JBL P-2510, P-7540, P-7520 User Manual

Power Series Amplifiers
P-7520, P-7540, P-2510 Owner’s Manual
GENUINE JBL
2
Thank you for purchasing your new
JBL Power Series™ amplifier. Power Series amplifiers feature the latest advances in discrete-circuit topology, ensuring low distortion and superbly clean and clear sound quality. In addition to RCA-type pre-amp inputs, Power Series amplifiers feature Universal Interface™, designed to facilitate integra­tion with factory-installed audio systems for distortion-free performance that rivals conventional pre-amp connections. Included in the Universal Interface circuit is Common Sense™ turn-on. Common Sense turn-on senses the common-mode voltage present on the speaker outputs of factory and aftermarket radios, turning on the amplifier without a separate remote wire. All Power Series amplifiers feature built-in electronic crossovers and pre­amp outputs for easy system expansion without requiring outboard processors.
Amplifier Features
• 4-, 3- or 2-channel operation (P-7540), 2- or 1-channel operation (P-7520), mono Class-D subwoofer channel (P-2510)
• Simultaneous stereo and mono opera­tion (P-7520, P-7540)
• Built-in 12dB/oct variable electronic crossover
• Balanced differential input
• Front and rear summing inputs (P-2510) for non-fading bass
• Pre-amp outputs with crossover (P-7520, P-7540)
• Oversized Floating Rail Mosfet Power Supply
• Universal Interface
• Common Sense turn-on
• Variable Input Sensitivity (250mV–4V)
• Fully complementary, direct coupled discrete power amplifier circuitry
• Ultraefficient Class-D subwoofer ampli­fier (P-2510)
• Gold-plated power, input and output connectors
• 2-Ohm stable (stereo)
• JBL badge lights when amp is operat­ing and flashes when protection circuit is activated
• Made in USA
About This Manual
To attain maximum amplifier perfor­mance, we encourage you to read the remaining pages before installing and operating your new JBL Power Series amplifier. Especially review the Applications section for ideas on design­ing and expanding your system. Also, save these instructions for future refer­ence. Important: Installation of automo­tive stereo components can require extensive experience in performing a variety of electrical and mechanical pro­cedures. Although these instructions explain how to install a JBL Power Series amplifier in a general sense, they do not show the exact installation methods for your particular vehicle. If you do not have the experience, do not attempt the instal­lation yourself; instead ask your Authorized JBL Car-Audio Dealer about professional installation options.
Installation Precautions and Notes
The JBL Power Series amplifiers have five levels of circuit protection that moni­tor the amplifiers and will shut them down if the electrical-system voltage drops below 5Vdc or exceeds 18Vdc, tem­peratures are above 194° F (90° C), short circuits occur or current draw exceeds product specifications. For best perfor­mance, check the intended mounting site to make sure the operating environment does not create conditions that will trig­ger circuit protection.
• Prior to installation, turn off all audio systems and other electrical devices. Also disconnect the (–) negative lead from the vehicle’s battery.
• At the installation site, locate and make a note of all fuel lines, hydraulic brake lines and electrical wiring. Use extreme caution when cutting or drilling in and around these areas.
• Check clearances on both sides of a planned mounting surface before drilling any holes or installing any screws. Remember that mounting screws can extend behind the mount­ing surface.
FUSE 30A
BRIDGE
R + L +
MADE IN THE U.S.A.
+BATT REM GND
BRIDGE
SPEAKER OUTPUTS
POWER
FRONT
REAR
30
FUSE 30A
30
+R–
+R–
–L+
–L+
AUX OUT
R
L
R
L
FRONT
FRONT
REAR
LINE LEVEL
INPUT
SPKR LEVEL IN
REAR
ST MO
INPUT MODE
LEVEL
INPUT
PRE OUT
LEVEL
INPUT MODE MO ST
6V .250V 4V .250V
FRONT
F+R
FLAT
REARLPFRT
LP
FRT REAR
REAR
XOVER
FLAT HP LP
XOVER
FLAT HP LP
XOVER AMP
XOVER
AMP
32Hz
80Hz
320Hz 32Hz
80Hz2V 2V
320Hz
R
L
LINE LEVEL
INPUT
SPEAKER LEVEL IN
R
+
L
+
AUX OUT
R
L
30
R + L ++BATT
REM GND
FUSE
30A
MADE IN THE U.S.A.
BRIDGE
SPEAKER OUTPUTS
POWER
PRE OUT
LEVEL
INPUT MODE
MO ST
4V .250V
XOVER
FLATHPLP FLATHPLP
2V
FREQ
32Hz 320Hz
80Hz
P-7520
4 5 6
P-7540
4 6 5
• Always wear protective eyewear when using tools.
• When routing cables, keep input signal cables away from power cables and speaker wires.
• When making connections, make sure that each connection is clean, insulated and properly secured. Observe the polarity markings on the rear panel. Refer to the application drawings to set up the amplifier for operation in stereo, bridged-mono, bi-amp or tri-mode con­figurations.
• If the amplifier’s fuse must be replaced, use only the same rating and type as a replacement. Do not substitute another kind.
Controls and Connectors
1. Pre-amp Level Input Connector –
Connects to line-level output from the source unit.
2. Universal Interface Speaker Level
Connector – Connects to speaker-level output from the source unit. Provides Common Sense amplifier turn-on when used with factory radios (2-channel on P-7520, 4-channel on P-7540).
1
11
8
7
3. Pre-amp Level Output Connector – Connects to other amps or processors in the signal chain.
4. Speaker-Output Connector – (2-chan­nel on P-7520, 4-channel on P-7540).
5. Fuses – P-7520: 30A ATC type, P-7540: 30A ATC type x 2, P-2510: 40A ATC type.
6. Power Connector – Connection for 12V+, Gnd and Rem.
7. Input-Mode Switch – Sums left and right inputs.
2
9
12
3
8. Input Sensitivity Control – Adjusts input sensitivity for pre-amp level and speaker-level inputs.
9. Pre-amp Output Selector Switch – Selects input path for pre-amp output. Output can be summed from front and rear inputs with no filter, or filtered by the front or rear crossover.
10. Rear-Channel Input Selector – Selects rear-channel input between front input and rear input.
1
8
7
12
11
2
10
9
11. Crossover Selector – Determines whether the crossover is a High-Pass filter (HP), Low-Pass filter (LP) or unfiltered (flat).
12. Crossover Frequency Control – Determines the crossover frequency for the amplifier channels (front or rear) and the pre-amp outputs.
3
12
11
8
7
3
P-2510
4
SPEAKER OUTPUTS
+ + – –
MADE IN THE U.S.A.
5
FUSE
+
BATT REM GND
40A
40
6
1
2
FREQUENCY INDUCTOR CAPACITOR
Crossover 6dB/oct. LP 6dB/oct. HP
LINE LEVEL
POWER
INPUT
FRONT
REAR
L
R
UNIVERSAL INTERFACE
REAR
+R–
+R–
FRONT
–L+
–L+
75Hz 8.0mH 530µF
100Hz 6.4mH 400µF
(4 ohm) (4 ohm)
125Hz 5.0mH 318µF
8
2V
4V .250V 32Hz
LEVEL
12
80Hz
320Hz
FREQ
150Hz 4.2mH 265µF 175Hz 3.6mH 227µF 200Hz 3.2mH 198µF
4
Mounting the Amplifier
The JBL P-7520, P-7540 or P-2510 can be mounted in virtually any location inside the vehicle. However, make sure to keep the amplifier away from heater vents or ducts.
1. At the chosen site, use the amplifier as a mounting template and mark the locations of the four mounting holes.
2. Drill a small pilot hole at each marked location.
3. Mount the amplifier and securely tighten the mounting screws.
Wiring the Power Connections
Refer to diagrams on pages 3 and 4 for connector locations.
1. For power, remote and speaker wires, strip 1⁄4" off one end of each jacket to reveal bare wire for insertion into the barrier strip connectors.
2. Locate the 3-connection barrier strip labeled +Batt, Rem and Gnd. Connect a black wire (at least 10G) to the Gnd ter­minal and connect the other end to the nearest bare-metal chassis component. Then, connect a red wire (at least 10G) from the vehicle’s +12-volt battery terminal to the +Batt terminal on the barrier strip. Finally, connect a blue wire (16G) to the Rem terminal on the barrier strip and connect the other end to the Rem output of the source unit. If you are using speaker-level inputs and speaker-level outputs from the source, disregard the previous instruc­tion regarding the Rem terminal.
Wiring the Speaker Output Connections
1. Connect the speakers, observing prop­er polarity, to the speaker-output barri­er strip on the amplifier using at least 16G high-quality speaker wire. (Note: The total impedance of the speakers connected to the outputs when the amp is driven in stereo must be at least 2 ohms. Because the P-2510 is a single-channel amplifier, the speaker connections on the barrier strip are wired in parallel inside the amp. The total impedance of the speakers con­nected to the P-2510 must be at least 2 ohms.)
2. If you are bridging the amplifier, con­nect the speaker wires to the termi­nals marked “bridge,” observing prop­er polarity. (Note: The total impedance of the speaker system to be connected to the amplifier must be at least 4 ohms in bridge mode.)
3. If you are running either the P-7520 or the P-7540 in tri-mode (stereo and mono simultaneously to one or two pairs of satellite speakers and a sub­woofer), refer to the chart above to determine the capacitor and inductor values you’ll need to route bass sig­nals to the woofer, and midrange and high frequencies to the satellite speak­ers. These passive-crossover compo­nents will also ensure that the imped­ance of the speaker system doesn’t drop below 2 ohms. The P-2510 should be used to drive woofers only as its bandwidth is limited to 20Hz – 320Hz.
Wiring the Input Connections
1. If you are using conventional RCA input connections and a source unit with output voltage less than 4V, sim­ply plug the RCA plugs into the RCA jacks on the amplifier.
2. If you are connecting the amplifier to a factory-installed source unit, or to a source unit that only has speaker-level outputs, connect the speaker outputs of the source to the speaker inputs on the amp, observing the following color-code: Front Left+: White Front Left–: White with black stripe Front Right+: Gray Front Right–: Gray with black stripe Rear Left+: Green Rear Left–: Green with black stripe Rear Right+: Purple Rear Right–: Purple with black stripe (Note: When using the Universal Interface speaker-level inputs and speaker-level outputs, the Rem termi­nal on the amplifier may be used as a remote output connection and will provide power to turn on other ampli­fiers and processors in the system.) (Note: The front and rear inputs on the P-2510 are summed to mono inside the amp, and will provide constant bass regardless of the position of source unit balance and fader controls.)
3. If you are connecting your Power Series amplifier to a source unit with output voltage higher than 4V, connect the output signal wires of the source unit to the Universal Interface speaker inputs. Because the inputs have an impedance of 10K ohms, this connec­tion will provide the best noise-free performance possible.
4. In some systems it may be desirable to have two sources play simultane­ously through the audio system. For instance, if you have a factory­installed radio in your car and you want to add an aftermarket CD player, you may connect the CD player to the RCA inputs of the amp, and the facto­ry radio to the Universal Interface speaker inputs. (Note: Front and rear channels of the CD and radio must be driven into the front and rear inputs of the amplifier. Use Y adapters if neces­sary.) The Universal Interface circuitry will isolate the two signals from each other while allowing them to drive the amp simultaneously. Therefore, switching from one source to the other is as simple as turning the unused source off and the other on. (Note: You must connect the remote turn-on wire from the CD player to the Rem terminal on the amp. Install a diode in the remote line from the CD player as shown in the diagram on this page.)
System Setup and Adjustment
Electronic Crossover
The electronic crossover in the P-7520, P-7540 and P-2510 should be used to route the appropriate signal to speakers intended to play only bass, midbass or midrange and treble frequencies. The crossover slope is 12dB/oct and the fre-
quency is variable from 32Hz – 320Hz.
Pre-amp Outputs
Connect these to the input connectors of other amplifiers or processors in your system.
The crossover-selector switch determines which filter will be assigned to the pre­amp outputs. The pre-amp outputs may be High Pass (switch set to HP), Low Pass (switch set to LP) or unfiltered (switch set to Flat). The crossover-frequency is deter­mined by the crossover frequency control and will be the same frequency as the amplifier channels affected by that con­trol.
Refer to the “Applications” section for system expansion possibilities.
Setting Input Sensitivity
Proper input-sensitivity control settings on Power Series amplifiers are critical to ensure optimum performance, low noise levels and maximum system reliability. As a general rule, controls at the front end of a system (source, equalizers and other processors) should be set as high as possible with the amplifier input sensi­tivity set as low as possible while still providing adequate volume levels. Using a high signal level and a low sensitivity setting will help keep background noise in the system to a minimum.
From Source Unit
Initially, turn the input sensitivity GAIN control to its minimum (counterclock­wise) position (refer to Figure 9).
1. Reconnect the (–) negative lead to
2. On the source unit, increase the
IN4001 Diode
To Amp
your vehicle’s battery. Apply power to the audio system and play a favorite music track from CD or tape. (Note: After the source unit is on, the JBL badge (on the top panel) will illumi­nate, indicating the amplifier is on. If not, check the wiring, especially the remote connection from the source unit. Also refer to “Troubleshooting” on the next page.)
volume control until it is approxi­mately 3/4 of its maximum output level. Slowly increase the Input Sensitivity control (clockwise) towards three o’clock and, at the same time, listen to the quality of the reproduced sound. At some point, you’ll hear distortion on the music peaks. Stop the adjustment and turn it back slightly. This is the maximum undistorted output level of your sys­tem, and it should not be exceeded during use.
5
7
30
R + L ++BATT
REM GND
FUSE 30A
MADE IN THE U.S.A.
BRIDGE
SPEAKER OUTPUTS
POWER
PRE OUT
LEVEL
INPUT MODE
MO ST
4V .250V
XOVER
FLATHPLP FLATHPLP
2V
FREQ
32Hz 320Hz
80Hz
30
R + L ++BATT
REM GND
FUSE 30A
MADE IN THE U.S.A.
BRIDGE
SPEAKER OUTPUTS
POWER
PRE OUT
LEVEL
INPUT MODE
MO ST
4V .250V
XOVER
FLATHPLP FLATHPLP
2V
FREQ
32Hz 320Hz
80Hz
30
R + L ++BATT
REM GND
FUSE 30A
MADE IN THE U.S.A.
BRIDGE
SPEAKER OUTPUTS
POWER
PRE OUT
LEVEL
INPUT MODE
MO ST
4V .250V
XOVER
FLATHPLP FLATHPLP
2V
FREQ
32Hz 320Hz
80Hz
Figure 1.This wiring diagram shows a
ST MO
INPUT MODE
LEVEL
INPUT
PRE OUT
LEVEL
INPUT MODE MO ST
6V .250V 4V .250V
FRONT
F+R
FLAT
REARLPFRT
LP
FRT REAR
REAR
XOVER
FLAT HP LP
XOVER
FLAT HP LP
XOVER AMP
XOVER
AMP
32Hz
80Hz
320Hz 32Hz
80Hz2V 2V
320Hz
FUSE 30A
BRIDGE
R
+
L
+
MADE IN THE U.S.A.
+
BATT REM GND
BRIDGE
SPEAKER OUTPUTS
POWER
FRONT
REAR
30
FUSE
30A
30
40
+ +
MADE IN THE U.S.A.
SPEAKER OUTPUTS
FUSE
40A
+BATT REM GND
POWER
LEVEL
FREQ
4V .250V 32Hz
80Hz
320Hz
2V
FUSE 30A
BRIDGE
R
+
L
+
MADE IN THE U.S.A.
+
BATT REM GND
BRIDGE
SPEAKER OUTPUTS
POWER
FRONT
REAR
30
FUSE 30A
30
ST MO
INPUT MODE
LEVEL
INPUT
PRE OUT
LEVEL
INPUT MODE MO ST
6V .250V 4V .250V
FRONT
F+R
FLAT
REARLPFRT
LP
FRT REAR
REAR
XOVER
FLAT HP LP
XOVER
FLAT HP LP
XOVER AMP
XOVER
AMP
32Hz
80Hz
320Hz 32Hz
80Hz2V 2V
320Hz
JBL P-7520 amplifier set to stereo to drive a pair of full-range speakers.
Figure 5. In this expanded system, a JBL P-7540 drives two pairs of 5-1/4" 2-way speakers. The JBL P-7540’s pre-amp out­puts feed a JBL P-2510, which drives a single 12" subwoofer.
6
LINE LEVEL
INPUT
FRONT
REAR
L
R
Figure 2.This wiring diagram shows a JBL P-7520 amplifier set to bridge mode (mono) to drive a single subwoofer or a pair of subwoofers (P-7540).
Figure 3. This wiring diagram shows a JBL P-7520 amplifier set for tri-mode operation. For a desired crossover fre­quency, use the chart on page 4 to select an inductor for the subwoofer, and cor­responding capacitors for left and right speakers.
3. After adjusting the level of the main speakers in your system, you should adjust the remaining channels (if you
Figure 4. In this example system, the front channels of a JBL P-7540 drive a pair of 5-1/4" speakers. The JBL P-7540’s rear channels are bridged to drive a single 12" subwoofer.
are using a P-7540 or a multi-amp sys­tem) for the desired system balance. You’ll find this easiest to do by adjust­ing the channels in the following order: 1) front speakers, 2) rear speak­ers, 3) subwoofer. Elaborate, multi­channel systems may be complex to adjust. Your local JBL installation spe­cialist is the best person to help with such an adjustment.
Applications
For your convenience, we’ve included several application diagrams to help you plan your own system installation. Figures 1 through 4 show how to con­figure the JBL P-7520, P-7540 or P-2510 for stereo, bridged-mono and tri-mode operation.
For system expansion ideas, see Figure 5 on the previous page. (Note: For sim­plicity, Figures 1 through 5 do not show power, remote and input connections.)
LINE LEVEL
INPUT
FRONT
REAR
L
R
SPKR LEVEL IN
REAR
+R–
+R–
FRONT
UNIVERSAL INTERFACE
REAR
+R–
+R–
FRONT
AUX
–L+
OUT
L
–L+
R
–L+
–L+
Many different system configurations are possible using the crossovers and pre­amp outputs featured in Power Series amplifiers. If you are considering expanding you system beyond what is shown here, please consult your local JBL installation specialist, who is experi­enced in designing complex mobile­audio systems.
Troubleshooting
Use the following guide to identify symptoms and solve problems. Make sure the vehicle’s electrical system is working properly and power is reaching the amplifier.
Symptom Likely Cause Solution
No audio Low/no remote on voltage Check connections; turn-test turn-on voltage
Speakers are not connected Check wiring; use VOM/DVM to or are blown measure speaker-coil resistance
Distorted audio Input sensitivity is not set properly See Setting Input Sensitivity on page 5
Audio lacks “punch” Speakers are wired with wrong polarity Check polarity of connections;
Audio cycles off and on; A protection circuit is turning the Verify the following: off electrical system is amber protection LED amplifier off and on between 5 ~ 18 Vdc; temperature is not (JBL badge on top panel) over 194°F (90°C); there are no short circuits; is flashing speaker loads are not less than 2 ohms
Audio cycles off and on; amber GAIN is set too high Set Input Sensitivity correctly protection LED (on top panel) (see previous page) is flashing
Fuse blows Incorrect wiring or short circuit Check connections; refer to Applications
refer to Applications
(4 ohms in mono)
7
Declaration of Conformity
We, JBL Europe A/S
Kongevejen 194B DK-3460 Birkerød DENMARK
declare in own responsibility, that the products described in this owner’s manual are in compliance with technical standards: EN
EN
55013/A12/8.1994 55020/12.1994
Steen Michaelsen
JBL Europe A/S
Birkerød. DENMARK. 3/98
Specifications
P-7520, P-7540, P-2510
Specifications JBL P-7520 JBL P-7540 JBL P-2510
Power Output, 4 ohms: 2 x 75 watts 4 x 75 watts 1 x 250 watts
Power Output, 2 ohms: 2 x 100 watts 4 x 100 watts 1 x 375 watts
Power Output, Bridged 4 ohms: 200 watts 2 x 200 watts
Frequency Response: 20Hz ~ 20kHz +0dB, –1dB 20Hz ~ 20kHz +0dB, –1dB 20Hz ~ 320Hz +0dB, –1dB
Input Sensitivity: 250mV ~ 4V 250mV ~ 4V 250mV ~ 4V
THD + Noise (4 ohms): 0.05 % 0.05 % 0.1 %
Signal-to-Noise: >100dB >100dB >100dB
Maximum Current Draw: 35A 64A 41A
Dimensions (w x h x l): 13-5/8" x 2-1/4" x 8-3/4" 21-5/8" x 2-1/4" x 8-3/4" 7-5/8" x 2-1/4" x 8-3/4"
JBL Consumer Products 250 Crossways Park Drive
Woodbury, NY 11797
347 x 58 x 223mm 550 x 58 x 223mm 194 x 58 x 223mm
Part No. SH1124 Made in USA
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