Jenn-Air W10197059B User Manual

30" (76.2 CM) AND 36" (91.4 CM) ELECTRIC

DOWNDRAFT COOKTOP INSTALLATION INSTRUCTIONS

INSTRUCTIONS D’INSTALLATION DE LA TABLE DE

CUISSON ÉLECTRIQUE AVEC ASPIRATION PAR LE BAS DE

30" (76,2 CM) ET 36" (91,4 CM)

Table of Contents/Table des matières

COOKTOP SAFETY..............................................................................2

INSTALLATION REQUIREMENTS ......................................................3

Tools and Parts..................................................................................3

Location Requirements......................................................................3

Venting Requirements .......................................................................5

Venting Methods................................................................................6

Electrical Requirements ....................................................................7

INSTALLATION INSTRUCTIONS ........................................................8

Prepare Cooktop................................................................................8

Install Foam Strip...............................................................................8

Rotate Blower - Optional ...................................................................8

Install Cooktop.................................................................................10

Make Electrical Connection.............................................................10

Complete Installation .......................................................................11

SÉCURITÉ DE LA TABLE DE CUISSON ....................................... 13

EXIGENCES D'INSTALLATION...................................................... 14

Outillage et pièces........................................................................ 14

Exigences d'emplacement........................................................... 14

Exigences concernant l'évacuation ............................................. 16

Méthodes d'évacuation................................................................17

Spécifications électriques ............................................................ 18

INSTRUCTIONS D’INSTALLATION ............................................... 19

Préparation de la table de cuisson............................................... 19

Installation de la bande de mousse ............................................. 19

Rotation du ventilateur - Facultative ............................................ 20

Installation de la table de cuisson................................................21

Raccordement électrique............................................................. 21

Achever l'installation..................................................................... 22

IMPORTANT:

Save for local electrical inspector's use.

IMPORTANT :

À conserver pour consultation par l'inspecteur local des installations électriques.

W10197059B

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

You can be killed or seriously injured if you don't immediately

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

follow instructions.

can be killed or seriously injured if you don't

You instructions.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Too ls ne ede d

■ Tap e m eas u r e

■ Flat-blade screwdriver

■ Phillips head screwdriver

■ Drill

■ Level

■ 6" socket extension

Parts supplied

■ Vent grille

■ Pre-filter

Parts needed

■ A UL listed or CSA approved strain relief for ⁷⁄₈" (2.2 cm)

knockout.

■ A UL listed or CSA approved conduit connector for

¹⁄₂" (1.3 cm) trade-size metal-clad conduit

■ UL listed wire connectors

■ Metal ducting

■ Jenn-Air wall cap

Jenn-Air Order Part Number A406

Jenn-Air Order Part Number A403

To order, see the “Assistance or Service” section of the Use and Care Guide.

■ Vent clamps

Check local codes. Check existing electrical supply. See “Electrical Requirements” section.

It is recommended that all electrical connections be made by a licensed, qualified electrical installer.

6" (15.2 cm) Round Surface Wall Cap Damper

3¼" x 10" (8.3 x 25.4 cm) Surface Wall Cap Damper

■ Marker or pencil

■ Pliers

■ ¼" drill bit

■ Jigsaw

■ Ratchet with ³⁄₈"socket

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. When installing cooktop, use minimum dimensions given.

■ To eliminate the risk of burns or fire by reaching over the

heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

■ Use the countertop opening dimensions that are given with

these Installation Instructions. Given dimensions are minimum clearances and provide 0" (0 cm) clearance.

■ Grounded electrical supply is required. See “Electrical

Requirements” section.

■ If cabinet has drawers, drawers will need to be removed and

drawer fronts installed on front of cabinet.

IMPORTANT: An under-counter built-in oven cannot be installed under this product.

Product Dimensions

30" (76.2 cm) Cooktop - for standard and electric models

A. Model/serial rating plate location B. 20⁹⁄₁₆" (52.3 cm) C. 22" (55.9 cm)

Cabinet Dimensions

A. 29³⁄₄" (75.6 cm) B. 12¹⁄₂" (31.8 cm) centerline of product to edge of burner box C. 12¹⁄₂" (31.8 cm) D. 28³⁄₈" (73.3 cm)

E. 12¹⁄₂" (31.8 cm)

F. 2" (5.1 cm) recommended minimum cabinet to motor clearance G. 16³⁄₈" (41.6 cm) H. 4⁵⁄₈" (11.8 cm)

36" (91.4 cm) Cooktop - for standard and electric models

A. Model/serial rating plate location B. 20⁹⁄₁₆" (52.3 cm) C. 22" (55.9 cm)

A. 30" (76.2 cm) on 30" (76.2 cm) models

36" (91.4 cm) on 36" (91.4 cm) models

B. Combustible area above countertop (shown by dashed box above)

C. 30" (76.2 cm) minimum clearance between top of cooktop platform

and bottom of uncovered wood or metal cabinet (24" [61 cm] minimum clearance if bottom of wood or metal cabinet is covered by not less than ¹⁄₄" [0.6 cm] flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" [0.04 cm] stainless steel, or 0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper)

D. 13" (33 cm) recommended upper cabinet depth

E. 2" (5.1 cm)

F. 2 1 ¹⁄₈" (73.4 cm)

G. 18" (45.7 cm) minimum clearance from upper cabinet to countertop

within minimum horizontal clearances to cooktop

H. Junction box or outlet; 12" (30.5 cm) minimum from bottom of

countertop

I. Junction box or outlet; 10" (25.4 cm) from right-hand side of

cabinet

J. 28⁷⁄₈" (73.4 cm) on 30" (76.2 cm) models

34½" (87.6 cm) on 36" (91.4 cm) models

K. 2½" (6.4 cm) minimum distance to nearest left and right side

combustible surface above cooktop

L. 1½" (3.8 cm) minimum clearance between back wall and

countertop

E D

A. 35¹¹⁄₃₂" (89.8 cm) B. 12⁷⁄₈" (32.8 cm) centerline of product to edge of burner box C. 12⁷⁄₈" (32.8 cm) D. 34¹⁄₈" (87.3 cm)

E. 12¹⁄₂" (31.8 cm)

F. 2" (5.1 cm) recommended minimum cabinet to motor clearance G. 16³⁄₈" (41.6 cm) H. 4⁵⁄₈" (11.8 cm)

NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the cooktop base. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.

■ A minimum side clearance of 6" (15.2 cm) is recommended

between side of cooktop and side wall for maximum ventilation performance.

■ A minimum clearance of 2" (5.1 cm) is recommended between

the motor/blower and cabinet for proper cooling. A 6" (15.2 cm) clearance is recommended for servicing access.

Cutout Dimensions

A. 28⁷⁄₈" (73.4 cm) maximum on 30" (76.2 cm) models

34½" (87.6 cm) maximum on 36" (91.4 cm) models

B. 21¹⁄₈" (53.7 cm)maximum on both 30" (76.2 cm) and 36" (91.4 cm)

models

C. 8⁵⁄₈" (21.9 cm) on 30" (76.2 cm) models

15⁷⁄₁₆" (39.2 cm) on 36" (91.4 cm) models

D. 6⁵⁄₁₆" (16.0 cm) on both 30" (76.2 cm) and 36" (91.4 cm) models

E. 2" (5.1 cm) minimum space to front edge of cooktop F. Floor exhaust option

G. 6¹⁄₈" (15.6 cm) for 6" vent system

H. 8⁵⁄₈" (21.9 cm) on 30" (76.2 cm) models

15⁷⁄₁₆" (39.2 cm) on 36" (91.4 cm) models

I. 16" (40.6 cm) on both 30" (76.2 cm) and 36" (91.4 cm) models

J. Wall exhaust option

Venting Requirements

IMPORTANT: This cooktop must be exhausted outdoors unless using the Jenn-Air Methods” section.

■ Do not terminate the vent system in an attic or other enclosed

area.

■ Use a Jenn-Air

■ Vent system must terminate to the outside.

■ Use only a 6" (15.2 cm) round metal vent. Rigid metal vent is

recommended. For best performance, do not use plastic or metal foil vent.

■ Before making cutouts, make sure there is proper clearance

within the wall or floor for the exhaust vent.

■ Do not cut a joist or stud unless absolutely necessary. If a joist

or stud must be cut, then a supporting frame must be constructed.

■ The size of the vent should be uniform.

■ The vent system must have a damper. If roof or wall cap has a

damper, do not use damper supplied with the range hood.

■ Use vent clamps to seal all joints in the vent system.

■ Use caulking to seal exterior wall or roof opening around the

cap.

■ Determine which venting method is best for your application.

Duct Free Filter Accessory Kit. See “Venting

vent cap.

For Best Performance:

■ Use 26-gauge minimum galvanized or 25-gauge minimum

aluminum metal vent. Poor quality pipe fittings can reduce airflow. Flexible metal vent is not recommended.

NOTE: Local codes may require a heavier gauge material.

■ Metal duct may be reduced to 30-gauge galvanized steel or

26-gauge aluminized steel if allowed by local codes. This reduction is based on information in the International Residential Codes Section M1601.1 (2006 edition).

■ Do not install 2 elbows together.

■ Use no more than three 90° elbows.

■ If an elbow is used, install it as far away as possible from the

hood’s vent motor exhaust opening.

■ Make sure there is a minimum of 18" (45.7 cm) of straight vent

between the elbows if more than one elbow is used.

■ Elbows too close together can cause excess turbulence that

reduces airflow.

■ Do not use a 5" (12.7 cm) elbow in a 6" (15.2 cm) or 3¹⁄₄" x 10"

(8.3 x 25.4 cm) system.

■ Do not reduce to a 5" (12.7 cm) system after using

6" (15.2 cm) or 3¹⁄₄" x 10" (8.3 x 25.4 cm) fittings.

■ Avoid forming handmade crimps. Handmade crimps may

restrict airflow.

■ Use a Jenn-Air

vent cap for proper performance. If an alternate wall or roof cap is used, be certain the cap size is not reduced and that it has a backdraft damper.

■ Use vent clamps to seal all joints in the vent system.

■ Use caulking to seal exterior wall or roof opening around the

cap.

The length of vent system and number of elbows should be kept to a minimum to provide efficient performance.

The maximum equivalent length of the vent system is 60 ft (18.3 m). For altitudes above 4,500 ft (1272 m), reduce recommended vent run by 20% for best performance.

Cold Weather Installations

An additional backdraft damper should be installed to minimize backward cold air flow and a thermal break installed to minimize conduction of outside temperatures as part of the vent system. The damper should be on the cold air side of the thermal break.

Makeup Air

Local building codes may require the use of makeup air systems when using ventilation systems greater than specified CFM of air movement. The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your area.

Venting Methods

Common venting methods are shown for a counter-mounted downdraft cooktop. The cooktop may be vented through the wall or floor.

Option 1 - Roof Venting Option 2 - Wall Venting

Concrete Slab Installations - Exhaust Through Wall

A. Roof cap B. 6" (15.2 cm) round roof

venting

Option 3 - Venting Between

Floor Joist

A. Wall cap B. 6" (15.2 cm) round wall

venting

A. 6" (15.2 cm) round wall

venting

B. Wall cap

Option 4 - Venting behind

Cabinet Kick Plate

A. Wall cap B. 6" (15.2 cm) round wall

venting

A. Wall cap B. 6" (15.2 cm) round metal vent C. 16" (40.6 cm) maximum D. 6" (15.2 cm) round PVC sewer pipe

E. 6" (15.2 cm) round metal vent

F. 6" (15.2 cm) round PVC coupling G. Concrete slab H. 6" (15.2 cm) round PVC sewer pipe

I. 6" (15.2 cm) round 90° PVC sewer pipe elbow

J. Tightly pack gravel or sand completely around pipe.

K. 30 ft (9.1 m) max.

L. 6" (15.2 cm) round 90° PVC sewer pipe elbow

M. 6" (15.2 cm) round PVC coupling

N. 12" (30.5 cm) minimum

Jenn-Air

Duct Free Filter Accessory Kit

(For model numbers JED3430, JED3536, JED4430, JED4536, JGD3430 and JGD3536)

On select downdraft models, the Jenn-Air Accessory Kit Part Number JDA7000WX is now available. The Jenn-Air

Duct Free Filter Accessory Kit is ideal for both new

Duct Free Filter

construction and kitchen renovation projects because it provides an easy alternative to the installation of metal ducting and venting in the downdraft system outside the home. The kit includes all required hardware, one filter and complete installation instructions. For more information on the Jenn-Air

Duct Free Filter Accessory Kit, contact your Jenn-Air® dealer or call 1-800-JENNAIR (1-800-536-6247).

Calculating Vent System Length

To calculate the length of the system you need, add the equivalent feet (meters) for each vent piece used in the system.

Vent Piece 6" (15.2 cm) Round

Example vent system

90˚ elbow

wall cap

6 ft (1.8 m)

45° elbow 2.5 ft

90° elbow 5.0 ft

6" (15.2 cm) wall cap

3¹⁄₄" x 10" (8.3 cm x 25.4 cm) to 6" (15.2 cm) transition

6" (15.2 cm) to 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) transition

3¹⁄₄" x 10" (8.3 cm x 25.4 cm) to 6" (15.2 cm) 90° elbow transition

(0.8 m)

(1.5 m)

0.0 ft (0.0 m)

4.5 ft (1.4 m)

1 ft (0.3 m)

5.0 ft (1.5 m)

2 ft

(0.6 m)

1- 90° elbow = 5 ft (1.5 m) 8 ft (2.4 m) straight = 8 ft (2.4 m) 1 - wall cap = 0 ft (0 m) System length = 13 ft (3.9 m)

NOTE: Flexible vent is not recommended. Flexible vent creates back pressure and air turbulence that greatly reduce performance.

Electrical Requirements

WARNING

Electrical Shock Hazard Disconnect power before servicing. Use 8 gauge copper wire. Electrically ground cooktop. Failure to follow these instructions can result in death,

fire, or electrical shock.

6" (15.2 cm) to 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) 90° elbow transition

3¹⁄₄" x 10" (8.3 cm x 25.4 cm) 90° elbow

3¹⁄₄" x 10" (8.3 cm x 25.4 cm) flat elbow

3¹⁄₄" x 10" (8.3 cm x 25.4 cm) wall cap

5.0 ft (1.5 m)

12.0 ft (3.7 m)

0.0 ft (0.0 m)

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path and wire gauge are in accordance with local codes.

Check with a qualified electrical installer if you are not sure the cooktop is properly grounded.

Make sure that the electrical connection and wire size are adequate and in conformance with the National Electrical Code, ANSI/NFPA 70-latest edition or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. O-M91-latest edition, and all local codes and ordinances.

A copy of the above code standards can be obtained from: National Fire Protection Association

One Batterymarch Park Quincy, MA 02269

CSA International 8501 East Pleasant Valley Road Cleveland, OH 44131-5575

Before You Make the Electrical Connection:

To properly install your cooktop, you must determine the type of electrical connection you will be using and follow the instructions provided for it here.

■ A 4-wire or 3-wire, single phase, 120/240 volt, 60 Hz., AC only

electrical supply on a separate, 40-amp circuit breaker is required for both 30" (76.2 cm) and 36" (91.4 cm) models. If a fused system is used, fuse both sides of the line.

■ The cooktop should be connected directly to the junction box

through the flexible metal conduit. The flexible, armored cable extending from the fuse box or circuit breaker box should be connected directly to the junction box.

■ Locate the junction box to allow as much slack as possible

between the junction box and the cooktop so that the cooktop can be moved if servicing becomes necessary in the future.

INSTALLATION INSTRUCTIONS

■ A UL listed or CSA approved conduit connector must be

provided at each end of the power supply cable (at the cooktop and at the junction box).

■ If the house has aluminum wiring follow the procedure below:

1. Connect a section of solid copper wire to the pigtail

leads.

2. Connect the aluminum wiring to the added section of

copper wire using special connectors and/or tools designed and UL listed for joining copper to aluminum.

Follow the electrical connector manufacturer's recommended procedure. Aluminum/copper connection must conform with local codes and industry accepted wiring practices.

Prepare Cooktop

Decide on the final location for the cooktop.

WARNING

Excessive Weight Hazard Use two or more people to move and install cooktop. Failure to do so can result in back or other injury.

1. Open product as instructed on product packaging.

2. Remove shipping materials and tape from cooktop.

3. Remove vent grille.

Install Foam Strip

1. Remove foam strip from the package containing literature.

2. Remove backing from foam strip.

3. Apply foam strip adhesive-side down around bottom of

cooktop, flush with edge. NOTE: The foam strip keeps the underside of the cooktop

glass free from debris and helps the cooktop sit flat on uneven counters.

A. Cooktop base B. Foam strip C. Glass

Rotate Blower - Optional

IMPORTANT: The following additional steps must be performed if the product is being installed in peninsula or island cabinetry.

The blower exhaust scroll is shipped from the factory set to exhaust straight out the back of the cabinet through an exterior wall.

A. Vent grille B. Filter support tray (non-removable) C. Removable grease filter D. Ceramic glass top

4. Remove the removable grease filter by lifting the filter out.

5. Using 2 or more people, remove the cooktop from the carton.

6. Use foam end caps from the packaging as a work surface for

the floor or countertop.

7. Using 2 or more people, place the cooktop upside down on

the foam end caps.

8. Make sure knobs are positioned in the open areas of the end

caps.

9. Avoid placing the cooktop facedown on the control knobs.

A. Blower exhaust scroll B. Plenum C. Blower motor D. Top label

E. 10-32 machine nuts (4) F. Motor mounting plate

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