Jenn-Air JGCP430ADP12, JGCP636ADP12, JGCP648ADP12 Installation Guide

SPECIAL WARNING

improper installation, adjustment, alteration, service, maintenance or use of

appliance can result in serious injury or prope_y damage,

CUTOUT'

DIMENSIONS

ARE

23 1/1;6

(58.6 ¢m)

22 (1'6.2 cm)

(55,88

46 13/16 (_!8,9 cm

45 3/4

CRITICAL

_ 3.8;t

- , k '°%,',_j%

FIGURE 1

• ACCESS MUST BE PROVIDED TO GREASE CONTAINER.

• NOTICE TO INSTALLER: Leave these instructions with the appliance.

• NOTICE TO CONSUMER: Retain these instructions for future reference.

6 7/8 - 9

(17,46-22.6 cm)

RECOMMEND 8" FOR

CUSTOM CASgN£TRY

(11 °04-00)

FIGURE 2

2.3 1/1 6J"J"_"-"'-..

(58.6 cm) "--__.. ,,

"-"--........

FIGURE 3

Installing Cabinetry Over Your Jenn-air Grill

Minimum horizontal clearance between the edge of the appliance and combustible construction extending from

the cooking surface to 18" (45.7 cm) above the cooking surface is:

15/16" (2.38 cm) at rear

6" (15.24 cm) at left side 6" (15.24 cm) at right side

NOTE; This is not the recommended clearance, but minimum allowable clearance.

Preparation Of Countertop

The countertop cutout must be prepared according to the illustrations on pages 1 and 2 of these instructions.

CAUTION: CUtoUt dimensions are critical. Dimensions

must be measured and cut accurately to within ± 1/16 (; 159 Cm) to ensure proper f t.

Important Preparation Suggestions

1. Chamfer all exposed edges of decorative laminate to prevent damage from chipping.

2. Radius corners of cutout and file to insure smooth

edges and prevent corner cracking.

3. Rough edges, inside corners which have not been rounded and forced fits can contribute to cracking of

the countertop laminate.

4. Countertop must be supported within 3" (7.62 cm) of cutout.

FIGURE4

A = 30" (76.2 cm) minimum vertical clearance between

cooking surface and construction above the appliance, the underside of combustible material or

metal cabinets above the cooking top must be protected with flame retardant millboard not less than

1/4" (0.635 cm) thick.

B = 13" (33.02 cm) maximum depth of cabinets installed

above cooking top.

LiangSit_dioCdate

construction I_

1/4" THICK FLAME RETARDANT MILLBOARD

FIGURE5

Avoid use of cabinets above cooktop for storage space to eliminate associated potential hazards such as reaching over open flames.

Installation Of Appliance

The installation of this appliance must conform with local codes or, in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1-Latest Edition, or, in Canada, CAN/CGA-B149 Installation Code, Latest Edition.

This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code

ANSIiNFPA No. 70-Latest Edition, or, in Canada, current

CSA Standard C22.1 Canadian Electrical Code, Part 1.

All supply piping, except as noted, should use common

National Pipe Thread (N.P.T.). For all pipe connections use an approved pipe joint compound resistant to the

action of LP gas.

:CAUTION: WarrantY is void on JennLAirequipment

installed other than as recommended byman ufactu rer:

This appliance is designed for use with the appliance gas pressure regulator supplied with this appliance. It must be

installed in the gasway ahead of the gas manifold entrance. It is preset for use with natural gas and must be

converted for use with LP gas.

*To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet

storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a

minimum of 5 inches beyond the bottom of the cabinets.

This appliance is designed to operate at a pressure of 5 inches of water column on natural gas or, if converted for

use with LP gas (propane or butane), 10 inches water column. Make sure this appliance is supplied with and

adjusted for the type of gas for which it is designed.

Installation Of Appliance

WARNING

This product should not be

installed below a ventilation

type hood system that directs air in a downward direction

(See Figure).

These systems may cause

ignition and combustion problems with the gas burners

Note: Figure may not accurately represent your range or cooktop; however, this warning applies to all gas cooking products

resulting in personal injury

and may affect the cooking

performance of the unit.

This appliance was adjusted at the factory for use with natural gas. If, at any time, this appliance is to be used

with a different type of gas, all of the conversion adjustments must be made by a qualified service

technician before attempting to operate the cooktop on that gas. Natural gas should be supplied to the appliance

pressure regulator at a line pressure between 6 and 14 inches of water column or, if converted for LP gas, between 11 and 14 inches.

WARNING

If the line pressure supplying the appliance pressure regulator exceeds 14 W.C. (any gas), an external

regulator must be installed in the gas line ahead of the appliance regulator to reduce the pressure to no more

than 14 W.C. Failure to dothis can result in malfunction

and damage to the appliance.

Insure this appliance is adjusted for the type of gas supplied to it and that the gas supply pressure to the appliance regulator is within the proper pressure range.

Do not remove protective cap from pipe stub at manifold entrance until ready to join gas supply piping to appliance.

The Countertop Cutout and Cabinet Front Cutout should be prepared according to the illustrations on pages 1 and

Position unit in the Countertop Cutout. Main Control Panel should overlap top of Lower Control Panel as shown

(Figure 7).

c4i,

FIGURE7

NOTE: For some cabinet styles, it may be necessary to reinforce the front of the cabinet by attaching a brace from

front to rear inside the cabinet under the Burner Box.

CAUTION: WarrantY is void on JENN_AIR equipment

nsta ed other than as recommended by manufacturer.

Join the appliance pressure regulator supplied with this

appliance to the entrance threads of the Gas Manifold.

The appliance regulator is marked with a directional arrow

indicating correct direction of gas flow. Ensure the appliance regulator is installed with the arrow pointing

toward the gas manifold entrance. Tighten the appliance

regulator to 20 to 30 ft-lbs of torque.

IMPORTANT

Never tighten to more than 35 ft-lbs of torque. Always use an approved pipe joint compound resistant to the action of LP gas.

Install the appliance in its counter cutout.

Install the Lower Control Panel in the bottom of the Cabinet Cutout as shown using screws from Hardware

pack (Figure 6).

Top View LOWER CONTROL PANEL

FIGURE 6

Make the gas connection to the inlet of the appliance pressure regulator with 112 male pipe threads.

Install a manual shut-off valve in an accessible location in

the gas line ahead of the appliance pressure regulator

and external to this appliance for the purpose of turning on or shutting off gas to the appliance.

Make additional pipe connections as necessary ahead of

the shut-off valve to the gas supply source. Assure all

pipe joint connections are gas tight.

Gas Supply Connection

A TRAINED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY

CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions

below.

MANIFOLD PIPE -I_

Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply line

shut-off valve and the range. Include gas fittings and joints in the range if connections were disturbed during

installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak

appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut-off valve, and retest for leaks.

CAUTION: NEVER CHECK FOR LEAKS WITH A FLAME.

WARNING

Gas leaks may occur in your system and result in a dangerous situation. Gas leaks may not be detected by smell alone. Gas suppliers recommend you pur-

chase and install an UL approved gas detector. Install

and use in accordance with the manufacturere's instructions.

WHEN LEAK CHECK IS COMPLETE, WIPE OFF ALL RESIDUE.

If the alternative piping method shown in figure 8 is selected for the installation, no ground joint union is

required. (The flexible appliance connector illustrated provides the union joints necessary for servicing.) When a

dividing wall is present and a flexible connector is used it is recommended for convenience, in both installation and

service, the flexible connector, itself, pass through the dividing wall. Any flexible connector used with this

appliance must satisfy all requirements stated in the

following text. Unless prohibited by local codes or ordinances, a new

A.G.A - Certified, flexible metal appliance connector may be used to connect this appliance to its gas supply. The

connector must have an internal diameter not less than nominal 1/2 NPT pipe and be no more than 5 feet in

length. A 112 NPT x 112 flare union adapter is required at each end of the flexible connector. If a flexible

connector is used assure that both the appliance pressure regulator and manual shut-off valve are joined solidly to

other permanent hard piping (either gas supply or the appliance manifold) so as to be physically stationary.

CAUTION: Do not attempt to attach the flexible €onnector

directly to an external pipe thread, Connection [eqUires

flare U_ion adapter&

APPLIANCE PRESSU RE

REGULATOR, SUPPLIED

OBSERVE DIRECTION

OF GAS FLOW ARROW)

FLARE-"--. UNICN "t_

ADAPTOR

FLEXIBLE-'"-__ APPLIANCE _'"4_

CONNECTOR "_- (S FT. MAX) _

FLARE-_

ADAPTOR

UNION "_--,. _

GAS_'--_ trq--T-_

sauT-oF,"_"4_

]

PIPE

/_ /2 NPT

NIPPLE

,_J" GAS

SHUTOFF VALVE

/_ /2 NPTPIPE

VALVE

1/2 NPT------ PIPE ""_--_.._

FIGURE8

Pressure Testing

The appliance must be isolated from the gas supply

piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping

system at test pressures equal to or less than 112PSlG (3.5 kPa).

This appliance, as well as its individual shut-off valve,

must be disconnected from the gas supply piping system during any pressure testing of the system at test

pressures in excess of 112 PSlG (3.5 kPa). When checking appliance regulator function, make certain

pressure of natural gas supply is between 6 and 14 inches of water column or, if converted for LP gas,

between 11 and 14 inches.

Installation Of Appliance

In The Commonwealth Of Massachusetts

This product must be installed by a licensed plumber or

gas fitter when installed within the Commonwealth of

Massachusetts.

A "T" handle type manual gas valve must be installed in the gas supply line to this appliance

Electrical Wiring Information

This appliance is equipped with a grounded type power cord. A grounded outlet must be provided.

The power cord extends 45 outside the unit housing. The outlet should be located inside the cutout width and below

the lowest most projection of the unit housing.

WARNING

ELECTRICAL GROUNDING INSTRUCTIONS

THIS APPLIANCE IS EQUIPPED WITH A THREE

PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND

SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED RECEPTACLE. DO NOT

CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.

WARNING

THIS APPLIANCE MUST BE DISCONNECTED FROM ITS ELECTRICAL SUPPLY AT THE WALL RECEP-

TACLE BEFORE SERVICING THE APPLIANCE.

Step 3:

Step 4:

Step 5:

Step 6:

Step 7:

Firmly press 9132 (or 7mm) nut driver over the orifice spud (figure 9) and loosen spud by turning countercloclwise. Carefully lift nut

driver out of burner throat. Orifice spud should be captured in the recess. Repeat this

step for each burner.

Locate the LP orifice spud packet included in the literature packet. The spuds have small

numbers stamped on the side. This number codes the orifice diameter and its correct

burner location. Figures on page 7 show the correct LP orifice spud location.

Carefully install the orifice spud in the appropriate burner throat by turning clockwise

to tighten. Tighten to a torque of 15 to 20

inch-lbs.

Replace burner base, caps, and grates. Tighten screws (do not cross thread) to 25-30

inch-lbs. Save the orifices removed from the appliance

for future use.

REMOVAL OF ORIFICE SPUD

Converting Appliance For Use With LP Gas

WARNING

Propane conversion is to be performed by a JENN-AIR

AUTHORIZED SERVICER (or other qualified agency) in accordance with the manufacturer[s instructions and all

codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in

serious injury or property damage. The qualified agency

performing this work assumes responsibility for this

conversion.

WARNING

Electrical power and gas must be turned

off prior to conversion.

This appliance was adjusted at the factory for use with natural gas. To convert it for use with LP gas (propane or

butane), each of the following modifications must be performed:

__BURNER CAP

$CREW$

BuRNt'R BA_E

Replace all orifice spuds

Step 1: Remove the grates and burner caps. Step 2: Remove burner base by removing 2 screws.

(See figure 9.)

Installation Of LP Orifice Spuds

48" MODEL

_64

_116 _ 95 _116

36" MODEL

64 _64

116 _ 95

FIGURE10

AAT# g215-_'75

30" MODEL

i __ i

FIGURE11

_ 95

_116

FIGURE12

_116

Invert cap in appliance pressure regulator

With the appliance installed, identify the type of appliance regulator on the unit and follow the

instructions in the appropriate illustration•

4. Turn center stem adjusting screw to set flame size.

•.. clockwise to reduce

•.. counterclockwise to increase

CONVERSIONOF MAXITROLAPPLIANCE

PRESSUREREGULATOR APPLYDOWNWAt_

R_GEBFRES_P,E

LP _PLACEPiNINCAP,

j _ TOBEMOWPIN

.,, FINGERPRESSURE

APPLYSIDEWARD FROMCAP

ATOl_EDGESTO

NATT i LZ

FIGURE13

CONVERSIONOFHARPER-WYMANAPPLIANCE

PRESSUREREGULATOR

5. Replace control knob when adjustment is completed.

Proper adjustment will produce a stable, steady blue flame of minimum size. The final adjustment should be

checked by turning knob from high to low several times

without extinguishing the flame.

This adjustment, at low setting, will automatically provide

the proper flame size at medium setting.

COUNTERCLOCKWISE

TO INCREASE FLAME SIZE

CLOCKWISE

TO REDUCE

FLAME SIZE

VALVE

FIGURE15

NaturalSetting LP Selling

FIGURE14

Low Flame Adjustment

This appliance is shipped from the factory with low and medium flame settings adjusted for use with

natural gas. If further adjustment is necessary, or to readjust for use with LP, proceed as follows:

1. Light burner and set control knob for low flame.

2. Remove control knob from valve stem. CAUTION: NEVER USE A METAL BLADE TO PRY

KNOB OFF. IF KNOB CANNOT BE EASILY REMOVED, TUCK THE FOLDS OF A CLOTH

DISHTOWEL UNDER THE KNOB AND PULL THE TOWEL OUTWARD WITH STEADY, EVEN

PRESSURE.

After Conversion Steps A, B and C have been completed,

check the appearance of each burner's flame at the Hi and Lo settings against figure 16. If the flames appear too

large or too small, review each step to make sure it was completed correctly.

FLAME APPEARANCE AT HI, MED & LOW

_' ,_,,' ,,_J'_

F_IED

LOW

3. Insert a slender, thin-blade screwdriver into the recess at center of valve stem and engage blade

with slot in adjusting screw.

FIGURE16

_RT| $_15-2

To Convert Appliance For Use With Natural Gas

Invert cap in appliance pressure

WARNING

Electrical power and gas must be turned

off prior to conversion.

If this appliance has been converted for use with LP gas, each of the following modifications must be performed to

convert the unit back to natural gas.

Replace all orifice spuds

Perform Steps 1 through 3 on page 6. For Step 4: Locate the colored brass natural gas

orifice spuds that were originally installed in this appliance before its conversion for use with LP gas.

Observe the color of each of the spuds and note the correct burner location for each spud as shown on

page 10 figures 17, 18 or 19. Complete Steps 5, 6, and 7 on page 6 to complete

the installation of natural gas main spuds in their correct locations.

Save the orifices removed from the appliance for future use. They will be needed if this appliance is

again converted for use with LP gas.

regulator.

(See figure 13 or 14.)

With the appliance installed the appliance regulator

should be located as shown in figure 8. Identify the

type of appliance regulator and follow the instructions

in the appropriate illustration.

Adjust low flame as instructed on page 8

item C.

After Steps A, B and C have been completed, check the appearance of each burner's flame at the Hi and

Lo settings against figure 16. If the flames appear too large or too small, make sure all steps were

completed correctly.

Installation Of Natural Gas Orifice Spuds

48" MODEL

BLUE

GOLD _ RED _ GOLD

FIGURE17

36" MODEL

BLUE _Z] BLUE

GOLD _ RED _3 GOLD

FIGURE18

RED

30" MODEL

BLUE

GOLD

FIGURE19

RED

GOLD

Burner Ignition And

Auto-Reignition

This appliance is equipped for electronic auto-reignition by means of a spark igniter located at the rear of each burner. The burners are designed to light at any valve

rotation that admits sufficient gas flow to support a flame and to automatically relight following a loss of flame due

to a draft or other adverse condition. This feature is provided as a convenience and is not intended as a safety

feature. This appliance has no air shutters. Primary air

adjustments are unnecessary. The burners are designed to provide optimum aeration for all gases without air

shutters. When operating properly, burners should produce clearly defined, even blue flames. If the flames

have yellow tips or are hazy and otherwise appear to have insufficient air, obtain the services of a qualified service technician.

Specified input rates are as shown below.

JGCP430ADP

Required Adjustments At Time Of Installation

The installation of this appliance must conform with local codes, or in the absence of local codes, with the latest

edition of the National Fuel Gas Code ANSI Z223.1 USA or current CANICGA-B149 INSTALLATION CODE.

[]

This appliance was manufactured for use with Natural

Gas. If LP gas is the fuel of choice, follow the

conversion to LP procedure found in the installation

instructions.

[] Test all external connections for gas leaks. Never test

for gas leaks with an open flame.

[] Test all electrical connections.

BURNER LOCATION

RightFront RightRear

Left Front Left Rear

JGCP636ADP and JGCP648ADP

BURNER LOCATION

RightFront RightRear

Centbr Front Center Rear

Left Front Left Rear

INPUT RATES - NATURAL GAS (BTU/HR)

Hi Lo

17K 1700

g.2K 1050

17K 1700

5K 600

INPUT RATES - NATURAL GAS (BTU/HR)

Hi Lo

17K 1700

9.2 K 1050

9.2 K 1050 5K 600

17K 1700

5K 600

Model JGCP648ADP includes 1300 Watt Electric Griddle Accessory.

HIGH ALTITUDE NOTICE"

The specified gas burner ratings typically apply to elevation up to 2000 feet. For higher altitudes, the rates may need to be reduced to achieve satisfactory operation. A local certified gas servicer wilt be able to advise if a reduction is necessary

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