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414467
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JET 414467 User Manual

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Operating Instructions and Parts Manual
8-3/4" Zip-Miter Bandsaw
Model J-9225
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-414467 Ph.: 800-274-6848 Revision B2 05/2014 www.jettools.com Copyright © 2014 JET

Warranty and Service

90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of main tena nc e.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
®
branded products are not sold in Canada by JPW Industries, Inc.
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. Refer enc es i n this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
2

Table of Contents

Warranty and Service .................................................................................................................................... 2
Table of Contents .......................................................................................................................................... 3
Warning ......................................................................................................................................................... 4
Introduction.................................................................................................................................................... 6
Specifications ................................................................................................................................................ 6
Shipping Contents ......................................................................................................................................... 7
Contents of the Carton .............................................................................................................................. 7
Hardware ................................................................................................................................................... 7
Machine Features ......................................................................................................................................... 7
Machine Base ............................................................................................................................................ 7
Saw Head .................................................................................................................................................. 7
Work Stop .................................................................................................................................................. 7
Control Panel ............................................................................................................................................. 7
Assembly ....................................................................................................................................................... 8
Stand Assembly ......................................................................................................................................... 8
Mounting Saw to Stand ............................................................................................................................. 8
Electrical Connection .................................................................................................................................... 8
Controls and Indicators ................................................................................................................................. 9
Control Panel ............................................................................................................................................. 9
Blade Speeds ............................................................................................................................................ 9
Blade Selection ........................................................................................................................................... 10
Blade Break-in Procedures ..................................................................................................................... 10
Operations ................................................................................................................................................... 10
Hydraulic Feed Control ............................................................................................................................ 10
Evaluating Cutting Efficiency ................................................................................................................... 10
Setting the Work Stop.............................................................................................................................. 11
Quick Release Vise Operation ................................................................................................................ 11
Miter Cuts ................................................................................................................................................ 12
Coolant Flow Control ............................................................................................................................... 12
Adjustments ................................................................................................................................................ 12
Blade Guide Adjustment .......................................................................................................................... 12
Bearing and Guide Block Adjustment ...................................................................................................... 13
Blade Tension .......................................................................................................................................... 14
Limit Switch Adjustment .......................................................................................................................... 14
Maintenance ................................................................................................................................................ 15
Changing Blades ..................................................................................................................................... 15
Cleaning ...................................................................................................................................................... 16
Lubrication ................................................................................................................................................... 16
Coolant ........................................................................................................................................................ 16
Troubleshooting .......................................................................................................................................... 17
Parts ............................................................................................................................................................ 18
Replacement Parts .................................................................................................................................. 18
Saw Assembl y – Parts............................................................................................................................. 19
Saw Assembly Drawing (1 of 3) .............................................................................................................. 23
Electrical Box Assem bly – Parts .............................................................................................................. 26
Electrical Box Assem bly .......................................................................................................................... 27
Wiring Diagram ........................................................................................................................................... 28
3
Warning
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understa nd the warnings pos ted on the m achine and i n this m anua l. F ailure t o com pl y with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This bandsaw is designed and intended for use by properly traine d and experienced per sonnel onl y.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.
5. Do not use this bandsaw for other than its intended use. If used for other pur poses, JET, disclaims
any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved s afety glasses/face shields while using th is bandsaw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this band saw, rem ove tie, ri ngs, watc hes and other jewe lry, an d roll s leeves up pas t
the elbows. Remove all l oos e clothing a nd conf ine lo ng hair. N on-s lip f ootwear or anti-sk id f loor strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals k nown to cause cancer, b irth defects or other reproductive har m. Some exam ples of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function. Check f or alignment of movin g parts, binding of moving parts, break age of parts, mounti ng and any other conditions th at may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
4
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undiv ided attent ion. Looking ar ound, car rying on a c onversation a nd “horse-p lay” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correc t speed and feed rate. D o not forc e a tool or attachm ent to do a job f or
which it was not designed. The right tool will do the job better and safer.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. K eep blades sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
26. Make sure the work piece is securely clam ped in the vise. Never use your hand to hold the work
piece.
27. Turn off the machine before c leaning . Use a brus h or com press ed air to rem ove chips or debris — do
not use your hands.
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine r unning unattended. T urn the power off and do not lea ve the machine until
the blade comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
5

Introduction

The JET Model J-9225 bandsaw is designed for medium production cut-of f work . Two cutting speeds an d a hydraulic feed control allow the efficient cutting of virtually any material.
The Model J-9225 bandsaw is equipped with a c oolant system which can greatly extend b lade life and speed the cutting of a variety of materials which are best cut with cutting fluids and coolants.

Specifications

Stock Number ..................................................................................................................................... 414467
Cutting Capacity
Round at 90° (in.) ............................................................................................................................... 8-3/4
Round at 45° (in.) ............................................................................................................................... 6-1/4
Round at 60° (in.) ............................................................................................................................... 3-1/2
Rectangle at 90° (in.) ................................................................................................................... 8-3/4 x 7
Rectangle at 45° (in.) ............................................................................................................. 6-1/4 x 7-1/4
Vise Swivel (deg.) ....................................................................................................................................... 60
Coolant Capacity (qt.) ................................................................................................................................. 12
Bed Height (in.) ................................................................................................................................... 38-7/16
Motor ............................................................................................................. TEFC 1.5HP, 230V, 3Ph, 60Hz
The above specific atio ns w ere c ur rent at the time this manual was published, but bec aus e of our po licy of continuous improvem ent, JET reserves the right to c hange specifications at any time and without prior notice, without incurring obligations.
6

Shipping Contents

Contents of the Carton

1 Band Saw (not shown) 1 Front Stand Panel (A) 1 Rear Stand Panel (B) 1 Left Stand Panel (C) 1 Right Stand Panel (D) 1 Bottom Plate (E) 1 Operating Instructions/Parts List 1 Warranty Card

Saw Head

The saw head (Figure 1) consists of a drive motor, gearbox, bl ade wheels, blade gu ides and supports, control panel, blade tension mechanism, wire brush, and the saw blade.
The drive wheel is instal led on the output shaft of the gearbox. The driven wheel is located o n the left side of the machine and is m ounted on a shaft that is part of the blade tension mechan­ism. The blade tension mechanism is used to tighten the saw blade on the blade wheels.
Blade tension generall y req uir es adj us tment only after the saw blade is changed , but the tension should be monitored with the convenient blade tension indicator.
Contents of the Carton

Hardware

04 M8 x 25 Socket Head Cap Screw (C)
12 M8 x 20 Hex Cap Screw (D) 28 M8 Flat Washer (E) 24 M8 Hex Nut (F)
Hardware (Actual Size)
Machine Features
Figures 1 depicts t he m ain f eatures of the Mod el J-9225 Bandsaw. The machine consists of a machine base onto which is installed a saw head.

Machine Base

The machine base consists of four panels that require assembly.
Figure 1

Work Stop

A work stop is provided with the machine to allow cutting multiple pieces of identical length (refer to Figure 6). The stop consists of a s et rod onto which is installed a distance set bracket, stop rod assembly and two lock handles. The rod is installed in a b ore in the front of the saw bed. The distance set br ack et is moved in or out on the set rod to establish the length of the workpiece and the stop rod can be adjusted to accommodate workpieces of various widths.

Control Panel

The control panel is mounted on the top of the saw head. Refer to the Controls and Indicators section (page 9) for a des cripti on of the con trols. Switches and fuses required for operation and protection of the drive motor are inside the box.
7
Assembly

Stand Assembly

Tools required for assembly:
Two 1/2-inch wrench es (Note: A ratch et wrench may speed assembly time.)
Referring to Figure 2:
1. Assemble the rear (D
panels with three M8 x 20 hex cap screws (A), six M8 flat washers (B M8 hex nuts (C). Tighten the hex nuts.
2. Assemble E
3. Position bottom plate (F) in stand.
and D2 in the same manner.
2
) and right side (E1)
1
, B2) and three
1
Referring to Figure 3:
1. The saw (A) and stand top (B) come as an assembled unit. Us e a hoist to l ift and place the saw onto the stand (C).
Note that the front of the saw faces the same direction as the flat panel of the stand.
2. Adjust the stand top (B) and stand (C) so the corner mounting holes (D) are aligned.
3. Secure the stand top (B) to the stand (C) with four each M8 hex socket head screws (E) with M8 flat washers (F). Tighten with an 8mm hex wrench.
4. Finish assembling E the same manner as above.
to D1 and E1 to D2 in
2
Figure 2

Mounting Saw to Stand

Tools required for assembly:
– 8mm hex wrench Remove any plastic or holding straps from
around the bandsaw. Are as of the machine have been given a protective coating at the factory. This should be removed using a soft cloth moistened with kerosene or a cleaner­degreaser. Do not use gasoli ne, paint thin ner, or lacquer thinner as these will damage painted surfaces. Do not use an abrasive pad.
Determine the final location for the saw and allow for a sufficient work space around it.
The saw is extremely heavy.
Use a hoist to lift.
When moving the saw/stand top assembly the cutting head, or “bow”, should be in the down position.
Figure 3

Electrical Connection

All electrical connections
must be done by a qualified electrician. All adjustments or repairs must be done with the machine disconnected from the power source, unplugged. Failure to comply may result in serious injury!
The Model J-9225 bandsaw is rated at 230V. This machine is not sup plied with a plug. Use a
plug and outlet rated at least 20amps. The circuit for the mac hine should also be protected by at least a 20 amp circuit breaker or fuse.
Make sure that the blade moves in the correct direction. If it does not, simply reverse
two of the phase wires on the supply input. The sawing machine is now ready for use.
8

Controls and Indicators

Control Panel

The operating controls for the bandsaw are located on the control panel (Figure 4) and consist of the following controls and indicators:
Emergency Stop Switch – by depressing this switch the user can quickly stop the machine when it is in operat ion; to restart, turn clockwise slightly to release then press Start switch
Feed Rate Control – used in conjunction with the Feed Rate Start/Stop Control (see below); this knob is used to set the downward head speed that is applied to the s aw blad e. The f eed rate is proportional to the opening of the valve. When set to zero, the sa w head is locked in position. Increasing the valve open ing (counter-clockwise adjustment) increas es the feed rate; decreasing the valve opening (clockwise adjustment) reduces the feed rate.
Feed Rate Start/Stop Control – used in conjunction with the Feed Rate Control (see above); in the locked position the saw head is prevented from descending; in the unlocked position the saw head will descend at the rate determined by the Feed Rate Control setting.
Motor Speed Selector – select Low for 137 SFPM, High for 275 SFPM; machine will not operate when Off is selected.
On/Off Switch – main power switch Standby Lamp Indicator – indicates that po wer is
present, i.e., machine is plugged in and On/Off Switch in set to ON.
Start Switch – pres s to start machine, also: set On/Off Switch to ON, select Motor Speed Selector to Low or High, Emergency Stop must be released.

Blade Speeds

The Model J-9225 bandsaw has two blade speeds which are set by the Motor Speed Selector dial (D, Fig . 4). In normal operation t he machine is stopped, the speed selected (Low/High) then restarted. Changing the speed while in operation will shu t the machine off and will require restarting (E, Fig. 4).
Figure 4
9

Blade Selection

Operations

The bandsaw is deliver ed with a saw blade that is adequate for a variety of cut-off jobs on a variety of comm on materials. A gen eral-purpose blade is provided as standard equipment with the machine. After-market blades can be acquired for specific cutting jobs.
A coarse blade could be used for a solid steel bar, but a finer tooth blade would be used on a thin-wall steel tube. In g eneral, the blade choic e is determined by the thickness of the material; the thinner the materials; the finer the tooth pitch.
A minimum of three teeth should be on the workpiece at all times for proper cutting. The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece.
For very high production on cutting of special materials, or to cut hard-to-cut materials suc h as stainless steel, tool steel, or titanium, call JET for more specific blade recommendations. JET can provide you with very specific instructions regarding the best blade ( and coolant or cutting fluid, if needed) for the material or shape supplied.

Hydraulic Feed Control

The weight of the saw head provides the force needed to cut through the workpiece. T he cut -off saw has a hydraulic cylinder that controls the feed rate of the saw.
The hydraulic feed control circuit consists of a single acting hydraulic cylinder and a feed rate control. The feed contr ol cylinder resists motion in the downward direction to control the feed rate. The control cylinder offers no resistance when raised upward.
The feed rate control knob (Figure 4) controls the rate at which the s aw head is lowered. The control knob (needle valve) controls the rate at which the hydraulic fluid is released from the hydraulic cylinder. When the needle valve is closed, the cylinder is locked. With the needle valve slightly open, the c ylinder permits s low, or light, downward forc e. Opening the needle v alve further increases the feed rate.
The needle valve is adjusted until the saw is operating efficientl y. The efficiency of operation is usually evaluate d b y obs er ving c h ip f ormation. Blade efficiency is further described below.

Blade Break-in Procedures

New blades are very sharp and, therefore, have a tooth geometry that is easily damaged if a careful break-in procedure is not followed. Consult the blade manufacturer’s literature for break-in of specif ic blades on specific m aterials. However, the following procedure will be adequate for break-in of JET-supplied blades on lower alloy ferrous materials.
1. Clamp a section of round s tock in the vise. The stock should be 2 inches or larger in diameter.
2. Operate the saw at low speed. S tart the cut with a very light feed rate.
3. When the saw has com pleted 1/3 of the cut, increase the feed rate slightl y and allow the saw to complete the cut.
4. Keep the hydraulic cylinder needle valve in the same position and begin a second cut on the same or similar workpiece.
5. When the blade has completed ab out 1/3 of the cut, increase the feed rate.
Watch the chip formation until cutting is at its most efficient rate and allow the saw to complete the cut (refer to Evaluating Blade Efficiency below). The blade is no w consid-
ered ready for use.

Evaluating Cutting Efficiency

Is the blade cutting ef ficiently? The best way to determine this is to obs erve the chips f ormed by the cutting blade.
If the chip formation is powder y, then the feed is much too light or the blade is dull.
If the chips formed are curled, but c ol ored – blue or straw colored from heat generated during the cut – then the feed rate is too high.
If the chips are slightly curled and are not colored by heat – the b lade is sufficiently sharp and is cutting at its most efficient rate.
10

Setting the Work Stop

Referring to Figure 5: The work stop is an accessory that is included
with the JET J-9225 Bandsaw. It is used to set up the saw for making multiple c uts of the same length.
Do not allow the blade to rest
on the workpiece when the saw is not cutting.
Installation
1. Insert the distance set rod (A) into the hole (B) at the front of the base as shown.
2. Secure by tightening the socket setscrew (C) with a 3mm hex wrench.
Adjustment
3. The distanc e set brac ket (D) is m oved a long the distance set rod (A) by loosening the lock handle (E). The stop rod (F) can be repositioned (G) by loosening lock handle (H) and also by rotating the set rod (A) to reposition the angle of the bracket (D).

Quick Release Vise Operation

Referring to Figure 6: The vise on the J-9225 bandsaw comes
equipped with a quick-release handle that permits the workpiec e to be rapidly repositioned or changed for a repeated cutting operation while requiring onl y one initial adjustment of the vise handwheel. This is done as follows:
Figure 5
1. Place the quick-release handl e (A) in the up position as shown.
2. Turn the handwheel (B) counterclockwise until the workpiece can be placed in position.
3. Place the workpiece (C) in the vise (D) and against the work stop (E); turn the hand- wheel (B) unti l the vise beg ins to clam p onto the workpiece. Then back the handwhe el off just enough to perm it the workpiece to slide in and out of the vise.
4. Place the quick-release handle (A) in the down position. The work piece is secure and ready for cutting.
The vise is now set up for a repeated cutting operation. Simply raise the quick-release handle, reposition or replace the workpiece a nd reset the handle down again.
11
Figure 6

Miter Cuts

saw is
olant pump must be
submerged before operating to prevent damage
A coolant pump, which provides coolant to the
flow from the nozzles. Coolant flow should be
stop coolant flow, turn the control valves fully
) and
Referring to Figure 7, the J-9225 band capable of making angle cuts from 0–60º. The vise remains stationar y while the s aw head is adjusted as follows:
1. Place the saw head (F) in the ra ised position so the blade doesn't catch in the table slots.
2. Set the lock handle (A) to the unlock position as indicated by the arrows.
3. Using handles (B and C), rotate the saw he ad (F) to any desired angle within a range of 0º (square cut) to 60º, setting it to the scale (D) on the base.
4. Set the lock handle (A) to the lock position.
Note: Two miter stops (E) on either side of the saw
base set the miter range of 0–60º. Adjust only if
necessary so the saw travel stops at 0º and 60º.

Coolant Flow Control

The co
to the pump.
workpiece, runs at all times when the machine is turned on.
Two coolant flow control valves (A, Fig . 8), loca t ed on the top of the bearing blocks, control the amount of
Figure 7
adjusted to be no more than the saw bla de can draw into the workpiece by the m ovement of the blade. T o
counterclockwise.

Adjustments

Blade Guide Adjustment

Refer to Figure 9. The J-9225 Bandsaw has two blade guide assemblies; one is stationary (A mounted to the body of the saw head. The other, consisting of a blade guide support or bracket (B) and blade guide (C), is adjustable.
The position of the blade guides is important in order to make accurate cuts and prolong blade life and is determined by the size of the workpiece. Adjustm ent is made as follows:
1. Place the workpiece (D) in the vise (E) and clam p tightly.
2. Loosen the lock handle (F).
3. Slide the guide support (B) left or right so that it just clears the piece to be cut (D).
4. Tighten the lock handle (F).
Figure 8
Figure 9
12

Bearing and Guide Block Adjustment

from the blade can be adjusted for optimal
spacing. For most efficient
head screwdriver. Set the
s the blade without
Outer Roller
Inner Roller
Locking Screw
INCORRECT CORRECT
Saw Blade
Saw Blade
Referring to Figure 10: Guide bearings and carbide guide blocks are located
on either side of the saw blade and provide stability for the blade when the saw is in operation. These bearings rotate on an ec centric shaft so th e distance
performance. Guide blocks provide additional blade stability. Guide bearings and guide block s are initially adjusted
at the factory and should rarely require adjustment. It is always better to try a new blade when cutting
performance is poor. If performance remains poor after changing the blade, check the blad e guides for proper guide bearing operation and maximum accuracy, clearance between the blade and the guide b earings should be
0.001-inch. The bear ings will still turn f reely with this
clearance. If the clear anc e i s inc orr ec t, the bla de may track off the drive wheel.
Disconnect the bandsaw saw
from its electrical power source.
If required, adjust the bearing and guide block on one assembly then the other as follows:
1. Using a 3mm hex wrench, loosen two set-screws (A) that secure the eccentric bushings.
2. Using a 4mm hex wrench, loosen the socket head cap screw (E) securing the guide block (F).
3. With a 12mm wrench, loos en the hex nut (G) that secures the guide block adjustment setscrew (H).
4. Position the bearings (B) by tur ning the bushings (C) with a flat­clearance between the bearings (B) and blade (D) at approximately 0.001 inch.
When properly adjus ted, the b lade s houl d be in a vertical position be tween the bearings as shown in Figure 11.
5. Secure the bushing settings by tightening the setscrews (A).
6. With a 4mm wrench adjust setscrew (H) so the guide block (F) support pinching the blade.
7. Tighten the socket head cap screw (E).
Figure 10
8. Maintain the position of the setscrew ( H) with the hex wrench while tightening the hex nut (G).
13
Figure 11

Blade Tension

when a cut is completed. If not, the limit switch
off saw from
See Adjusting the proper Bl ade Tension on page 16.

Limit Switch Adjustment

Refer to Figure 12. The J-9225 bandsaw should shut off automatically
probably needs to be adjusted as follows:
Disconnect the cut-
its electrical power source.
1. Place the saw in the lo wered position to repres­ent the completion of a cutting operation
2. Using a crosspoint s cr ewdr i ver an d 5/16 " wrench, loosen two mounting screws (A).
3. Position the limit switc h assembly (B) to actuate to the off position as it pres ses against the back plate (C) of the control panel when the saw has cut through the workpiece.
Figure 12
14
Maintenance
Figure 13

Changing Blades

Refer to Figure 13 except where specified otherwise.
Use leather gloves when changing the saw blade to protect your hands from cuts and scratches. Use protective eye wear that meets ANSI Specification Z87.1
Disconnect the cut-off saw from its electrical power source.
Tools required:
-- 3mm, 4mm and 5mm hex wrenches
-- 12mm wrench
Removing the Blade
1. Lock the hydraulic cyli nder that controls the
descent of the saw head with the fee d rate
start/stop control (F, Fig. 4). Raise the saw head (A) about half way up.
2. Remove the wheel cover (B) and blade
guards (C, D) and brush (M).
3. Turn the blade tension handle (J) counter-
clockwise until the blade (E) hangs loose.
4. Pull the blade (E) off the drive w heel (F) and idler wheel (G) and out of the b lade guides
, H2). Store the removed blade carefully
(H
1
before proceeding.
Installing New Blade
5. Slide the new blade into the blade guides
, H2), then loop the bla de (E) around the
(H
1
drive wheel (F) and idler w heel (G) such that the teeth face towards the rear of the saw and the smooth side faces towards the front.
6. Push the blade so it seats against the shoulders of the wheels (F, G).
Adjusting the proper Blade Tension
7. When it is seated against t he shoulder, turn the blade tension handle (J) clockwise to increase the tension until the scale for the 1" blade tension measures 20–28KPSI (K) (green zone) on the tension indicator (L).
8. Replace the wheel cover (B) and blade guards (C, D) and brush (M).
9. Reconnect the saw to the electrical power source.
15

Cleaning

Coolant

Clean off any preservative on machine surfaces. After cleaning:
1. Coat machined surfaces of the cutoff saw with a medium consistency machine oil. Reapply the oil coating at least every six months.
2. Clean up accumulated saw cuttings after use. Make sure th e lea d sc r ew an d r a pi d n ut are kept free from saw cuttings and other material that would cause damage.
3. Clean the chip sludge from the c oolant tank. The frequency should be d eter mined by how often the saw is used.

Lubrication

Lubricate the following components at the specified frequencies and using the lubricants defined as follows:
Ball Bearings – the bearings are lubr icated and sealed – periodic lubrication is not required.
Blade Guide Bearing – the bear ings are lubri­cated and sealed – periodic lubrication is not required.
Change coolant on a frequency appropriate to the type of coolant being used. Oil based coolants can sour. Refer to the coolant supplier’s instructions for change frequency.
The general-purpose coolant is a mixture of water-soluble oil or synthetic based cool ant and water. Mix one part of coolant to ten parts of water (one quart of oil to ten quarts water). Twelve quarts of coolant is the amount required for the coolant pum p to operate properl y. Verify that the coolant level is visible in the indicator (Figure 14).
There are numerous coola nts on the m arket that are formulated for special applications. Consult your local distribut or for details in the event you have a long range production task, or are required to cut some of the more exotic materials.
Wheel Bushings – six to e ight drops of oil each week.
Pivot Points, Shafts, and Bearing areas – six to eight drops of oil each week.
Figure 14
16

Troubleshooting

1. Material loose in vise.
1. Clamp work securely. Check Machinist’s Handbook for
speed/feed appropriate for the
Check Machinist’s Handbook for
Adjust blade tension to the point
Start the motor before placing the
1. Blade teeth too coarse.
Hard spots in workpiece or scale
Operating saw without pressure on
1. Use a finer tooth blade.
Increase feed pressure by reducing
Do not run blade at idle in/on
1. Workpiece not square with blade.
1. Adjust vise so it is square with the
Fault Probable Cause Suggested remedy
Excessive blade breakage
Premature blade dulling
2. Incorrect speed or feed.
3. Teeth too coarse for material.
4. Incorrect blade tension.
5. Saw blade is in contact with work­piece before the saw is started.
6. Misaligned guides.
7. Cracking at weld.
2. Blade speed too high.
3. Inadequate feed pressure.
4. on/in workpiece.
5. Work hardening of material (especially stainless steel).
6. Insufficient blade tension.
7. workpiece.
2. material being cut.
3. recommended blade type.
4. where the blade just does not slip o n the wheel.
5. saw on the workpiece.
6. Adjust guides.
7. Longer annealing cycle.
2. Try a lower blade speed.
3. Decrease spring tension.
4. Increase feed press ure (hard spots). Reduce speed, increase feed pres­sure (Scale).
5. spring tension.
6. Increase tension to proper level.
7. material.
2. Feed pressure too fast.
3. Guide bearings not adjusted
4. Inadequate blade tension.
Bad cuts (crooked)
5. Span between the two blade guides
6. Dull blade.
7. Incorrect blade speed.
8. Blade guide assembly is loose.
9. Blade guide bearing assembly loose.
10. Blade track too far away from wheel
11. Guide bearing worn.
properly.
too wide.
flanges.
17
blade. (Always clam p the workpiece tightly in the vise.)
2. Decrease pressure.
3. Adjust guide bearing clearance to
0.001 inch (0.002 inch maximum).
4. Gradually increase blade tension.
5. Move blade guide bracket closer to work.
6. Replace blade.
7. Check blade speed.
8. Tighten blade guide assembly.
9. Tighten blade guide bearing assembly.
10. Adjust blade tracking.
11. Replace worn bearing.
Troubleshooting (cont.)
1. Blade speed too high for feed
1. Reduce blade speed and feed
1. Blade is binding in the cut.
1. Decrease feed pressure.
1. Blade guides worn
Blade guide bearing bracket is
1. Replace blade guides.
Fault Probable Cause Suggested remedy
Bad cuts (rough)
Blade is twisting
Unusual wear on side/back of blade
pressure.
2. Blade is too coarse.
2. Blade tension too high
2. Blade guide bearings not adjus ted.
3. loose.
pressure.
2. Replace with finer blade.
2. Decrease tension on Blade
2. Adjust blade guide bearings.
3. Tighten blade guide bearing bracket.

Parts

Replacement Parts

Replacement parts are liste d on the follo wing pages . To order parts or reach our service de partment, c all 800-274-6848 Monda y through Friday (see our website for bus iness hours, www.jettools.com). Having the Model Number and Ser ial Num ber of your mac hine avail able whe n you call will al low us t o serve you quickly and accurately.
18

Saw Assembly – Parts

Index No. Part No. Description Size Qty
1 ............... J-9225-01 ................. Body Frame.......................................................... .................................... 1
2 ............... J-9225-02 ................. Anchor Bloc k ........................................................ .................................... 1
2A ............. J-9225-02A .............. Anchor Plate......................................................... .................................... 1
3 ............... 9225-03 .................... Shaft ..................................................................... .................................... 1
5 ............... 9225-05 .................... Bearing Co ver ...................................................... .................................... 2
6 ............... 9225-06 .................... Tapered Bearing .................................................. .................................... 2
11 ............. 9180-11 .................... Bearing ................................................................. .................................... 1
12 ............. 9180-12 .................... Handle .................................................................. .................................... 2
13 ............. 9180-13 .................... Hub ....................................................................... .................................... 1
14 ............. 9180-14 .................... Spring Washer ..................................................... øID16.3xø31.5x1.8t .. 14
15 ............. 9225-15 .................... Lead Screw .......................................................... .................................... 1
18 ............. J-9225-18 ................. Fixed Block........................................................... .................................... 1
19 ............. 9180-19 .................... Pin ........................................................................ ø 5x40 ......................... 2
20 ............. 9225-20 .................... Locking Handle .................................................... M10x60 ....................... 1
21 ............. J-9225-21 ................. Fixed Block........................................................... .................................... 1
23 ............. TS-1523051 ............. Set Screw ............................................................. M6x16 ......................... 4
25 ............. 9225-25 .................... Blade Adjus t Bar .................................................. .................................... 1
26 ............. TS-1524021 ............. Set Screw ............................................................. M8x10 ......................... 2
28 ............. 9225-28 .................... Lift Handle ............................................................ .................................... 1
29 ............. 9180-29 .................... Handle Grip .......................................................... .................................... 1
32 ............. TS-2246302 ............. Button Head Socket Screw .................................. M6x30 ......................... 4
35 ............. TS-1503011 ............. Socket Head Cap Screw ...................................... M6x8 ........................... 2
38 ............. 9225-38 .................... Guide Block (Front) .............................................. .................................... 1
39 ............. TS-1524051 ............. Set Screw ............................................................. M8x20 ......................... 2
40 ............. TS-1540061 ............. Hex Nut ................................................................ M8 ............................... 2
41 ............. 9225-41 .................... Guide .................................................................... .................................... 2
42 ............. 9225-42 .................... Guide .................................................................... .................................... 2
43 ............. 9225-43 .................... Eccentric Guide .................................................... .................................... 2
44 ............. BB-608ZZ ................. Bearing ................................................................. 608ZZ.......................... 4
45 ............. 9180-45 .................... C-Retainer Ring ................................................... ø8 ................................ 4
46 ............. 9225-46 .................... Eccentric Guide .................................................... .................................... 2
47 ............. TS-2246162 ............. Button Head Socket Screw .................................. M6x16 ......................... 2
48 ............. J-9225-48 ................. Blade Guard ......................................................... .................................... 1
54 ............. 9225-54 .................... Guide Block (Rear) .............................................. .................................... 1
56 ............. 9180-56 .................... Button Head Socket Screw .................................. M8x35 ......................... 2
58 ............. J-9225-58 ................. Blade Cover ......................................................... .................................... 1
60 ............. TS-2245102 ............. Button Head Socket Screw .................................. M5x10 ......................... 2
65 ............. 9225-65 .................... Frame Pivot Shaft ................................................ .................................... 1
66 ............. 9225-66 .................... Cover .................................................................... .................................... 2
67 ............. 9225-67 .................... Tapered Bearing .................................................. .................................... 1
71 ............. 9225-71 .................... Motor .................................................................... 1.5HP, 3Ph, 230V ....... 1
71-1 .......... 9225-71-1 ................. Key ....................................................................... 6x6x40 ........................ 4
19
Saw Assembly – Parts
Index No. Part No. Description Size Qty
77 ............. 9225-77 .................... Reducer Cover ..................................................... .................................... 1
78 ............. 9180-78 .................... Hose Fitting .......................................................... ø8x1/4"PT ................... 1
80 ............. 9180-80 .................... Coolant B lock ....................................................... .................................... 1
81 ............. 9180-81 .................... Hose ..................................................................... ø6x240L ...................... 1
82 ............. 9180-82 .................... Valve .................................................................... 1/8" .............................. 2
83 ............. 9180-83 .................... Hose Fitting .......................................................... ø6x1/8"PT ................... 4
84 ............. 9225-84 .................... Hose ..................................................................... ø6x970L ...................... 1
86 ............. 9225-86 .................... Washer ................................................................. .................................... 1
87 ............. 9180-87 .................... Round Head Key .................................................. 8x7x50 ........................ 1
88 ............. 9225-88 .................... Output Shaft ......................................................... .................................... 1
89 ............. 9225-89 .................... Round Head Key .................................................. 8x7x25 ........................ 1
90 ............. 9225-90 .................... Bearing ................................................................. .................................... 1
91 ............. 9225-91 .................... Spring Sup port ..................................................... .................................... 1
92 ............. 9225-92 .................... Spring ................................................................... .................................... 1
93-1 .......... 9225-93-1 ................. Limit Switch Bracket ............................................. .................................... 1
95 ............. 9225-95 .................... Cylinder Assembly ............................................... .................................... 1
96 ............. 9225-96 .................... Idler Wheel ........................................................... .................................... 1
99 ............. 9225-99 .................... Nut ........................................................................ .................................... 1
100 ........... ................................. Blade (local purchase) ......................................... 1”x.035x96.5”x5/8VT .. 1
101 ........... 9225-101 .................. Drive Wheel.......................................................... .................................... 1
102 ........... 9225-102 .................. Drive Shaft Washer .............................................. .................................... 1
103 ........... TS-1492021 ............. Hex Cap Screw .................................................... M12x30 ....................... 1
104 ........... 9225-104 .................. Frame Back Cover ............................................... .................................... 1
105 ........... TS-1503041 ............. Socket Head Cap Screw ...................................... M6x16 ......................... 4
106 ........... TS-1550041 ............. Flat Washer .......................................................... M6 ............................... 4
115 ........... 9225-115 .................. Label .................................................................... .................................... 1
116 ........... 9225-116 .................. Cover .................................................................... .................................... 1
165A ......... 9225-165S ............... Stock Stop Assembly (#165-1 thru #165-8) ......... .................................... 1
165-1 ........ 9180-165-1 ............... Stop Block ............................................................ .................................... 1
165-2 ........ TS-1550061 ............. Flat Washer .......................................................... M8 ............................... 2
165-8 ........ 9225-165-8 ............... Rivet ..................................................................... ø2 ................................ 4
170 ........... 9225-170 .................. Hand Wheel ......................................................... .................................... 1
171 ........... 9180-171 .................. Pin ........................................................................ ø5x35 .......................... 1
20
Saw Assembly – Parts
Index No. Part No. Description Size Qty
172 ........... 9180-172 .................. Bearing Co ver ...................................................... .................................... 1
173 ........... 9180-173 .................. Bearing ................................................................. ø30xø47x3.5 ............... 1
174 ........... 9180-174 .................. Vise Handle .......................................................... .................................... 1
175 ........... 9180-175 .................. Spring ................................................................... .................................... 1
176 ........... 9180-176 .................. Bushing ................................................................ .................................... 1
178 ........... 9225-178 .................. Washer ................................................................. ø6.5xø18x1.5 .............. 1
179 ........... TS-1503041 ............. Socket Head Cap Screw ...................................... M6x16 ......................... 1
180 ........... J-9225-180 ............... Front Moveable Vise Jaw ..................................... .................................... 1
182 ........... TS-1514011 ............. Flat Head Socket Screw ...................................... M6x12 ......................... 2
183 ........... TS-1505041 ............. Socket Head Cap Screw ...................................... M10x30 ....................... 2
184 ........... TS-1551071 ............. Lock Washer ........................................................ M10 ............................. 2
185 ........... 9225-185 .................. Vise Jaw ............................................................... .................................... 1
186 ........... J-9225-186 ............... Rear Stationary Vise Jaw ..................................... .................................... 1
188 ........... 9225-188 .................. Grooved Jaw Insert .............................................. .................................... 1
189 ........... TS-1514021 ............. Flat Head Socket Screw ...................................... M6x16 ......................... 2
190 ........... 9225-190 .................. Lead Screw .......................................................... .................................... 1
194 ........... J-9225-194 ............... Swivel Arm ........................................................... .................................... 1
195 ........... TS-1540071 ............. Hex Nut ................................................................ M10 ............................. 2
196 ........... 9225-196 .................. Vise Swivel Rod ................................................... .................................... 1
198 ........... TS-2210451 ............. Hex Cap Screw .................................................... M10x45 ....................... 2
199 ........... 9225-199 .................. Bearing ................................................................. .................................... 1
200 ........... 9225-200 .................. Bushing ................................................................ .................................... 1
202 ........... 9180-202 .................. Spring Eye Bolt .................................................... .................................... 1
202-1 ........ TS-1540071 ............. Hex Nut ................................................................ M10 ............................. 1
209 ........... 9225-209 .................. Control Box Base ................................................. .................................... 1
209-2 ........ 9225-209-2 ............... Throttle Valve Knob ............................................. .................................... 1
210-1 ........ 9225-210-1 ............... Retaining O-Ring ................................................. .................................... 1
214 ........... 9225-214 .................. Control Box Label ................................................ .................................... 1
215 ........... ................................. Electrical Control Box Assembly (Reference Only) .................................. 1
217 ........... 9225-217 .................. Sight Glass ........................................................... .................................... 1
219 ........... TS-1551071 ............. Lock Washer ........................................................ M10 ............................. 6
220 ........... TS-1505021 ............. Socket Head Cap Screw ...................................... M10x20 ....................... 6
221 ........... J-9225-221 ............... Stand Top............................................................. .................................... 1
221-1 ........ J-9225-221-1 ............ Swivel Arm Base .................................................. .................................... 1
222 ........... 9180-222 .................. Screen .................................................................. .................................... 1
223 ........... TS-2284082 ............. Pan Head Screw .................................................. M4x8 ........................... 2
224 ........... 9180-224 .................. Stop Bolt ............................................................... M10x50 ....................... 1
224-1 ........ 9180-224-1 ............... Stop Bolt ............................................................... M10x100 ..................... 1
225 ........... TS-1540071 ............. Hex Nut ................................................................ M10 ............................. 2
227 ........... TS-1491031 ............. Hex Cap Screw .................................................... M10x25 ....................... 2
228 ........... TS-2361101 ............. Lock Washer ........................................................ M10 ............................. 2
229 ........... 9225-229 .................. Fix ed Plate ........................................................... .................................... 1
231 ........... TS-1505051 ............. Socket Head Cap Screw ...................................... M10x35 ....................... 1
21
Saw Assembly – Parts
Index No. Part No. Description Size Qty
233 ........... 9180-233 .................. Swivel Lock Handle .............................................. .................................... 1
235 ........... TS-1504051 ............. Socket Head Cap Screw ...................................... M8x25 ......................... 4
241 ........... TS-1534052 ............. Pan Head Screw .................................................. M6x16 ......................... 2
242 ........... TS-2361061 ............. Lock Washer ........................................................ M6 ............................... 2
245 ........... 9180-245 .................. Hose ..................................................................... ø8x1300L .................... 1
248 ........... 9180-248 .................. Tray ...................................................................... .................................... 1
249 ........... 9225-249 .................. Feed Suppor t ....................................................... .................................... 1
250-3 ........ J-9225-250-3 ............ Front Stand Panel with door (serial no 07080025 and higher) ................. 1
250-4 ........ J-9225-250-4 ............ Left Stand Panel with hook (serial no 07080025 and higher) ................... 1
253 ........... TS-1490031 ............. Hex Cap Screw .................................................... M8x20 ....................... 12
255 ........... TS-1540061 ............. Hex Nut ................................................................ M8 ............................. 12
256-1 ........ 9225-193 .................. Soc k et Head Cap Scr e w ...................................... M6x110 ....................... 1
256-2 ........ TS-1541021 ............. Nylon Lock Hex Nut ............................................. M6 ............................... 2
262 ........... TS-1551041 ............. Lock Washer ........................................................ M6 ............................... 4
263 ........... TS-1503041 ............. Socket Head Cap Screw ...................................... M6x16 ......................... 4
282 ........... 9180-282 .................. Handle .................................................................. .................................... 1
283 ........... TS-1504031 ............. Socket Head Cap Screw ...................................... M8x16 ......................... 2
292 ........... TS-1540071 ............. Hex Nut ................................................................ M10 ............................. 1
................. 9225-294S ............... Brush Assembly (#294-1 thru 294-7) ................... .................................... 1
298 ........... TS-1505131 ............. Socket Head Cap Screw ...................................... M10x 75L ................... 1
301 ........... 9225-301 .................. Sock et Head Cap Scr e w ...................................... M10x 110L ................. 1
304 ........... TS-1503041 ............. Socket Head Cap Screw ...................................... M6x16 ......................... 2
305 ........... TS-1551041 ............. Lock Washer ........................................................ M6 ............................... 2
306 ........... TS-1550041 ............. Flat Washer .......................................................... M6 ............................... 2
307 ........... TS-1540041 ............. Hex Nut ................................................................ M6 ............................... 2
323 ........... TS-1501081 ............. Socket Head Cap Screw ...................................... M4x30 ......................... 2
323-2 ........ TS-1540021 ............. Hex Nut ................................................................ M4 ............................... 2
................. JETLOGO-1 ............. JET Logo Plate (not shown)................................. 2-3/4” x 8” ................... 1
................. STRIPE-1-3/4 ........... Stripe (not shown) ................................................ 1-3/4”W ................ per ft.
22

Saw Assembly Drawing (1 of 3)

23
Saw Assembly Drawing (2 of 3)
24
Saw Assembly Drawing (3 of 3)
25

Electrical Box Assembly – Parts

Index No. Part No. Description Size Qty
215-3 ........ 9180-215-3 ............... Speed Switch ....................................................... .................................... 1
215-8 ........ 9180-215-8 ............... Fuse Base ............................................................ .................................... 1
215-9 ........ 9180-215-9 ............... Fuse Lid ............................................................... .................................... 1
215-11 ...... J-9180-215-11 .......... Electrical Box Cover ............................................. .................................... 1
215-12 ...... J-9225-215-12 .......... Electrical Box ....................................................... .................................... 1
215-13 ...... 9180-215-13 ............. Cable Relief.......................................................... .................................... 2
215-14 ...... 9180-215-14 ............. Cable Relief.......................................................... .................................... 1
215-15 ...... 9180-215-15 ............. Cable Relief.......................................................... .................................... 2
215-16 ...... 9180-215-16 ............. Net Plate .............................................................. .................................... 1
215-17 ...... 9180-215-17 ............. Rail ....................................................................... .................................... 1
215-18 ...... 9180-215-18 ............. Bracket ................................................................. .................................... 1
215-19 ...... 9180-P4C15 ............. Power Cable (for 3Ph) ......................................... 4cx1.5mm ................... 1
215-21 ...... 9180-215-21 ............. Limit Cable ........................................................... .................................... 1
215-22 ...... 9180-215-22 ............. Pump Cable ......................................................... .................................... 1
215-28 ...... 9180-215-28 ............. Screw ................................................................... M4x6 ........................... 4
215-37 ...... 9180-215-37 ............. Cable Relief.......................................................... .................................... 1
215-38 ...... 9180-215-38 ............. Cable Relief.......................................................... .................................... 1
215-40 ...... 9225-OL-3 ................ Overload .............................................................. 3.5 - 4.8A .................... 1
26

Electrical Box Assembly

27
Wiring Diagram
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
28
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