jcb MC300 Safety And Operating Manual

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Safety and operating manual
Multi Tool JCB-MC300
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WARNING! Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your electric (corded) power tool or battery­operated (cordless) power tool.
1. Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite
accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will reduce risk of electric
shock.
b) Avoid body contact with grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD
reduces the risk of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
GENERAL POWER TOOL SAFETY WARNINGS
ORIGINAL INSTRUCTIONS
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A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off­position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may
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affect the power tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
SAFETY INSTRUCTION FOR CUTTING
1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live"
and could give the operator an electric shock.
2. Always wear a dust mask
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SYMBOLS
To reduce the risk of injury, user must read instruction manual
Warning
Wear ear protection
Wear eye protection
Wear dust mask
Double insulation
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1. TOOL-LESS BLADE CHANGE LEVER
2. ON/OFF SWITCH
3. VARIABLE SPEED
4. HANDING AREA
5. VENTING SLOTS
6. ACCESSORY INTERFACE
7. FLANGE
8. SIGHT LIGHT
9. PLUNGE CUT SAW BLADE
10. MESH SANDING SHEET
11. SEGMENT SAW BLADE
12. SANDING BASE
COMPONENT LIST
*Not all the accessories illustrated or described are included in standard delivery.
4
9
1110
12
2
3
6
7
1
5
8
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TECHNICAL DATA
Voltage 220-240V~50Hz
Power input 300W
Oscillations speed 11000-20000/min
Oscillations angle 3.2°
Protection class
/II
Tool weight 1.8kg
NOISE INFORMATION
VIBRATION INFORMATION
Vibration total values (triax vector sum) determined according to EN 60745:
Typical weighted vibration
Vibration emission value a
h
= 3.6m/s²
Uncertainty K =1.5m/s²
A weighted sound pressure LpA: 85.6dB(A) A weighted sound power LwA : 96.6dB(A) KpA & KwA= 3.0dB(A)
Wear ear protection when sound pressure is over: 80dB(A)
WARNING: The vibration emission value during actual use of the power tool can
differ from the declared value depending on the ways in which the tool is used dependant on the following examples and other variations on how the tool is used: How the tool is used and the materials being cut or drilled. The tool being in good condition and well maintained. The use the correct accessory for the tool and ensuring it is sharp and in good condition. The tightness of the grip on the handles and if any anti vibration accessories are used. And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
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WARNING: To be accurate, an estimation of exposure level in the actual conditions
of use should also take account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle but not actually doing the job. This may significantly reduce the exposure level over the total working period. Helping to minimise your vibration exposure risk. ALWAYS use sharp chisels, drills and blades. Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate). If the tool is to be used regularly then invest in anti vibration accessories. Avoid using tools in temperatures of 10oC or less. Plan your work schedule to spread any high vibration tool use across a number of days.
ACCESSORIES
We recommend that you purchase your accessories from the same store that sold you the tool. Use good quality accessories marked with a well-known brand name. Choose the type according to the work you intend to undertake. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.
Mesh sanding sheet (80 grit) 6 Plunge cut blade for wood 1 Segment saw blade for wood 1 Sanding base 1
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NOTE: Before using the tool, read the instruction book
carefully.
INTENDED USE
The power tool is intended for sawing and remodelling wooden materials, plastic, plaster, non­ferrous metals and fasteners (e.g. nails and clamps) as well as for working on soft wall tiles and for dry grinding of small surfaces. It is especially suitable for working close to edges and for flush cutting.
1. MOUNTING ACCESSORIES
CAUTION: For all work or
when changing accessories, always wear protective gloves. Avoid risk of injury from the sharp edges of the accessories. Accessories can become very hot while working, presenting danger of burns! Make sure the tool is
unplugged prior to changing accessories.
WARNING: To reduce the
risk of injury, do not let the sharp side of the accessory face back toward the user’s hand.
To change the accessory
The Tool-Less Blade Change Lever allows you to change the accessories without using an Allen key.
OPERATING INSTRUCTIONS
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(1a)For accessories with an open-ended connection, flip the tool-less blade change lever (1) forward to the open position to loosen the flange (7). Remove universal end cut blade. (See A).
(1b)For accessories with a closed­ended connection, flip the tool-less blade change lever (1) forward to the open position and completely remove the flange (7). Remove universal end cut blade. (See B).
2) Insert the universal end cut blade onto the accessory interface (6), then (if necessary, re-insert the flange) press down the flange with finger to keep the blade temporarily secure. Flip lever (1) back down to seated position to secure accessory. (See C)
A
A
A
2
B
3
I
2
I
N
N
G
C
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MOUNTING / CHANGING THE MESH SANDING SHEET(See D,E)
2a) Flip the tool-less blade change lever (1) forward to the open position to loosen the flange (7). Remove universal end cut blade. Insert the sanding pad (12) onto the accessory interface (6), then (if necessary, re-insert the flange) press down the flange with finger to keep the blade temporarily secure. Flip lever (1) back down to seated position to secure accessory.
2b) Place the mesh sanding sheet directly onto the base plate and press the sheet onto the pad. Firmly press the oscillating tool with the installed sanding sheet against a flat surface and briefly switch the power tool on. This provides for good adhesion and prevents premature wear. If one point has become worn after use, pull off the sanding sheet, turn it 120°, and re-install.
2. OPERATING THE ON/ OFF SWITCH
——Switching the power tool ON: Slide switch forward. ——Switching the power tool OFF: Slide switch backward.
3. USING THE VARIABLE SPEED DIAL
Select oscillation frequency (speed) while the motor is running. The Variable Speed Dial can
A
A
2
D
B
E
2
3
I
I
2
I
I
K
N
N
G
G
C
K
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be used to set the optimum oscillating frequency according to the accessories used and the respective application. High oscillation frequency: Sanding, sawing, rasping and polishing stone and metal. Low oscillation frequency: Scraping, polishing varnishes.
4. SIGHT LIGHT
The sight light allows you to keep a clear view under less illuminated circumstances. To turn on the light, simply press the on/off switch. When you release the on/off switch, the light will turned off.
5. ELECTRONIC FEEDBACK
Your tool is equipped with an internal electronic feedback system which helps to keep the preselected speed virtually constant between no-load and load conditions.
APPLICATION
WARNING:
the saw teeth are very sharp. Do not touch during mounting and application. The workpiece must be clamped tightly before it is cut.
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UNIVERSAL ACCESSORIES
NOTE:
Accessories also work with other competitive oscillating tools
Pic Name Application
Sawing
Bi-Metal Metal/Wood End Cut Blade
Wood, plastic, fiberglass, nails, non-ferrous metals, thin sheet metal, hardened fillers
HSS segment saw blade
Thin wood, plastic, fiberglass, non-ferrous metals, thin sheet metal, hardened fillers, window glazing
Sanding
Sanding base Wood, plastic, hardened fillers
Removing grout
Diamond-Coated segment Saw Blade
Ceramic and stone tile, backerboard
Scraping
Rigid Scraper Blade
Old paint, hardened adhesives, caulk, carpet
We recommend that you purchase your accessories from the same store that sold you the tool. Use good quality accessories marked with a well-known brand name. Choose the type according to the work you intend to undertake. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.
NOTE:
When plunging and sawing, use a slight pendulum motion, to allow sufficient chip removal. The saw blade lasts longer if the wear is distributed evenly. To ensure an even distribution, loosen the saw blade, rotate it and retighten firmly. Cut/Sand with a constant movement and light pressure. Heavy pressure does not increase the cut/removal rate – the accessory merely wears faster.
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WORKING HINTS FOR YOUR TOOL:
If your power tool becomes too hot, especially when used at low speed, set the speed to maximum and run it with no load for 2-3 minutes to cool the motor. Avoid prolonged usage at very low speeds. Always keep the blade sharp. Always ensure the workpiece is firmly held or clamped to prevent movement. Any movement of the material may affect the quality of the cutting or sanding finish. Start your tool before working and turn it off only after you stop working. Do not start sanding without having the sandpaper fitted. Do not allow the sandpaper to wear away, it will damage the sanding pad. The guarantee does not cover sanding pad wear and tear. Use coarse grit paper to sand rough surfaces, medium grit for smooth surfaces and fine grit for finishing surfaces. If necessary, first make a test run on scrap material. Excessive force will reduce the working efficiency and cause motor overload.
Replacing the accessory regularly will maintain optimum working efficiency.
MAINTAIN TOOLS WITH CARE
Remove the plug from the socket before carrying out any adjustment, servicing or maintenance.
There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots. This is normal and will not damage your power tool. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
ENVIRONMENTAL PROTECTION
This product has been marked with a symbol relating to removing electric and electronic waste. This means that this product shall not be discarded
with household waste but that it shall be returned to a collection system which conforms to the European Directive 2012/19/EU. It will then be recycled or dismantled in order to reduce the impact on the environment. Electric and electronic equipment can be hazardous for the environment and for human health since they contain
hazardous substances.
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WARRANTY STATEMENT
A product of hard work
In every corner of the world you'll find a JCB machine. Since our beginnings in 1945, we have always invested heavily in research and development, keeping JCB at the cutting edge of innovation. Today, JCB has some of the finest engineering facilities across the globe, producing a range of over 300 machines and maintains a reputation for unrivaled customer service. The same innovation to always get the job done better, the same quality to never let you down, the same engineering heritage and expertise that you can trust, can be found in JCB Power Tools. JCB power tools are guaranteed against manufacturing defects for a period of 3 years from the date of purchase. If your JCB power tool becomes defective within this warranty period, we guarantee to:
• Replace or repair all defective parts, free of charge, or
• Repair products free of charge, or
• Replace the unit with a new or re-conditioned unit, free of charge.
Conditions
Your 3 year guarantee does not cover defects caused by or resulting from:
• overload, misuse, or neglect
• normal wear and tear, including accessory wear
• hire use
• repairs attempted by anyone other than an authorised agent
• damage caused by foreign objects, substances or accidents Your 3 year guarantee does not cover:
• battery packs as they are guaranteed for a 12 month period
• accessories supplied with the power tool.
Warranty claims
For guarantee claims, please contact JCB Customer Services. You will be required to submit proof of purchase.
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Terms
This guarantee does not affect your statutory rights. JCB SO53 3LE (Registered in England under No. 973387).
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EC DECLARATION OF CONFORMITY
We,
Positec Power Tools (Europe) Ltd, PO Box 152,
Leeds, LS10 9DS, UK
Declare that the product
Description
JCB Multi Tool
Type
(JCB-MC300)
Function
Remove surface material using an abrasive medium
Complies with the following Directives,
EC Machinery Directive
2006/42/EC
EC Electromagnetic Compatibility Directive
2004/108/EC
RoHS Directive
2011/65/EU
Standards conform to
EN 60745-1
EN 60745-2-4
EN 55014-1 EN 55014-2
EN 61000-3-2
EN 61000-3-3
The person authorised to compile the technical file,
Name: Russell Nicholson
Address: Positec Power Tools (Europe) Ltd,
PO Box 152, Leeds, LS10 9DS, UK
2014/11/25
Allen Ding
Deputy Chief Engineer,Testing & Certification
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