JET 414479, 414477 User Manual

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Operating Instructions and Parts Manual

10 x 14 Horizontal Mitering Band Saw

Model MBS-1014W
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-414477 Ph.: 800-274-6848 Revision G2 05/2014 www.jettools.com Copyright © 2014 JET

1.0 Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Informa tion
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How S tate Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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2.0 Table of contents

Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Warnings ........................................................................................................................................................ 4
4.0 About this manual .......................................................................................................................................... 5
5.0 Specifications ................................................................................................................................................. 5
6.0 Uncrating and Cleanup .................................................................................................................................. 6
7.0 Installation ...................................................................................................................................................... 6
8.0 Assembly ........................................................................................................................................................ 6
9.0 Electrical Connections .................................................................................................................................... 7
10.0 Controls ........................................................................................................................................................ 7
11.0 Prior to Operation ......................................................................................................................................... 7
12.0 Adjustments ................................................................................................................................................. 8
12.1 Adjusting vise square to blade ................................................................................................................. 8
12.2 Changing blade speeds ............................................................................................................................ 8
12.3 Adjusting feed rate ................................................................................................................................... 8
12.4 Changing blades ...................................................................................................................................... 8
12.5 Blade tracking adjustment ........................................................................................................................ 9
12.6 Automatic shut-off adjustment ................................................................................................................ 10
12.7 Thrust roller adjustment .......................................................................................................................... 10
12.8 Guide roller adjustment .......................................................................................................................... 10
12.9 Bow weight adjustment .......................................................................................................................... 10
12.10 Angle adjustment .................................................................................................................................. 11
12.11 Vise adjustment .................................................................................................................................... 11
13.0 Maintenance ............................................................................................................................................... 12
13.1 Lubrication .............................................................................................................................................. 12
14.0 Replacement Parts ..................................................................................................................................... 12
14.1.1 Base and Bed Assembly – Exploded View ......................................................................................... 13
14.1.2 Bow Assembly – Exploded View ......................................................................................................... 14
14.1.3 Parts List for MBS-1014W Band Saw ................................................................................................. 15
14.2.1 Gear Speed Reducer Assembly – Exploded View .............................................................................. 20
14.2.2 Gear Speed Reducer Assembly – Parts List ....................................................................................... 21
15.0 Electrical Connections ................................................................................................................................ 22
15.1.1 Electrical Connections – 1 Phase ........................................................................................................ 22
15.1.2 Electrical Panel Layout – 1 Phase ....................................................................................................... 22
15.2.1 Electrical Connections – 3 Phase ........................................................................................................ 23
15.2.2 Electrical Panel Layout – 3 Phase ....................................................................................................... 23
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3.0 Warnings

1. Read and understand the e ntire instruction manual before attempting assembly or operation.
2. All JET bandsaws are designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a bandsaw, do not use until proper training and knowledge have been obtained
3. Always wear approved safety glasses/face shields while using this machine. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)
4. Make certain the machine is properly grounded.
5. Before operating this machine, remove tie, rings, watches and other jewelry, and roll up sleeves past the elbows. Remove all loose clot hing and conf ine long hair. Do NOT wear gloves.
6. Keep the floor around the machine clean and free of scrap material, oil and grease.
7. Keep machine guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.
8. Do NOT over reach. Maintain a balanced stance at all times so that you do not fall or lean against blades or other moving parts.
9. Make all machine adjustments or maintenance with the machine unplugged from the power source.
10. Use the right tool. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.
11. Replace warning labels if they become obscured or removed.
12. Make certain the switch is in t he OFF position before connecting the machine to the power supply.
13. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
14. Keep visitors a safe distance from the work area.
15. Use recommended accessories; improper accessories may be hazardous.
16. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
17. Always keep hands a nd fingers away from the blade when the machine is running.
18. Never hand-hold the material. Always use the vise and clamp it securely.
19. Keep belt guard, blade guards, and wheel covers in place and in working order.
20. Always provide adequate support for lo ng and heavy material.
21. Use a sharp blade and keep machine clean for best and safest performance.
22. Failure to comply with all of these warnings may ca use serio u s i njury.
23. WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
Familiarize yourself with the following safety notices used in this manual:
This means that if preca utions are not heeded, it m ay result in minor injury a nd/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or even fatal, injury.
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4.0 About this manual

This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model MBS-1014W Horizontal Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide years of trouble-free operation if used in accordance with t he instructions as set forth in this document.
If there are questions or comments, please contact your local supp lier or JET. JE T can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attem pting assembly
or operation! Failure to comply may cause serious injury!

5.0 Specifications

Model number ...................................................... MBS-1014W-1....................................... MBS-1014W-3
Stock Number.................................................................. 414479.................................................. 414477
Capacity:
Round at 90° (in.) ................................................................. 10.......................................................... 10
Round at 45° (in.) ................................................................... 9............................................................ 9
Rectangle at 90° (in.) .................................................... 10 x 14................................................... 10 x 14
Rectangle at 45° (in.) .................................................. 9 x 8-1/2.................................................9 x 8-1/2
Blade Provided (i n.) .................................. 1 x 0. 035 x 130, 4/6VT........................... 1 x 0.035 x 130, 4/6VT
Blade Wheel Diameter (in.) ...................................................... 14.......................................................... 14
Blade Speeds (SFP M) ......................................82, 132, 210, 330................................... 82, 132, 210, 330
Motor .......................................................... 2HP, 1PH, 230V only.............................. 3HP, 3PH, 230/460V
(Prewired 230V)
Throat Depth (in.) .............................................................. 10-1/2.................................................... 1 0-1/2
Head Swivels......................................................................... 45°......................................................... 45°
Lowered Height (in.) ................................................................ 43.......................................................... 4 3
Raised Height (in.) ................................................................... 73.......................................................... 73
Bed Hei ght (in.) ....................................................................... 25.......................................................... 25
Floor Space Requi r ed (i n.) ............................................... 26 x 69................................................... 26 x 69
Net Weigh t (lb ) ...................................................................... 948........................................................ 948
Shipping Weigh t (lb) ............................................................ 1102...................................................... 1102
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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6.0 Uncrating and Cleanup

NOTE: Read and understand the entire manual before attempting setup or operation.
1. Finish uncrating the saw and inspect for damage. Should any have occurred, contact your loc a l d i st ribut o r.
2. Remove all bolts attaching machine to shipping base.
3. Leave packing material between vice clamps and saw head intact until bandsaw has been lifted to its final position .
4. Clean all rust protected surfaces with kerosene or diesel oil to remove protective coating. Do not use gasoline, paint thinner, mineral spirit s, etc. These may damage painted surfaces.
5. Lubricate all slideway s with SAE 10W oil.

7.0 Installation

For best performance, the bandsaw should be located on a solid and level foundation. Allow room for servicing and f or m oving large stock around the bandsaw when deciding a location for the machine.
1. Using lifting straps that are isolated from the bandsaw’s finished surfaces, place machine in desired location. See Figure 1 for strap placement.

8.0 Assembly

1. Unbolt the motor assembly from the shipping crate bottom.
2. Remove nut (A, Figure 2) and washer (B, Figure 2) from the motor support shaft. Note: Picture shows motor already in place.
Figure 2
3. Remove shaft (C, Figure 2) from the motor mount bracket.
4. Carefully lift motor and line up holes in the motor mounting place and the motor bracket.
5. Slide motor support shaft into motor mount bracket to hold the motor in place.
6. Fasten shaft with nut and washer.
7. Loosen strain relief nut on the motor junction box. Remove the junction box cover. Insert wire though strain relief and wire to the terminal strip using the diagram on the junction box cover. Tighten the strain relief nut and replace the junction box cover.
8. Remove two hex cap bolts and washers (A, Figure 3) from the right side of the saw arm.
Figure 1
2. Install f our leveling bo lts with lock nuts o n bot h sides of the base as shown in the parts breakdown in sect. 14.1.1, items #2 and #3.
3. Place a level on the table surface and check side to side and front to back.
4. Adjust leveling screws until machine is level in both directions and tighten locking nuts.
Figure 3
9. Slide belt cover (B, Figure 3) around pulley shafts and attach to saw with two hex cap bolts and two washers.
10. Lift motor and place v-belt around both pulleys. Lower motor.
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11. Tension the v-belt by pushing down on the motor and tightening the lock handle on the motor tilt plate. Correct tension is achieved when finger pressure between the two pulleys causes approximately a 1/2” deflection.
12. Close pulley cover door and fasten with lock knob.
Control Transformer – Open electrical panel on rear of base and switch primary wire on transformer from 230V to 460V.
Machine must always be correctly grounded. Note: the pow er co rd end w ill have to be chang ed
to one that is rated 460V when changing voltage.
13. Fasten work stop rod (#241, sect. 14.1.1) to saw bed (#11A) by inserting into bed and turning clockwise until tight. Place work stop bracket (#16) onto stop rod (#241) and t ighten lock handle (#20). Attach stop screw (#19) to stop bracket (#16) with lock handle (#18) and tighten.

9.0 Electrical Connections

All electrical connections
must be done by a qualified electrician. Failure to comply may result in serious injury.
Disconnect machine from the
power source before changing any voltage components. Failure to comply may cause serious injury.
The MBS-1014W bandsaw is rated at 3HP, 3 phase 230/460V, prewired 230V; or 2HP, single phase, 230V only. Confirm power available at t he saw’s location is the same as the saw is wired. To switch the MBS-1014W from 230V to 460V, the following item s will have to be changed:

10.0 Controls

See Figure 5. Power Indicator Light (A) – lit whenever machine
is running.
Start Button (B) – depress to start bandsaw. Emergency Stop Button (C) – depress to
immediately stop all machine functions. Coolant Switch (D) – turn arrow to “I” to turn on
flow of coolant. Turn arrow to “O” to stop flow of coolant.
Cutting Pressur e Control (E) – t urn clockwise to decrease cutting pressure. Turn counterclockwise to increase cutting pressure.
Hydraulic On-Off Valve (F) – turns hydraulic cylinder on and off.
Main Motor – follow diagram inside
junction box cover.
Coolant Pump – Remove access panel
on right side of saw, remove junction box cover on pump, and follow diagram inside junction box cover. See Figure 4.
Figure 4
Figure 5

11.0 Prior to Operation

1. Check that blade tooth direction matches diagram on blade guides.
2. Check to see that b lade is properly seated on wheels after applying correction tension (approximately 25,000 lbs.)
3. Set blade holder guides for approximately
0.003” to 0.005” clearance between t he guides and blade.
4. Check for slight clearance between back-up rollers and back of blade.
5. Position blade guides as close to work piece as possible.
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6. Select proper speed a nd feed rate f or material being cut. Consult Machinery’s Handbook or similar source for speed and feed charts.
7. Material to be cut must be securely held in vise.
8. Check to see that coolant level is adequate and turn on coolant pump if m aterial to be cut requires it. Machine should be filled with four gallons of the proper coolant mixture. Follow the directions on the product maker’s label and fill the coolant tank through the chip tray area.
9. Do not start cut on a sharp edge.
10. Keep machine lubricated. See “Lubrication” section.

12.3 Adjusting feed rate

Rate of feed is adjusted by turning the cutting pressure control knob on the control panel. Rate of feed is important to bandsaw performance, excessive pressure may break the blade or stall the saw. Insufficient pressure rapidly dulls the blade.
Material chips or shavings are the best indicator of proper speed and pressure. The ideal chip is thin, tightly curled, and warm to the touch. Chips that range from golden brown to black indicate excessive force. Blue chips indicate e xtreme heat from too high a band speed which will shorten blade life. Thin or powdered chips indicate insufficient feed pressure.

12.0 Adjustments

12.1 Adjusting vise square to blade

1. Disconnect machine from power source.
2. Place a machinist’s square on the table against the blade and the vise. The square should lie along the entire length of the vise and blade without a gap.
3. If adjustment is necessary, loosen bolts holding the vise and adjust vise so square lines up p roper ly. Tighten bolts.
4. Connect machine to the power source.

12.2 Changing blade sp eeds

Disconnect the machine from
the power source before making any repair or adjustment. Failure to comply may cause serious injury.
1. Disconnect machine from power source.
2. Open pulley cover b y supporti ng the belt co ver with one hand while removing the belt cover lock knob with the other. Lower guard gently to its full open position.

12.4 Changing blades

Disconnect the machine from
the power source before making any repair or adjustment (with the exception of blade tracking). Failure to comply may cause serious injury.
1. Disconnect machine from power source.
2. Raise saw arm approximately 6”. Hold saw arm in place by closing cutting pressure control valve.
3. Open both wheel covers and clean chips out of both wheel housings. Loosen two lock knobs below the control panel and remove upper blade guard.
4. Loose n set screw (A, Figure 6) and lower the blade cleaning brush.
3. Support motor with one hand while loosening lock handle. Lower motor gently.
4. Position belt in grooves according to the speed selection chart.
5. Tension the v-belt by pushing down on the motor and tightening the lock handle on the motor tilt plate. Correct tension is achieved when finger pressure on the belt between the two pulleys causes approximately 1/2" deflection.
6. Close pulley cover and fasten.
7. Connect machine to the power source.
Figure 6
5. Release blade tension by turning blade tensioning handwheel (A, Figure 7) counterclockwise until blade is f ree.
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