JET 708615 User Manual

Page 1
Operating Instructions and Parts Manual
AFS-2000 Air Filtration
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-708615 Ph.: 800-274-6848 Revision B1 02/2014 www.jettools.com Copyright © 2014 JET
Page 2
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs serv i ce or repair, please contact Technical Ser v ice by calling 1-800-274-6846, 8AM to 5PM CST, Monday thr ough Friday.
Warranty Period The general warranty lasts for the t ime period specified in the literature included wi th your product or on the official JET branded websit e.
JET products carry a limited warr anty which varies in durati on based upon the product . (See chart below)
Accessories carry a limited warranty of one year from the date of r eceipt.
Consumable item s are defined as expendable parts or accessories expected to become inoperable wi t hin a
reasonable amount of use and are covered by a 90 day limited warranty against manuf acturer’s defects.
Who is Covered
This warranty covers only the i nitial purchaser of the product from the date of del ivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover f ailures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear , improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Fi ve Year Warranty that are used for commercial or i ndustrial purposes default to a Two Year Warranty. Please contact Technical Ser vice at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Techni cal Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initia l p u rch a s e whe n calling. If a product requi r es further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authori zed Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on t he JET website.
More Information
JET is constantly adding new products. For complete, up-to-dat e product information, check with your l ocal distributor or visit the JET website.
How S tate Law A pplies
This warranty gives you specific legal rights, subjec t to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FO R INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as gener al information and are not binding. JET reserves the right to effect at any time, wi thout prior notice, those alterations to parts, fittings, and accessory equipment which they m ay deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electri c Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock pr oducts; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in i nt erest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
2
Page 3
Table of Contents
Warranty and Service ............................................................................................................................................ 2
Table of Contents .................................................................................................................................................. 3
Warning ................................................................................................................................................................. 3
Safety Rules for the AFS-2000 ............................................................................................................................. 5
Introduction ........................................................................................................................................................... 5
Specifications ........................................................................................................................................................ 5
Electrical Requirements ........................................................................................................................................ 6
Unpacking ............................................................................................................................................................. 7
Contents of Shipping Carton ................................................................................................................ 7
Assembly ............................................................................................................................................................... 7
Controls and Features ........................................................................................................................................... 8
Changing the Filters .............................................................................................................................................. 8
Parts Breakdown ................................................................................................................................ 10
Parts Li st............................................................................................................................................ 11
Electrical Connections ......................................................................................................................................... 12
Warning
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the tool’s application and limitati ons as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
4. GROUND ALL TOOLS. If tool is equipped with three prong plug, it should be plugged into a three­hole electric al r ec eptacle. If an adapter is used to accommodate a two prong receptacl e, the adapt er lug must be attached t o a known ground. Never remove the third prong.
5. KEEP WORK ARE A CLEAN. Cluttered areas and benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rai n. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distanc e from work area.
8. MAKE WORKSHOP CHILDPROOF. Use padlocks, master s witches, or remov e starter keys.
9. DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, br ac elets, or other jewelry t o get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. ALWAYS USE SAFET Y GLASSES. Wear safety glasses (must comply with ANSI Z87.1). Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use f ace or dust mask if cutting operation is dusty.
13. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using y our hands and frees both hands to operate tool.
14. DON’T OVERREACH. Keep proper f ooting and balance at all times.
3
Page 4
15. MAINTA IN TOOLS IN TOP CONDI TION. Keep tools sharp and clean for best and safest perform anc e. Foll ow instr uc tions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servici ng and when cha nging filters.
17. USE RECOMMENDED ACCESSORIES. The use of accessories and attachm ents not recommended by manuf ac turer may cause hazards or risk of injur y to persons.
18. AVO ID ACCI DENTAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
19. NEVER STAND ON TOOL. Serious injur y coul d oc c ur if the tool is tipped or if the fan blade is accidentally contacted.
20. CHECK DAMAGED PARTS. Before furt her use of the tool , a guard or other part that is damaged should be caref ully c hec k ed to ensure that it will operate properl y and perform its intended functi on­check for alignment of moving parts, binding of m ov ing parts, br eak age of parts, mounting, and any other conditions that may affect its operati on. A guard or other part that is damaged should be properly repaired or replaced.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
22. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of dr ugs, alc ohol or any medication.
23. MAKE SURE TOOL IS DICONNECTED FROM POWER SUPPLY while motor is bei ng mounted, connected or reconnec ted.
24. WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm . Some examples of these chemicals are:
Lead f r om lead based paint
Crystal line silica from brick s and cement and other masonry products, and
Arsenic and c hr om ium from chemically-t r eated lumber.
Your risk from those exposures varies, depending on how often you do this type of work. To reduc e your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those du st m asks that are specificall y designed t o filter out microscopi c parti cl es.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result i n minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result i n serious or even fatal
injury.
4
Page 5
Safety Rules for the AFS-2000
1. Read and understand instruction manual before installing or oper ating air cleaner.
2. To reduce the risk of injury di sconnect the air cleaner from the power source (unplug) before servicing or changing filters.
3. If ceiling mounted, bott om of air cl eaner must be at least 7 feet above the floor.
4. If ceiling mounted, m ounts m ust be anc hor ed to building structure which will support a minimum of at least 220 pounds. Never m ount t o surf ac es such as dry wall or false ceiling gri ds, etc.
5. To reduce the risk of electric al shock , do not expose air cleaner to water or rain.
6. Never duct a machine directly into the air cleaner.
7. To avoid a potentiall y dangerous si tuation, do not use this equipment to filter volatile fumes or smoke. This air cleaner is designed and intended for the fil tr ation of air borne wood dust only. It is neither designed nor intended for any other purpose whatsoever.
8. Failure to comply may result in serious injury and / or property damage.
Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model AFS-2000 Air Filtration Unit. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of tro uble free operation if used in accorda nce with instructions set forth i n this manual. If there are any questions or comments, please contact either your local supplier or JET. JET c an also be reached at our web site: www.jettools.com.
Specifications
Model Number ......................................................................................................................................... AFS-2000
Stock Number ............................................................................................................................................. 708615
Outer Filter .............................................................................................................................................. 5 Microns
Inner Filter ................................................................................................................................................. 1 Micron
Overall Dimensions (LxWxH/in) .......................................................................................................... 44 x 24 x 20
Sound Rating @ 3ft ................................................................................................................. High Speed 73.8 dB
.......................................................................................................................................... Mediu m Speed 62.0 dB
................................................................................................................................................. Low Speed 59.1 dB
Air Flow .............................................................................................................................. High Speed 1700 CFM
...................................................................................................................................... Medium Speed 1200 CFM
.............................................................................................................................................. Low Speed 800 CFM
Filter Cycle ..................................................................................................................................... 1.88 per minute
Cycles (20’x20’x8’) ........................................................................................................................... 31.91 per hour
Motor .............................................................................................................................. 1/3 HP, 115V, 115V Only
Shipping Size (LxWxH/in) ................................................................................................................... 46 x 26 x 22
Net Weight ................................................................................................................................................. 110 lbs.
Shipping Weight ......................................................................................................................................... 121 lbs.
The above specifications were current at the time this manual was published, but because of o ur po licy of continuous improvement, JET reserves the right to change specifications at any time and without prio r notice, without incurring obligations.
5
Page 6
Electrical Requirements
Electrical connections must be m ade by a qualified electr ician in compliance with all
relevant codes. This machine m ust be pr operl y groun ded to help prevent electri cal s hock and possible fatal injury.
In the event of a malfunction or breakdown, grounding provides a pat h of lea st resistance for electr ic c urrent to reduce the risk of electric shock. This tool is eq uipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a m atc hing outlet that is proper ly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor, with insulation having an outer surface that is green with or without yellow stripes, is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only three wire extension cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.*
Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet that look s like t he one illustrated in Figure A below.
The tool has a grounding plug that looks like the ground ing plug a s illustrated in Figure A below. A temporary adapter, which looks like the adapter as illustrated in Figure B, may be used to connect this plug to a two-pole receptacle, as shown in Figure B if a properly grounded outlet is not available.** The temporary adapter s hould only be used until a properly grounded outlet ca n be instal led by a q ualified electrician. T he green co lored rigid ear or tab, extending from the adapter, must be connected to a permanent ground such as a properly grounded outlet box.
Figure A Figure B
* Canadian electrical codes require extension cords to be certified SJT type or better. ** Use of an adapter in Canada is not acceptable.
6
Page 7
Unpacking
Contents of Shipping Carton
1 Air Filtration Unit 1 Remote Control 2 AAA Batteries 4 Eye Bolts, Washers and Hex Nuts 1 Owner's Manual (not shown) 1 Warranty Car d (not shown)
Tools Required for Assembly
10 mm Wrench
The air filtration unit does not require much assembly. You should take into consideration how and where you will place this unit.
This unit will work best if it is located away from corners, and heating/cooling vents.
If using on sawhorses the air filtration unit should be clamped in place.
This unit is specifically designed to circulate and filter non-metallic dust, which is generated throughout the work area.
Assembly
Figure 1
Mounts must be anchored to
building structure, which will support a minimum of 220 pounds. Never mount to surfaces such as dry wall or false ceili ng grids, etc.
1. Remove all packing from inside of the unit by opening the side panel.
2. Make sure the hex nut (A, Figure 2) is threaded all the way up the eyebolt (B, Figure
2).
3. Place a flat washer (C, Figure 2) on the eye bolt. Screw the eye bolt into the cabinet and tighten hex nut against the cabinet top. You will need to hold the eyebolt so it does not spin while tightening the hex nut.
4. Repeat steps for remaining three eyebolts.
Note: Make sure chain and ceiling hooks are properly rated for hanging this unit. Hang unit with a seven-foot clearance from the floor.
Figure 2
7
Page 8
Controls and Features
Remote Control: Time button (A, Figure 3) controls the three
different settings.
2H will light up on the back of the unit with one press of the time button. The air filtration system will operate for 2 hours then shut off.
4H will lig ht up on the b ack o f the unit by pr essi ng the time button twice. The air f iltration system will operate for 4 hours then shut off.
8H will lig ht up on the b ack o f the unit by pr essi ng the time button three times. The air filtration system will operate for 8 hours then shut off.
Speed button (B, Figure 3) controls the three different settings; Low, Medium and High. There is also a manua l button (C, Figure 3) on the backside of this unit which controls the speed.
On/Off button (D, Figure 3) turns the unit on and off. There is also a manual on/off button (E, Figure
3) on the backside of the unit. Pressing this button
will turn the machine on Low.
Overload reset switc h (F, Figure 3) will pop in the case of overload. Wait 3-5 minutes and press the reset sw it ch.
Changing the Filters
Figure 3
To reduce the risk of injury,
disconnect the air filtratio n unit from the power source (unplug) before servicing or changing filters. Failure to comply may cause serious injury.
Outer Filter: Remove from the side of the cabinet
(A, Figure 4). This filter should be replaced depending on the usage and environment of your shop. JET sells a replacement metal framed filter that can be blown out or washe d, (stock # 708724 shown in figure 4).
Inner Filter: You must remove the two bolts (A, Figure 5) that hold the cover i n place. Remove the cover. Remove the inner filter (A, Figure 6) from the side of the cabinet. Replace t he cover and four bolts.
Figure 4
8
Page 9
Accessory Filter: An additional electrostatic filter can be added to this empty slot (B, Figure 6). Replace the cover and four bolts.
Diffuser: The diffuser (A, Figure 7) should not need any maintenance. You can remove from the side of the cabinet.
The filters should be replaced depending on the amount of usage and the environment of your shop. Clogged filters will reduce the amount of air circulation.
Order replacement filters using the below listed stock numbers.
330025 Air Diffuser 708722 Outer Filter (cardboard frame) 708723 Inner Filter 708724 Outer Filter (metal frame washable)
Figure 5
Figure 6
Figure 7
9
Page 10
Parts Breakdown
10
Page 11
Parts List
To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for busin ess hours, www.jettools.com). Having the Model Nu mber and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Index No. Part No. Description Size Qty
1 ................ 330001 ...................... Fan Blade ................................................................ ...................................... 1
2 ................ 330002 ...................... Fan Housing ............................................................ ...................................... 1
3 ................ 330003 ...................... Air Guide Plate......................................................... ...................................... 2
4 ................ 330004 ...................... Flange ...................................................................... ...................................... 1
5 ................ 330005 ...................... Spacer ..................................................................... ...................................... 4
6 ................ 330006 ...................... Sleeve ...................................................................... ...................................... 4
7 ................ 330040 ...................... Box Plate ................................................................. ...................................... 1
.................. LM000280 ................. JET Label................................................................. ...................................... 2
.................. LM000351 ................. Warning Label.......................................................... ...................................... 1
8 ................ AB330010 ................. Fan Plate ................................................................. ...................................... 1
9 ................ AB330041 ................. Frame ...................................................................... ...................................... 1
10 .............. AB330042 ................. Frame ...................................................................... ...................................... 1
11 .............. 330011 ...................... Air Filter Support ...................................................... ...................................... 2
12 .............. 330012 ...................... Air Box Support........................................................ ...................................... 2
13 .............. 330017 ...................... Fan Support Bar (1) ................................................. ...................................... 1
14 .............. 330018 ...................... Fan Support Bar (2) ................................................. ...................................... 1
15 .............. 330019 ...................... Side Cover ............................................................... ...................................... 1
16 .............. 330020 ...................... Fan Cover ................................................................ ...................................... 1
17 .............. 708722 ...................... Outer Filter (cardboard frame) ................................. 24”x20”x2” ..................... 1
.................. 708724 ...................... Outer Filter (metal frame: washable) ....................... 24”x20”x2” .......................
18 .............. 330025 ...................... Air Diffuser ............................................................... 24”x20”x1” ..................... 1
19 .............. 330026 ...................... Motor........................................................................ ...................................... 1
.................. CA003000 ................. Capacitor (not shown).............................................. ...................................... 1
20 .............. 708723 ...................... Inner Filter................................................................ 24”x20”x12”x8B............. 1
21 .............. OO1023..................... Eye Bolt ................................................................... ...................................... 4
22 .............. NH061000 ................. Nut ........................................................................... M6 ................................. 4
23 .............. 10042 ........................ Nut .......................................................................... . ...................................... 6
24 .............. SR060600 ................. Hex Socket Bolt ....................................................... M6x30 ........................... 4
25 .............. WF061620................. Washer .................................................................... M6x16 ........................... 4
26 .............. SR089400 ................. Hex Socket Bolt ....................................................... M8x16 ........................... 1
27 .............. SF069200.................. Pan Head Bolt W/Flange ......................................... M6x8 ........................... 22
28 .............. ST049200.................. Tapping Screw ......................................................... M4x8 ........................... 28
29 .............. BR000062 ................. Riv et......................................................................... ...................................... 4
30 .............. SH089400 ................. Hex Head Bolt.......................................................... M8x16 ........................... 6
31 .............. WF081818................. Washer .................................................................... M8x18 ........................... 6
32 .............. NF050800 ................. Nut ........................................................................... M5 ................................. 4
33 .............. OO1033..................... Switch Wire W/Terminal .......................................... 18AWG ......................... 1
34 .............. NH050800 ................. Nut ........................................................................... M5 ................................. 2
35 .............. WE050000 ................ Star Washer (External) ............................................ M5 ................................. 2
36 .............. OO1022..................... Switch Plate ............................................................. ...................................... 1
37 .............. SP059300 ................. Pan Head Bolt.......................................................... M5x12 ........................... 1
38 .............. IC001015................... Cord ......................................................................... 18AWGx3C ................... 1
39 .............. 998623 ...................... Strain Relief ............................................................. ...................................... 1
40 .............. 330039 ...................... 8A Thermos Switch.................................................. ...................................... 1
41 .............. ST049200.................. Tapping Screw ......................................................... M4x8 ............................. 4
42 .............. SN490200 ................. Counter Sunk Bolt.................................................... 1/8”x1/4” ........................ 3
43 .............. 330043 ...................... PC Board ................................................................. ...................................... 1
44 .............. LM000354 ................. Circuit Board Label .................................................. ...................................... 1
45 .............. 990638 ...................... Wiring Nut ................................................................ P2.................................. 1
46 .............. 708711 ...................... Remote Control........................................................ ...................................... 1
47 .............. LM000279 ................. Remote Label * ........................................................ ...................................... 1
48 .............. .................................. Batteries AAA (local purchase) * ............................. ...................................... 2
49 .............. .................................. Hook-and-Loop Fastener Pad (local purchase) * .... ...................................... 1
50 .............. 330030 ...................... Bolt........................................................................... ...................................... 2
51 .............. WS080000 ................ Spring Washer ......................................................... M8 ................................. 6
52 .............. BR000031 ................. Riv et......................................................................... ...................................... 2
11
Page 12
Index No. Part No. Description Size Qty
53 .............. AB001008 ................. Door Clip Set ........................................................... ...................................... 1
54 .............. WF061620................. Flat Washer ............................................................. M6 ................................. 4
55 .............. 330046 ...................... Pad .......................................................................... ...................................... 2
* items are included with 708711 Remote Control.
Optional Replacement Filters:
.................. 708722 ...................... Outer Filter (cardboard frame) ................................. 24”x20”x2” ..................... 1
.................. 708724 ...................... Outer Filter (metal frame: washable) ....................... 24”x20”x2” .......................
.................. 330025 ...................... Air Diffuser ............................................................... 24”x20”x1” ..................... 1
.................. 708723 ...................... Inn er Filter................................................................ 24”x20”x12”x8B............. 1
Electrical Connections
12
Loading...