jcb JCB-SS360 Safety And Operating Manual

Safety and operating manual

1/2 Sheet Sander
JCB-SS360

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

ORIGINAL INSTRUCTIONS

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety
warnings and all instructions.

Failure to follow the warnings and
instructions may result in electric
shock, fire and/or serious injury.

Save all warnings and instructions
for future reference.

The term "power tool" in the
warnings refers to your electric
(corded) power tool or battery­operated (cordless) power tool.

1. Work area safety

a) Keep work area clean and well
lit.

Cluttered or dark areas invite

accidents.

b) Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gases or dust.

sparks which may ignite the dust
or fumes.

c) Keep children and bystanders
away while operating a power tool.

Distractions can cause you to lose
control.

Power tools create

b) Avoid body contact with
grounded surfaces, such as pipes,
radiators, ranges and refrigerators.

There is an increased risk of
electric shock if your body is
grounded.

c) Do not expose power tools
to rain or wet conditions.

entering a power tool will increase
the risk of electric shock.

d) Do not abuse the cord. Never
use the cord for carrying, pulling
or unplugging the power tool.
Keep cord away from heat, oil,
sharp edges or moving parts.

Damaged or entangled cords
increase the risk of electric shock.

e) When operating a power tool
outdoors, use an extension cord
suitable for outdoor use.

a cord suitable for outdoor use
reduces the risk of electric shock.

f) If operating a power tool in a
damp location is unavoidable, use
a residual current device (RCD)
protected supply.

reduces the risk of electric shock.

Use of an RCD

Water

Use of

2. Electrical safety

a) Power tool plugs must match
the outlet. Never modify the plug
in any way. Do not use any adapter
plugs with grounded power tools.

Unmodified plugs and matching
outlets will reduce risk of electric
shock.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

3. Personal safety

a) Stay alert, watch what you are
doing and use common sense
when operating a power tool. Do
not use a power tool while you
are tired or under the influence
of drugs, alcohol or medication.

A moment of inattention while

operating power tools may result
in serious personal injury.

b) Use personal protective
equipment. Always wear eye
protection.

such as dust mask, non-skid
safety shoes, hard hat, or hearing
protection used for appropriate
conditions will reduce personal
injuries.

c) Prevent unintentional starting.
Ensure the switch is in the off­position before connecting to
power source and/or battery pack,
picking up or carrying the tool.

Carrying power tools with your
finger on the switch or energising
power tools that have the switch
on invites accidents.

d) Remove any adjusting key or
wrench before turning the power
tool on.

attached to a rotating part of the
power tool may result in personal
injury.

e) Do not overreach. Keep proper
footing and balance at all times.

This enables better control of
the power tool in unexpected
situations.

f) Dress properly. Do not wear
loose clothing or jewellery. Keep
your hair, clothing and gloves
away from moving parts.

clothes, jewellery or long hair can
be caught in moving parts.

g) If devices are provided for the
connection of dust extraction and

Protective equipment

A wrench or a key left

Loose

collection facilities, ensure these
are connected and properly used.

Use of dust collection can reduce
dust-related hazards.

4. Power tool use and care

a) Do not force the power tool.
Use the correct power tool for
your application.

power tool will do the job better
and safer at the rate for which it
was designed.

b) Do not use the power tool if
the switch does not turn it on and
off.

Any power tool that cannot
be controlled with the switch is
dangerous and must be repaired.

c) Disconnect the plug from
the power source and/or the
battery pack from the power tool
before making any adjustments,
changing accessories, or storing
power tools.

safety measures reduce the
risk of starting the power tool
accidentally.

d) Store idle power tools out of
the reach of children and do not
allow persons unfamiliar with the
power tool or these instructions
to operate the power tool.

tools are dangerous in the hands
of untrained users.

e) Maintain power tools. Check
for misalignment or binding of
moving parts, breakage of parts
and any other condition that may
affect the power tool’s operation.

The correct

Such preventive

Power

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

If damaged, have the power
tool repaired before use.

accidents are caused by poorly
maintained power tools.

f) Keep cutting tools sharp and
clean.

Properly maintained cutting
tools with sharp cutting edges are
less likely to bind and are easier
to control.

g) Use the power tool,
accessories and tool bits
etc. in accordance with these
instructions, taking into account
the working conditions and the
work to be performed.

power tool for operations different
from those intended could result
in a hazardous situation.

Many

Use of the

5. Service

a) Have your power tool serviced
by a qualified repair person using
only identical replacement parts.

This will ensure that the safety of
the power tool is maintained.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

SYMBOLS

To reduce the risk of injury, user must read
instruction manual

Wear ear protection

Wear eye protection

Wear dust mask

Double insulation

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

COMPONENT LIST

4

5

6 7

3

2

1

9

8

10

1. ON-OFF SWITCH

2. SWITCH LOCK-ON BUTTON

3. VARIABLE SPEED CONTROL

4. HAND GRIP AREA

5. BASE PLATE

6. SANDING PAPER CLAMP

7. CLAMP LEVER CAP

8. CLAMP LEVER LOCK

9. CYCLONIC DUST BOX

10. PAPER HOLE PUNCH

11. SANDING PAPER(MESH SANDING SHEET)* (See A1.A2)

Not all the accessories illustrated or described are included in standard
delivery.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

TECHNICAL DATA

Voltage 220-240V~50Hz

Power input 360W

No load speed 6000-11000 /min

Base size 113 x 225mm

Orbital diameter 2.4mm

Protection class

Machine weight 2.8kg

/II

NOISE INFORMATION

A weighted sound pressure LpA: 80.8dB(A)
A weighted sound power LwA : 91.8dB(A)
KpA & KwA=3.0dB(A)

Wear ear protection when sound pressure is over: 80dB(A)

VIBRATION INFORMATION

Vibration total values (triax vector sum) determined according to EN 60745:

Vibration emission value a

Typical weighted vibration

- The declared vibration total value has been measured in accordance with a standard
test method and may be used for comparing one tool with another;

- The declared vibration total value may also be used in a preliminary assessment of
exposure.

WARNING: The vibration emission value during actual use of the power tool can

differ from the declared value depending on the ways in which the tool is used
dependant on the following examples and other variations on how the tool is used:
How the tool is used and the materials being cut or drilled.
The tool being in good condition and well maintained.
The use the correct accessory for the tool and ensuring it is sharp and in good condition.
The tightness of the grip on the handles and if any anti vibration accessories are used.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

Uncertainty K = 1.5m/s²

= 4.1m/s²

h

And the tool is being used as intended by its design and these instructions.

This tool may cause hand-arm vibration syndrome if its use is not adequately
managed.

WARNING: To be accurate, an estimation of exposure level in the actual conditions

of use should also take account of all parts of the operating cycle such as the times
when the tool is switched off and when it is running idle but not actually doing the job. This
may significantly reduce the exposure level over the total working period.
Help to minimize your vibration exposure risk.
ALWAYS use sharp chisels, drills and blades.
Maintain this tool in accordance with these instructions and keep well lubricated (where
appropriate).
If the tool is to be used regularly then invest in anti vibration accessories.
Avoid using tools in temperatures of 10oC or less.
Plan your work schedule to spread any high vibration tool use across a number of
days.

ACCESSORIES

Mesh sanding sheet(80 grit) 3
Cyclonic dust box 1
Vacuum adaptor 1
Paper punch 1

We recommend that you purchase your accessories from the same store that
sold you the tool. Use good quality accessories marked with a well-known brand
name. Choose the type according to the work you intend to undertake. Refer to the
accessory packaging for further details. Store personnel can assist you and offer
advice.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

OPERATING INSTRUCTIONS

A1

11

A2

11

NOTE:

read the safety and operating

manual carefully.

Before using the tool,

INTENDED USE

The machine is intended for dry
sanding of wood, plastic, filler and
coated surfaces.

ASSEMBLY

1. FIT THE SANDING PAPER

A) MESH SANDING SHEET (WITH
HOOK & LOOP SYSTEM)(See A1)

The mesh sanding sheet are placed
directly onto the base plate. Before
placing on the mesh sanding sheet,
free the base plate from dust/debris
by lightly tapping against it.

B) SANDING PAPER WITHOUT
HOOK & LOOP SYSTEM (See A2)

Lightly lift the clamp lever (6) and
unlatch it.
Slide the sanding paper under the
sand paper clamp lever and reinsert
the clamp lever( 6).
Make sure that the sanding paper
faces firmly against the base plate.
Fold the sanding paper around and
clamp the other end in the same
manner.
Sanding paper without holes, e. g.
from rolls or by the meter, can be
punctured with the paper punch for
use with dust extraction.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

2. REMOVE THE SANDING

A2

11

A1

11

PAPER

A) MESH SANDING SHEET (WITH
HOOK & LOOP SYSTEM)

Simply remove the mesh sanding
sheet directly.

B) SANDING PAPER WITHOUT
HOOK & LOOP SYSTEM

To remove the sanding paper, lift
up the clamp lever and move away
from the clamp lever lock. The
sanding paper clamp is now loose.
Repeat with the other clamp on the
opposite side of your sander.

3. PAPER PUNCH

A) ATTACH THE CYCLONIC DUST
BOX

If using sanding paper without
dust holes, use the paper punch
to perforate the holes to ensure
correct dust extraction. Position the
punch (10) over the base plate with
the punch sides on the edges of the
base plate. Press the punch into the
base plate to punch holes into the
sanding paper. Then remove the
punch and check all the holes have
been formed correctly. (See B)

B

OPERATION

1.ON /OFF SWITCH

Depress to start and release to stop
your tool.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

A2

11

A1

11

B

C

1 2

2. SWITCH LOCK-ON
BUTTON

Depress on/off switch (1) then lock­on button (2) (See C), release on/
off switch first and lock-on button
second. Your switch is now locked
on for continuous use. To switch

3

off your sander just depress and
release the on/off switch.

3. VARIABLE SPEED
CONTROL

Adjust the variable speed control(3)
to increase or decrease the speed
according to the material and
sanding sheet specification to be
used (also possible during no load
operation) (See C). See the table
below for general guidance on
speed selection. Avoid prolonged
use at very low speed as this may
damage your sander’s motor.

Sanding

work

Sanding

down

varnishes

Stripping

paint

Touching up

paintwork

Sanding

wood

Machining

veneer

Sanding

aluminium

Derusting

metal

Grain

Coarse

sanding

180 400

40 120

120 120

60 240

180 400

80 240

40 120

Precision

sanding

Speed
setting

(opm)

8700~
12000

9800~
12000

7600~
10000

7600~
12000

8700~
11000

7600~
11000

9800~
12000

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

11

C

B

1 2

3

Sanding

metal and

steel

Sanding

plexiglass

120 240

180 400

4. HAND GRIP AREA

You can operate your sander with
two hands (See D).

5. CYCLONIC DUST BOX
(See E)

A) ATTACH THE CYCLONIC DUST
BOX

Your sander is equipped with a
cyclonic dust box. To attach, slide
the box onto the outlet piece and
take care that the latching lever
engages.

sanding dust or foreign body being
thrown into your face or eyes, never
attempt to use your sander without
the dust box properly installed.

Caution:

To prevent the possibility of

D

9800~

12000

6500~

8700

E

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

F1

E

F2

B) EMPTY THE CYCLONIC DUST
BOX (See F1 F2)

For more efficient operation,
empty the cyclonic dust box every
5-10mins. This will permit the air to
flow through the box better.
To empty the box, press the latching
lever in and pull off the box. Then
press the button at the rear of the
box to open it, and shake out dust.

6. FLUSH SANDING
FACILITY

Your sander can sand flush on three
sides of the baseplate which allows
easy access to corners and edges
of mouldings (See G).

7. ORBITAL SANDING

Your sander operates in small
circular rotations which allow

G

efficient material removal. Operate
your sander in long sweeping
movements across your workpiece
and even across the grain. For a
finer finish, always use a fine grain
sanding paper and only move the
sander in the direction of the grit
and never across the grain. Do
not allow your sander to remain in
the same position otherwise you
will remove material and create an
uneven surface.

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

WORKING HINTS FOR YOUR PALM SANDER

If your power tool becomes too hot, especially when used at low speed, set the
speed to maximum and run it with no load for 2-3 minutes to cool the motor. Avoid
prolonged usage at very low speeds. Always use sand paper that is suitable
for the material you want to sand. Always ensure the work-piece is firmly held
or clamped to prevent movement. Any movement of the material may affect the
quality of the sanding finish. Start your sander before sanding and turn it off only
after you stop sanding. For the best results, sand wood in the direction of the
grain. Do not start sanding without having the sandpaper fitted. Do not allow the
sandpaper to wear away it will damage the base-plate. The guarantee does not
cover base-plate wear and tear. Use coarse grit paper to sand rough surfaces,
medium grit for smooth surfaces and fine grit for the final surfaces. If necessary,
first make a test run on scrap material. Use only good quality sandpaper. The
sandpaper controls the sanding efficiency, not the amount of force you apply
to the tool. Excessive force will reduce the sanding fficiency and cause motor
overload. Replacing the sandpaper regularly will maintain optimum sanding
efficiency.

MAINTENANCE

Remove the plug from the socket before carrying out any adjustment, servicing
or maintenance.

Your power tool requires no additional lubrication or maintenance. There are no
user serviceable parts in your power tool. Never use water or chemical cleaners to
clean your power tool. Wipe clean with a dry cloth. Always store your power tool
in a dry place. Keep the motor ventilation slots clean. Keep all working controls
free of dust. Occasionally you may see sparks through the ventilation slots. This
is normal and will not damage your power tool. If the supply cord is damaged,
it must be replaced by the manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.

TROUBLESHOOTING

1.If your sander will not operate, check the power at the mains plug.

2.If the sander does not abrade surface, check the sanding paper. If the sanding
paper have been worn, replace the new paper and try again. The paper must be
kept in a dry place; If it is allowed to become damp, the abrasive particles will lose
their adhesion to the backing paper and will not abrade.

3.If the sander dose not move smoothly, The sanding paper may be loose,

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

damaged or wrinkled. Replace and try again.

4.If a fault can not be rectified return the sander to an authorized dealer for repair.

ENVIRONMENTAL PROTECTION

Waste electrical products should not be disposed of with household waste.
Please recycle where facilities exist. Check with your local authorities or retailer
for recycling advice.

PLUG REPLACEMENT (UK & IRELAND ONLY)

If you need to replace the fitted plug then follow the instructions below.

IMPORTANT

The wires in the mains lead are colored in accordance with the following code:

Blue – Neutral
Brown – Live

As the colors of the wires in the mains lead of this appliance may not correspond
with the coloured markings identifying the terminals in your plug, proceed as
follows. The wire which is coloured blue must be connected to the terminal which
is marked with N. The wire which is coloured brown must be connected to the
terminal which is marked with L.

Warning:

Never connect live or neutral wires to the earth terminal of the plug. Only fit

an approved BS1363/A plug and the correct rated fuse.

If a moulded plug is fitted and has to be removed take great care in

Note:

disposing of the plug and severed cable, it must be destroyed to prevent
engaging into a socket.

13 Amp fuse approved
to BS1362

Connect
Blue to N
(neutral)

Outer sleeve

rmly clamped

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

Brown L(live)

Cable grip

WARRANTY STATEMENT

A product of hard work

In every corner of the world you'll find a JCB machine. Since our beginnings in
1945, we have always invested heavily in research and development, keeping JCB
at the cutting edge of innovation. Today, JCB has some of the finest engineering
facilities across the globe, producing a range of over 300 machines and maintains
a reputation for unrivaled customer service. The same innovation to always get
the job done better, the same quality to never let you down, the same engineering
heritage and expertise that you can trust, can be found in JCB Power Tools.
JCB power tools are guaranteed against manufacturing defects for a period of 3
years from the date of purchase.
If your JCB power tool becomes defective within this warranty period, we
guarantee to:

• Replace or repair all defective parts, free of charge, or

• Repair products free of charge, or

• Replace the unit with a new or re-conditioned unit, free of charge.

Conditions

Your 3 year guarantee does not cover defects caused by or resulting from:

• overload, misuse, or neglect

• normal wear and tear, including accessory wear

• hire use

• repairs attempted by anyone other than an authorised agent

• damage caused by foreign objects, substances or accidents
Your 3 year guarantee does not cover:

• battery packs as they are guaranteed for a 12 month period

• accessories supplied with the power tool.

Warranty claims

For guarantee claims, please contact JCB Customer Services. You will be required
to submit proof of purchase.

JCB CUSTOMER HELPLINE 0333 0143092

Terms

This guarantee does not affect your statutory rights. JCB SO53 3LE (Registered in
England under No. 973387).

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

EC DECLARATION OF CONFORMITY

We,

Positec Power Tools (Europe) Ltd, PO Box 152,

Leeds, LS10 9DS, UK

Declare that the product

Description

JCB 1/2 Sheet Sander

Type

(JCB-SS360)

Function

Removing surface material using an abrasive medium

Complies with the following Directives,

EC Machinery Directive

2006/42/EC

EC Electromagnetic Compatibility Directive

2004/108/EC

RoHS Directive

2011/65/EU

Standards conform to

EN 60745-1

EN 60745-2-4

EN 55014-1
EN 55014-2

EN 61000-3-2

EN 61000-3-3.

The person authorised to compile the technical file,

Name: Russell Nicholson

Address: Positec Power Tools (Europe)Ltd,

PO Box 152,Leeds,LS10 9DS,UK

Deputy Chief Engineer,Testing & Certification

JCB, SO53 3LE
www.JCBDIY.com
Customer Helpline 0333 0143092

2014/11/25

Allen Ding