JennAir W11215146, W11215148, W11215150, W11239303 Panel Kit Installation Guide

BUILT-IN REFRIGERATOR ARMOIRE-STYLE DOOR PANEL KIT
INSTALLATION INSTRUCTIONS
GETTING STARTED
ENSEMBLE DE PANNEAUX DE PORTE DE STYLE ARMOIRE POUR RÉFRIGÉRATEUR ENCASTRÉ
INSTRUCTIONS D’INSTALLATION
W11286875A
GETTING STARTED | 1
2 | GETTING STARTED
INTRODUCTION
INTRODUCTION
SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER”
or WARNING.”
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
These words mean:
You can be killed or seriously injured if you don't immediately follow instructions.
You can be killed or seriously injured if you don't immediately follow instructions.
INTRODUCTION
TABLE OF CONTENTS
INTRODUCTION
Safety ............................................................ 3
Registration ................................................... 4
Registering Your Product ..............................4
Product Identication .................................... 4
SITE PREPARATION
Before Installation .......................................... 5
Tools and Parts Required .............................. 5
Tools and Parts Provided ..............................5
Parts Supplied with Refrigerator ................... 6
Installation Requirements .............................. 7
Plan the Installation ....................................... 7
Opening Requirements .................................. 7
Cabinet and Panel Installation Options ......... 7
Cabinet Cutout Options ................................ 8
Airow and Venting Recommendations ........8
Panel Dimensions .......................................... 9
Secondary Anti-Tip Board ............................. 10
INSTALLATION
Installing Grille Bracket Assembly ................. 11
Installing Air Divider ....................................... 12
Installing Grille Panel ..................................... 13
Marking Door Panel
Top Bracket Location(s) .................................14
Installing Panel Top Bracket(s) and
Shoulder Washer ........................................... 15
Installing Freezer Brackets ............................ 16
Installing Freezer Panel ................................. 17
Installing Door Panel(s) .................................. 18
Moving Refrigerator to Final Position ............ 20
Adjusting Door Swing .................................... 21
Adjusting Freezer Panel ................................. 22
Adjusting Refrigerator Panel(s) ...................... 23
Attaching Panel(s) .......................................... 25
Completing the Installation ............................ 27
TABLE DES MATIÈRES..................29
GETTING STARTED | 3
INTRODUCTION | 3
INTRODUCTION
REGISTRATION
REGISTERING YOUR PRODUCT
Gain access to our concierge-level Customer Support by registering your appliance. We make product registration simple and straightforward so that you can start using your exclusive JennAir benets today.
Registering your appliance allows you to:
Streamline your warranty service
If we have your product information, we can help you faster.
Protect your purchase
In case of an insurance loss, such as re, ood, or theft, your product registration could serve as a proof of purchase.
Keep your family safe
We’ll notify you in the rare case of a safety notication.
Start taking advantage of these benets today by going on-line to register your product at jennair.com/customer-care. In Canada, register your product at jennair.ca.
PRODUCT IDENTIFICATION
Your product identication, which includes the model and serial numbers, is listed on the product rating plate.
Recording this information below allows us to more easily assist you if your product should ever require service from one of our JennAir Authorized Service Providers.
Model Number: ________________________________
Serial Number: ________________________________
Date of Installation: ___________________________
Authorized Dealer: ____________________________
Authorized Dealer Phone #: ____________________
4 | INTRODUCTION
SITE PREPARATION
BEFORE INSTALLATION
The Armoire-Style Door Panel Kit for fully integrated JennAir® refrigerators enables door panels with a hidden top panel for the ultimate integrated design in kitchen cabinet.
IMPORTANT:
 These instructions are intended as a
general guide only and do not supersede any national or local codes in any way. Compliance with all local, state, or national codes pertaining to this type of installation should be determined prior to installation.
 These instructions are intended to
supplement the Installation Instructions provided with your refrigerator, not replace them. Follow the instructions provided with the refrigerator to install it into the cabinet.
NOTE: The hardware bag contains all the parts and fasteners needed to install panels. A hardware bag is shipped with the refrigerator. You will nd the hardware bag in either one of the crisper drawers or attached to the outside of one of the refrigerator doors.
TOOLS AND PARTS REQUIRED
Assemble the required tools and parts before starting installation. Read and follow the instructions provided with any of the required tools listed here. Proper installation is your responsibility.
Tools Required:
 Cordless drill and drill bits  3/8" and 1/2" Open-end wrenches or two
adjustable wrenches  Phillips screwdriver  Small level  Appliance dolly  3/32", 5/32", and 3/16" Hex keys  1/4" and 5/16" Nut drivers  6" Extension nut drivers  Tape measure
TOOLS AND PARTS PROVIDED
Parts Supplied with Panel Kit:
 Instructions
Grille Panel
W11215146 (for 36" models) W11215148 (for 42" models) W11215150 (for 48" models)
Foam air divider
W11239303
Grille bracket assembly
W11215152 (RH side) W11215154 (LH side)
SITE PREPARATION
CAUTION
Pinch Hazard
Installation of door panels with less than a ³⁄₈" (0.95 cm) gap between the door panel and the adjacent cabinet increases the risk of potential pinching.
SITE PREPARATION | 5
SITE PREPARATION
BEFORE INSTALLATION (CONTD.)
Parts Supplied with Refrigerator
(Needed for Armoire Installation):
Phillips-head at screw Black: 8281252
Door stop pin
W10234202
Slotted hex-head screw
W10141645
 All hardware  Hinge cover trim (RC and FC)  Side trim  Handle side door trim  Installation block  Panel templates
PARTS SUPPLIED WITH REFRIGERATOR
The following parts are either not needed to install the panels in this kit, or they are already installed on the panels. These parts can be discarded after the installation is completed:
Standard grille bracket W10182743 (left) W10172741 (right)
Integrated grille bracket
W10260890 (left) W10260891 (right)
Panel top brackets
Black: W10667450
Shoulder washer W10471946
6 | SITE PREPARATION
Freezer panel brackets
W10606815
Hex-head pointed screw W10141189
Round-head screw 1163283
“L” brackets W10234199
Hex-head blunt screw
W10142233
SITE PREPARATION
D
C
INSTALLATION REQUIREMENTS
PLAN THE INSTALLATION
IMPORTANT:
Install the handles on the panels prior to panel
installation. Follow the instructions received with handle kit to install the handles.
Plan your installation using these instructions
in conjunction with the Installation Instructions provided with the refrigerator. Modications must be made to the refrigerator to accommodate the Armoire-style door panels.
Required parts
 One of the following built-in refrigerator
models: 42" Side-by-Side: JS42NXFXDE
48" Side-by-Side: JS48NXFXDE
36" Bottom Mount: JB36NXFXLE, JB36NXFXRE
36" French Door Bottom Mount: JF36NXFXDE
42" French Door Bottom Mount: JF42NXFXDE
 Accessory Armoire-Style Door Panel Kit
which includes (Grille Assembly and Grille Bracket Assembly)
 Custom Panels
NOTE: The required thickness for all panels is 3/4" (1.91 cm).
OPENING REQUIREMENTS
IMPORTANT:
 The width of the opening, from side to side,
must be as specied for your model, for
at least 3" (7.62 cm) back from the face of
the cabinet. If your opening does not meet
this requirement, you will need to make
modications.  The depth of the opening from the front
of the cabinet to the back wall must be
25" (63.5 cm) minimum to achieve a ush
installation.
CABINET AND PANEL INSTALLATION OPTIONS
Cabinet Depth - 25" (63.5 cm)
Grille Bracket - Top View
D
C
AB E
A. Refrigerator door B.
Armoire-style door panel
C. Side trim
Grille Bracket - Side View
D. Grille bracket E. Adjacent cabinet
B
A
SITE PREPARATION
A. Refrigerator door B.
Armoire-style door panel
C. Side trim D. Grille bracket
SITE PREPARATION | 7
SITE PREPARATION
CABINET CUTOUT OPTIONS
AIRFLOW VENTING RECOMMENDATIONS
IMPORTANT:
 Armoire-style installations recommends a minimum of 1/8" (3.2 mm) of open space above the refrigerator. It is recommended that this space not be blocked in any
way, including softs.
 Models may be installed using either Option 1, Option 2 or option 3.
Option 1 - Open to Ceiling
Open to ceiling
Option 2 - False Front (cabinet face only) Option 3 - Closed Soft
False front
1/8" (3.2 mm) gap
8 | SITE PREPARATION
SITE PREPARATION
PANEL DIMENSIONS
BOTTOM MOUNT MODEL
!
Maximum allowable weights:
• Door panel - 60 lbs (27.2 kg)
• Drawer panel - 25 lbs (11.3 kg)
A
B
C
FRENCH DOOR BOTTOM MOUNT MODELS
!
Maximum allowable weights:
• Door panel - 38 lbs (17.2 kg)
• Drawer panel (36" model) - 25 lbs (11.3 kg)
• Drawer panel (42" model) - 30 lbs (13.6 kg)
A A
B
C
SIDE BY SIDE MODELS
!
Maximum allowable weights (42" models):
• Refrigerator Door panel - 65 lbs (29.5 kg)
• Freezer Door panel - 49 lbs (22.2 kg) Maximum allowable weights (48" models):
• Refrigerator Door panel - 66 lbs (29.9 kg)
• Freezer Door panel - 50 lbs (23 kg)
A B
C
SITE PREPARATION
Legend Model Dimension
A 36" 353/4" (90.81 cm) B 36" 591/8" (150.2 cm) C 36" 201/2" (52.07 cm)
D
Legend Model Dimension
A B 591/8"(150.2 cm) C 201/2" (52.07 cm) D 353/4" (90.81 cm)
A B 591/8" (150.2 cm) C 201/2" (52.07 cm) D 413/4" (106.05 cm)
36"
42"
173/4" (45.24 cm)
203/4" (52.86 cm)
Legend Model Dimension
A B 233/4" (60.48 cm)
C 81" (205.7 cm)
A B 271/4" (69.37 cm) C 81" (205.7 cm)
42"
48"
173/4"(45.24 cm)
201/4" (51.59 cm)
SITE PREPARATION | 9
SITE PREPARATION
SECONDARY ANTI-TIP BOARD
WARNING
Tip Over Hazard
Refrigerator is top heavy and tips easily when not completely installed.
Install secondary anti-tip board to ensure product stability.
Use two or more people to move and install refrigerator.
Failure to do so can result in death or serious injury.
IMPORTANT:
 For all Armoire-style door panel installations,
the secondary anti-tip board is required to be installed prior to door panel installation.
 This anti-tip board is to be secured on the
right side of the cabinet enclosure as per the dimensions shown in illustration.
NOTE: Anti-tip board is required as an addition to the rear wall anti-tip board (for open to ceiling installation) described in the installation instructions provided with the refrigerator.
 Secure the secondary anti-tip board so that
the bottom surface of the secondary anti-tip board is 751/2" (191.77 cm) from the oor (right hand side).
 The main anti-tip boards for open to ceiling
installation are secured at 84" (213.36 cm)
from the oor (rear side).  During panel installation, raise the
refrigerator up until the top of the refrigerator
is making contact with the bottom of the
secondary anti-tip board.
INSTALLING THE SECONDARY ANTI­TIP BOARD
1. Mark the stud locations on right hand side
cabinet wall.
2. Securely attach one 2" x 4" x 12" (5 cm x 10 cm
x 30.4 cm) board to the cabinet on right hand side cabinet using wood screws. Use three #8 x 2" (5.08 cm) (or longer) wood screws.
NOTE:
 It is recommended to drive the wood screws
from cabinet wall into the secondary anti-tip board as shown in the illustration.
 The board must have overlap of 1"
(2.54 cm) with the refrigerator top.
 Leave 4" (10.16 cm) free space at rear as
shown in the illustration.
C
D
B
4" (10.16 cm)
751/2"
A
(191.77 cm)
10 | SITE PREPARATION
A. Refrigerator B. Secondary anti-tip board
C. Kitchen cabinet D. Wood screws
INSTALLATION
INSTALLING GRILLE BRACKET ASSEMBLY
1
APPLIES TO:
WARNING
Excessive Weight Hazard
Use two or more people to move and install refrigerator.
Failure to do so can result in back or other injury.
2
3
NOTE: If refrigerator is not on rollers, it is recommended to lower the product to have more access at the top of product for panel installation. For ease of grille installation, it is recommended to have product outside of kitchen cabinet not more than 8" (20.32 cm).
1. Remove the three screws fastening each
mounting plate to the top of the refrigerator on each side. Discard the mounting plates but keep the screws for attaching the two grille bracket assemblies provided in this kit.
2. Remove the two screws fastening the air divider
to the unit housing. Discard the air divider, and reinstall the screws into the holes from where they were removed.
3. Align the three holes in a grille bracket assembly
with the three holes in a cabinet side, as shown. Using the screws removed in Step 1, attach the grille bracket assembly.
4. Repeat step 3 to install the other grille bracket
assembly to the opposite side of the refrigerator. IMPORTANT: Installing the Armoire-style door
panels before removing both existing factory installed grille brackets can damage the panels.
Parts to be used:
INSTALLATION
X2 Grille bracket assembly
INSTALLATION | 11
INSTALLATION
INSTALLING AIR DIVIDER
Align the base of foam air divider with base of unit housing!
APPLIES TO:
1. Peel away the paper layer from the foam air
divider to reveal the adhesive side.
2. Stick the foam air divider to unit housing at the
1
ON
OFF
location where metallic air divider was installed earlier by applying even pressure.
Parts to be used:
X1 Foam air divider
12 | INSTALLATION
2
INSTALLATION
INSTALLING GRILLE PANEL
1
APPLIES TO:
1. Position the grille panel between the grille
2
brackets on each side of the cabinet.
2. Hook the top of grille onto the upper rivet pins.
Rotate downward and push the bottom of the grille panel in until the grille panel snaps into place.
NOTE: For grille panel removal, push the top of grille panel inward until the lower portion snaps out. Rotate and lift off the grille panel.
Parts to be used:
X1 Grille panel
INSTALLATION
2
INSTALLATION | 13
INSTALLATION
A
B
MARKING DOOR PANEL TOP BRACKET LOCATION(S)
APPLIES TO:
C
63⁄4" (17.2 cm)
IMPORTANT: For an Armoire installation, instead of drilling holes along the top edge(s) of the custom door panel(s), you must adjust the placement of the drilling template (provided with the refrigerator).
NOTES:
■ No template adjustment is needed for the bottom
edge of the door panel(s).
■ No template adjustment is needed for the custom
freezer drawer panel.
1. Align the drilling template on the back of the
custom refrigerator door panel so that the top of the template is offset 6³⁄4" (17.2 cm) from the top of the refrigerator door panel. NOTE: The only offset dimension is the 6³⁄4" (17.2 cm) offset from the top of the door panel.
2. Continue to use the template as you normally
would along the bottom, handle side of the door panel.
14 | INSTALLATION
A. Top of custom refrigerator door panel B. Drilling template C. Bottom of custom refrigerator door panel
INSTALLATION
INSTALLING PANEL TOP BRACKET(S) AND SHOULDER WASHERS
Hinge side
A
B
C
APPLIES TO:
1. Fasten the refrigerator/freezer door panel top
bracket to custom wood door panel using hex-head pointed screws (2) at marked screw locations (refer "Marking Door Panel Top Bracket Location(s)" section).
2. For marking location of the shoulder washers,
Measure ‘A’ from the top of the panel, measure ‘B’ from side of panel. Mark the hole locations as shown in Figure. Refer Table 1 for ‘A’, ‘B’, and ‘C’ dimension based on the models.
3. Fasten the shoulder washer to custom wood
door panel using hex-head pointed screws (2) at marked screw locations in Step 2. NOTE: Do not drive the screws completely, allowing clearance so that shoulder washer can be inserted into J slot located on door.
4. In case of French door bottom mount and side
by side models, repeat Steps 1-3 for installing panel brackets and shoulder washers on other door.
Table 1 - Shoulder washer locations
INSTALLATION
B
Model ‘A’ ‘B’ ‘C’
36"
Bottom
Mount
36" / 42"
French
Door
42" / 48"
Side by
Side
185/16"
(465.5 mm)
185/16"
(465.5 mm)
23"
(583.5 mm)
13/16"
(30.3 mm)
7/8"
(21.75 mm)
13/16"
(20.6 mm)
INSTALLATION | 15
(774 mm)
(774 mm)
425/16"
(1075 mm)
301/2"
301/2"
INSTALLATION
A
INSTALLING FREEZER BRACKETS
2" (52.77 mm)
55/8" (143.3 mm)
FOR SIDE BY SIDE MODELS - SKIP THIS STEP!
APPLIES TO:
1. For marking location of the freezer bracket
screws, Measure ‘A’ from the top of the panel. Mark the hole locations as shown in Figure. Refer to Table 2 for ‘A’ dimension based on the models.
2. Fasten the freezer bracket to custom wood
drawer panel at marked screw locations in step 1.
3. Repeat step 1-2 to attach freezer bracket on
other side.
Table 2 - Freezer bracket locations
Model ‘A’
36" Bottom Mount /
French Door
42" French Door
1/2"
(12.85 mm)
9/16"
(14.43 mm)
16 | INSTALLATION
47/8" (123.4 mm)
55/8" (143.3 mm)
INSTALLATION
INSTALLING FREEZER PANEL
1
FOR SIDE BY SIDE MODELS - SKIP THIS STEP!
APPLIES TO:
1. Slightly loosen the bracket screws present on
freezer panel. NOTE: Be sure that the refrigerator door(s) are tightly closed.
2. Slide panel onto drawer. Retighten the four
screws on each side attaching the bracket to the drawer panel.
3. Using the Phillips-head flat screws, fasten the
panel brackets to the drawer.
4. To allow for later adjustment of the panel, do not
fully tighten the screws attaching the bracket to the drawer.
IMPORTANT: When you have completed installing all the panels, check for alignment. The drawer panel will move up or down to align. Completely tighten the screws only when panels are fully aligned.
INSTALLATION
3
2
4
Parts to be used:
X6 Phillips-head screws
INSTALLATION | 17
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