Jenn-Air JGD8130 series, JGD8345, JGD8130ADS, JGD8345ADB Installation Manual

CONVERTIBLE GAS GRILL
INSTALLATION
MANUAL
DIMENSIONS SHOWN IN BOTH INCHES AND CENTIMETERS
*Blower may berotated for horizontal or vertical direction by loosening nuts around blower inlet. Accessible inside ventilation chamber.
S NOTICE TO INSTALLER: Leave these instructions with the appliance. S NOTICE TO CONSUMER: Retain these instructions for future reference.
TIE DOWN BOLT ON EACH END
BLOWER CAN BE SWIVELED 90_
GREASE CONTAINER
73.66 cm
COOKTOP SERIES
JGD8130 & JGD8345
APPLIANCE PRESSURE REGULATOR
WIRING BOX COVER
BLOWER CAN BE SWIVELED 90_
53.34 cm
9/16²
7
19.21 cm
TIE DOWN BOLT ON EACH END
403 WEST FOURTH STREET, NORTH · NEWTON, IA 50208
APPLIANCE PRESSURE REGULATOR
WIRING BOX COVER
GREASE CONTAINER
43 1/4² +
109.86 cm
1/16²
53.34 cm
7
9/16²
19.21 cm
15/16²
Min.
Clearance
2.38 cm
SELECT APPROPRIATE DUCT CUT OUT (SEE DUCTING INSTALLA­TION INSTRUCTIONS).
3/8²
9
23.81 cm
13²
33.02 cm
7/8²
1
Min.
4.76 cm
15/16²
Min.
Clearance
2.38 cm
SELECT APPROPRIATE DUCT CUT OUT (SEE DUCTING INSTALLA­TION INSTRUCTIONS).
9
3/8²
23.81 cm
13²
33.02 cm
7/8²
1
Min.
4.76 cm
S Dimension “A” - Provide 2² min. (5.08 cm) cabinet clearance to motor for cooling purpose. S Note - Where possible, 6² (15.24 cm) is recommended for motor/blower service. S Side Clearance - Grills installed near a side wall must allow a minimum clearance of 8². S Access must be provided to remove and empty grease container(s).
INSTRUCTIONS TO INSTALLER
8101P580-60
(04-04-00)
Installing Cabinetry Over Your Jenn-Air Grill
*A = 30² (76.2 cm) minimum vertical clearance between
cooking surface and construction above the appliance.
*B = 13² (33.02 cm) maximum depth of cabinets installed
above cooking top.
Dotted lines indicate range hood construction
Installation Of Appliance
Follow accompanying ducting instructions carefully. This appliance is designed to always be vented outdoors. The Countertop Cutout, Cabinet Front Cutout and Duct
Opening should be prepared according to the illustrations on pages 1 and 2.
The installation of this appliance must conform with local codes or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1 USA or current CAN/CGA-B149 INSTALLATION CODE.
In The Commonwealth Of Massachu setts
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.
A “T” handle type manual gas valve must be installed in the gas supply line to this appliance.
* To eliminate associated potential hazards such as
reaching over open flames, avoid use of cabinets above cooktop for storage space.
Cabinets Above Cooking Top
Maximum depth of cabinets installed above cooking top is 13 inches.
CAUTION: SOME CABINETS AND BUILDING
MATERIALS ARE NOT DESIGNED TO WITHSTAND THE HEAT PRODUCED BY THE NORMAL SAFE OPERATION OF A LISTED APPLIANCE. DISCOLORATION OR DAMAGE, SUCH AS DELAMINA- TION, MAY OCCUR.
WARNING
THIS PRODUCT SHOULD NOT BE INSTALLED BELOW A VENTILATION TYPE HOOD SYSTEM THAT DIRECTS AIR IN A DOWNWARD DIRECTION.
(SEE FIGURE)
THESE SYSTEMS MAY CAUSE IGNITION AND COMBUSTIO N PROBLEMS WITH THE GAS BURNERS RESULTING IN PERSONAL INJURY AND MAY AFFECT THE COOKING PERFORMANCE OF THE UNI T.
NOTE: THE FIGURE MAY NOT ACCURATELY REPRESENT YOUR RANGE OR COOKTOP; HOWEVER, THIS WARNING APPLIES TO ALL GAS COOKING PRODUCTS.
A flexible gas connector, when used, must not exceed a length of three (3) feet / 36 inches.
The electrical supply required is 110/120 Volt, A.C., 15 amp, 60 Hz. This appliance is equipped with a grounded tpe power cord. A grounded outlet must be pro­vided. It is recommended, for convenience, this outlet be lo­cated in the area shown in the shaded illustration (see figure 2).
User may experience occasional circuit tripping if Ground Fault Circuit Interrupter (GFCI) outlet or breaker is in use.
This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the latest edition of the National Electrical Code ANSI/NFPA No. 70 USA or current CSA STANDARD C22.1 Canadian Electrical Code part 1.
Cabinet Bottom
Figure 2
CAUTION
Warranty is void on JENN-AIR equipment installed other than as recommended by manufacturer. Recommended wall caps and transitions must be utilized for proper operation and installation.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED RECEPTACLE. DO NOT CUTOR REMOVETHEGROUNDING PRONGFROM THIS PLUG.
2
Connecting Appliance To Gas Supply
WARNING
Gas leaks may occur in your system and result in a dangerous situation. Gas leaks may not be detected by smell alone. Gas suppliers recommendyou purchase and install an UL approved gas detector. Install and use in accordance with the manufacturer’s instructions.
A QUALIFIED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions given.
Install a manual shutoff valve in an accessible location in the gas line external to this appliance for the purpose of turning on or shutting off gas to the appliance.
Make the gas connection to the inlet to the appliance pressure regulator on this appliance with a 1/2² male pipe thread. Use an approved pipe joint compound resistant to the action of LP gas at pipe connections. Test all joints for gas leaks with a soap and water solution or other accepted leak detection means. Never test for gas leaks with an open flame.
High Altitude Notice
The specified gas burner ratings typically apply to elevations up to 2000 feet. For higher altitudes, the rates may need to be reduced to achieve satisfactory operation. A local certified gas servicer will be able to advise if a reduction is necessary.
IMPORTANT
Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply line shut-off valve and the range. Include gas fittings and joints in the range if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve andretest for leaks. Never test for gas leaks with an open flame.
Instructions To Installer
1. Chamfer all exposed edges of decorative laminate to prevent damage from chipping.
2. Radius corners of cutout and file to insure smooth
edges and prevent corner cracking. Recommend 1/4²²²² or 3/8²²²² diameter drill in each corner.
3. Rough edges, inside corners which have not been rounded and forced fit can contribute to cracking of the counter top laminate.
4. Countertop must be supported within 3² of cutout.
Minimum horizontal clearance between the edge of the appliance and combustible construction extending from the cooking surface to 18² (45.7 cm) above the cooking surface is:
15/16² (2.38 cm) at rear
8² at sides
This is not the recommended clearance, but minimum allowable clearance.
3
Air Shutter Adjustment
This appliance is shipped from the factory with air shutters adjusted for use with Natural Gas. If further adjustment is necessary, or to reset for use with LP, adjust air shutters as follows:
Grill Burner and Surface Burner Cartridge Air Shutters
The left hand air shutter controls the rear half of the burner. The right hand shutter controls the front half. Access to air shutters on the surface burner cartridge may be found through openings on the bottom of the cartridge housing.
Slide air shutters backward or forward to increase or decrease the size of the air opening. Air shutters fit snugly, so a screwdriver blade may be required to make this adjustment (see illustration).
Observe change in flame appearance as the air shutter is moved. Adjustment is satisfactory when a clearly defined, even blue flame results at the high flame setting. The snug fit of the air shutter assures it will remain positioned correctly.
(See Illustrations “A” & “B”)
Grill Burner Air Shutter and Surface Burner
(if so equipped)
Low Flame Adjustment (See Illustration “C”)
This appliance is shipped from the factory with low and medium flame settings adjusted for use with Natural Gas. If further adjustment is necessary, or to readjust for use with LP, proceed as follows:
1. Light burner and set control knob for low flame.
2. Remove control knob from valve stem.
CAUTION
NEVER USE A METAL BLADE TO PRY KNOB OFF. IF KNOB CANNOT BE EASILY REMOVED, TUCK THE FOLDS OF A CLOTH DISHTOWEL UNDER THE KNOB AND PULL THE TOWEL UPWARD WITH STEADY, EVEN PRESSURE.
3. Insert a slender, thin-blade screwdriver into the recess at center of valve stem and engage blade with slot in adjusting screw.
4. Turn center stem adjusting screw to set flame size.
S clockwise to reduce. S counterclockwise to increase.
5. Replace control knob when adjustment is completed.
Proper adjustment will produce a stable, steady blue flame of minimum size. The final adjustment should be checked by turning knob from high to low several times without extinguishing the flame.
This adjustment, at low setting, will automatically provide the proper flame size at medium setting.
AIR OPENING
AIR SHUTTER
INSERT SCREWDRIVER BLADE IN
ILLUSTRATION
“A”
SLOT AND TWIST WITH SLIGHT PRESSURE TO ALLOW AIR SHUTTER TO SLIDE EASILY
On any burner, closing the air shutter too far will cause the flame to become soft and yellow tipped. Opening the air shutter too wide will cause the flame to blow away from the burner ports. Proper adjustment will produce a sharp, clearly defined, even blue flame.
ILLUSTRATION
“B”
COUNTERCLOCKWISETO
INCREASE FLAME SIZE CLOCKWISE TO REDUCE FLAME SIZE
ILLUSTRATION
“C”
VALVE STEM
Pressure Testing
The maximum gas supply pressure for the appliance pressure regulator supplied on this appliance is 14² W.C. The test pressure for checking this appliance pressure regulator must be at least 6² W.C. for Natural Gas, and at least 11² W.C. for LP. It is shipped from the factory set for Natural Gas at 5² W.C. output pressure.
This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2² PSIG (3.5 k Pa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2² PSIG (3.5 k Pa).
4
Appliance Pressure Regulator Conversion
(See Illustration “D”)
This unit is supplied with a Maxitrol Appliance Pressure Regulator. Follow the instructions in illustration “D”.
coded orifice hoods supplied. (See LP Gas Conversion Instructions above and page 6). TURN CLOCKWISE TO INSTALL. Hold dimension specified in Illustration “E”.
MAXITROL APPLIANCE PRESSURE REGULATOR
APPLY DOWNWARD FINGER PRESSURE AT DISC EDGES TO REPLACE PIN IN CAP
APPLY SIDEWARD FINGER PRESSURE TO REMOVE PIN FROM CAP
NAT
CONVERTER
CAP
AND PIN
LP
NAT LP
ILLUSTRATION
“D”
Conversion To LP Gas
This appliance is shipped from the factory equipped for use with Natural Gas. To convert it from Natural Gas for use with LP Gas, perform steps 1 through 4.
1. Remove natural gas orifice hoods. Install color coded orifice hoods supplied, located in a pack attached to the outer plenum area of this appliance. (See Illustration “E”, and LP Gas Conversion Instructions on page 6).
2. Invert cap in convertible appliance pressure regulator (if so equipped) located at entrance to gas manifold.
3. Adjust air shutters on individual burners for proper flame appearance.
4. Adjust low flame setting at each burner by turning adjustment screw in center of valve stem.
To make these conversion adjustments follow the instructions and illustrations (“A” through “E” on pages 4 - 5).
This appliance is shipped from the factory with orifice hoods drilled for use with Natural Gas. To convert from Natural Gas to LP, apply a 1/2² open-end wrench to hex section of orifice hood. TURN COUNTERCLOCKWISE TO REMOVE. Save the Natural Gas orifice hoods just removed from this appliance for future use. Install color
1/2² OPEN END
WRENCH
ILLUSTRATION
“E”
TURN
COUNTERCLOCKWISE
TO REMOVE
11/16²²²²
TURN CLOCKWISE TO TIGHTEN
ORIFICE HOOD
Control Settings
The size and type of cookware and the amount and type of food being cooked will influence the setting needed for best cooking results. The setting indicated should serve as a guide while you become familiar with your cooktop.
Use the HI flame settingto quickly bring foods to a boil or to begin a cooking operation. Then reduce to a lower setting to continue cooking.
Never leave food unattended over a HI flame setting.
Med setting is used to continue a cooking opera­tion. Food will not cook any faster when a HI flame setting is used than that is needed to maintain a gentle boil. Remember, water boils at the same temperature whether boiling gently or vigorously.
Use Lo setting to keep food at serving temperatures without further cooking. You may find that some cooking may take place if the cookware is covered.
Minimum Spacing Requirement
Convertible Gas Cooktops
For installing a Double Bay Downdraft Cooktop in combination with another Downdraft Cooktop, the minimum spacing between adjacent units must be provided, as shown, for satisfactory performance.
5
TO CONVERT APPLIANCE FOR USE WITH PROPANE GAS
Natural Gas To Propane Gas (LP) Conversion Instructions
WARNING
Propane Gas conversion is to be performed by a Jenn-Air Authorized Service Contractor (or other qualified agency) in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this workassumesresponsibility for this conversion.
Models - JGD8130 & JGD8345 Series
Manifold - Propane Gas pressure required - 10² W.C. Incoming Propane Gas pressure required to appliance
pressure regulator - 11² -12² W.C. Propane Gas conversion orifice hoods are supplied with
these models. Propane Gas input specified - JGD8130/JGD8345 -
33,000 BTU/hr / 51,000 BTU/hr.
WARNING
ELECTRICAL POWER AND GAS MUST BE
TURNED OFF PRIOR TO CONVERSION
RR
LR
TIE DOWN BOLT ON EACH END
GREASE CONTAINER
CR
LF
CF
APPLIANCE PRESSURE REGULATOR
WIRING BOX COVER
BLOWER CAN BE SWIVELED 90_
RF
JGD8345 (Shown)
INCHES
BURNER BTU/hr ORIFICE DIAMETER COLOR
Left Rear (LR) 7,500 #66 .0330 Zinc Left Front (LF) 7,500 #66 .0330 Zinc Right Rear (RR) 9,000 #63 .0370 Blue Right Front (RF) 9,000 #63 .0370 Blue Center Rear (CR) 9,000 #63 .0370 Blue Center Front (CF) 9,000 #63 .0370 Blue
6
TO CONVERT APPLIANCE FOR USE WITH NATURAL GAS
Propane Gas (LP) To Natural Gas Conversion Instructions
If this appliance has been converted for use with LP Gas, each of the following modifications must be performed to convert the unit back to Natural Gas.
WARNING
NaturalGas conversion is to be performed by a Jenn-Air Authorized Service Contractor (or otherqualifiedagency)inaccordance withthe manufacturer’sinstructions and all codesand requirements of the authority having jurisdic­tion. Failure to follow instructions could r esult in serious injury or property damage. The qualified agency performing this work assumes responsibility for this conversion.
WARNING
ELECTRICAL POWER AND GAS MUST BE
TURNED OFF PRIOR TO CONVERSION
Models - JGD8130 & JGD8345 Series
Manifold - Natural Gas pressure required - 5² W.C. Incoming Natural Gas pressure required to appliance
pressure regulator - 6² -7² W.C. Natural Gas input specified, Model JGD8130/JGD8345 -
36,000 BTU/hr / 56,000 BTU/hr. A. Replace all orifice hoods - Perform steps 1 through 4
on page 4. Locate the (4) four or (2) two Natural Gas hoods (with small numbers stamped on their sides) saved from the original Natural Gas unit. Page 5 Illustration “E”. The two hoods with .0520 (#55 orifice) stamped on them are for the left front and left rear burners. The two hoods with the .0550 (#54 orifice) stamped on them are for the two right burners.
To make these conversion adjustments follow the instructions and illustrations (“A” through “E”) pages 4 and 5.
B. Invert cap in appliance pressure regulator (see
Illustration “D”). With the appliance installed, the appliance pressure regulator is located on the center underside of the appliance at the inlet to the gas manifold. Identify the type of appliance pressure regulator on the unit and follow the instructions in the appropriate illustration.
C. Adjust low flame setting for each burner. Follow the
instructions for burner low flame adjustment on page 4 to increase the simmer flame size.
JGD8345 (Shown)
BURNER BTU/hr ORIFICE DIAMETER COLOR
Left Rear (LR) 8,000 #55 .0520 Brass Left Front (LF) 8,000 #55 .0520 Brass Right Rear (RR) 10,000 #54 .0550 Brass Right Front (RF) 10,000 #54 .0550 Brass Center Rear (CR) 10,000 #54 .0550 Brass Center Front (CF) 10,000 #54 .0550 Brass
LR
TIE DOWN BOLT ON EACH END
GREASE CONTAINER
CR
LF
RR
CF
APPLIANCE PRESSURE REGULATOR
WIRING BOX COVER
BLOWER CAN BE SWIVELED 90_
INCHES
RF
7
REQUIRED ADJUSTMENTS AT TIME OF INSTALLATION
The installation of this appliance must conform with local codes, or in the absence of local codes, with thelatesteditionoftheNationalFuelGasCodeANSIZ223.1USAorcurrentCAN/CGA-B149Installation Code.
Thisrangewas manufacturedforusewithNaturalGas.IfLPgasisthefuelof choice,followtheconversion to LP procedure found in the installation instructions.
Test all external connections for gas leaks. Never test for gas leaks with an open flame.
Test all electrical connections.
Adjust all air shutters for proper flame.
Adjust all valves for low flame settings.
Test the ventilation system for proper installation.
If a problem exists with the downdraft system, check the ducting installation to make sure it conforms to the Jenn-Air specifications. Most downdraft system problems are attributed to poor ducting practices.
Contact your installer if the ventilation system will not remove smoke or cooking fumes from well trimmed cuts of meat.
If ventilation problems persist contact your authorized Jenn-Air Service Contractor.
403 WEST FOURTH STREET, NORTH · NEWTON, IA 50208
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