JET 1/2-PT, 1-PT, 1-1/2-PT, 2-PT, 3-PT Operating Instructions and Parts Manual

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PT Series Manual Trolley – Installation and Safety Instructions
JET Manual Trolleys are designed to be used on either "Ι" or “H” wide flange beams. JET PT Series Trolleys comply with OSHA regulations, ANSI/ASME B30.11 and B30.17 standards.
IMPORTANT SAFETY INSTRUCTIONS
To reduce risk of injury:
1. Beam must be properly installed and rated for anticipated loads.
3. Do not install trolley on damaged or deformed beams.
4. JET trolleys are designed to be used with hoists of the same rated capacity. Never use a hoist with a capacity greater than the capacity of the trolley.
5. Never subject trolley to a side pull or load. Load must be centered directly under the hoist / trolley assembly.
6. Make sure load is stable and secure before moving.
7. Never lift load more than is necessary to safely move it.
8. Always follow installation instructions.
9. Do not use if under the influence of drugs, alcohol, or medication.
Installation Instructions
(refer to Figure 1)
1. Trolley must be installed on a beam with minimum clearance (wheels to flange) of 1/16" to maximum of 1/8". Reference "Z" on both sides of the beam.
2. To extend trolley width, remove split pins and hex nuts. Remove washers from center bolt and place between hanger plate and fixed spacer. Note: Washers must be moved in sets of two, one on either side of hanger plate, as hanger plate must always remain centered between trolley side plates.
3. Once trolley width is spaced properly, install remaining washers on center bolt (same number on both sides) on outside of side plates. Install hex nuts and split pins. Do not over tighten nuts. Tighten nuts and then back nuts off to align the nut with hole in shaft for s plit pin. Insert split pin through each hex nut and bend one end of split pin to secure.
4. Re-check wheel clearance "Z" and re-adjust if necessary
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-252005 Ph.: 800-274-6848 Revision D 11/2017 www.jettools.com Copyright © 2017 JET, a Division of JPW Industries, Inc.
Figure 1
PT Series Trolley: Specifications
Beam
Flange
Capacity (Ton)
1/2 Ton 252005
1 Ton 252010
1-1/2 Ton 252015
2 Ton 252020
3 Ton 252030
5 Ton 252050
10 Ton 252060
Stock
No.
Width
G
(min–max)
mm 64–203 900 8.5 (kg) 212 312 58 130 82 102 113 24 37.5
in. 2-1/2–8 35 19 (lb) 8.35 12.28 2.28 5.12 3.23 4 4.45 0.95 1.5
mm 76–203 1000 15 (kg) 252 330 75 155 102 118 128 30.5 32.5
in. 3–8 39 33 (lb) 9.92 13 2.95 6.10 4 4.65 5.04 1.20 1.28
mm 82–203 1100 18.5 (kg) 281 336 85 162 115 124 145 33 35.5
in. 3-1/4–8 43 41 (lb) 11.06 13.23 3.35 6.38 4.53 4.88 5.71 1.3 1.4
mm 82–203 1100 23 (kg) 302 350 90 170 127 137 152 36 35.75
in. 3-1/4–8 43 51 (lb) 11.89 13.78 3.54 6.69 5 5.40 5.98 1.42 1.41
mm 102-203 1300 37.5 (kg) 346 370 110 217 147 157 186 45 50.75
in. 4–8 51 83 (lb) 13.62 14.57 4.33 8.54 5.79 6.18 7.32 1.77 2
mm 117-203 1400 54.5 (kg) 382 400 122 255 160 172 219 60 58.75
in. 4-5/8–8 55 120 (lb) 15.04 15.75 4.80 10.04 6.30 6.77 8.62 2.36 2.3
mm 120-203 1700 92 (kg) 455 432 151 295 189 200 275 82 75.25
in. 4-3/4–8 67 202 (lb) 17.91 17 5.94 11.61 7.44 7.87 10.83 3.23 3
Min.
Radius
Curve
Shipping
Weight
Specifications in this document were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
A B C
(Ø)
D E
(Ø)
F H J M
2
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