JET 708580 User Manual

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Operating Instructions and Parts Manual

JBM-5 Benchtop Mortiser

JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-708580 Ph.: 800-274-6848 Revision G3 01/2014 www.jettools.com Copyright © 2014 JET

Warranty and Service

JET, Wilton and Powermatic warrants every product they sell against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET, Wilton or Powermatic branded websites.
JET, Wilton and Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pro of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET, Wilton and Powermatic have Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use th e Serv i ce Center L ocator on t he JET, Wilton or Powermatic web site.
More Informa t io n
JET, Wilton and Powermatic are consistently adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET, Wilton or Powermatic website.
How S tate Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET, WILTON AND POWERMATIC LIMIT ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET, WILTON AND POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. JET, Wilton and Powermatic sell through distributors only. The specifications listed in JET, Wilton and Powermatic printed materials and on official JET, Wilton and Powermatic-branded websites are given as general information and are not binding. JET, Wilton and Powermatic reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
®
branded products are not sold in Canada by JPW Industries, Inc.
JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories 5 Year – Woodworking Machinery Limited Lifetime – Wilton branded products; JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET, Wilton and Powermatic are divisions of JPW Industries, Inc.. References in this document to JET, Wilton and/or Powermatic also apply to JP W Indus trie s, Inc., or any of its succe ssors in inte re st to the JET, Wilton and/or Powermatic brands.
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Table of Contents

Warranty and Service ............................................................................................................................................ 2
Table of Contents .................................................................................................................................................. 3
Introduction ........................................................................................................................................................... 3
Warning ................................................................................................................................................................. 4
Electrical Requirements ........................................................................................................................................ 5
Specifications ........................................................................................................................................................ 6
Unpacking ............................................................................................................................................................. 6
Assembly ............................................................................................................................................................... 7
Installing ................................................................................................................................................................ 7
Adjustments .......................................................................................................................................................... 8
On-Off Switch .................................................................................................................................................... 8
Handle Adjustment ............................................................................................................................................ 8
Fence Adjustment ............................................................................................................................................. 8
Hold Down Adjustment ...................................................................................................................................... 8
Depth Stop Rod Adjustment .............................................................................................................................. 8
180° Head Rotation ........................................................................................................................................... 8
Chuck Key Holder ............................................................................................................................................. 8
Using Bits with Short Shanks ............................................................................................................................ 8
Chisel and Bit Adjustment ................................................................................................................................. 8
Adjusting Chisel Par allel to Workpi ece .............................................................................................................. 9
Storage .................................................................................................................................................................. 9
Optional Accessories ............................................................................................................................................ 9
Replacement Parts ................................................................................................................................................ 9
JBM-5 Benchtop Mortiser – Exploded View .................................................................................................... 10
JBM-5 Benchtop Mortiser – Parts List ............................................................................................................. 11

Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model JBM-5 Mortiser. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts b reakdown. Thi s machine has bee n de signed and co nstructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or JET at: www.jettools.com.
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Warning
KEEP GUARDS IN PLACE and in order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite acci den ts.
DO NOT US E IN A DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose
them to rain. Keep work area well lighted.
KEEP CHILDRE N A WAY . All visitors should be kept safe distance from the work area.
MAKE THE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
DON’T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
USE THE RIGHT TOOL. Don’t force a tool or attachment to do a job for which it was not designed.
USE THE PROPER EXTEN SI ON CORD. Make sure your extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in the line voltage resulting in loss of power and overheating. For runs up to 25 feet, use a 16 AWG or larger gauge cord. For runs up to 50 feet, use a 16 AWG or larger cord. For runs up to 100 feet, use a 14 AWG or larger cord. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
ALWAYS USE SAFET Y GLASSES. Also use face or dust masks if the cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
SECURE WO R K. Use clamps or a vise to hold the work when it’s practical. It’s safer than using your hand and it frees both hands to operate the tool.
DON’T OVE RREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits cutters, and the like.
REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the off position before
plugging in the machine.
USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause a risk of injury.
NEVER STAND ON A TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK DA MA GED PA RTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
DIRECTI ON OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the tool until it comes to a complete stop.
WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cemen t and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
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