JENN-AIR JGD8348BDP, JGD8348ADP Installation Instructions

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INSTALLATION
INSTRUCTIONS
NOTICE TO INSTALLER: Leave these instructions with the appliance.
NOTICE TO CONSUMER: Retain these instructions for future reference.
Triple Bay Conventional Gas
J
Prostyle
Model JGD8348BDP
Dimensions shown in both inches and centimenters
J Grill Cooktop
JJ
* Blower may be
rotated for horizontal or vertical direction by loosening nuts around blower inlet. Accessible inside ventilation chamber.
SELECT APPROPRIATE
DUCT CUTOUT (SEE DUCTING
INSTALLATION INSTRUCTIONS.)
INSTRUCTIONS TO INSTALLER:
S Dimension “A” - provide 2² min. (5.08 cm) cabinet clearance to motor for cooling purpose. S NOTE: Where possible, 6² (15.54 cm) is recommended for motor/blower service. S Side Clearance: Grills installed near a side wall must allow a minimum clearance of
8² (20.32 cm).
S Access must be provided to remove and empty grease container.
8101P399-60
(09-01-00)
CABINET and COUNTERTOP CUTOUTS
EXISTING OPENING
EXISTING OPENING
See cutout suggestions 1-4 on page 6.
COUNTERTOP
CUTOUT
AREA
46 13/16²
(118.90 cm)
2
Installing Cabinetry Over Your Jenn-Air Grill
Minimum horizontal clearance between the edge of the appliance and combustible construction extending from the cooking surface to 18² (45.7 cm) above the cooking surface is:
:² (4.45 cm) at rear
1
8² (20.32 cm) at sides NOTE: This is not the recommended clearance, but minimum allowable clearance.
18²
(45.7 cm)
Avoid use of cabinets above cooktop for storage space to eliminate associated potential hazards such as reaching over open flames.
Dotted lines indicate range hood construction.
* To eliminate the risk of burns or fire by reaching over
heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5 inches beyond the bottom of the cabinets.
8²
(20.3 cm)
MIN. CLEARANCE
*A = 30² (76.2 cm) minimum vertical clearance
between cooking surface and construction above the appliance.
B=13² (33.02 cm) maximum depth of cabinets
installed above cooking top.
Cabinets Above Cooking Top
Maximum depth of cabinets installed above cooking top is 13 inches.
CAUTION: SOME CABINETS AND BUILDING MATERIALS ARE NOT DESIGNED TO WITHSTAND THE HEAT PRODUCED BY THE NORMAL SAFE OPERATION OF A LISTED APPLIANCE. DIS­COLORATION OR DAMAGE, SUCH AS DELAMINA­TION, MAY OCCUR.
3
Installation Of Appliance
Follow accompanying ducting instructions carefully. This appliance is designed to always be vented outdoors.
NOTE: For some cabinet styles, it may be necessary to reinforce the front of the cabinet by attaching a brace from front to rear inside the cabinet under the Burner Box.
The Countertop Cutout, Cabinet Front Cutout and Duct Opening should be prepared according to the illustration on pages 1 and 2.
Install the Lower Control Panel in the bottom of the Cabinet Cutout as shown using screws from Hardware pack. (Figure 1).
Figure 1
Position unit in the Countertop Cutout. Main Control Panel should overlap top of Lower Control Panel as shown. (Figure 2).
Install ductwork per ducting instructions provided. Duct openings in cabinet are shown in the drawing on page 1. Make electrical and gas connections as described below in this section of the instructions.
The installation of this appliance must conform with local codes or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z.223.1 USA or current CAN/CGA-B149 INSTALLATION CODE.
The electrical supply required is 110/120-volt, A.C., 15 amp, 60 Hz. This appliance is equipped with a grounded type power cord. A grounded outlet must be provided. It is recommended, for convenience, this outlet be located in the area shown in the shaded illustration. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the latest edition of the National Electrical Code ANSI/NFPA No. 70 USA or current CSA STANDARD C22.1 Canadian Electrical Code part 1.
Figure 2
10 1/16²
(25.56 cm)
46 13/16² (118.90 cm)
Servicing Cooktop
When servicing cooktop it is necessary to remove the main top, prior to removing the control panel.
4
Connecting Appliance To Gas Supply
A TRAINED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions given.
Air Shutter Adjustment
This appliance is shipped from the factory with air shutters adjusted for use with Natural Gas. If further adjustment is necessary, or to reset for use with LP, adjust air shutters as follows:
Install a manual shutoff valve in an accessible location in the gas line external to this appliance for the purpose of turning on or shutting off gas to the appliance.
Make the gas connection to the inlet of the appliance pressure regulator on this appliance with a 1/2² male pipe thread. Use an approved pipe joint compound resistant to the action of LP gas at pipe connections. Test all joints for gas leaks with a soap and water solution or other accepted leak detection means. Never test for gas leaks with an open flame.
CAUTION: WARRANTY IS VOID ON JENN-AIR EQUIPMENT INSTALLED OTHER THAN AS RECOMMENDED BY MANUFACTURER. RECOM­MENDED WALLCAPS ANDTRANSITIONS MUSTBE UTILIZED FOR PROPER OPERATION AND IN­STALLATION.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
THIS APPLIANCE IS EQUIPPED WITH A THREE­PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
Grill Burner and Surface Burner Cartridge Air Shutters
(See Illustrations “A” & “B”)
The left hand air shutter controls the rear half of the burner. The right hand shutter controls the front half. Access to air shutters on the surface burner cartridge may be found through openings on the bottom of the cartridge housing.
Slide air shutters backward or forward to increase or decrease the size of the air opening. Air shutters fit snugly, soascrewdriver bladeor needle nose pliersmay berequired to make this adjustment (see illustration).
Observe change in flame appearance as the air shutter is moved. Adjustment is satisfactory when a clearly defined, even blue flame results at the high flame setting. The snug fitof theairshutter assuresit will remainpositionedcorrectly.
Grill Burner Air Shutter and Surface Burner
(if so equipped)
AIR OPENING
AIR SHUTTER
INSERT SCREWDRIVER BLADE IN SLOT AND TWIST WITH SLIGHT PRESSURE TO ALLOW AIR SHUTTER TO SLIDE EASILY
Illustration “A”
On any burner, closing the air shutter too far will cause the flame to become soft and yellow tipped. Opening the air shutter too wide will cause the flame to blow away from the burnerports. Properadjustment willproduceasharp,clearly defined, even blue flame.
Illustration “B”
5
Important Installation Suggestions
1. Chamfer all exposed edges of decorative laminate to
prevent damage from chipping.
2. Radius corners of cutout and file to insure smooth
edges and prevent corner cracking.
3. Rough edges, inside corners which have not been
rounded and forced fits can contribute to cracking of the countertop laminate.
4. Countertop must be supported within 3² of cutout.
On any burner, closing the air shutter too far will cause the flame to become soft and yellow tipped. Opening the air shutter too wide will cause the flame to blow away from the burner ports. Proper adjustment will produce a sharp, clearly defined, even blue flame.
Pressure Testing
The maximum gas supply pressure for the appliance pressure regulator supplied on this appliance is 14² W.C. The test pressure for checking this appliance pressure regulator must be at least 6² W.C. for Natural Gas, and at least 11² W.C. for LP. It is shipped from the factory set for Natural Gas at 5² W.C.
This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2² PSIG (3.5 k Pa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2² PSIG (3.5 k Pa).
Low Flame Adjustment
(See Illustration “C”)
This appliance is shipped from the factory with low and medium flame settings adjusted for use with Natural Gas. If further adjustment is necessary, or to re-adjust for use with LP, proceed as follows:
1. Light burner and set control knob for low flame.
2. Remove control knob from valve stem.
CAUTION: NEVER USE A METAL BLADE TO PRY KNOB OFF. IF KNOB CANNOT BE EASILY REMOVED, TUCK THE FOLDS OF A CLOTH DISHTOWEL UNDER THE KNOB AND PULL THE TOWEL UPWARD WITH STEADY, EVEN PRES­SURE.
3. Insert a slender, thin-blade screwdriver into the recess
at center of valve stem and engage blade with slot in adjusting screw.
4. Turn center stem adjusting screw to set flame size.
...clockwisetoreduce. ...counterclockwise to increase.
5. Replace control knob when adjustment is completed.
Appliance Pressure Regulator Conversion
(See Illustration “D”)
This unit is supplied with a Maxitrol Appliance Pressure Regulator. Follow the instructions in illustration “D”.
MAXITROL APPLIANCE PRESSURE REGULATOR
APPLY DOWNWARD FINGER PRESSURE AT DISC EDGES TO REPLACE PIN IN CAP
APPLY SIDEWARD FINGER PRESSURE TO REMOVE PIN FROM CAP
NAT
CONVERTER
CAP
AND PIN
LP
NAT LP
Illustration “D”
Proper adjustment will produce a stable, steady blue flame of minimum size. The final adjustment should be checked by turning knob from high to low several times without extinguishing the flame.
This adjustment, at low setting, will automatically provide the proper flame size at medium setting.
Illustration “C”
6
Conversion To LP Gas
This appliance is shipped from the factory equipped for use with Natural Gas. To convert it from Natural Gas for use with LP Gas, perform steps 1 through 4.
1. Remove Natural Gas orifice hoods. Install color coded
orifice hoods supplied. Located in a pack attached to the outer plenum area of this appliance.
(See Illustration “E”, below, and LP Gas Conversion instructions page 8).
2. Invert cap in convertible pressure regulator (if so
equipped) located at entrance to gas manifold.
3. Adjust air shutters on individual burners for proper
flame appearance.
4. Adjust low flame setting at each burner by turning
adjustment screw in center of valve stem. To make these conversions adjustments follow the
instructions and illustrations (“A” through “E”, pages 5-7).
IMPORTANT
Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply line shut-off valve and the range. Include gas fitting and joints in the range if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut off valve, and retest for leaks. Never test for gas leaks with an open flame.
Control Settings
The size and type of cookware and the amount and type of food being cooked will influence the setting needed for best cooking results. The setting indicated should serve as a guide while you become familiar with your cooktop.
Use the HI flame setting to quickly bring foods to a boil or to begin a cooking operation. Then reduce to a lower setting to continue cooking. Never lease food unattended over a HI flame setting.
Med setting is used to continue a cooking operation. Food will not cook any faster when a HI flame setting is used than that needed to maintain a gentle boil. Remember, water boils at the same temperature whether boiling gently or vigorously.
Use LO setting to keep food at serving temperatures without further cooking You may find that some cooking may take place if the cookware is covered.
This appliance is shipped from the factory with orifice hoods drilled for use with Natural Gas. To convert from Natural Gas to LP, apply a 1/2² open-end wrench to hex section of orifice hood. Turn counterclockwise to remove. Save the Natural Gas orifice hoods just removed from this appliance for future use. Install color coded orifice hoods supplied. (See LP Gas Conversion instructions above and page 8). Turn clockwise to install. Hold dimension specified in illustration “E”.
1/2² OPEN END
WRENCH
11/16²²²²
TURN
CLOCKWISE
COUNTERCLOCKWISE
TURN
TO REMOVE
ORIFICE HOOD
TO TIGHTEN
Illustration “E”
7
TO CONVERT APPLIANCE FOR USE WITH PROPANE GAS
Natural Gas To Propane Gas (LP) Conversion Instructions
WARNING
Propane Gas conversion is to be performed by a Jenn-Air Authorized Service Contractor (or other qualified agency) in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could resultin serious injury or property damage.The qualifiedagency performing this work assumes responsibility for this conver sion.
WARNING
ELECTRICAL POWER AND GAS MUST BE
TURNED OFF PRIOR TO CONVERSION
Models - JGD8348BDP
Manifold - Propane Gas pressure required - 10² W.C. Incoming Propane Gas pressure required to appliance
pressure regulator - 11² -12² W.C. Propane Conversion Orifice Hoods are supplied with this
model. Propane Gas input specified - 46,000 BTU/hr.
JGD8348BDP
INCHES
BURNER BTU/hr ORIFICE DIAMETER COLOR
Left Rear (LR) 7500 #66 .033 Zinc Left Front (LF) 7500 #66 .033 Zinc Center Rear (CR) 6500 #68 .031 Red Center Front (CF) 9000 #63 .037 Blue Right Rear (RR) 6500 #68 .031 Red Right Front (RF) 9000 #63 .037 Blue
8
TO CONVERT APPLIANCE FOR USE WITH NATURAL GAS
Propane Gas (LP) To Natural Gas Conversion Instructions
If this appliance has been converted for use with LP Gas, each of the following modifications must be performed to convert the unit back to Natural Gas.
WARNING
NaturalGasconversion isto be performed by a Jenn-Air Authorized Service Contractor (or other qualified agency) in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could resultin serious injury or property damage.The qualifiedagency performing this work assumes responsibility for this conver sion.
WARNING
ELECTRICAL POWER AND GAS MUST BE
TURNED OFF PRIOR TO CONVERSION
Model - JGD8348BDP
Manifold - Natural Gas pressure required - 5² W.C. Incoming Natural Gas pressure required to appliance
pressure regulator - 6² -7² W.C. Natural Gas input specified - 56,000 BTU/hr. A. Replaceall orifice hoods - Performsteps 1through 4 on
page7.Locatethe (6)sixNaturalGas hoods(withsmall numbersstamped on theirsides savedfrom theoriginal Natural Gas unit). Page 5 Illustration “E”. The two hoods with .0520 (#55 orifice) stamped on them are for the left front and left rear burners. The four hoods with the .0595 (#53 orifice) stamped on them are for the two right burners.
To make these conversion adjustments follow the instructionsand illustrations (“A”through “E”) pages 5-7.
B. Invert cap in appliance pressure regulator (see
Illustration “D”, page 6). With the appliance installed, the appliance pressure regulator is located on the right underside of the appliance at the inlet to the gas manifold. Identify the type of appliance pressure regulator on the unit and follow the instructions in the appropriate illustration.
C. Adjust low flame setting for each burner. Follow the
instructions for burner low flame adjustment on page 7 to increase the simmer flame size.
JGD8348BDP
INCHES
BURNER BTU/hr ORIFICE DIAMETER COLOR
Left Rear (LR) 8,000 #55 .0520 Green Left Front (LF) 8,000 #55 .0520 Green Center Rear (CR) 10,000 #53 .0595 Brass Center Front (CF) 10,000 #53 .0595 Brass Right Rear (RR) 10,000 #53 .0595 Brass Right Front (RF) 10,000 #53 .0595 Brass
9
MINIMUM SPACING REQUIREMENT
GAS GRILL COOKTOPS
Forinstallinga TripleBayDowndraftCooktopincombinationwithanother DowndraftCooktop,themini­mum spacing between adjacent units must be provided, as shown, for satisfactory performance.
10
REQUIRED ADJUSTMENTS AT TIME OF INSTALLATION
The installation of this appliance must conform with local codes, or in the absence of local codes, with thelatesteditionoftheNationalFuelGasCodeANSIZ223.1USAorcurrentCAN/CGA-B149Installation Code.
ThisrangewasmanufacturedforusewithNaturalGas. IfLPgasisthe fuelofchoice,followtheconversion to LP procedure found in the installation instructions.
Test all external connections for gas leaks. Never test for gas leaks with an open flame.
Test all electrical connections.
Adjust all air shutters for proper flame.
Adjust all valves for low flame settings.
Test the ventilation system for proper installation.
If a problem exists with the downdraft system, check the ducting installation to make sure it conforms to the Jenn-Air specifications. Most downdraft system problems are attributed to poor ducting practices.
Contact your installer if the ventilation system will not remove smoke or cooking fumes from well trimmed cuts of meat.
If ventilation problems persist contact your authorized Jenn-Air Service Contractor.
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