JET 414610, 414615 User Manual

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Operating Instructions and Parts Manual
2-Wheel Belt Grinder 3 x 79
Model BG-379
JET

1.0 Warranty and Service

JET® warrants every product it sells against m anufacturers’ defects . If one of our tool s needs servic e or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provi d e pr o of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How S tate Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTI ES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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2.0 Table of Contents

Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of Contents ........................................................................................................................................... 3
3.0 Safety Warnings ............................................................................................................................................. 4
4.0 About this manual .......................................................................................................................................... 5
5.0 Features ......................................................................................................................................................... 6
6.0 Specifications ................................................................................................................................................. 7
7.0 Set-Up and Assembly .................................................................................................................................... 8
7.1 Floor Diagram ............................................................................................................................................. 8
7.2 Unpacking and cleanup .............................................................................................................................. 8
7.3 Electrical Connections ................................................................................................................................ 8
7.4 Voltage Conversion (3PH only) .................................................................................................................. 8
8.0 Adjustments ................................................................................................................................................... 9
8.1 Belt tracking ................................................................................................................................................ 9
8.2 Belt change ................................................................................................................................................ 9
8.3 Belt tension adjustment .............................................................................................................................. 9
9.0 Operation ....................................................................................................................................................... 9
9.1 Contact grinding ......................................................................................................................................... 9
9.2 Surface grinding ......................................................................................................................................... 9
10.0 Maintenance ................................................................................................................................................. 9
11.0 Troubleshooting ......................................................................................................................................... 10
12.0 Replacement Parts ..................................................................................................................................... 10
12.1.1 BG-379 Belt Grinders – Exploded View .............................................................................................. 11
12.1.2 BG-379 Belt Grinders – Exploded View .............................................................................................. 12
12.1.3 BG-379 Belt Grinders – Parts List ....................................................................................................... 13
13.0 Electrical Connections – single phase only ................................................................................................ 16
13.2 Electrical Connections – 3 phase only ....................................................................................................... 17
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3.0 Safety Warnings

1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This belt grinder is designed and intended for use by properly trained and experienced perso nnel on ly. If you are no t fam iliar w ith the proper and safe operatio n of a belt gri nder, do not use until proper training and knowledge have been obtained.
5. Do not use this machine for other than its intended use. If used for other purposes, JET, disclaims any real or implied warranty and hold s itself harmles s from a ny injury t hat may result from that use.
6. Always wear approved safety glasses/face shields while using this belt grinder. (E veryday eyeglasses only have impact resistant lenses; they are not safety glasses.) Eye wear shall be impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 specifications.
7. Before operating this belt grinder, rem ove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Do not wear loose clothing, and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves or hold the work with a rag when grinding.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and
other masonry products.
Arsenic and chromium from chemically
treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved
safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain switch is in OFF position before connecting machine to power supply.
12. Make certain machine is properly grounded.
13. Make all machine adjustments or maintenance with machine unplugged from power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete.
16. The belt grinder should be secured to the floor before using.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Keep visitors a safe distance from the work area. Keep children away.
21. Make your workshop child proof w ith padlocks, master switches or by removing starter keys.
22. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
23. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not overreach or use excessive force to perform any machine operation.
24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.
25. Use recommended accessories; improper accessories may be hazardous.
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26. Maintain tools with care. Keep cutting tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
27. Turn off machine and disconnect from power before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine running unattended. Turn power off and do not leave machine until it comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
31. Do not grind magnesium, as it may create a fire hazard.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions
are not heeded, it may result in minor injury and/or possible machine damage.
This means that if precautions
are not heeded, it may r esult i n serious or e ven fatal injury.

4.0 About this manual

This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model BG­379 Belt Grinder. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide years of trouble-free operation if used in accordance with instructions set forth in this document.
This manual is not intended to be an exhaustive guide to belt grinder operational methods, stock choice, abrasive selection, etc. Additional knowledge can be obtained from experienced users or trade journals. Whatever accepted methods are used, always make personal safety a priority.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
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5.0 Features

1. Spark trap
2. Eye shield
3. Front work support
4. Contact wheel
5. Top work support
6. Belt guard
7. Tracking adjustment knob
8. Belt tension release lever
9. Industrial switch with overload protection
Figure 1
10. Angle lock handle (x2)
11. Drive wheel
12. Dust port
13. Side panel
14. Pedestal
15. Base
16. Hinged guard plate
17. Tension adjustment nuts
18. Swing-away safety guard
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