Jandy AquaLink RS, AquaLink RS8, AquaLink RS Series Troubleshooting Manual

®
SPA AUX 1
AUX 2
DISPLAY HOLD/RELEASE
AUX 3
MENU
CANCEL
BACK
FORWARD
AUX 4
ENTER
AUX 5
AUX 6
POOLHEATERS
AUX 7
Troubleshooting Manual
AquaLink® RS Troubleshooting
Table of Contents
This is the Troubleshooting Manual for the AquaLink RS line of electronic controllers. Use it as a tool to solve problems with the AquaLink RS Control Systems. Please follow all local, state and national codes when installing or servicing electronic equipment, and please refer to all warning decals and notices before proceeding with any troubleshooting.
TABLE OF CONTENTS
Equipment Layout . . . . . . . . . . . . . . . . . . . . . . .
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Center . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Center (continued) . . . . . . . . . . . . . . . . .
Standard Relay . . . . . . . . . . . . . . . . . . . . . . . . .
Two-Speed Relay . . . . . . . . . . . . . . . . . . . . . . .
Light Dimming Relay . . . . . . . . . . . . . . . . . . . . .
Jandy Valve Actuator . . . . . . . . . . . . . . . . . . . . .
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . .
TeleLink RS . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spa Side Switch . . . . . . . . . . . . . . . . . . . . . . . .
Glossary of Terms. . . . . . . . . . . . . . . . . . . . . . .
Quick Check List . . . . . . . . . . . . . . . . . . . . . . .
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Quick Check List (continued) . . . . . . . . . . . . . .
Controller Inoperable, Display Blank . . . . . . . .
All Lights Lit on Controller . . . . . . . . . . . . . . . .
Some Controller Buttons Do Not Operate . . . .
Three Amp Fuse Keeps Failing . . . . . . . . . . . .
Heater Doesn't Fire . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram for AquaLink RS
Dual Equipment RS2/6, 2/10, 2/14 . . . . . . .
Wiring Diagram for AquaLink RS
Combos and Onlys, RS4, 6, 8, 12, 16 . . . .
15 16 17 18 19 20
21
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AquaLink® RS Troubleshooting
Equipment Layout
TM
8
2
Plug in Orange 3-pin
connector from Transformer
IMP ORTAN T:
to P.C . B .
OPTIONAL
4
3
Pool Water Sensor
7
2
6
Filter
Pump
Pool Filter
Pool Heater
5
5
6
Inta k e
JVA
Return
JVA
6
1
Co
J
g
AquaLink® RS Troubleshooting
1 Controller
Operation:
The Indoor Controller serves as a means of entering and viewing information for equipment settings. All programs, labels, etc., are held in a memory chip on the Power Center Printed Circuit Board. Power is not required to maintain programs, etc. - they will be held indefinitely . The Controller is supplied 10 VDC from the power center via the outside two wires (red and green) of the 4 conductor cable. The inner two wires (yellow and black) provide the communication link between the Controller PCB and Power Center PCB. If either of the communication wires are broken ("open circuit"), but the power supply wires are connected, the display screen will indicate a break in communication by displaying the controller part number and the version letter of the Micro Controller (e.g., 6543 REV B01 or 6700 REV C). Pressing the Reset button, located on the left side of the Indoor Controller, will momentarily display the software part numbers and revision letters for both the Controller's Micro-controller chip and the Power Center's PPD chip. The Reset button also resets the Micro-controller, but does not remove any programming, AUX labels, etc. (see chart on Page 16 for list of Part Numbers).
Time/Date Backup: Supplied by 9-volt battery located at Power Center Programming and Memory Backup: Stored in EEPROM on Power Center PCB, stored indefinitely ,
even with no power to unit.
Controller Specifications:
Supply Voltage: 10 VDC Operating Voltage: 5 VDC Circuit Activation: Serial Communication
Rese t Switch
Access Hole
Controller 1 Controller 2
Controller 3
Controller 4
TM
C h art o f M ultiple Con tr o lle r s
Jumper Settin
W2 W1
W2
W1
W2
W1 W2
W1
s
ntroller
NOTE: A Jandy Service Controller (P.N. 7057)
can be attached out at the Power Center, to review and/or change programs and equipment settings.
Delay Override Switch
PCB
Micro Controller
umpers for
Display M o dule
Controller (back view)
Mu ltiple Contr o lle r
Yellow
Green
Black
4321
Back View of Controller
Red
Reset Switch
2
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AquaLink® RS Troubleshooting
2 Power Center
Power Center Operation:
The Power Center PCB is the true brain of the system. The micro-controller on the PCB is constantly sending signals through the communication wires to the Controller and polling the system to determine which circuits should be on and which should be off. When an equipment button, such as Auxiliary 1, is pressed, impulses are sent via the communication wires (yellow and black) between Power Center micro-controller and the Indoor Controller micro-controller. If all impulses received at the Power Center micro-controller are consistent, the system then looks at the DIP Switch settings to determine if an option for this circuit has been set. If the DIP Switch settings do not indicate a delay is needed, signals are sent back to the Controller to turn on the appropriate LED and display the ON message. At the same time, a signal is sent to one of the two Driver Chips on the Power Center PCB. The Driver Chips can be thought of as a series of small relays. When one of the Driver Chips receives a signal, it closes a contact which passes 24 VDC to the appropriate relay coil socket, in this case AUX 1. Each relay driver chip activates a specific set of relay coil sockets (see the chart below). If a Driver Chip fails, it is usually caused by either shorted relay coil wires, a shorted relay coil, or a relay not designed for the 24 VDC coil voltage (i.e., 24 V A C rather than 24 VDC). The Reset button, located in the upper left hand corner of the Power Center Bezel, when pressed, resets the Power Center micro-controller and changes time and date to the default settings (i.e., 1:00 P.M. 01/31/96 WED). Pressing this button will not remove any programming, AUX labels, etc.
Driver Chip in U9 socket activates: Driver Chip in U10 socket activates:
Relay Socket for Filter Pump R e lay S ock e t for A u x ilia r ie s 1 th r o ugh 7
Relay Socket for Spare Auxiliary
Relay Socket for Electric Heater Solar Booster Pump Socket
All JVA R elay Coils
Low Volta
e Heater Relay C oil
Memory:
All programming, labeling, temperature settings, etc., are stored within a EEPROM (Electronically Eraseable Programmable Read Only Memory) chip. This chip is located on the PCB and will retain all settings indefinitely , even if power is lost for an extended period. To remove information from the system, either press the Cancel button to remove individual items, or the Clear Memory item from the Menu, to reset all items to their default settings. The battery attached to the PCB is only needed to keep the clock running during a power outage, so when power is
restored, time and date will be correct.
Specifications:
Supply Voltage: 24 VAC (from secondary of transformer) Operating Voltage: 5 VDC Circuit Activation: Serial Communication Time / Date backup: Supplied by 9 Volt battery at Power Center Memory backup: EEPROM on Power Center PCB
3
beveled corne
AquaLink® RS Troubleshooting
2 Power Center (continued)
DIP Switches
Bezel and Power Center Board
24 VAC from Secondary of Transformer
3 Am p Fu se
U10 Socket
R e la y Dr iv e r Chips
SPARE AUX -
This socket has pow er only wh en the Filter Pump is on and the pool water is circulating. It has no p ow er wh en the system sw itches to Spa. It is u s ed on a po ol/s pa c o mbin a t io n system w hen the user wishes to turn off a piece of equipm ent (such as the chlorine generator) while the spa is being used .
Back View Of Power Center Board
Jum per for Freeze Protection
with Solar on D ual Equipment Models
Spare Aux
U9 Socket
Programmable Peripheral Device
alignment arrow
pry slots
r
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AquaLink® RS Troubleshooting
3 Standard Relays
Operation:
A Standard Relay's coil is supplied 24 VDC from the Power Center PCB via one of the two driver chips. When 24 VDC is received by the relay's coil wires, it closes the contacts that complete the circuit to turn on the equipment (i.e., power supplied to Line 1 goes out Load 1 to the equipment). Standard Relays may be wired to activate a 1 10 VAC circuit (e.g., Line 1/Load 1) or a 220 VAC circuit (e.g., Line 1/Load 1 and Line 2/Load 2).
NOTE: If a relay's coil wires are shorted, or an AC relay coil is plugged into a relay socket, when that circuit is activated, it will damage one of the two relay Driver Chips (Part No. 3814) on the Power Center PCB. (These chips can be replaced/see Page 4).
Specification: Maximum Contact Ratings: 3 hp at 220 VAC 1 1/2 hp at 110 VAC 25 amps - Inductive 1500 watts - Incandescent Relay Coil: 24 VDC Resistance across coil: 0.300K Ohms Amperage draw of coil: 0.10 Amps
Transform er 120 VAC Prima ry 24 VA C Secondary
R e la y C o il (2 4 V D C)
Line 1
Load 1
Load 2
Line 2
Relay
Low voltage raceway (do not run high voltage in this compartment)
Filter Pump
(220 VAC)
Filte r P u m p R e la
Line 1
Load 1
24 VAC
SECONDARY
Aux. 3 Rela
Line 2
Load 2
(110 VAC)
Breakers
Neutral
Blower
120 VAC
PRIMARY
Optional
Optional
Optional
Optional
Wire Nut to
120 VAC Power
Ground
Wiring for a S ta nd a rd R e la
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AquaLink® RS Troubleshooting
4 Two Speed Relay
Operation:
The Two Speed Relay operates in conjunction with a Standard Relay to operate a two speed pump/motor. The Standard Relay is the On/Off relay and the T wo Speed Relay is the switching relay. Activating the relay coil for the Standard Relay will complete the contact circuit between Line 1 and the motor common, and Line 2 and the Two Speed Relay's Common. If the Two Speed Relay's coil wires are deactivated, its contacts make connection between its Common terminal and its Normally Closed terminal and the motor runs at High Speed. When the Two Speed Relay coil is activated, its contact makes connection between its Common contact and Normally Open contact, and the motor switches to Low Speed. If the Two Speed Motor is the filtration pump, plug the relay coil wires for the Standard Relay into the Filter Pump Relay socket. Next, plug the Two Speed Relay's coil wires into Auxiliary 2. Finally, turn on DIP switch 2 to set circuitry
to two speed operation.
NOTE: Turn off power to system before moving DIP switches.
pecifica tions:
Maximum Contact Ratings: 2 h p a t 2 20 VAC 1 h p a t 11 0 VA C Relay Coil: 24 VDC Resistance across coil: 128 Ohm s Ampera
e draw of coil: 0.20 A m ps
Tw o Spe ed Re l a y
T
FILTER PUM P
SOCKET
St a n d ard Re la y
NONCCOMMON
TO AUX 2
SOCKET
Wiring for a Tw o Speed Rela
6
HIGH
LOW
240
VA C
COM
F ilter
Pump
(2 H.P. Maximum)
AquaLink® RS Troubleshooting
ggy
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4 Light Dimming Relay
Operation:
The Controller signals the Light dimming Relay to turn ‘fully on”, “partially dimmed”, or “completely off” by sending a specific number of pulses in a set period of time to the Light Dimming Relay . The circuitry of the Light Dimming Relay (which requires 120 V AC to operate) then interprets the number and timing of pulses to determine whether the light should be on, off, or dimmed.
The circuitry of the Light Dimming Relay is driven by the 120 V AC power from the circuit breaker for the light. Unlike a Standard Relay , which receives a constant 24 VDC to its coil to hold the relay contacts closed (and which opens when that voltage is removed), the Light Dimming Relay receives only signal pulses on the relay coil wires, and it is the circuitry on the relay that actually turns on, off, and dims the light. Therefore, if the light is full on or dimmed, unplugging the relay coil wires to the Light Dimming Relay will not turn off the light. The light will remain on as long as 120 V AC is supplied to the relay.
The Light Dimmer will operate slightly differently when activated from the Controller , Power Center or Spa Side Switch.
From the Controller - When the auxiliary , which has been assigned to light dimming is pressed or programmed on,
the light will turn on to the brightness last set by pressing Back or Forward Buttons. Once on, the brightness may
be changed by pressing the Back or Forward Buttons. To turn it off, press the auxilliary button again.
From the Power Center override switch - Pressing the appropriate auxilliary button will turn the light on to the
brightness last set at the Controller or Spa Side Switch.
From the Spa Side Switch - If a button on the Spa Side Switch has been programmed to control a Light Dimmer
auxilliary , the first press of this button will turn the light on to full brightness, each additional press will dim the light
in 25% increments until the light is off. Note: Besides needing a Light Dimming Relay installed, the auxilliary to operate the light dimming circuit must be assigned at the Controller using the Menu button and moving to the SETUP Menu.
Specification:
Maximum Contact Ratings : 1000 watts incandescent Operating Voltage: 120 V AC Relay Coil : 24 VDC
Installation Intructions - Jandy p/n 6587 or 6785
Standard Relay may be pi
backed on top of
Dim mer Rela
NEUTRAL
LIGHT HOT
LIGHT
Incandescent only. 1000 watts, max.
GFCI
LOAD
Light Dimming R e la
SUB PANEL
120 v. Breaker
LINE
Neutral Bar
Wiring for Light Dimming Relay
7
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AquaLink® RS Troubleshooting
M
5 Jandy Valve Actuators
Operation:
One leg of a 24 V AC transformer secondary supplies voltage to the common terminal of a SPDT (single-pole, double-throw) relay . The NC (normally closed) terminal of that relay is connected to the red wire of the JVA cord, and the NO (normally open) terminal is connected to the white wire of the JV A cord. The completion of the circuit is through the black (common) wire of the JV A cord.
When the coil of the SPDT relay is de-energized, voltage is supplied from one leg of the transformer secondary to the common terminal of the relay and then down the red wire of the JV A cord to the toggle switch at the rear of the JV A. The toggle switch then routes the voltage to either the lower microswitch (toggle in AUT O 1 position), the upper microswitch (toggle in AUTO 2 position), or to neither microswitch (toggle in OFF position). If the voltage is routed to the lower microswitch, and that microswitch is closed, the voltage passes through the motor to the black wire and then back to the other leg of the transformer secondary to complete the circuit. The motor will then rotate clockwise, turning the gear train (and ultimately the output shaft) until the lower cam comes in contact with the lower microswitch, which opens the circuit and stops the motor. If the voltage is routed to the upper microswitch, the motor rotates in the opposite direction until the upper cam lobe comes into contact with the upper microswitch, which stops the rotation.
If the coil of the SPDT relay is energized, the voltage travels through the white wire to the toggle switch, which as above, routes it either to the lower microswitch for clockwise rotation or upper microswitch for counterclockwise rotation, with the voltage traveling back the black wire to complete the circuit.
The capacitor, which is wired in parallel with the motor, keeps the motor rotating in the correct direction and insures the JV A rotates with the proper torque.
otor
red
white
Tog gle Sw itc h
(on-off-on
D.P.D.T.)
Capacitor
35UF - 150V
JVA Specifica tions:
Voltage: 24 VA C Ampera Torque: 180 in/lbs. Rotation Time: 34 sec. for 180 de Mo tor Type: S ynchronous - Bidirectional
e: 1.0 A MP S
black
ree s
24 VAC
normally
closed
com mo n
Lower Microswitch (clo ck w is e ro ta tion )
Upper
Microswitch
(counter-
clockwise
ro tation)
8
Senso
S
AquaLink® RS Troubleshooting
6 Sensor
Sensor
There is only one AquaLink RS temperature sensor. It is used for reading water, air and solar temperatures. The sensor is described as a 10K RTD (10,000 Ohms - Resistive Temperature Detector) sensor, although the actual resistance will vary with temperature. Below is a chart which shows how resistance changes as temperature changes.
ensor Resistance Range Chart:
At this temperature (degrees F) Resistance should be (Ohm s - X 1000)
50 F 19.9 K Ohm s (19,900 Ohm s) 60 F 15.3 K Ohm s 71 F 11.6 K O hm s 80 F 9.3 K Ohms 90 F 7.3 K Ohms 100 F 5.8 K Ohm s 104 F 5.3 K Ohm s
When measuring resistance across the sensor leads you must remove the sensor from the circuit. Either disconnect both wires from the terminal bar or remove the terminal bar from the PCB. Then, to test the Sensor, “0” out your meter and take reading across the sensor .
If a sensor fails, the Controller display will scroll on that sensor Shorted (i.e., little or no resistance), or Open (i.e., no continuity).
NOTE: T emperature sensors from other Jandy Control Models cannot be used with the AquaLink RS.
10K Ohm
r
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AquaLink® RS Troubleshooting
7 DIP Switches
All DIP Switches are located on the left side of the Power Center Bezel. To change a setting, turn off power, then move the appropriateswitch from left (off) to right (on).
Caution: Always turn off all circuits and then turn off power before moving DIP switches. If AUX 1, 2, or 3 were programmed to operate automatically , clear the programs before turning on the appropriate clip switch.
DIP Switch Settings:
D IP Swit c h #
1 Aux 1= any equipment Aux 1 = Pool Cleaner (Pressure Side Cleaner) 2 Aux 2 = any equipment Aux 2 = Low Speed of a two speed pump (filter
3 Aux 3 = any equipment Aux 3 = Spa S pillover effect 4 Heater Cool Dow n circuit operates Heater Cool Dow n circuit is disabled 5 Norm al operation Factory adjustment for calibration - when this sw itch
6 Norm al operation Sharing one heater on Dual Equipment Models 7 Norm al operation Allow s C leaner J VA to be assigned to operate from
8
O f f O n
pump becom es hi
is on heater safety delays are eliminated and solar temperature is displayed. Dont leave this sw itch in the ON position
a n a u xiliar y ; a llows a ir s e n sor to b e com e Sola r Sensor with D ual Equipment models
A fter the rmos ta t s etting has been reached, heater will rema in off fo r minutes
3
A fter the rmos ta t s ettin
w ill r e ma in o ff fo r
h speed)
has been reached, heater
5
minutes (used for heat pumps)
10
AquaLink® RS Troubleshooting
8 Spa Side Switch
Spa Side Switch buttons send a momentary signal to the Power Center PCB. Each button sends a signal down one wire with the circuit completed through the common wire. The operation of each button may be tested by disconnecting the Spa Side Switch from the PCB and with a meter set to continuity measure between each button wire and the common (black) wire, while holding the button down.
If any button on the Spa Side Switch is held down for more than 5 seconds, the AquaLink RS's microprocessor considers this a shorted button and will ignore its signal. When the button is released or repaired, and a "shorted circuit" no longer exists, the microprocessor will again recognize all buttons. The LED in the center of the switch will be on solid when the spa is on, flashing fast when heating, and flashing slowly when in cool down mode.
Spa Side Switch
Black - Common wire Red - LED wire Blue - Button 1 wire Brown - Button 2 wire White - Button 3 wire Green - Button 4 wire
Troubleshooting Steps
Remove the Spa Side Switch (6 pin) terminal bar from the printed circuit board. Set your meter to read continuity (or resistance ).
Ensure No Shorts Measure between the black (common) wire and each of the button wires. If there is continuity between any of the two (without depressing a button), the switch is shorted; replace it.
Ensure Continuity Do this same test again except this time have a helper hold down the button while you test for continuity . For example, measure between black and blue while helper holds down button 1
11
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AquaLink® RS Troubleshooting
TeleLink
Operation
There are two DIP switches on the TeleLink printed circuit board. DIP switch 1 allows the number of rings before the TeleLink "picks up" to be set, and DIP switch 2 allows the access code to be changed from the factory default (62). To change either setting, turn on the DIP switch for the item you wish to change (its LED will light). Next, go to a touch­tone telephone on the same phone line, lift the receiver and press the button or buttons corresponding to the desired change (e.g., turn on DIP switch 2 and press telephone buttons 7 and 5 to change access code to 75). Finally , replace the receiver and turn off the DIP switch. The new setting will now be turned into a memory chip.
The TeleLink printed circuit board has a number of LEDs on it. These LEDs help to identify problems with either the telephone or the TeleLink (see diagram below). When the TeleLink is operating correctly, LED 2 will be on and LED 12 will be flashing. The four LEDs in the upper left hand corner (5, 6, 7 and 8) indicate whether the TeleLink is receiving the correct pulse when a button is pressed on the telephone key pad. For example, pressing button 4 on a telephone should light LED 7. Follow the chart to determine other button/LED operations.
The Diagnostics section of the AquaLink RS menu will indicate if the TeleLink is communicating.
The chart belo w indicates the LED that should li when a bu tton on the Te lephone Key Pad is pressed, if theTeleLink is re c eivin
Phone
the correct signal.
LEDs L it
Key
1
X X
2 3
X X
4
X
5
X X
6
X X
7
X X X
8
X
9
X X X X
0
LEDs
5
6
ht
78
8
5
Key Code
LEDs
Rings
LED flashin
12
7
6
9
AquaLink RS
Second di
11
First di
LED lights when button on phone is pressed
LED goes off when phone rings
22
®
Te l eL i nk B oard
Access
red
black
green
yellow
- system com municatio n OK
it of Access C ode ac cepted
it of A ccess Code accepted
LED lights up when TeleLink
1
answ ers incom in
®
call
Program
# of rin
(default: 7)
s
12
access code
(default: 62)
Pro
ram
12
To R S4 85
4-Conductor
Cable
(Cable between
Controller and
Power Center)
Phone Cable
from W all Jack
AquaLink® RS Troubleshooting
Glossary of Terms
EEPROM - Electronically Erasable Programmable Read Only Memory JV A - Jandy Valve Actuator PCB - Printed Circuit Board PPD - Programmable Peripheral Device RTD - Resistive Temperature Detector V AC - Volts Alternating Current VDC - Volts Direct Current
13
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AquaLink® RS Troubleshooting
Quick Check List
Symptom
Pow er Center override switches operate when in Service or Time O ut Mode, but the Controller is completel dead (no lights on, no display).
All LED s are on at C ontroller and the part # and Rev. letter of the Controller softw are are displa B01 or 6700 Rev. C override switches at the Pow er Center operate as the
All LED s are on at C ontroller and the part # and Rev. letter are displa switches at the Power Center do not operate at all.
Som e buttons do not operate from the Controller, nor from the Pow er Center override switches.
System locked up. M icroprocessor locked. Turn off pow er to system .
ed (either 6553 Rev.
. T h e
should.
ed, but override
M is-wired four conductor wire. Broken four conductor wire.
Controller is not com municatin with the Power Center PCB .
1.Damaged or im properl installed PPD .
2. Dama
Wron the Power Center PC B.
Problem Possible Solution
Check connection of the outside
red and green) of the
, check the volt-
e should be 10 VD C.
, th e system
nm ent of the PPD.
pressing th e
ed is for the
which model.
and turn on
ed Pow er Center PCB.
PPD chip installed at
tw o wires four conductor cable . If wired correctl
e between these tw o w ires -
a volta
Check the tw o center wires
black and yellow) of the four conductor cable. Also check the installation of the PPD on the Power Center PC B; if it is not seated properl will not comm unicate.
1. Check ali
2. If PPD is installed correctl replace the Power Center PCB .
Check part num ber and revision letter b Reset button at the Controller. The second part number and Rev letter displa PPD indicatin
Disconnect batter power. Reconnect batter reset time and date.
,
and
14
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AquaLink® RS Troubleshooting
Quick Check List (continued)
Symptom
System sometim es does not run pro tim e s.
One button on the Spa Side Switch does not operate.
Pool cleaner booster pum p turns on without the filter pump bein spa on.
Cannot assi
ramm ed on and off
on, and can run w ith the
n Cleaner JVA .
Problem Possible Solution
Power outa battery.
Check programm ing firs t. If the Spa Side Switch is
ramm ed correctly, the
pro button may be shorted.
System is not recognizing DIP switch 1 is on. N OTE: B e fo re tu rn in D IP switch e s , fir s t tu r n o ff a ll equipment.
DIP switches not set correctly.
e with dead
on any
At Controller, check battery level. With softwa re level R ev. F or newer, battery status is lo c a t e d in Dia of System S etup Menu.
Troubleshoot Spa Side Sw itch per Pa
Turn off all equipment buttons, then turn off power to syste m . Finally turn off, then on, D IP switch 1. Turn on power and test system .
DIP switch 1 m ust be off, and DIP switch 7 m ust be on to assi a uxiliary.
e 11 steps.
n the Cleaner JVA to an
nostics section
Controller Model is D ual Equipment, m essa Adjustable Freeze Sensor N o t In sta lle d .
System com es o n at times that are not pro
Heater will not fire. Heater LED w ill not li Service M ode”.
rammed.
e scrolls
ht in
Normal operation when a D ual Equipment model is controllin a solar system and an adjust­able freeze sensor is not in s t alled.
Phantom pro
Water temperature sensor not installed or defective.
rams.
15
Either install the adjustable freeze sensor, or wait 24 hours and this m essa
At Controller, press Menu, then scroll to REV IEW. Ma ke note of all pro settin settin MEMORY, repro system a
Check water temperature sensor.
rams, Spa Side Switch s, labels, and temperature s, then CLEA R
e w ill go away.
ram and try
ain.
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AquaLink® RS Troubleshooting
Controller Inoperable, Display Blank . . .
Controller PCB w ill need to be replaced.
No LEDs are on at Controller, D isp la y is tota lly blank.
At Power Center, move override switch from A u to to Service. Do override switches operate?
Check voltage across secondary of transformer (tw o yellow wires of oran connector) Is v olta
Ye s
No
e 3-pin
e 24 VAC?
Yes
No
The power supply is damaged and the PCB at the Power Center will need to be replaced.
Remove, align and carefully re in s ta ll th e P PD c h ip . Te st system, if still not operable, replace P ower Center PCB and PPD chip.
Turn off power and remove 3 amp fuse, check for continuity. Is there continuity?
Yes
No
Unplug all JVAs and replace fuse, and turn on po wer. Do es fu s e fa il a
ain?
Replace transformer.
Yes
No
Yes
No
W ires are broken or in w ron
Remove both Relay D riv e r Chip s and replace the fuse.
Yes
No
Ch eck JVA s for splic ed w ires , wa te r d a ma incorrect volta JVAs in one at a tim e , if fuse blow s a that JVA.
termin a ls.
e. Plu
ain replace
If fus e b lo ws
ain; PC B is
a dama
ed, if fuse doesn't blow, Driver Chips are bad, replace appropriate comp onent.
e or
Check voltage to p rim a ry of tra n s fo rme r: Is p r im a r y 110 VAC?
Yes
No
Check circuit breaker and System Power wires.
16
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AquaLink® RS Troubleshooting
All Lights Lit on Controller . . .
Recheck the jum pers on the
Yes
No
Controllers. Each Controller jumper must be set differe ntly so each has a differe nt address.
A ll L E Ds a re on at C o n tr o lle r, but C o n tr o lle r does not operate.
Go to in-house Controller: Check Reset button on the left side of the C ontroller for dama
e.
G o to th e Power Center; S w itc h fro m A u to to Service; Do Power Center override switches operate?
Tu rn o ff po w e r; remove Bezel and remove PPD chip from P ower Center PCB; inspect le for dam a carefully ali re in st a ll th e P PD c h ip .
Ye s
No
s
e and
n and
A re multip le Controllers installed?
Go to the Controller and check its operation; Does Controller operate?
Turn on power; Chan
e from A u to to S e rv ic e . Do the override switches operate?
Yes
No
Yes
No
Tu rn o ff po w e r, remove th e battery at the Power Center, and turn on pow er a Does Controller operate?
Operate system.
Yes
No
R e turn to t h e b eginning of this Troubleshootin
Check Controller operation.
ain.
Replace the ba ttery and recheck system .
Yes
No
Problem m ay be in the Controller P CB or Power Center PCB. Replace the P ower Center PCB first.
sheet.
Tu rn o ff po w e r again and disconnect the battery, then turn power on a Do the override switches operate?
ain;
17
Yes
No
Replace PPD chip and try system. If system still does not operate, replace Pow er Center PCB.
AquaLink® RS Troubleshooting
Some Controller Buttons Do Not Operate . . .
Press the Cancel button then select Lockouts and fina lly Dev ice to unlock.
Some buttons on Co n troller do n o t operate (LEDs for those buttons don't lig ht).
Press Reset button on left side of Controller; the second number and Revision letter is th a t o f th e Power Center PPD chip. Does the Part # for PPD m a tch the model of AquaLink RS? See Chart below.
Press button which does not operate; does the display read "Locked"?
Ye s
No
Contact Jandy for c o rre c t P P D.
Yes
No
G o to th e P o wer Center and look at the LED above the button; is the LED on?
Replace Controller PCB.
Yes
No
Replace Power Center PPD chip.
Model
AquaLink R S16 P & S AquaLink R S12 P & S AquaLink R S8 P & S AquaLink R S6 P & S AquaLink R S4 P & S
AquaLink R S16 P or S
AquaLink R S12 P or S
AquaLink R S8 P or S
AquaLink R S6 P or S AquaLink R S4 P or S AquaLink R S2/14 Dual
AquaLink R S2/10 Dual
AquaLink R S2/6 Dual
Description
Pool and Spa combination
Pool and Spa combination Pool and Spa combination Pool and Spa combination Pool and Spa combination
Pool or Spa only system Pool or Spa only system
Pool or Spa only system Pool or Spa only system
Pool or Spa only system Separate Equipment System Separate Equipment System Separate Equipment System
18
P a r t No. of P P D C h ips
7202 7201
6520 6521
6522 7215
7214
6523 6524
6525
7217 7216
6526
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AquaLink® RS Troubleshooting
Three Amp Fuse Keeps Failing . . .
Replace Power Center
Turn off power and remove both rela y driv e r chips; replace fuse and turn on pow er. D o e s fu se fa il a
ain?
PCB.
Ye s
No
Three amp fuse on the Power Center PCB keeps failing .
Disconnect all JVAs and replace fuse; does fuse fail a
ain?
Ye s
No
Ch eck JVA cords; are JVA cords spliced?
Replace both rela y driver chips (Part # 3 814).
Replace cords.
Ye s
No
Are all actuators JVA 2440?
Open up each JVA and inspect each for water dama shorted w ires. Repair as necessary.
Replace with correct JVAs.
e or
Ye s
No
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AquaLink® RS Troubleshooting
Heater Doesnt Fire. . .
Sporadic operation can be traced to one or m ore loose connections, includin check all connections.
Disconnect the battery, turn off, then on power to the system . Recheck the heater. If the heater still doesn't fire, the Power Center or Controller PCB m ay be dama Center PCB first.
Ye s
No
ed. Replace the Power
Either the Power Center P CB or Controller PCB is dama replace the Power Center PCB first.
Reset the thermostat hi temperature and retest system.
Replace the P ower Center PCB.
Either the wires to the heater are not connected properly or the problem is actually in the heater.
Heater do e sn 't fire.
Switch system back to Auto and Controller. Turn on the pool filtration pump and enable the pool heater; is the red LED on above the pool heater button?
G o to th e Power Center; S w itc h fro m A u to to S e rvic e ; turn on the filter pump and heater. Does the heater fire?
Does the LED above the heater button turn on?
o to th e
Ye s
No
Ye s
No
Press the m enu button, sc ro ll to T E MP SET TING S and check the pool thermostat se ttin
. Is the pool thermostat
set hi
her than the water
temperature?
From the green 10 pin term inal bar of the AquaLink RS Bezel, remove, and tw ist to
ether the two heater wires; does the heater fire?
Ye s
No
Ye s
No
Ye s
No
those within the heater;
ed;
her than the water
Rem ove water tem perature sensor wires and check its resistance (see Resistance C hart on Pa resistance within specification?
e 9). Is
20
Ye s
No
Replace the P ower Center PCB.
Replace Water Tem perature S ensor.
Spa Heater
y
(
)
Interfa c e
Pool Temp.
Sensor
Spa Temp.
Sensor
Red
Red
Black
Green
Yello w
Green
Black
Red
White
Brown
Blue
Red
Black
Black
Red
Black
Return
JVA
Intak e
Pool Low
Voltage Heater
JVA
Cleaner
JVA
Solar
JVA
Solar
Pump
Board
Dip Switches 1 = Cleaner/Aux.1 2 = Low Speed/Aux.2 3 = No t used 4 = Cooldown On/Off 5 = Factory Use 6= Shared Heater 7 = Enable Solar 8 = Heat Pmp/Gas Htr
Low Voltage Raceway (do not run high voltage wire in this compartment)
4321 654321
To Controller
(red te rm. b a r)
Relay Sockets (24 VDC output)
Pool Pum p Aux. 1 Aux. 2 Aux. 3
Pool Pum p Relay Optional Relay Optional Relay
Aux. 1 R elay
To Rem o te
(bro w n te rm. ba r)
Spa Pump Relay
Aux. 2 R elay
To Sensors, etc.
(green term. bar)
Relay Sockets (24 VDC output)
Optional Relay Optional Relay
JVA Sockets
(24 VA C output)
Spa PumpAux. 6Aux. 5Aux. 4
Relay Sockets
(24 VDC ou tput)
Batter
9Volt
System Power
Grounding Bar
Line One
Line Two
Load One
Load Two
Wiring Diagram for
AquaLink RS Dual Equipment RS2/6, 2/10, 2/14
21
W ire N u t to
120 VAC Power
g
Solar
y
Sensor
Water Temp.
Sensor
Red
Black
Green
Yellow
Green
Black
Red
White
Brown
Blue
Red
Not Used
Black
Not Used
Red
Black
Low Voltage
Inta k e
Heater
JVA
Return
JVA
Cleaner
JVA
Solar
JVA
Elect.
Heater
Solar
Pump
Dip Switch Settings
Factory Se t
#
OFF
1
Aux 1
2
1 spd pum p
3
Aux 3
4
Cool Down
5
See Manual
6
Not Used
7
See Manual
8
Gas Heater
Optional Set ON Cleaner 2 spd pum p S p a S p illo v e r Disabled See Manual Not Used See Manual Heat Pump
Filte r Pu mp R e la y
4321 654321
To Controller
(red te rm. bar)
Relay Sockets (24 VDC output)
F.Pump A u x . 1 Aux . 2 A ux . 3
To Re m ote
(brown term. b a r)
Aux. 3 Relay
To Sensors, etc.
(gree n te rm. b ar)
Relay Sockets (24 VDC output)
Optional Relay
RS6 or RS8
JVA Sockets
(24 VAC output)
Aux. 7Aux. 6Aux. 5Aux. 4
Relay Sockets
(24 VDC output)
Batter (9Vo lt)
Optional Relay
RS8
Aux. 1 Relay
Low Voltage Racewa y (do not run high voltage wire in this compartment)
Line One
Line Two
Load One
Load Two
Aux. 2 Relay
Groundin
Optional Relay
RS6 or RS8
Bar
Optional Relay
RS8
System Pow er
W ir e N u t to
120 VAC Power
Wiring Diagram for
AquaLink RS Combos and Onlys RS4, 6, 8, 12, 16
22
Cancel Button - Flow Chart
23
24
25
P .O. Box 6000, Petaluma, CA, USA 94955 • 707.776.8200 FAX707.763.7785
480 S. Service Road West, Oakville, Ontario, Canada L6K 2H4 • 905.844.8233 FAX 905.844.2635
Sheet #6919, Rev C, 1/01
For T ech. Service, Call 707-776-8200, ext. 260
Litho in U.S.A. © Water Pik T echnologies Inc. 01/01
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