Jenn-Air JGC1530B Series, JGC1536B Series Instructions Manual

LP GAS AND HIGH ALTITUDE CONVERSION
INSTRUCTIONS
FOR JGC1530B AND JGC1536B MODEL SERIES
INSTRUCTIONS DE CONVERSION - GAZ PROPANE
ET ALTITUDE ÉLEVÉE
POUR SÉRIES DE MODÈLES JGC1530B ET JGC1536B
COOKTOP SAFETY
Table of Contents/Table des matières
COOKTOP SAFETY........................................................................1
Tools and Parts ............................................................................3
Convert from Natural Gas to LP Gas...........................................3
Convert from LP Gas to Natural Gas...........................................6
Lighting the Electronic Igniters ....................................................8
Low Flame Height Adjustment.....................................................8
SÉCURITÉ DE LA TABLE DE CUISSON ....................................10
Outillage et pièces......................................................................12
Conversion du gaz naturel au propane......................................12
Conversion pour l’alimentation du propane au gaz naturel ......15
Allumeurs électroniques - allumage...........................................17
Réglage pour le débit thermique minimum................................18
IMPORTANT:
Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.
IMPORTANT :
Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.
2
WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.
3
Tools and Parts
Gather the required tools and parts necessary for correct LP gas conversion.
Tools needed
Flat-blade screwdriver
³⁄₃₂" (#0 [2.0 mm]) flat-blade screwdriver (screwdriver shaft
must be a minimum of 2½" [6.4 cm] long)
Adjustable wrench
7.0 mm nut driver
7.0 mm wrench
Parts supplied
LP orifice package (W10686634)
Conversion label (W10590570)
High Altitude Conversion
To convert the cooktop for elevations above 6,560 ft (1999.5 m), order a High Altitude Conversion Kit.
Part Number W10686630 - LP high altitude
Part Number W10686629 - Natural gas high altitude
To order, see the “Assistance or Service” section of the Use and Care Guide.
IMPORTANT: Gas conversions from Natural gas to LP gas must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the cooktop prior to disconnecting the electrical power.
Convert from Natural Gas to LP
Gas
1. Turn manual shutoff valve to the closed position.
2. Unplug cooktop or disconnect power.
To Convert Gas Pressure Regulator
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with this kit.
A. To cooktop B. Shutoff valve (closed position) C. Gas supply line
A. Access cap B. Rear of cooktop
C. Gas pressure regulator D. Gas flow
WARNING
Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
A
B
C
A
B
C
D
4
3. Determine the type of regulator you have: Style 1: The cap has a slot and “NAT” printed on it.
Remove access cap by using a flat-blade screwdriver or coin, turning the access cap counterclockwise.
The gas pressure regulator has 2 settings that are stamped on either side of the cap. Turn the cap and reinstall into regulator with the stamp “LP” visible from the outside of the regulator.
Style 2: The cap does not have a slot and requires a wrench to be removed.
Remove the access cap by using a wrench, turning the access cap counterclockwise.
Remove spring retainer from the cap by pushing against the flat side of the spring retainer. Look at the spring retainer to locate the “NAT” or “LP” position. Turn over the spring retainer so the “LP” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator.
4. Test the gas pressure regulator and gas supply line. The regulator must be checked at a minimum 1" (2.5 cm)
water column above the set pressure. The inlet pressure to the regulator should be as follows for operation and checking the regulator setting:
LP Gas:
Minimum pressure 10" (25.4 cm) W.C.P. Supply pressure 14" (35.5 cm) W.C.P.
Gas Supply Pressure Testing Line pressure testing above ½ psi gauge (14" WCP)
The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
Line pressure testing at ½ psi gauge (14" WCP) or lower
The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
5. If they are installed, remove the burner grates. Use the following chart to match the correct gas orifice spud with
the burner location and model being converted.
LP Gas Orifice Spud Chart
Burner Models
High Altitude Conversions
IMPORTANT: You must convert LP gas with LP gas High Altitude
Kit Part Number W10686630 or Natural gas with Natural gas High Altitude Kit Part Number W10686629. If you need to convert LP gas to Natural gas high altitude or Natural gas to LP gas high altitude, you must convert the pressure regulator. For this, follow steps 1-3 of the necessary conversion.
LP Gas Orifice Spud Chart for High Altitude Conversion
See chart in the “LP Gas High Altitude Conversion Kit.”
Burner locations
30" (76.2 cm) and 36" (91.4 cm) Models
A. Access cap B. Gasket C. Gas pressure regulator
D. LP position
E. NAT position
A
B
CDE
Burner Rating Stamp (A) Size
1,500 BTU* 41 0.41 mm
A. Size stamp
5,000 BTU 66 0.66 mm 9,050 BTU 88 0.88 mm 12,000 BTU 102 1.02 mm 16,000 BTU 112 1.12 mm
*Simmer orifice for the dual stack (center) burner.
Model No. Right
front
Right rear
Center Left
front
Left rear
JGC1530BS 9,050
BTU
5,000 BTU
16,000 BTU
12,000 BTU
12,000 BTU
JGC1536BS 12,000
BTU
5,000 BTU
16,000 BTU
12,000 BTU
12,000 BTU
A. Left rear burner B. Center burner C. Right rear burner
D. Right front burner
E. Left front burner
A
A
B
D
E
C
5
6. Remove all burner caps and burner bases. Be sure to keep the cap and base for each burner together. This will assure that the cap and base are reinstalled on the proper burner.
7. To convert burners:
Insert 7.0 mm nut driver down onto the gas orifice spud
(C) and remove by turning it counterclockwise and lifting out.
Set gas orifice spud aside.
Replace with correct LP gas orifice spud. See the LP Gas
Orifice Spud Chart.
IMPORTANT: Place Natural gas orifice spuds in plastic parts bag for future use and keep with package containing literature.
8. Replace burner bases and burner caps. IMPORTANT: Be sure that the electrode aligns with the notch
or hole in the burner base. The igniter electrode is ceramic and could break during installation of the burner base.
9. Open shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.
10. Once you have completed converting all of the cooktop burners, test the cooktop for leaks by brushing on an approved noncorrosive leak-detection solution. If bubbles appear, a leak is indicated. Correct any leaks found.
11. Plug in cooktop or reconnect power.
12. Adjust valve according to “Low Flame Height Adjustment”
section.
A. Gas tube opening B. Burner cap C. Burner base
D. Orifice holder
E. Igniter electrode F. Burner base notch
or hole
Standard and simmer burners
A. Igniter electrode B. Orifice holder
C. Orifice spud
Dual flame burner
A. Igniter electrode B. Orifice holder C. Orifice spud D. Orifice simmer
A
B
C
D
E
F
A
B
C
A
C
B
D
A. Burner cap B. Electrode C. Burner base
A
B
C
Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,
fire, or electrical shock.
WARNING
6
Convert from LP Gas to Natural Gas
1. Turn manual shutoff valve to the closed position.
2. Unplug cooktop or disconnect power.
To Convert Gas Pressure Regulator
3. Determine the type of regulator you have: Style 1: The cap has a slot and “LP” printed on it.
Remove access cap by using a flat-blade screwdriver or coin, turning the access cap counterclockwise.
The gas pressure regulator has 2 settings which are stamped on either side of the cap. Turn the cap and reinstall into regulator with the stamp “NAT” visible from the outside of the regulator.
Style 2: The cap does not have a slot and requires a wrench to be removed.
Remove the access cap by using a wrench, turning the access cap counterclockwise.
Remove spring retainer from the cap by pushing against the flat side of the spring retainer. Look at the spring retainer to locate the “LP” or “NAT” position. Turn over the spring retainer so the “NAT” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator.
4. If they are installed, remove the burner grates. Use the following chart to match the correct gas orifice spud with
the burner location and model being converted.
Natural Gas Orifice Spud Chart
Burner Models
A. To cooktop B. Shutoff valve (closed position) C. Gas supply line
A. Access cap
B. Rear of cooktop
C. Gas pressure regulator D. Gas flow
A
B
C
A
B
C
D
NAT
A. Access cap
B. Gasket
C. Gas pressure regulator
D. NAT position
E. LP position
Burner Rating Stamp (A) Size
1,300 BTU* 53 0.53 mm
A. Size stamp
6,000 BTU 110 1.10 mm 9,050 BTU 132 1.32 mm 12,000 BTU 155 1.55 mm 15,000 BTU 170 1.70 mm 20,000 BTU 195 1.95 mm *Simmer orifice for the dual stack (center) burner.
Model No. Right
front
Right rear
Center Left
front
Left rear
JGC1530BS 9,050
BTU
6,000 BTU
20,000 BTU
12,000 BTU
12,000 BTU
JGC1536BS 12,000
BTU
6,000 BTU
20,000 BTU
12,000 BTU
15,000 BTU
A
B
CDE
A
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