are given as general information and are not binding. JET, Wilton and Powermatic reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET not sold in Canada by JPW Industries, Inc.

Product Listing with Warranty Period

90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories 5 Year – Woodworking Machinery Limited Lifetime – Wilton branded products; JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools

NOTE: JET, Wilton and Powermatic are divisions of JPW Industries, Inc.. References in this document to JET, Wilton and/or Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the JET, Wilton and/or Powermatic brands.

branded products are

Table of Contents

Warranty and Servic e ...................................................................................................................................... 2

Table of Content s ............................................................................................................................................ 3

Warnings ...................................................................................................................... .................................. 4

Introduction ..................................................................................................................................................... 5

Specifications .................................................................................................................................................. 6

Unpacking ....................................................................................................................................................... 7

Shipping Contents ........................................................................................................................................... 7

Bag Filter Kits .............................................................................................................................................. 7

Base Unit .................................................................................................................................................... 7

Canister Filter Kit ......................................................................................................................................... 7

Tools Required for Assembly ....................................................................................................................... 7

Base Unit Assembly ........................................................................................................................................ 8

Motor Housing and Support Cylinder ........................................................................................................... 8

Base Assembly ............................................................................................................................................ 8

Mounting the Support Canister to Base ........................................................................................................ 8

Mounting the Inlet Guard Assembly ............................................................................................................. 9

Filter Bag Kit Assembly ................................................................................................................................... 9

Filter Bag Installation ................................................................................................................................... 9

Collector B ag Installation (30 Micron Kit) ...................................................................................................... 9

Collector Bag Installation (5 Micron Kit)........................................................................................................ 9

Canister Kit Assembly ................................................................................................................................... 10 

Canister Filter Installation .......................................................................................................................... 10

Collector Bag Installation ........................................................................................................................... 10

Electri c al Connec tions ................................................................................................................................... 11

Turning th e Machine On & Off ....................................................................................................................... 11

All Models.................................................................................................................................................. 11

Remote Control (Optional) ......................................................................................................................... 11

Dust Collect or RF Remote P ower Cont r ol (Optional) ..................................................................................... 11 

Turning the DC-RC On & Off ..................................................................................................................... 11

Changing Operating Frequency ................................................................................................................. 12

Installing the DC-RC Remote Power Control .............................................................................................. 12

Maintenance ................................................................................................................................................. 13

Cleaning the Filter Bag – DC-650BK/MK .................................................................................................... 13

Removing the Collector Bag – DC-650BK .................................................................................................. 13

Cleaning the Filter – DC-650CK ................................................................................................................. 13

Removing the Collector Bag – DC-650CK and DC-650MK ......................................................................... 13

Motor ......................................................................................................................................................... 13

Connecting the Dust Collector to a Machine............................................................................................... 13

Grounding the Dust Collection System ....................................................................................................... 13

Parts ............................................................................................................................................................. 14

Replacement Parts .................................................................................................................................... 14

Parts List – Base Machine ......................................................................................................................... 14 

Parts Breakdown – Base Machine ............................................................................................................. 15

Canister Filter Assembly ............................................................................................................................ 16

30 Micron Filter Bag Assembly .................................................................................................................. 17

5 Micron Filter Bag Assembly .................................................................................................................... 18

Wiring Diagrams for DC-650 ......................................................................................................................... 19

Warnings

1. Read and understand the ent ire owner's manual before attempting assembly or operation.

2. Read and understand t he warnings posted on the machine and in this manual. Failure to com ply wi th all of

these warnings may c ause serious i njury.

3. Replace the warning labels if they become obscured or remov ed.

4. This dust collector is designed and intended for use by properly trai ned and experienced personnel only. If

you are not famili ar with the proper and saf e operati on of a dust collect or, do not use unti l proper trai ning and knowledge have been obtained.

5. Do not use this dust collector for other than its intended use. If used for other purposes, JET disclaims any

real or implied warranty and holds itself harmless f r om any injury that may result from that use.

6. Always wear approved safety glasses/face shiel ds while using this dust collector. Everyday eyeglasses

only have impact resi stant lenses; they are not saf ety glasses.

7. Before operating this dust collector, rem ove tie, rings, watches and other jewelry, and roll sleev es up past

the elbows. Remove all loose cl othing and confine long hai r. Non-sli p footwear or anti-skid fl oor strips are recommended. Do not wear gloves.

8. Wear ear protector s (plugs or muffs) during ext ended periods of operation.

9. Some dust c reated by power sanding, sawing, grinding, drilling and other constructi on activities contain

chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.

• Arsenic and chromium from chemically treated lum ber .

Your risk of exposure vari es, depending on how of t en you do this type of work. To r educe your ex posure to these chemic als, work i n a well -venti l ated area and work wit h approv ed saf ety equipment, such as f ace or dust masks that are specif ically designed to filt er out mic r oscopic particles.

10. Do not operate this machine while tired or under the influence of dr ugs, alcohol or any medication.

11. Make certain the swit c h is i n the OFF position before connect ing the machine to the power supply.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remov e adjusting keys and wrenches. For m a habit of checki ng to see that keys and adjusting wrenches

are removed from the machine before turning it on.

15. Keep safety guards i n plac e at all times when the machine is in use. If rem ov ed for maintenance purposes,

use extreme caution and replace the guards immediately.

16. Check dam aged parts. B efore further use of the machine, a guard or other part that is damaged should be

carefully c hecked to determine that it will operate properly and perform it s intended f unction. Check for alignment of moving parts, bi nding of moving parts, breakage of part s, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

17. Provide for adequate space surrounding work area and non- glare, overhead lighting.

18. Keep the floor around t he m achine clean and free of scrap materi al, oil and grease.

19. Keep visitor s a safe distance from the work area. Keep child ren aw ay.

20. Make your workshop chil d pr oof with padlocks, master switc hes or by r em ov ing starter keys.

21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can r esul t in serious injury.

22. Do not use the dust col lector for anything except wood dust. Mat erials such as liquids, metal shavings,

metal dust, screws, glass, plasti c or rock can cause sparks and/or damage when coming into contact with any part of the dust collector.

23. Use rec om mended accessories; i mproper accessories may be hazardous.

24. Maintain tools with c ar e. Follow instructions for lubricating and changing accessor ies.

25. Turn off the machine before cleaning. Use a brush or compressed air to r emove chips or debris — do not

use your hands.

26. Do not stand on the machine. S erious injury could occur if the mac hine tips over.

27. Never leav e the machine running unattended. Turn the power off and do not l eav e the machine until it

comes to a complete stop.

28. Remove loose item s and unnecessary work pieces from the area before starting the machine.

29. Never place hands near the inlet of the machine.

30. Always make certain machine is off and unplugged when making any connections to the inlet.

Familiariz e you rself with the following safety notices used in this manual :

This means that if precautions are not heeded, it may result in minor injury and/or possibl e

machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly ev en

death.

- - SAVE THESE INSTRUCTIONS - -

Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for models DC-650 Series Dust Coll ectors. This manual contains instructi ons on installation, safety prec autions, general operating proc edures, maintenance instructi ons and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance to i nstructions set f orth in this manual. If there are any questions or comments, please contac t either your local suppl ier or JET. JET can also be reached at our website: www.jettools.com

Read and understand th e entire contents of this manual before attempting set-up or operation ! Failure t o co mply may cause serious injury.

Specifications

Base Machine with 30 micron Filter Bag Kit ............................................................................... 708642BK

Base Machine with 5 micron Filter Bag Kit ................................................................................. 708642MK

Base Machine with Canister Kit ................................................................................................. 708642CK

Base Machine (All Mod els):

Model ....................................................................................................................................... DC-650M

Stock Number ............................................................................................................................. 708642

Blower Wheel Diameter (in. ) ............................................................................................................ 9-1/2

Sound Rating at 3 feet .............................................................................................................. 65-70 dB

Hose Diameter (in.) ............................................................................................................................... 4

Air Flow at 4” (CFM): ......................................................................................................................... 650

Max. Static Pressure (inch of water): .................................................................................................. 6.5

Velocity at 4" (FPM) ........................................................................................................................ 6300

Motor ......................................................... TEFC, 1 HP, 1Ph, 115V/230V, Prewired 115V, 60Hz, 7/3.5A

Switch ............................................................................................... paddle styl e, removable safety key

30 Micron Filt er Bag Kit:

Stock Number ........................................................................................................................... 708642B

Filter Bag Efficiency ....................................................................................... 96% of 30 micron particles

Filter Bag Length (in.) .......................................................................................................................... 24

Filter and Collector Bag Diam eter (in.) ................................................................................................. 14

Collector Bag Length (i n.) .................................................................................................................... 23

Collector Bag Capacity (c u. ft.) ........................................................................................................... 2.1

5 Micron Filter Bag Kit:

Stock Number ........................................................................................................................ 708642MF

Filter Bag Efficiency ....................................98% of 5 micron particles; 92% of 3 micron; 74% of 1micron

Filter Bag Length (in.) .......................................................................................................................... 24

Filter and Collector Bag Diam eter (in.) ................................................................................................. 14

Collector Bag Length (i n.) .................................................................................................................... 23

Collector Bag Capacity (c u. ft.) ........................................................................................................... 2.1

Canister Fil t er Kit:

Stock Number .......................................................................................................................... 708737C

Canister Efficiency .................................................. 86% of 1 micron particles; 98% of 2 mic r on partic les

Canister Length (in.) ............................................................................................................................ 25

Collector Bag Diameter (in.) ................................................................................................................ 14

Collector Bag Length (i n.) .................................................................................................................... 23

Collector Bag Capacity (c u. ft.) ........................................................................................................... 2.1

Model DC-650BK DC-650MK DC-650CK

Overall Dimensions (in.) ............... 27L x 14W x 66H ............... 27L x 14W x 66H ............ 27L x 14W x 61H

Net Weight (lbs) ................................................. 62 ...................................... 62 ................................... 70

Gross weight (lbs) .............................................. 74 ...................................... 74 ................................... 87

RF Remote Control Unit (Optio nal Accessory)

Stock Number (Main unit and transmitter) (115V only) .............................................................. 708636C

Stock Number (Transmitter only) ............................................................................................... 708636T

The above specifications were current at the time this manual was published, but because of our policy of continuous improvem ent, JET reserves the right to change specificat ions at any time and wit hout prior notice, without incurring obligations.

+ 14 hidden pages

JET 708642CK User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual