Jenn-Air JGCP648ADP, JGCP430ADP, JGCP636ADP User Manual 2

INSTALLATION

INSTRUCTIONS

Improper installation, adjustment, alteration, service, maintenance or use of appliance can result in serious injury or property damage.

Prostyle Cooktops

JGCP430ADP, JGCP636ADP,

and JGCP648ADP

SPECIAL WARNING

403 WEST FOURTH STREET, NORTH D NEWTON, IA 50208

JGCP648ADP

CUTOUT

DIMENSIONS

ARE

CRITICAL

FIGURE 1

S ACCESS MUST BE PROVIDED TO REMOVE AN EMPTY GREASE CONTAINER.

S NOTICE TO INSTALLER: Leave these instructions with the appliance. S NOTICE TO CONSUMER: Retain these instructions for future reference.

8101P546-60

(12-03-01)

36 1/16²

(91.6 cm)

35 1/16²

(89.06 cm)

JGCP636ADP

CUTOUT

DIMENSIONS

ARE

CRITICAL

FIGURE 2

JGCP430ADP

28 15/16²

(72.34 cm)

30²

(76.20 cm)

FIGURE 3

Installing Cabinetry Over Your

Preparation Of Countertop

Jenn-air Grill

Minimum horizontal clearance between the edge of the appliance and combustible construction extending from the cooking surface to 18² (45.7 cm) above the cooking surface is:

15/16² (2.38 cm) at rear

6² (15.24 cm) at left side 6² (15.24 cm) at right side

NOTE: This is not the recommended clearance, but minimum allowable clearance.

FIGURE 4

The countertop cutout must be prepared according to the illustrations on pages 1 and 2 of these instructions.

CAUTION: Cutout dimensions are critical. Dimensions must be measured and cut accurately to within + (.159 cm) to ensure proper fit.

1/16²

Important Preparation Suggestions

1. Chamfer all exposed edges of decorative laminate to prevent damage from chipping.

2. Radius corners of cutout and file to insure smooth edges and prevent corner cracking.

3. Rough edges, inside corners which have not been rounded and forced fits can contribute to cracking of the countertop laminate.

4. Countertop must be supported within 3² (7.62 cm) of cutout.

A=30² (76.2 cm) minimum vertical clearance between

cooking surface and construction above the appliance. the underside of combustible material or metal cabinets above the cooking top must be protected with flame retardant millboard not less than 1/4² (0.635 cm) thick.

B=13² (33.02 cm) maximum depth of cabinets installed

above cooking top.

Lines indicate range hood construction

1/4² THICK FLAME RETARDANT MILLBOARD

FIGURE 5

Avoid use of cabinets above cooktop for storage space to eliminate associated potential hazards such as reaching over open flames.

Installation Of Appliance

The installation of this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-Latest Edition, or, in Canada, CAN/CGA-B149 Installation Code, Latest Edition.

This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA No. 70-Latest Edition, or, in Canada, current CSA Standard C22.1 Canadian Electrical Code, Part 1.

All supply piping, except as noted, should use common National Pipe Thread (N.P.T.). For all pipe connections use an approved pipe joint compound resistant to the action of LP gas.

CAUTION: Warranty is void on Jenn-Air equipment installed other than as recommended by manufacturer.

This appliance is designed for use with the appliance gas pressure regulator supplied with this appliance. It must be installed in the gasway ahead of the gas manifold entrance. It is preset for use with natural gas and must be converted for use with LP gas.

*To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5 inches beyond the bottom of the cabinets.

This appliance is designed to operate at a pressure of 5 inches of water column on natural gas or, if converted for use with LP gas (propane or butane), 10 inches water column. Make sure this appliance is supplied with and adjusted for the type of gas for which it is designed.

Installation Of Appliance

This appliance was adjusted at the factory for use with natural gas. If, at any time, this appliance is to be used with a different type of gas, all of the conversion adjustments must be made by a qualified service technician before attempting to operate the cooktop on that gas. Natural gas should be supplied to the appliance pressure regulator at a line pressure between 6 and 14 inches of water column or, if converted for LP gas, between 11 and 14 inches.

WARNING

If the line pressure supplying the appliance pressure regulator exceeds 14² W.C. (any gas), an external regulator must be installed in the gas line ahead of the appliance regulator to reduce the pressure to no more than 14² W.C. Failure to do this can result in malfunction and damage to the appliance.

Insure this appliance is adjusted for the type of gas supplied to it and that the gas supply pressure to the appliance regulator is within the proper pressure range.

Do not remove protective cap from pipe stub at manifold entrance until ready to join gas supply piping to appliance.

Position unit in the Countertop Cutout. Main Control Panel should overlap top of Lower Control Panel as shown (Figure 7).

FIGURE 7

NOTE: For some cabinet styles, it may be necessary to reinforce the front of the cabinet by attaching a brace from front to rear inside the cabinet under the Burner Box.

The Countertop Cutout and Cabinet Front Cutout should be prepared according to the illustrations on pages 1 and

2. Install the Lower Control Panel in the bottom of the

Cabinet Cutout as shown using screws from Hardware pack (Figure 6).

FIGURE 6

CAUTION: Warranty is void on JENN-AIR equipment installed other than as recommended by manufacturer.

Join the appliance pressure regulator supplied with this appliance to the entrance threads of the Gas Manifold. The appliance regulator is marked with a directional arrow indicating correct direction of gas flow. Ensure the appliance regulator is installed with the arrow pointing toward the gas manifold entrance. Tighten the appliance regulator to 20 to 30 ft-lbs of torque.

IMPORTANT

Nevertightento morethan35 ft-lbsof torque.Always use an approved pipe joint compound resistant to the action of LP gas.

Install the appliance in its counter cutout. Make the gas connection to the inlet of the appliance

pressure regulator with 1/2² male pipe threads. Install a manual shut-off valve in an accessible location in

the gas line ahead of the appliance pressure regulator and external to this appliance for the purpose of turning on or shutting off gas to the appliance.

Make additional pipe connections as necessary ahead of the shut-off valve to the gas supply source. Assure all pipe joint connections are gas tight.

Gas Supply Connection

A TRAINED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions below.

Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply line shut-off valve and the range. Include gas fittings and joints in the range if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut-off valve, and retest for leaks.

CAUTION: NEVER CHECK FOR LEAKS WITH A FLAME.

WHEN LEAK CHECK IS COMPLETE, WIPE OFF ALL RESIDUE.

If the alternative piping method shown in figure 8 is selected for the installation, no ground joint union is required. (The flexible appliance connector illustrated provides the union joints necessary for servicing.) When a dividing wall is present and a flexible connector is used it is recommended for convenience, in both installation and service, the flexible connector, itself, pass through the dividing wall. Any flexible connector used with this

appliance must satisfy all requirements stated in the text following figure 8.

Unless prohibited by local codes or ordinances, a new A.G.A. - Certified, flexible metal appliance connector may be used to connect this appliance to its gas supply. The connector must have an internal diameter not less than nominal 1/2² NPT pipe and be no more than 5 feet in length. A 1/2² NPT x 1/2² flare union adapter is required at each end of the flexible connector. If a flexible connector is used assure that both the appliance pressure regulator and manual shut-off valve are joined solidly to other permanent hard piping (either gas supply or the appliance manifold) so as to be physically stationary.

CAUTION: Do not attempttoattachthe flexibleconnector directly to an external pipe thread. Connection requires flare union adapters.

Pressure Testing

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa).

This appliance, as well as its individual shut-off valve, must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 PSIG (3.5 kPa).

When checking appliance regulator function, make certain pressure of natural gas supply is between 6 and 14 inches of water column or, if converted for LP gas, between 11 and 14 inches.

MANIFOLD PIPE

APPLIANCE PRESSURE REGULATOR, SUPPLIED (OBSERVE DIRECTION OF GAS FLOW ARROW)

FLARE UNION ADAPTOR

FLEXIBLE APPLIANCE CONNECTOR (5 FT. MAX)

FLARE UNION ADAPTOR

GAS

SHUT-OFF

VALVE

1/2² NPT PIPE

FIGURE 8

1/2² NPT PIPE NIPPLE

GAS SHUT-OFF VALVE

1/2² NPT PIPE

Electrical Wiring Information

This appliance is equipped with a grounded type power cord. A grounded outlet must be provided.

The power cord extends 45² outside the unit housing. The outlet should be located inside the cutout width and below the lowest most projection of the unit housing.

WARNING

ELECTRICAL GROUNDING INSTRUCTIONS

THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.

WARNING

THIS APPLIANCE MUST BE DISCONNECTED FROM ITS ELECTRICAL SUPPLY AT THE WALL RECEPTACLE BEFORE SERVICING THE APPLIANCE.

Converting Appliance For Use With LP Gas

WARNING

Propane conversion is to be performed by a JENN-AIR AUTHORIZED SERVICER (or other qualified agency)in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for this conversion.

Step 5: Carefully install the orifice spud in the

Step 6: Replace burner base, caps, and grates.

numbers stamped on the side. This number codes the orifice diameter and its correct burner location. Figures on page 7 show the correct LP orifice spud location.

appropriate burner throat by turning clockwise to tighten. Tighten to a torque of 15 to 20 inch-lbs.

Tighten screws (do not cross thread) to 25-30 inch-lbs.

WARNING

Electrical power and gas must be turned off prior to conversion.

This appliance was adjusted at the factory for use with natural gas. To convert it for use with LP gas (propane or butane), each of the following modifications must be performed:

A. Replace all orifice spuds

Step 1: Remove the grates and burner caps. Step 2: Remove burner base by removing 2 screws.

(See figure 9.)

Step 3: Firmly press 9/32² (or 7mm) nut driver over

the orifice spud (figure 9) and loosen spud by turning countercloclwise. Carefully lift nut driver out of burner throat. Orifice spud should be captured in the recess. Repeat this step for each burner.

Step 4: Locate the LP orifice spud packet included in

the literature packet. The spuds have small

Step 7: Save the orifices removed from the appliance

for future use.

REMOVAL OF ORIFICE SPUD

FIGURE 9

Installation Of LP Orifice Spuds

48² MODEL

116 95

36² MODEL

116

FIGURE 10

30² MODEL

FIGURE 11

116

FIGURE 12

116

B. Invert cap in appliance pressure regulator

With the appliance installed, identify the type of appliance regulator on the unit and follow the instructions in the appropriate illustration.

4. Turn center stem adjusting screw to set flame size. ...clockwisetoreduce ...counterclockwise to increase

CONVERSION OF MAXITROL APPLIANCE

PRESSURE REGULATOR

FIGURE 13

CONVERSION OF HARPER-WYMAN APPLIANCE

PRESSURE REGULATOR

5. Replace control knob when adjustment is completed.

Proper adjustment will produce a stable, steady blue flame of minimum size. The final adjustment should be checked by turning knob from high to low several times without extinguishing the flame.

This adjustment, at low setting, will automatically provide the proper flame size at medium setting.

FIGURE 15

FIGURE 14

C. Low Flame Adjustment

This appliance is shipped from the factory with low and medium flame settings adjusted for use with natural gas. If further adjustment is necessary, or to readjust for use with LP, proceed as follows:

1. Light burner and set control knob for low flame.

2. Remove control knob from valve stem. CAUTION: NEVER USE A METAL BLADE TO PRY

KNOB OFF. IF KNOB CANNOT BE EASILY REMOVED, TUCK THE FOLDS OF A CLOTH DISHTOWEL UNDER THE KNOB AND PULL THE TOWEL OUTWARD WITH STEADY, EVEN PRESSURE.

After Conversion Steps A, B and C have been completed, check the appearance of each burner’s flame at the Hi and Lo settings against figure 16. If the flames appear too large or too small, review each step to make sure it was completed correctly.

FLAME APPEARANCE AT HI, MED & LOW

3. Insert a slender, thin-blade screwdriver into the

recess at center of valve stem and engage blade with slot in adjusting screw.

FIGURE 16

To Convert Appliance For Use With Natural Gas

B. Invert cap in applian ce pressure

WARNING

Electrical power and gas must be turned off prior to conversion.

If this appliance has been converted for use with LP gas, each of the following modifications must be performed to convert the unit back to natural gas.

A. Replace all orifice spuds

Perform Steps 1 through 3 on page 6. For Step 4: Locate the colored brass natural gas

orifice spuds that were originally installed in this appliance before its conversion for use with LP gas. Observe the color of each of the spuds and note the correct burner location for each spud as shown on page 10 figures 17, 18 or 19.

Complete Steps 5, 6, and 7 on page 6 to complete the installation of natural gas main spuds in their correct locations.

Save the orifices removed from the appliance for future use. They will be needed if this appliance is again converted for use with LP gas.

regulator.

(See figure 13 or 14.) With the appliance installed the appliance regulator

should be located as shown in figure 8. Identify the type of appliance regulator and follow the instructions in the appropriate illustration.

C. Adjust low flame as instructed on p age 8

item C.

After Steps A, B and C have been completed, check the appearance of each burner’s flame at the Hi and Lo settings against figure 16. If the flames appear too large or too small, make sure all steps were completed correctly.

Installation Of Natural Gas Orifice Spuds

48² MODEL

BLUE

GOLD

BLUE

RED

FIGURE 17

RED

GOLD

36² MODEL

BLUE

GOLD

FIGURE 18

BLUE

RED

GOLD

30² MODEL

BLUE

GOLD

FIGURE 19

RED

GOLD

Burner Ignition And

Required Adjustments At Time

Auto-Reignition

This appliance is equipped for electronic auto-reignition by means of a spark igniter located at the rear of each burner. The burners are designed to light at any valve rotation that admits sufficient gas flow to support a flame and to automatically relight following a loss of flame due to a draft or other adverse condition. This feature is provided as a convenience and is not intended as a safety feature.

This appliance has no air shutters. Primary air adjustments are unnecessary. The burners are designed to provide optimum aeration for all gases without air shutters. When operating properly, burners should produce clearly defined, even blue flames. If the flames have yellow tips or are hazy and otherwise appear to have insufficient air, obtain the services of a qualified service technician.

Specified input rates are as shown below.

JGCP430ADP

BURNER LOCATION Hi Lo

Right Front 17K 1700 Right Rear 9.2K 1050 Left Front 17K 1700 Left Rear 5K 600

INPUT RATES - NATURAL GAS (BTU/HR)

Of Installation

The installation of this appliance must conform with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1 USA or current CAN/CGA-B149 INSTALLATION CODE.

V This appliance was manufactured for use with Natural

Gas. If LP gas is the fuel of choice, follow the conversion to LP procedure found in the installation instructions.

V Test all external connections for gas leaks. Never test

for gas leaks with an open flame.

V Test all electrical connections.

JGCP636ADP and JGCP648ADP

BURNER LOCATION Hi Lo

Right Front 17K 1700 Right Rear 9.2K 1050 Center Front 9.2K 1050 Center Rear 5K 600 Left Front 17K 1700 Left Rear 5K 600

Model JGCP648ADP includes 1300 Watt Electric Griddle Accessory.

INPUT RATES - NATURAL GAS (BTU/HR)

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