JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Informa tion
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How S tate Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
2
Table of contents
Section Page
Warranty and Service ............................................................................................................................................ 2
Table of contents ................................................................................................................................................... 3
Machinery General Safety Warnings .................................................................................................................... 4
General Electrical Cautions ................................................................................................................................... 5
Band Saw Features ............................................................................................................................................... 8
Setup and Operation ............................................................................................................................................. 8
Connecting to 3-phase power ........................................................................................................................... 9
Variable Speed Control ................................................................................................................................... 13
Leveling Work Table ........................................................................................................................................ 14
Changing Clutch Position ................................................................................................................................ 15
Changing Drive Belt Position ........................................................................................................................... 16
Using Miter System ......................................................................................................................................... 17
Using Rip Fence .............................................................................................................................................. 17
Using the Dust Control Chute .......................................................................................................................... 17
Troubleshooting the J-8201/8203/8201VS/8203VS ............................................................................................ 21
Replacement Parts .............................................................................................................................................. 22
Exploded View and Parts List – Base – Models J-8201 and J-8203 ............................................................... 23
Exploded View and Parts List – Base – Models J-8201VS and J-8203VS ..................................................... 24
Exploded View – Saw Head – Models J-8201,J-8203,J-8201VS and J-8203VS ............................................ 25
Parts List – Saw Head – Models J-8201,J-8203,J-8201VS and J-8203VS ..................................................... 26
the Operating Instructions and Parts Manual
which was shipped with your m ac hine.
When setting up machine:
- Always avoid using machine in damp or
poorly li ghted work areas.
- Always be sure the machine support is
securely anchored to the floor or the work
bench.
When using machine:
- Alwa ys wear saf ety glasse s with sid e shields
(See ANSI Z87.1)
- Never wear loose cl othing or jewelry.
- Never overr eac h—you may sli p and fall.
When servicing machine:
- Always disconnect the machine from its
electric al suppl y while servicing.
- Always follow instructions in Operating
Instructi ons and Parts Manual when changi ng
accessory tool s or parts.
- Never modif y the machine without consulting
JET Tools .
You—the stationary power tool user—hold the
key to safety.
Read and follow these simple rules for best results
and full benefits from your machine. Used properly,
JET machinery is among the best in design and
safety. However, any machine used improperly can
be rendered inefficient and unsafe. It is absolutely
mandatory that those who use our products be
properly trained in how to use t hem correc tly. T hey
should read and understand the Operating
Instructions and Parts Manual as well as all labels
affixed to the machine. Failure in following all of
th ese warnings can cause serious injuries.
Machinery General Safety Warnings
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are removed
from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents.
4. DON’T USE IN DANGEROUS
ENVIRONMENT. Don’t use power tools in
damp or wet locations, or expose them to rain.
Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should
be kept a safe distance from work area.
6. MAKE WORKSHOP KID PROOF with
padlocks, master switches, or by removing
starter keys.
7. DON’ T FORCE TOOL It will do the job better
and safer at the rate for which it was designed.
8. USE RIGHT TOOL Don’t force tool or
attachment to do a job for which it was not
designed.
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition.
When using an extension cord, be sure to use
one heavy enough to carry the current your
product will draw. An under-sized cord will
cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the
correct size to use depending on cord length
and name-plate ampere rating. If in doubt, use
the next heavier gage. The smaller the gage
number, the heavier the cord.
10. WEAR PROPER APPAREL Do not wear loose
clot hing, g loves, neckties, rings, bracelets, or
othe r je welr y whic h ma y get caug ht i n movi ng
parts. Non-slip footwear is recommended.
Wear protective ha ir covering to contain lo ng
hair.
11. WEAR EYE PROTECTION. Always use safety
glasse s. A lso u se fac e or d ust m ask if cutt ing
operation is dusty. Everyday eyeglasses only
have impact resistant lenses, they are NOT
safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and it frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest
performance. Follow instructions for lubricating
and changing accessories.
15. DISCONNECT TOOLS before servicing; when
changing accessories, such as blades, bits,
cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STA RT ING. Ma ke sur e sw it ch i s in of f po sit ion
before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recomm ended
accessories. The use of improper accessories
may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury
could occur if the tool is tipped or if the cutting
tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function - check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation.
A guard or other part that is damaged should
be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade
or cutter against the direction of rotation of the
blade or cutter only.
21. NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
22. DO NOT REMOVE JAMMED CUTOFF
PIECES until the blade has stopped.
23. MAINTAIN PROPER ADJUSTMENT of blade
tension, blade guides and thrust bearings.
24. ADJUST UPPER BLADE GUIDE TO JUST
CLEARWORKPIECE.
25. HOLD WORKPIECE FIRMLY AGAINST
TABLE.
General Electrical Cautions
This saw should be grounded in accordance with the National Electrical Code and local codes and ordi nances.
This work should be done by a qualified electrician. The saw should be grounded to protect the user from
electrical shock.
Caution: For circuits which are f ar away from the electrical service box, the wire size must be increased in
order to deliver ample voltage to the motor. To minimize power lo sses and to prevent motor o verheating and
burnout, the use of wire sizes for branch circuits or electrical extension cords according to the f ollowing table is
recommended.
Volts Total length of cord in feet
120 V
Ampere Rating
More than Not more than AWG minimum gage
0 6
6 10
10 12
12 16 14 12 Not recommended
Only the applicable parts of the Table need to be included. For instance, a 120-volt product need not include the 240-volt heading.
240 V 50 ft. 100 ft. 200 ft. 300 ft.
25 ft. 50 ft. 100 ft.
18 16 16
18 16 14
16 16 14
150 ft.
14
12
12
Swi t c h Padlock
To safeguard your machine from unauthorized
operation and to avoid accidental starting by young
children, the use of a padlock (not provided) is
highly recommended.
To lock the main switch in the OFF position,
remove the sw itch key f rom the swit ch. Place the
key in a location that is inaccessible to children and
others not qualified to use the tool.
1. Open the padlock (Fig. A).
2. Insert through holes in the start button (Fig. B).
3. Close the padlock.
For three phase tools without the lock-off feature,
observe the following instruction: The installer shall
follow local regulations and National Electrical
Code, ANSI/NFPA 70 installation requirements.
4. Place the key in a saf e place and out of reac h
of children.
5
Safety Instructions for Sawing Systems
1. Always wear leather gloves when handling
saw blade. The operator shall not wear gloves
when operating the machine.
2. All doors shall be closed, a ll panels replaced,
and other safety guards in place prior to the
machine being started or operated.
3. Be sure that the blade is not in contact with the
workpiece when the motor is started. The
motor shall be started and you should allow
the saw to come up to full speed before
bringing the saw blade into contact with the
workpiece.
4. Keep hands away from the blade area. See Figure A.
5. Remove any cut off piece carefully while
keeping your hands free of the blade area.
6. Saw must be stopped and electrical supply
must be cut off before any blade replacement
or adjustment of blade support mechanism is
done, or before any attempt is made to change
the drive belts or before any periodic service or
maintenance is performed on the saw.7.
7. Remove loose items and unnecessary
workpieces from area before starting machine.
8. Bring adjustable saw guides and guards as
close as possible to the workpiece.
9. Always wear protective eye wear when
operating, servicing, or adjusting machinery.
Eyewear shall be impact resistant, protective
safety glasses with side shields complying with
ANSIZ87.1 specifications. Use of eye wear
which does not comply with ANSI Z87.1
specifications could result in severe injury from
breakage of eye protection. See Fi gure B.
10. Nonslip footwear and safety shoes are
recommended. See Figure C.
11. Wear ear protectors (plugs or muffs) during
extended periods of operation. See Figure D.
12. The workpiece, or part being sawed, must be
securely clamped before the saw blade enters
the workpiece.
13. Remove cut off pieces carefully, keeping
hands away from saw blade.
14. Saw must be stopped and electrical supply
cutoff or machine unplugged before reaching
into cutting area.
15. Avoid contact wit h coolant, especiall y guarding
your eyes .
Specifications
JET’s 14-inch Vertical Band Saws are specially designed to effectively cut a variety of materials including
wood, plastic, bakelite, composites, ferrous and non-ferrous metals. Models J-8201 and J-8203 are wood and
metal cutting band saws. JET’s Model J-8201VS and J-8203VS 14-inch Variable Speed Band Saws are ideally
suited for metal cutting only wit h an infinitely variable speed ra nge from116 to 334 SFP M. The variable speed
drive system allows the operator to fine-tune the blade speed to the material being cut to maximize the life of
today’s bi-metal blades. These versatile a nd dependable saws are capable of contour c utting, straight cutti ng
and resawing, and these band saws can cut delicate curves in thick or thin stock.
Model number ...........................................J-8201K ..................... J-8203K ................. J-8201VS ................ J-8203VS
Stock number ............................................. 414500 ....................414504C .................... 414502 .................... 414503
142,196,278 .............. 142,196,278 ......... Va ria ble spe e d ........ Va ria ble spe e d
Table:
Size (in.) ................................................ 14 x 14 ...................... 14 x 14 .....................14 x 14 .................... 14 x 14
He ig h t from F loor (in .) ................................... 44 ..............................44 ............................ 44 ........................... 4 4
Tilt to Right ............................................ 45 deg. ...................... 45 deg. .................... 45 deg. .................... 45 deg.
Tilt to Left .............................................. 15 deg. ...................... 15 deg. .................... 15 deg. .................... 15 deg.
Miter Gauge Groove (WxD/in.) ............. 3/4 x 3/8 .................... 3/4 x 3/8 ................... 3/4 x 3/8 .................. 3/4 x 3/8
Miter Ga uge.............................................. standard .................... standard .................. standard .................. standard
Noise emission (tested @3ft from machine):
Idle .......................................................... 70 dB ........................ 70 dB ....................... 70 dB ...................... 70 dB
With load ................................................. 75 dB ........................ 75 dB ....................... 75 dB ...................... 7 5 dB
Blade Dimensions (in.) ................ 3/8 x 0.025 x 93.5 ...... 3/8 x 0.025 x 93.5 ..... 3/8 x 0.025 x 93.5 .... 3/8 x 0.025 x 93.5
Net Weight (lb)..................................................171 ............................ 155 .......................... 325 ......................... 325
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
7
Introduction
This manual includes operating and maintenance
instructions for the JET 14-Inch Vertical Band
Saws, Models J-8201, J-8203, J-8201VS, and J8203VS. This manual also includes parts listings
and illustrations of replaceable parts.
Band Saw Features
Refer to Figures 1 through 3 for k ey features of the
band saw. Refer to the Specifications section for
additional information on the features and
capabilities of the saw.
Figure 3: Band Saw Features – Front View (All
Models
Setup and Operation
Figure 1: Band Saw Features - Rear View (Models
J-8201/J-8203)
Figure 2: Band Saw Features – Rear View (Models
J-8201VS/J-8203VS)
Set-up
1. The saw should be bolted securely to the shop
floor to make sure the saw is stable when
sawing long, heavy or unwieldy work pieces.
Always use extra support for long or heavy
stock. There are lugs in the bottom of the saw
base for use in bolti ng down of the saw. A fter
positioning the saw, open the door i n the base
and mark the positions of the four lug holes.
Move the saw to expo se the marks. Prepare
for attachment as required by the attachment
method being used. Install the applicable
fast ener s. Inst a ll s him s as r eq uir ed t o le vel t he
saw. T ighten t he fa steners to secure the saw
to the floor.
2. Check belt tension (refer to Changing Drive
Belt Position).
3. Check gearbox fluid level in sight gauge. If
required, add lubricant to bring level halfway
up the sight gauge. (Two containers of Shell
Spirax 90 HD gear oil are packed with the saw.
The containers have sufficient amount of
lubricant to fill the gearbox.)
4. Check blade tension and support mechanism
adjustment (refer to Changing Saw Blades).
5. Connect power to the saw. For 3-phase
motors, follow the instructions in the Electrical
section to complete the electrical hookup.
8
NOTE: Observe all electrical codes. Local codes
or difficult environmental conditions may demand
special electrical hook-ups. Always use a licensed
electrician for any special electrical hook-up.
Electrical
Models J-8201 and J-8201VS are de livered with a
115 volt single phase motor. Models J-8203 and J8203VS are delivered with a 220/440 volt, 3-phase
motor.
When the saw is a 115 volt model, it is supplied
with a standard 115 volt plug and power cord which
can be plugged into any suitable branch circuit.
When the saw is equipped with a 3-phase motor
there will be no plug on the 4-wire cable to the saw
switchbox. Instead, follow these instructions to
connect the 3-phase motor to the power source:
Connecting to 3-phase power
1. Disconnect and lock out the branch circuit to
the saw before attempting electrical
connections.
2. Connect the green or green-with-white-trace
wire to the branch circuit ground wire.
3. Connect the remaining three wires to the
power wires in the 3-phase branch circuit.
4. Reestablish power in the electrical branch.
5. Turn on power to the saw motor using the
switch.
6. Observe the direction of the blade. It should be
going DOWNWARD, into the slot on the table.
If it is not going downward, the power wires
are hooked-up incorrectly.
7. To correct hook-up, disconnect and lock out
power to the branch, again. Reverse any two
of the power wires on the hook-up to the saw
cable.
8. Reestablish power i n the branch and tur n the
saw on again. The blade should now be going
downward into the table slot.
Note: local electrical codes or ot her codes may require direct connection to a covered, protected
junction box, or other electrical hook-up method.
Especially under difficult industrial conditions,
specialized electrical connections may be
necessary. For special electrical hook-ups, a
licensed electrician should be used to connect the
saw to power.
CAUTION: KNOW AND OBSERVE ALL LOCAL
AND OTHER APPROPRIATE ELECTRICAL
CODES WHEN ATTACHING THIS BAND SAW
TO YOUR POWER SUPPLY.
Figure 4: Wiring Diagrams
GROUNDING INSTRUCTIONS
1. All grounded, cord-connected tools:
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce t he risk of electr ic shock.
This tool is equipped with an electric cord having
an equipment-grounding conductor and a
grounding plug. The plug must be plugged into a
matching outlet that is properly installed and
grounded in accordance with all local codes and
ord i nances.
Do not modify the plug provided - if it will not fit the
outlet; have the proper outlet installed by a
qualified electrician.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
cond uctor with insulation having an outer surf ace
that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or
replacement of the electric cord or plug is
necessary, do not connect the equipmentgrounding conductor to a live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to whether
the tool is properly grounded.
Use only 3-wire extension cords that have 3pronggrounding plugs and 3-pole receptacles that
accept the tool’s plug.
Repair or replace damaged or worn cord
immediately.
9
2. Grounded, cord-connected tools intended for
use on a supply circuit having a nominal rating
less than 150 volts:
This tool is intended for use on a circuit that has an
outlet that looks like the one illustrated in Sketch A.
The tool has a grounding plug that looks like the
plug illustrated in Figure 5-A. A temporary adapter,
which looks like the adapter illustrated in Figure 5B and C, may be used to connect this plug to a 2pole receptacle as shown in Sketch B if a properly
grounded outlet is not available. The temporary
adapter should be used only until a properly
grounded outlet can be installed by a qualified
electrician. (This adapter is not permitted in Canada.) The green-co lored rigid ear, lug, and the
like, extending from the adapter must be connected
to a permanent ground such as a properly
grounded outlet box.
3. Grounded, cord-connected tools intended for
use on a supply circuit having a nominal rating
between 150 – 250 volts, inclusive:
This tool is intended for use on a circuit that has an
outlet that looks like the one illustrated in Figure 5A. The tool has a grounding plug that looks like the
plug illustrated in Sketch A. Make sure the tool i s
connected to an outlet having the same
configuration as the plug. No adapter is available
or should be used with this tool. If the tool must be
reconnected for use on a diff erent type of electric
circuit, the reconnection should be made by
qualified service personnel; and after reconnection,
the tool should comply with all local codes and
ordinances.
4. Permanently connected tools:
This tool should be connected to a g ro unded metal
per mane nt wir i ng syst em; or to a sy stem hav i ng an
equipment-grounding conductor.
10
Figure 5: Grounding methods
11
Loading...
+ 25 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.