JENN AIR JGD3430BS Installation Manual

30" (76.2 CM) AND 36" (91.4 CM) GAS DOWNDRAFT
You can be killed or seriously injured if you don't immediately
You
can be killed or seriously injured if you don't
follow
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
follow instructions.
instructions.
DANGER
WARNING
IMPORTANT:
Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.
IMPORTANT :
Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.
COOKTOP INSTALLATION INSTRUCTIONS
INSTRUCTIONS D'INSTALLATION DE LA TABLE
DE CUISSON À GAZ À ASPIRATION PAR LE BAS
DE 30" (76,2 CM) ET DE 36" (91,4 CM)
Table of Contents/Table des matières
INSTALLATION REQUIREMENTS ............................................... 3
Tools and Parts............................................................................ 3
Location Requirements ............................................................... 3
Venting Requirements ................................................................. 5
Venting Methods ......................................................................... 6
Electrical Requirements............................................................... 7
Gas Supply Requirements .......................................................... 8
INSTALLATION INSTRUCTIONS ................................................. 9
Install Cooktop............................................................................. 9
Rotate Blower - Optional............................................................. 9
Make Gas Connection............................................................... 10
Electronic Ignition System......................................................... 12
Complete Installation................................................................. 12
COOKTOP SAFETY
SÉCURITÉ DE LA TABLE DE CUISSON................................ 13
EXIGENCES D'INSTALLATION .............................................. 14
Outillage et pièces.................................................................14
Exigences d'emplacement.................................................... 14
Exigences concernant l'évacuation ......................................16
Méthodes d'évacuation.........................................................17
Spécifications électriques .....................................................19
Spécifications de l'alimentation en gaz ................................19
INSTRUCTIONS D’INSTALLATION........................................ 21
Installation de la table de cuisson......................................... 21
Rotation du ventilateur - Facultative. .................................... 21
Raccordement au gaz ........................................................... 22
Système d'allumage électronique.........................................24
Achever l'installation.............................................................. 24
W10574732B
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.
IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or unintended operation.
In the State of Massachusetts, the following installation instructions apply:
Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.
A flexible gas connector, when used, must not exceed 3 feet.
2
INSTALLATION REQUIREMENTS
C
A
B
Tools and Parts
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools needed
Tap e me as ure
Flat-blade screwdriver
Phillips head screwdriver
Drill
Level
6" (15.2 cm) socket
extension
Marker or pencil
Parts supplied
Vent grill
Pre-filter
LP conversion kit
Parts needed
Metal ducting
Vent clamps
Jenn-Air wall cap
Jenn-Air® 6" (15.2 cm) Round Surface Wall Cap Damper Order Part Number A406
Jenn-Air Order Part Number A403
To order, see the “Assistance or Service” section of the Use and Care Guide.
Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.
It is recommended that all electrical connections be made by a licensed, qualified electrical installer.
®
3¼" x 10" (8.3 x 25.4 cm) Surface Wall Cap Damper
Pliers
¼" drill bit
Jigsaw
Ratchet with ³⁄₈" socket
Pipe-joint compound
resistant to LP gas
Noncorrosive leak-detection
solution
Burner caps
Burner grates
Pressure regulator
All openings in the wall or floor where cooktop is to be
installed must be sealed.
Cabinet opening dimensions that are shown must be used.
Given dimensions are minimum clearances.
Grounded electrical supply is required. See “Electrical
Requirements” section. Proper gas supply connection must be available. See “Gas Supply Requirements” section.
The cooktop is designed to hang from the countertop by its
side or rear flanges.
The gas and electric supply should be located as shown in
“Cabinet Dimensions” section so that they are accessible without requiring removal of the cooktop.
Provide cutout in right rear corner of cabinet enclosure as
shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible.
If cabinet has drawers, drawers will need to be removed and
drawer fronts installed on front of cabinet.
IMPORTANT: An undercounter built-in oven cannot be installed under this product.
IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage. This cooktop has been designed in accordance with the requirements of UL and CSA International and complies with the maximum allowable wood cabinet temperatures of 194°F (90°C).
Mobile Home - Additional Installation Requirements
The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or local codes.
In Canada, the installation of this cooktop must conform with
the current standards CAN/CSA-A240-latest edition, or with local codes.
Product Dimensions
30" (76.2 cm) Cooktop
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. When installing cooktop, use minimum dimensions given.
It is the installer’s responsibility to comply with installation
clearances specified on the model/serial rating plate. The model/serial rating plate is located on side of the downdraft plenum.
To eliminate the risk of burns or fire by reaching over the
heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.
The cooktop should be installed in a location away from
strong draft areas, such as windows, doors and strong heating vents or fans.
A. 21½" (54.6 cm) B. 19
¹¹⁄₁₆
" (50.0 cm)
C. Model/serial rating plate location
3
Cabinet Dimensions
A
B
C
D
E
F
G
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C
A
B
A
B
D
C
E
F
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H
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D
A
E
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A. 30" (76.2 cm) B. 12
¹⁵⁄₁₆
" (32.9 cm) centerline of cooktop to centerline of gas manifold pipe
C. 4" (10.2 cm) D. 6
¹⁹⁄₃₂
" (16.8 cm)
E. 18
⁷⁄₁₆
" (46.8 cm)
36" (91.4 cm) Cooktop
A. 21½" (54.6 cm) B. 19
¹¹⁄₁₆
C. Model/serial rating plate location
" (50.0 cm)
¹¹⁄₁₆
" (4.3 cm) recommended
F. 1
minimum cabinet to motor clearance
G. 12
¹⁄₂
" (31.8 cm)
H. 14" (35.6 cm)
I. 28¼" (71.4 cm)
A. 30" (76.2 cm) on 30" (76.2 cm) models
36" (91.4 cm) on 36" (91.4 cm) models B. Combustible area above countertop (shown by dashed box above) C. 30" (76.2 cm) minimum clearance between top of cooktop platform
and bottom of uncovered wood or metal cabinet (24" [61.0 cm]
minimum clearance if bottom of wood or metal cabinet is covered
by not less than ¼" [0.6 cm] flame retardant millboard covered with
not less than No. 28 MSG sheet steel, 0.015" [0.04 cm] stainless
steel, or 0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper) D. 13" (33.0 cm) recommended upper cabinet depth E. 2
¹⁄₈
" (5.4 cm)
F. 1 9
¹⁵⁄₁₆
G. 18" (45.7 cm) minimum clearance from upper cabinet to countertop
H. Junction box or outlet; 12" (30.5 cm) minimum from bottom of
M. Gas line opening - Wall: anywhere 6" (15.2 cm) below underside of
N. 25" (63.5 cm) depth of countertop
" (50.6 cm)
within minimum horizontal clearances to cooktop
countertop
I. Junction box or outlet; 10" (25.4 cm) from right-hand side of
cabinet
J. 28
⁵⁄₈
" (72.7 cm) on 30" (76.2 cm) models
34¾" (88.3 cm) on 36" (91.4 cm) models K. 6" (15.2 cm) minimum distance to nearest left and right side
combustible surface above cooktop
L. 2" (5.1 cm) minimum clearance between back wall and countertop
countertop. Cabinet floor: anywhere within 6" (15.2 cm) of rear wall
is recommended.
NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the cooktop base. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.
A minimum side clearance of 6" (15.2 cm) is recommended
between side of cooktop and side wall for maximum ventilation performance.
A. 36" (91.4 cm) B. 15¾" (40.0 cm) centerline of
cooktop to centerline of gas
manifold pipe C. 4" (10.2 cm) D. 6
¹⁹⁄₃₂
" (16.8 cm)
E. 18
⁷⁄₁₆
" (46.8 cm)
³⁄₈
" (26.4 cm)
F. 1 0
recommended minimum cabinet to motor clearance
G. 12
¹⁄₂
" (31.8 cm)
H. 13" (33.0 cm)
I. 34
³⁄₈
" (87.3 cm)
A minimum clearance of 2" (5.1 cm) is recommended
between the motor/blower and cabinet for proper cooling. A 6" (15.2 cm) clearance is recommended for servicing access.
4
Cutout Dimensions
A
B
C
D
E
F
G
H
I
J
A. 28
⁵⁄₈
" (72.7 cm) maximum on 30" (76.2 cm) models
34¾" (88.3 cm) maximum on 36" (91.4 cm) models
B. 19
¹⁵⁄₁₆
" (50.6 cm) maximum on both 30" (76.2 cm) and 36" (91.4 cm)
models
C. 8½" (21.6 cm) on 30" (76.2 cm) models
17½" (44.4 cm) on 36" (91.4 cm) models D. 5¾" (14.6 cm) on both 30" (76.2 cm) and 36" (91.4 cm) models E. 2
¹⁄₈
" (5.4 cm) minimum space to front edge of cooktop
F. Floor exhaust option
G. 6
¹⁄₈
" (15.6 cm) for 6" vent system
H. 8½" (21.6 cm) on 30" (76.2 cm) models
17½" (44.4 cm) on 36" (91.4 cm) models
I. 16" (40.6 cm) on both 30" (76.2 cm) and 36" (91.4 cm) models
J. Wall exhaust option
Venting Requirements
IMPORTANT: This cooktop must be exhausted outdoors unless using the Jenn-Air Methods” section.
Do not terminate the vent system in an attic or other enclosed
area.
Use a Jenn-Air
Vent system must terminate to the outside.
Use only a 6" (15.2 cm) round metal vent. Rigid metal vent is
recommended. For best performance, do not use plastic or metal foil vent.
Before making cutouts, make sure there is proper clearance
within the wall or floor for the exhaust vent.
Do not cut a joist or stud unless absolutely necessary. If a
joist or stud must be cut, then a supporting frame must be constructed.
The size of the vent should be uniform.
The vent system must have a damper. If roof or wall cap has a
damper, do not use damper supplied with the range hood.
Use vent clamps to seal all joints in the vent system.
Use caulking to seal exterior wall or roof opening around the
cap.
Determine which venting method is best for your application.
®
Duct Free Filter Accessory Kit. See “Venting
®
vent cap.
For Best Performance:
Use 26-gauge minimum galvanized or 25-gauge minimum
aluminum metal vent. Poor quality pipe fittings can reduce airflow. Flexible metal vent is not recommended.
NOTE: Local codes may require a heavier gauge material.
Metal duct may be reduced to 30-gauge galvanized steel or
26-gauge aluminized steel if allowed by local codes. This reduction is based on information in the International Residential Codes Section M1601.1 (2006 edition).
Do not install 2 elbows together.
Use no more than three 90° elbows.
If an elbow is used, install it as far away as possible from the
hood’s vent motor exhaust opening.
Make sure there is a minimum of 18" (45.7 cm) of straight
vent between the elbows if more than one elbow is used.
Elbows too close together can cause excess turbulence that
reduces airflow.
Do not use a 5" (12.7 cm) elbow in a 6" (15.2 cm) or 3¹⁄₄" x 10"
(8.3 x 25.4 cm) system.
Do not reduce to a 5" (12.7 cm) system after using
6" (15.2 cm) or 3¹⁄₄" x 10" (8.3 x 25.4 cm) fittings.
Avoid forming handmade crimps. Handmade crimps may
restrict airflow.
Use a Jenn-Air
®
vent cap for proper performance. If an alternate wall or roof cap is used, be certain the cap size is not reduced and that it has a backdraft damper.
Use vent clamps to seal all joints in the vent system.
Use caulking to seal exterior wall or roof opening around the
cap.
The length of vent system and number of elbows should be kept to a minimum to provide efficient performance.
The maximum equivalent length of the vent system is 60 ft (18.3 m). For altitudes above 4,500 ft (1272 m), reduce recommended vent run by 20% for best performance.
Cold Weather Installations
An additional backdraft damper should be installed to minimize backward cold air flow and a thermal break installed to minimize conduction of outside temperatures as part of the vent system. The damper should be on the cold air side of the thermal break.
Makeup Air
Local building codes may require the use of makeup air systems when using ventilation systems greater than specified CFM of air movement. The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your area.
5
Venting Methods
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B
A
B
A
B
A
B
A
B
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Common venting methods are shown for a counter-mounted downdraft cooktop. The cooktop may be vented through the wall or floor.
Option 1 - Roof Venting Option 2 - Wall Venting
A. Roof cap B. 6" (15.2 cm) round roof venting
Option 3 - Venting Between
Floor Joist
A. 6" (15.2 cm) round wall venting B. Wall cap
Option 4 - Venting behind
Cabinet Kick Plate
Concrete Slab Installations - Exhaust Through Wall
A. Wall cap B. 6" (15.2 cm) round metal vent C. 16" (40.6 cm) maximum D. 6" (15.2 cm) round PVC sewer pipe E. 6" (15.2 cm) round metal vent
F. 6" (15.2 cm) round PVC coupling G. Concrete slab H. 6" (15.2 cm) round PVC sewer pipe
I. 6" (15.2 cm) round 90° PVC sewer pipe elbow
J. Tightly pack gravel or sand completely around pipe. K. 30 ft (9.1 m) max.
L. 6" (15.2 cm) round 90° PVC sewer pipe elbow
M. 6" (15.2 cm) round PVC coupling
N. 12" (30.5 cm) minimum
A. Wall cap B. 6" (15.2 cm) round wall venting
A. Wall cap
B. 6" (15.2 cm) round wall venting
®
Jenn-Air
Duct Free Filter Accessory Kit
(For model numbers JED3430, JED3536, JED4430, JED4536, JGD3430 and JGD3536)
®
On select downdraft models, the Jenn-Air Accessory Kit Part Number JDA7000WX is now available. The Jenn-Air
®
Duct Free Filter Accessory Kit is ideal for both new
Duct Free Filter
construction and kitchen renovation projects because it provides an easy alternative to the installation of metal ducting and venting in the downdraft system outside the home. The kit includes all required hardware, one filter and complete installation instructions. For more information on the Jenn-Air
®
Duct Free Filter Accessory Kit, contact your Jenn-Air dealer or call 1-800-JENNAIR (1-800-536-6247).
6
Calculating Vent System Length
90˚ elbow
2 ft
(0.6 m)
6 ft (1.8 m)
wall cap
To calculate the length of the system you need, add the equivalent feet (meters) for each vent piece used in the system.
Vent Piece 6" (15.2 cm) Round
Example vent system
45° elbow 2.5 ft
(0.8 m)
90° elbow 5.0 ft
(1.5 m)
6" (15.2 cm) wall cap
3¹⁄₄" x 10" (8.3 cm x 25.4 cm) to 6" (15.2 cm) transition
6" (15.2 cm) to 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) transition
3¹⁄₄" x 10" (8.3 cm x 25.4 cm) to 6" (15.2 cm) 90° elbow
0.0 ft (0.0 m)
4.5 ft (1.4 m)
1 ft (0.3 m)
5.0 ft (1.5 m)
transition
6" (15.2 cm) to 3¹⁄₄" x 10" (8.3 cm x 25.4 cm) 90° elbow
5.0 ft (1.5 m)
transition
3¹⁄₄" x 10" (8.3 cm x 25.4 cm) 90° elbow
3¹⁄₄" x 10" (8.3 cm x 25.4 cm) flat elbow
5.0 ft (1.5 m)
12.0 ft (3.7 m)
1- 90° elbow = 5 ft (1.5 m) 8 ft (2.4 m) straight = 8 ft (2.4 m) 1 - wall cap = 0 ft (0 m) System length = 13 ft (3.9 m)
NOTE: Flexible vent is not recommended. Flexible vent creates back pressure and air turbulence that greatly reduce performance.
Electrical Requirements
IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.
A copy of the above code standards can be obtained from:
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02169-7471
CSA International
8501 East Pleasant Valley Road
Cleveland, Ohio 44131-5575
A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is
required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.
Electronic ignition systems operate within wide voltage limits,
but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.
The wiring diagrams are provided with this cooktop. See
“Wiring Diagrams” on a separate sheet. The wiring diagrams are located on the left underside of the cooktop base.
3¹⁄₄" x 10" (8.3 cm x 25.4 cm) wall cap
0.0 ft (0.0 m)
7
Gas Supply Requirements
WARNING
Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
A
B
C
Flexible metal appliance connector:
If local codes permit, use a ¹⁄₂" or ³⁄₄" I.D. flexible stainless
steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.
A ½" male pipe thread is needed for connection to the
female pipe threads of the inlet to the cooktop pressure regulator.
Do not kink or damage the flexible metal tubing when
moving the cooktop.
Rigid pipe connection: The rigid pipe connection requires a combination of pipe
fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes
and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.
IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer’s instructions.
Type of Gas
Natural Gas:
This cooktop is factory set for use with Natural gas. If
converting to LP gas, see the “LP Gas Conversion” instructions provided in the package containing literature. The model/serial rating plate located on the underside of the cooktop base has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.
LP Gas Conversion:
Conversion must be done by a qualified service technician. No attempt shall be made to convert the cooktop from the gas
specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing literature.
Gas Supply Line
Provide a gas supply line of ³⁄₄" (1.9 cm) rigid pipe to the
cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON ½" minimum. Usually, LP gas suppliers determine the size and materials used in the system.
8
®†
tape. With LP gas, piping or tubing size should be
Must include a shutoff valve:
The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop opening, such as an adjacent cabinet. It must be accessible without removing the cooktop, and it should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.
A. Gas supply line B. Shutoff valve “open” position
C. To cooktop
Gas Pressure Regulator
The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:
Natural Gas:
Minimum pressure: 5" (12.7 cm) WCP Maximum pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP
LP Gas:
Minimum pressure: 10" (25.4 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet
pressure.
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