jcb JS710LE Safety And Operating Manual

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JCB, SO53 3LE www.JCBDIY.com Customer Helpline 0333 0143092
Safety and operating manual
Jigsaw JCB-JS710LE
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WARNING! Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your electric (corded) power tool or battery­operated (cordless) power tool.
1. Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite
accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will reduce risk of electric
shock.
b) Avoid body contact with grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD
reduces the risk of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
GENERAL POWER TOOL SAFETY WARNINGS
ORIGINAL INSTRUCTIONS
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A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off­position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may
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affect the power tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
RECIPROCATING SAW SAFETY WARNINGS
1. Hold reciprocating saw by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed
metal parts of the power tool “live” and could give the operator an electric shock.
ADDITIONAL SAFETY RULES FOR RECIPROCATING SAW
1. Always wear a dust mask.
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SYMBOLS
To reduce the risk of injury, user must read instruction manual
Warning
Wear ear protection
Wear eye protection
Wear dust mask
Double insulation
This product has been marked with a symbol relating to removing electric and electronic waste. This means that this product shall not be discarded with household waste but that it shall be returned to a collection system which conforms to the European Directive 2012/19/EU. It will then be recycled or dismantled in order to reduce the impact on the environment. Electric and electronic equipment can be hazardous for the environment and for human health since they contain hazardous substances.
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1. ON/OFF SWITCH
2. SWITCH LOCK-ON BUTTON
3. HAND GRIP AREAS
4. VARIABLE SPEED CONTROL
5. HEX KEY
6. VACUUM ADAPTOR
7. BASE PLATE
8. ANGLE PLATE
9. PENDULUM ACTION CONTROL
10. ROLLER GUIDE
11. SAW BLADE*
12. FINGER PROTECTION
13. TOOL-FREE BLADE HOLDER
14. WORK LIGHT
15. PARALLEL GUIDE (SEE FIG. F)
COMPONENT LIST
*
Not all the accessories illustrated or described are included in standard
delivery.
1 2 3
4
5
6
7891011
12
13
14
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TECHNICAL DATA
Voltage 220-240V~50Hz
Power input 710W
No load speed 800-2800/min
Stroke length 24mm
Bevel capacity ±45°
Cutting capacity, max.
Wood 120mm
Aluminum 20mm
Steel 10mm
Protection class
/II
Machine weight 2.7kg
NOISE INFORMATION
A weighted sound pressure LpA: 91.1dB(A) A weighted sound power LwA:102.1dB(A) KpA & KwA=3.0 dB(A)
Wear ear protection when sound pressure is over: 80dB(A)
VIBRATION INFORMATION
Vibration total values (triax vector sum) determined according to EN 60745:
Cut into wood
Vibration emission value a
h.cw
=13.4m/s
2
Uncertainty Kcw= 1.5m/s
2
Cut into metal
Vibration emission value a
h.cm
=10.6m/s
2
Uncertainty Kcm= 1.5m/s
2
WARNING: The vibration emission value during actual use of the power tool
can differ from the declared value depending on the ways in which the tool is used dependant on the following examples and other variations on how the tool is used: How the tool is used and the materials are cut or drilled. The tool being in good condition and well maintained.
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The use the correct accessory for the tool and ensuring it is sharp and in good condition. The tightness of the grip on the handles and any anti vibration accessories are used. And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
WARNING: To be accurate, an estimation of exposure level in the actual
conditions of use should also take account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle but not actually doing the job. This may significantly reduce the exposure level over the total working period. Helping to minimise your vibration exposure risk. ALWAYS use sharp chisels, drills and blades. Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate). If the tool is to be used regularly then invest in anti vibration accessories. Avoid using tools in temperatures of 10oC or less. Plan your work schedule to spread any high vibration tool use across a number of days.
ACCESSORIES
You can only use the blade type shown in fig C. Don’t use other blade types.
We recommend that you purchase your accessories from the same store that sold you the tool. Use good quality accessories marked with a well-known brand name. Choose the type according to the work you intend to undertake. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.
Wood blade 1 Metal blade 1 Parrallel guide 1 Hex key 1 Vacuum adaptor 1
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NOTE: Before using the tool, read the safety and operating
manual carefully.
INTENDED USE
The machine is intended for sawing wood, plastic, metal and building materials while resting firmly on the workpiece. It is suitable for straight and curved cuts with bevel angles to 45°. The saw blade recommendations are to be observed.
1. ON/OFF SWITCH
Depress to start and release to stop your tool.
2. SWITCH LOCK-ON BUTTON
Depress on/off switch (1) then lock­on button (2) (See A), release on/ off switch first then lock-on button second. Your switch is now locked on for continuous use. To switch off your tool just depress and release
on/off switch.
3. VARIABLE SPEED CONTROL
Adjust the thumb-wheel to increase or decrease the speed (See B) according to the material, material thickness and blade specification to be used (also possible during no load operation). See Chart 1 for general guidance on speed
OPERATING INSTRUCTIONS
A
4
B
1 2
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selection. Avoid prolonged use at very low speed as this may damage your jigsaw’s motor.
Chart 1
Material Speed setting
Wood 5-6
Metal 3-4
Aluminum 3-5
PVC 3-4
Ceramic 3-5
4. HAND GRIP AREAS
Always ensure you maintain a firm grip whilst operating your jigsaw.
5. BLADE FITTING (See C,D,E)
You can only use the blade type shown in Fig C. To open the blade holder (13) rotate the ring anti­clockwise (Jigsaw upside down) and hold in position (See Fig D). Then fully insert the blade into the blade holder slot with blade teeth facing forward and release the ring, which will self rotate and clamp over the top of the blade. Push the blade into the blade holder again to ensure it is locked in position. Ensure the edge of the blade is located in the groove of the blade guide (See Fig E). To remove a blade, holds the blade and rotate
13
D
10
E
C
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the blade holder ring anti-clockwise then lift out the blade (blade could be spring ejected).
WARNING: Blade teeth are very sharp. For best cutting
results ensure you use a blade suited to the material and cut quality you need.
6. MOUNTING PARALLEL GUIDE (See F1, F2)
First slide the parallel guide clamp (a) and locking knob (b) onto the parallel guide (15). Then slide the parallel guide arm through both parallel guide fixtures and place the clamp (a) on the fixture. Tighten the locking knob (b) to achieve the required cutting distance. The parallel guide can be mounted in two positions as shown in F1and F2.
7. ROLLER GUIDE
Ensure the blade is located and runs smoothly in the groove (See E) otherwise the pendulum function will not work correctly and the blade will not be supported during cutting.
F1
15
a b
F2
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F1
9
G
15
a b
F2
8. PENDULUM ACTION CONTROL (See G)
The pendulum action varies the forward cutting angle of the blade for increased cutting efficiency. This can also be adjusted during no load running. Refer to the chart 2 for more details. Do not use excessive blade force when cutting with the pendulum action. The blade cuts on the upward stroke only.
Chart 2
0
Thin materials. Fine cuts. Tight curves.
Hard materials, (e.g. steel & chipboard)
Thick materials (e.g. wood ) & plastic
Fast cuts (e.g. softwood). Cutting in the direction of the wood grain.
9. BASE PLATE
Adjusting the angle of the base plate (7) enables bevel cutting. The base plate must always be held firmly against the materials being cut to reduce saw vibration, blade jumping or blade breakage.
10. BASE PLATE ANGLE ADJUSTMENT
Use an Allen key (5). Loosen the bolts securing the base plate (See Fig H). For preset angles rotate so the lines of the angle on the
H
8
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base plate and angle plate (8) superposition at the desired angle (0, 15, 30, 45) (See I). For other mitre angles, rotate to your desired angle (use a protractor scale). Following one of the above procedures, hold the base plate in position and firmly tighten the bolts to clamp the base plate at that angle. Finally, check the angle and ensure the base plate is firmly clamped. The angle markings on the base plate are accurate for most general purposes but it is recommended for accurate work to set the angle with a protractor and make a test cut on other material.
11. DUST TUBE (See J)
Mount the dust tube (6) into the opening of the base plate (7). Make sure that the plastic tip of the vacuum connection engages into the corresponding opening on the housing as shown in the figure.
12. PROTECTION FINGER WIRE
The finger wire is located in front of the blade holder. Whilst working, it will help prevent accidental contact with moving blade.
1
3. DUST BLOWER AIR
HOLE
This is a small aperture located underneath the housing just behind the blade guide. Ensure this is kept clean to allow the air flow to
H
8
I
8 7
6
J
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continually blow dust away from the cutting area.
14. WORK LIGHT
Press the on/off switch (1), the work light (14) will illuminate. Release the on/off switch to turn off the work light.
CAUTION: Do not look into the strong light or see the
source of light directly.
WORKING HINTS FOR YOUR JIGSAW
If your jig saw becomes too hot, especially when used at low speed, set the speed to maximum and run no Load for 2-3 minutes to cool the motor. Avoid prolonged usage at very low speeds.
GENERAL
Always use a blade suited to the material and material thickness to be cut. Always ensure the work– piece is firmly held or clamped to prevent movement. For easier control, use low speed to start cutting, then increase to correct speed. Any movement of the material may affect the quality of the cut. The blade cuts on the upward stroke and may chip the uppermost surface or face of the work piece. Ensure your uppermost surface is a non-visible surface when your work is finished.
CUTTING LAMINATES
Use a fine tooth blade when cutting most laminates and thin wood materials. To reduce edge chipping, clamp pieces of waste wood at both ends on both sides and cut through the waste wood during cutting.
CIRCLE CUTTING
Do not use the pendulum action
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L
K
when cutting tight circles or angles
PLUNGE SAWING
Plunge cutting may be used only on soft materials such as wood, aerated concrete, gypsum plaster boards, etc.! Use only short saw blades. Place the front edge of the base plate on the workpiece and switch on. Press the machine firmly against the workpiece and plunge the saw blade slowly into the workpiece. As soon as the complete surface of the base plate rests on the work piece, continue to saw along the cutting line. (See K,L)
METAL CUTTING
Use a finer tooth blade for ferrous metals and a coarse tooth blade for non-ferrous metals. When cutting thin sheet metals always clamp wood on both sides of the sheet to reduce vibration or tearing of the sheet metal. Both wood and sheet metal must be cut. Do not force the cutting blade when cutting thin metal or sheet steel as they are harder materials and will take longer to cut. Excessive blade force may reduce the life of the blade or damage the motor. To reduce heat during metal cutting, add a little lubricant along the cutting line..
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MAINTENANCE
Remove the plug from the socket before carrying out any adjustment, servicing or maintenance.
Your power tool requires no additional lubrication or maintenance. There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots. This is normal and will not damage your power tool. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authorities or retailer for recycling advice.
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WARRANTY STATEMENT
A product of hard work
In every corner of the world you'll find a JCB machine. Since our beginnings in 1945, we have always invested heavily in research and development, keeping JCB at the cutting edge of innovation. Today, JCB has some of the finest engineering facilities across the globe, producing a range of over 300 machines and maintains a reputation for unrivaled customer service. The same innovation to always get the job done better, the same quality to never let you down, the same engineering heritage and expertise that you can trust, can be found in JCB Power Tools. JCB power tools are guaranteed against manufacturing defects for a period of 3 years from the date of purchase. If your JCB power tool becomes defective within this warranty period, we guarantee to:
• Replace or repair all defective parts, free of charge, or
• Repair products free of charge, or
• Replace the unit with a new or re-conditioned unit, free of charge.
Conditions
Your 3 year guarantee does not cover defects caused by or resulting from:
• overload, misuse, or neglect
• normal wear and tear, including accessory wear
• hire use
• repairs attempted by anyone other than an authorised agent
• damage caused by foreign objects, substances or accidents Your 3 year guarantee does not cover:
• battery packs as they are guaranteed for a 12 month period
• accessories supplied with the power tool.
Warranty claims
For guarantee claims, please contact JCB Customer Services. You will be required to submit proof of purchase.
JCB CUSTOMER HELPLINE 0333 0143092
Terms
This guarantee does not affect your statutory rights. JCB SO53 3LE (Registered in England under No. 973387).
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EC DECLARATION OF CONFORMITY
We,
Positec Power Tools (Europe) Ltd, PO Box 152,
Leeds, LS10 9DS, UK
Declare that the product
Description
JCB JIGSAW
Type
(JCB-JS710LE)
Function
Sawing various materials
Complies with the following Directives,
EC Machinery Directive
2006/42/EC
EC Electromagnetic Compatibility Directive
2004/108/EC
RoHS Directive
2011/65/EU
Standards conform to
EN 55014-1
EN 55014-2
EN 61000-3-2
EN 61000-3-3
EN 60745-1
EN 60745-2-1
The person authorised to compile the technical file,
Name: Russell Nicholson
Address: Positec Power Tools (Europe) Ltd, PO Box 152,
Leeds, LS10 9DS, UK
2014/11/25
Allen Ding
Deputy Chief Engineer,Testing & Certification
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