Jackson XL2-CML, XL2-CMR, AXL2-CML, XL2, AXL User Manual

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INSTALLATION/OPERATION &

TECHNICAL MANUAL

FOR JACKSON MODELS:

CONSERVER XL, CONSERVER XL2

CONSERVER XL2-CML, CONSERVER XL2-CMR

CONSERVER AXL, CONSERVER AXL2

CONSERVER AXL2-CML, CONSERVER AXL2-CMR

Jackson MSC, LLC.

P.O. BOX 1060

HWY. 25E

BARBOURVILLE, KY. 40906

FAX (606) 523-9196

PHONE (606) 523-9795

www.jacksonmsc.com

CHEMICAL SANITIZING, SINGLE AND DUAL RACK

UPRIGHT DOOR DISHMACHINES

November 28, 2007 P/N 7610-002-10-23 (Revision H)

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.

Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.

The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.

TRAVELLIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time

and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the

factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING

NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THATARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-

ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions.

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

STOP! PARE!

ARRET!

CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!

FAILURE TO DO SO WILL VOID THE WARRANTY!

LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!

AL NO HACERLO LA GARANTIA SERA ANULADA!

S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,

LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE

REVISION

DATE

MADEBYAPPLICABLE

ECN

DETAILS

F 05-07-04 MAW 7040 Added 2nd Enodis Logo. Changed to new layout. Added new

parts for the redesigned Conserver XL unit.

G 11-08-06 MAW N/A Added instructions and schematics for use with universal timers. H 11-28-07 MAW 7107, 7257,

7478, 7293, 7553, 7122, 7447, 7559,

7258, 7518

Converted to centered layout with bottom date stamp for revisions. Combined installation and technical manuals. Added bowl option and new style control box for universal timers. Combined installation & service manuals into one: obsolete I/O manual 7610-002-04-66.

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-

5672. Please remember that technical support is available for service personnel only.

CONSERVER XL2-CMR

Conserver XL = Low temperature, chemical sanitizing, single rack dishmachine Conserver XL2 = Low temperature, chemical sanitizing, dual rack dishmachine Conserver XL2-CML = Low temperature, chemical sanitizing, dual rack dishmachine with left hand feed

through

Conserver XL2-CMR = Low temperature, chemical sanitizing, dual rack dishmachine with right hand feed

through Conserver AXL = Low temperature, chemical sanitizing, universal timer, single rack dishmachine Conserver AXL2 = Low temperature, chemical sanitizing, universal timer, dual rack dishmachine Conserver AXL2-CML = Low temperature, chemical sanitizing, universal timer, dual rack dishmachine

with left hand feed through

Conserver AXL2-CMR = Low temperature, chemical sanitizing, universal timer, dual rack dishmachine

with right hand feed through

Conserver XLS = Solid Dispenser Option

SECTION DESCRIPTION PAGE

I. GENERAL

Specifications for the Conserver XL 2 Specifications for the Conserver XL2 Series 3 Dimensions Conserver AXL (Universal Timer) 4 Dimensions Conserver AXL2 (Universal Timer) 5 Dimensions Conserver AXL2-CML (Universal Timer) 6 Dimensions Conserver AXL2-CMR (Universal Timer) 7 Dimensions Conserver XL (Starting with S/N 04D10286) 8 Dimensions Conserver XL2 9 Dimensions Conserver XL2-CML 10 Dimensions Conserver XL2-CMR 11 Conserver AXLS Option 12 Table Dimensions 13

II. INSTRUCTIONS & OPERATION INSTRUCTIONS

Installation Instructions 15 Electrical Installation Instructions 16 Chemical Dispensing Equipment 17 Operation Instructions 18 Mechanical Cam Timer Operation 20 Mechanical Timing Sequence Conserver XL 22 Universal Timer Programming Instructions 23

III. PREVENTATIVE MAINTENANCE 25 IV. TROUBLESHOOTING SECTION 27 V. PARTS SECTION

Control Box Assembly (Universal Timer) 37 Control Box Assembly (Mechanicla Timer) 39 XLS Bowl Option 41 Mechanical 8 Cam Timer 43 Chemical Feeder Pump Assembly 44 Hood Assembly

(Starting with S/N 04D10286) 45

Hood Assembly, Conserver XL2 46 Cantilever Arm Assembly, Double Bracket Mount 47 Cantilever Arm Assembly, Conserver XL2 Single Bracket Mount 49 Conserver XL Wash Tub & Frame Assembly

(Starting with S/N 04D10286) 50

Wash Tub Assembly (Left Front View), Conserver XL2 51 Wash Tub Assembly (Right Front View), Conserver XL2 52 Frame Weldment & Accumulator, Conserver XL2 Series 53 Incoming Plumbing Assemblies 54 1/2” Water Arrestor Assembly 54 Solenoid Valve Repair Kits, 3/4” 55 Vacuum Breaker Repair Kit, 3/4” NPT 55 Wash Motor Assembly, Conserver XL 56 Pump & Motor Assembly 57 Wash Arm /Wash Manifold Assembly 58 Drain Solenoid Assembly 59 Miscellaneous Parts 60 Conserver XL2-CML Assembly Options 61 Conserver XL2-CML Assembly Options 63 Hood Assembly, Conserver XL

(Prior to S/N 04D10286) 65

Conserver XL Door & Wrap Assemblies (Prior to S/N 04D10286) 66

Frame Assembly & False Panel, Conserver XL (Prior to S/N 04D10286) 67 False Panel Installation 68

TABLE OF CONTENTS

iii

TABLE OF CONTENTS

VI. ELECTRICAL DIAGRAMS

Conserver AXL (115 Volt, 60 Hz, Single Phase) 70 Conserver AXL2 (115 Volt, 60 Hz, Single Phase) 71 Conserver AXL2 CML/CMR (115 Volt, 60 Hz, Single Phase) 72 Conserver AXL2 CML/CMR (208-230 Volt, 60 Hz, Single Phase) 73 Conserver AXLS (115 Volt, 60 Hz, Single Phase) 74 Conserver AXLS2 CML/CMR (115 Volt, 60 Hz, Single Phase) 75 Conserver XL (115 Volt, 60 Hz, Single Phase) 76 Conserver XL (220 Volt, 50 Hz, Single Phase) 77 Conserver XL2 (115 Volt, 60 Hz, Single Phase) 78 Conserver XL2 CML/CMR (115 Volt, 60 Hz, Single Phase) 79

VII. SERVICE REPAIR CENTERS

Alabama to Florida 81 Florida to Maryland 82 Maryland to New York 83 New York to Pennsylvania 84 Rhode Island to Wisconsin 85 Wisconsin to Wyoming/International 86

SECTION 1:

SPECIFICATION INFORMATION

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

CONSERVER XL SPECIFICATIONS

PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR)

RACKS PER HOUR 37 DISHES PER HOUR 925 GLASSES PER HOUR 925

OPERATING CYCLE (SECONDS) WASH TIME 42 RINSE TIME 25 DWELL TIME 23 TOTAL CYCLE TIME 90

TANK CAPACITY (MINIMUM) WASH TANK (GALLONS) 1.49 WASH TANK (LITERS) 5.6

WASH PUMP CAPACITY

GALLONS PER MINUTE 61 LITERS PER MINUTE 231

TEMPERATURES

WASH---°F (MINIMUM) 120 WASH---°C (MINIMUM) 48.9 WASH---°F (RECOMMENDED) 140 WASH---°C (RECOMMENDED) 60 RINSE---°F(MINIMUM) 120 RINSE---°C(MINIMUM) 48.9 RINSE---°F (RECOMMENDED) 140 RINSE---°C (RECOMMENDED) 60

ELECTRICAL REQUIREMENTS

WASH PUMP MOTOR HORSEPOWER 3/4

NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time.

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

115 1 60 N/A 12 15 AMP 220 1 50 N/A 8 15 AMP

WATER REQUIREMENTS

INLET TEMPERATURE (MINIMUM) 120

°F

INLET TEMPERATURE (MINIMUM) 48.9

°C

INLET TEMPERATURE (RECOMMENDED) 140

°F

INLET TEMPERATURE (RECOMMENDED) 60

°C GALLONS PER HOUR 55.5 LIITERS PER HOUR 210 WATER LINE SIZE NPT (Minimum) 3/4” DRAIN LINE SIZE NPT (Minimum) 2” FLOW PRESSURE PSI 20±5 MINIMUM CHLORINE REQUIRED (PPM) 50

NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

CONSERVER XL2 SERIES SPECIFICATIONS

PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR)

RACKS PER HOUR 74 RACKS PER HOUR (OPTION) 96 DISHES PER HOUR 1850 GLASSES PER HOUR 1850

OPERATING CYCLE (SECONDS) WASH TIME 42 RINSE TIME 25 DWELL TIME 25 TOTAL CYCLE TIME 90 TOTAL CYCLE TIME (OPTION) 72

TANK CAPACITY (MINIMUM) WASH TANK (GALLONS) 3.1 WASH TANK (LITERS) 11.7

WASH PUMP CAPACITY

GALLONS PER MINUTE 61 LITERS PER MINUTE 231

TEMPERATURES

ELECTRICAL REQUIREMENTS

WASH PUMP MOTOR HORSEPOWER 3/4

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

115 1 60 N/A 23 30 AMP

WATER REQUIREMENTS

INLET TEMPERATURE (MINIMUM) 120

°F

INLET TEMPERATURE (MINIMUM) 48.9

°C

INLET TEMPERATURE (RECOMMENDED) 140

°F

INLET TEMPERATURE (RECOMMENDED) 60

°C GALLONS PER HOUR 111 GALLONS PER HOUR (OPTION) 192 WATER LINE SIZE NPT (MINIMUM) 3/4” DRAIN LINE SIZE NPT (MINIMUM) 2” FLOW PRESSURE PSI 20±5 MINIMUM CHLORINE REQUIRED (PPM) 50

NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice.

Conserver XL Series Installation & Operation Manual 7610-002-04-66

Issued: 11-07-2006 Revised: 10-22-2007

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS CONSERVER AXL

LEGEND: A - Electrical connection

B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S

All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.

Standard clearance between the wall and the machine with dishtable is 4".

3 [77mm]

1 [28mm]

32 3/4 [832mm]

1 4

[334mm]

Table height

1 4

[438mm]

34 [864mm]

68 1/2 [1740mm]

3 4

[174mm]

6 [155mm]

32 [813mm]

Maximum Dish Clearance

With doors open

1 2

[86mm]

65 1/4 [1658mm]

78 [1981mm]

9 1/2 [241mm]

Conserver XL Series Installation & Operation Manual 7610-002-04-66

Issued: 11-07-2006 Revised: 10-22-2007

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS CONSERVER AXL2

LEGEND: A - Electrical connection

B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S

All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.

1 4

[1658mm]

13 [330 mm]

1 4

[1453mm]

78 [1981 mm]

1 4

[286mm]

44 [1117mm]

2 [52mm]

4 [102mm]

25 [636mm]

34 [864mm]

[1286mm]

1 2

[1740mm]

3 4

[171mm]

1 4

[387mm]

1 4

[283mm]

1 4

[438mm]

MAXIMUM DISH

CLEARANCE

LEGEND: A - Electrical connection

B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S

All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.

78 [1981mm]

1 4

[1658mm]

13 [330mm]

44 [1118mm]

25 [635mm]

4 [102mm]

1 4

[337mm]

1 2

[295mm]

Conserver XL Series Installation & Operation Manual 7610-002-04-66

Issued: 11-07-2006 Revised: 10-22-2007

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS CONSERVER AXL2-CML

68 1/2 [1740 mm]

1 4

[387mm]

11 1/4 [283 mm]

34 [864mm]

1 4

[438mm]

MAXIMUM DISH CLEARANCE

48 1/2 [1232MM]

6 3/4 [171 mm]

LEGEND: A - Electrical connection

B - Water inlet 1/2" I.P.S C - Drain connection 2" I.P.S

All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.

78 [1981mm]

13 [330mm]

1 4

[1658mm]

44 [1118mm]

[635mm]

4 [102mm]

1 4

[337mm]

1 2

[295mm]

68 1/2 [1740mm]

6 3/4 [171mm]

1 4

[387mm]

11 1/4 [283mm]

34 [864mm]

1 4

[438mm]

MAXIMUM DISH CLEARANCE

48 1/2 [1232mm]

Conserver XL Series Installation & Operation Manual 7610-002-04-66

Issued: 11-07-2006 Revised: 10-22-2007

SECTION 1: SPECIFICATION INFORMATION

RDIMENSIONS CONSERVER AXL2-CMR

BACK OF CONTROL BOX

TO BACK OF MACHINE

OF WATER INLET

EDGE OF WATER INLET

TO SIDE OF MACHINE

W/DOOR OPEN

FLOOR TO OF WATER INLET

TO OF DRAIN

BACK OF MACHINE

TABLE HEIGHT

TO OF ELEC. CON.

TOP OF MACHINE L

SIDE OF MACHINE

TO OF ELEC. CON.

34 [864mm]

66 [1677mm]

1 2

[343mm]

5 [127mm ]

17 [432mm]

9 [226mm ]

1 2

[86mm]

1 2

[1436mm]

1 2

[1994mm]

1 2

[117mm]

1 [25mm]

1 2

[40mm]

LEGEND A - ELECTRICAL CONNECTION

B - WATER IN LE T, 3/4" IPS C - DRAIN CONNECTION, 2" IPS D -

STANDARD CLEARANCE BETWEEN MACHINE AND WALL (WITH DISHTABLE) IS 4" [105mm]

ALL DIMENSIONS ARE +/- 1/2" FROM FLOOR DUE TO ADJUSTABLE BULLET FEET.

[37mm]

1 2

[1561mm]

4 [105mm ]

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS CONSERVER XL (Starting with S/N 04D10286)

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS CONSERVER XL2

00000000

LEGEND

A - ELECTRICAL C O NNECTION

B - WATER INLET, 3/4" I PS

C - DRAIN CONNECTION, 2" I PS

ALL DIMENSIONS ARE +/- 1/2"

FROM FLOOR DUE TO

ADJUSTABLE BULLET FEET.

[301mm]

[121mm]

1 [24mm]

[112mm]

[113mm]

44 [1116mm]

34 [865mm]

[441mm]

[258mm]

[1922mm]

61 [1548mm]

[343mm]

[1437mm]

66 [1679mm]

13 [333mm]

MINIMUM

26 [663mm]

5 [129mm]

LEGEND A - ELECTRICAL CONNECTION

B - WATER INLET, 3/4" IPS C - DRAIN CONNECTION, 2" IPS

ALL DIMENSIONS ARE +/- 1/2" FROM FLOOR DUE TO ADJUSTABLE BULLET FEET.

3 4

[527mm]

26 [662mm]

32 [814mm]

4 [101mm]

3 4

[526mm]

44 [1115mm]

3 4

[296mm]

1mm]

1 4

[1176mm]

00000000

3 4

[1921mm]

13 [333mm]

[1534mm]

1 [24mm]

1 2

[111mm]

34 [863mm]

[344mm]

1 4

[261mm]

1 2

[1438mm]

66 [1679mm]

[445mm]

5 [127mm]

14 [355mm]

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS CONSERVER XL2-CML

3 4

[527mm]

26 [662mm]

32 [814mm]

4 [101mm]

[1232mm]

1 2

[1130mm]

3 4

[296mm]

4 [101mm

3 4

[526mm]

34 [863mm]

13 [328mm]

3 4

[1925mm]

1 2

[1536mm]

1 [24mm]

1 2

[112mm]

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS CONSERVER XL2-CMR

LEGEND

A - ELECTRICAL CONNECTION B - WATER INLET, 3/4" IPS C - DRAIN CONNECTION, 2" IPS

ALL DIMENSIONS ARE +/- 1/2" FROM FLOOR DUE TO

ADJUSTABLE BULLET FEET.

34 [863mm]

1 2

[344mm]

1 4

[261mm]

1 2

[1437mm]

66 [1677mm]

1 2

[444mm]

5 [125mm]

1 4

[134mm]

1 2

[13mm]

18 [459mm]

1 2

[545mm]

8 [202mm]

5 [128mm]

A - Electrical Connect i on

B - Water Connection,

Legend

Bowl Option - Right Side View

Bowl Option - Front Side View

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

XLS BOWL OPTION

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TABLE DIMENSIONS

CORNER INSTALLATION

TABLE DIMENSIONS

CONNECTION TO DISHMACHINE

TABLE DIMENSIONS

STRAIGHT

THROUGH INSTALLATION

20 1/2” (521mm)

OPENING

25 1/4”

(641mm)

2 1/2” (63mm)

4” (102mm)

MINIMUM

2 1/2”

(63mm)

4” (102mm) MINIMUM

20 1/2” (521mm)

OPENING

25 1/4”

(641mm)

20 1/2” (521mm)

3/4” (19mm)

1 1/2” (381mm) ROLL

4” (102mm)

MINIMUM

2 1/2”

(64mm)

25 1/4”

(64.1mm)

20 1/2” (52.1mm)

OPENING

25 1/4” (641mm)

XL SERIES

44” (1117mm) XL2 SERIES

SECTION 2:

INSTALLATION/OPERATION

INSTRUCTIONS

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. Adamaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and from front to back before making any connections.

PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

CONNECTING THE DRAIN LINE: The drain for the Conserver XL/XL2 series is a gravity discharge drain. All piping from the 2” MNPT connection on the waste accumulator must be pitched (1/4” per foot) to the floor or sink drain. All piping from the machine to the drain must be a minimum 2” NPT and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (3/4” pipe size minimum) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 20±5 PSI “flow” pressure at the recommended temperature indicated on the data plate.

In areas where the water pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed.

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied with the Conserver XL/XL2 series models) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

ELECTRICAL INSTRUCTIONS

ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit. The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine

operating requirements, machine voltage, total amperage load and serial number. To install the incoming power lines, open the control box. This will require taking a phillips head screwdriver and removing the

one (1) screw on the front cover of the control box. Install 3/4” conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1 & N) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided.

It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections. VOL TAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incom-

ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut of f the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws.

This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or other aggressive fluids will void the manufacturer's warranty.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CHEMICAL DISPENSING EQUIPMENT

TO PREPARE PUMPS FOR OPERATION

The Conserver XL dishmachine is supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.

A. Red Tubing = Detergent B. Blue Tubing = Rinse Aid C. White Tubing = Sanitizer

PRIMING CHEMICAL

FEEDER PUMPS

Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter.

CAUTION: Water must be in the sump and wash tank prior to the dispensing of chemicals. Sanitizer in concentration is caustic and may cause damage without dilution.

1. Verify that the proper chemical tube stiffener inlet is in the proper container.

2. Use the toggle switches on the right side of control box to prime each pump. There are two (2) switches mounted by the peristaltic-pumps. One will prime the sanitizer pump only, and the second will prime either the detergent or rinse aid pump, depending upon which way it is depressed.

3. To prime the pumps, hold the switch in the momentary position until chemical can be observed entering the sump.

4. Detergent is dispensed as required during the wash cycle by the cam timer. The amount of detergent may need to be increased or decreased depending on water quality and type of detergent. It is adjusted by changing Cam 6 on the cam timer.

5. Rinse additive is dispensed as required into the final rinse. The amount of rinse aid may need to be adjusted depending on water hardness and results. It can be changed by changing Cam 7 on the cam timer.

6. Chlorine based sanitizer is dispensed into the final rinse. The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used. It is adjusted by changing Cam 5 on the cam timer.

WARNING: Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with

your skin. Wear protective gear when handling these chemicals. If you do come in contact with these chemicals, immediately flush the affected area with fresh water. Always refer to the chemical agent packaging for safe handling and first-aid instructions.

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1. The sump strainer is in place and is clean.

2. The drain stopper is installed.

3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely.

POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.

FILLING THE WASH TUB: For the initial fill, close doors and depress and hold the OFF/ON/FILL rocker switch in the FILL position for approximately 8 - 10 seconds. Open the doors and verify that the water level is correct. Hereafter, the water level is controlled by the timer that has been preset at the factory . Verify that the drain stopper is preventing the wash tub water from pouring out excessively. There may be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

The water level was set at the factory. If the water level is not at the level noted above, it will require adjustment. Check to ensure that the recommended water pressure is being supplied to the machine (20±5 PSI). If the water pressure is correct then the fill valve will need adjustment. Use the following steps to adjust the cam. Turn power off at the machine circuit breaker. Open the control box cover. Locate the timer fill valve cam (Cam 4 from the timer motor). Locate the spanner wrench taped to the electrical panel. The spanner wrench is used to adjust the cam.

To increase the water level, open the notch of the adjustable cam. To decrease the water level, close the notch. Care must be taken that the set point does not extend into the home position of the timer. Do not move the side of the cam that starts the fill; this will change the sequence of cycle operation. With the door closed turn the power circuit breaker on. Open and close the door to run a cycle, then check the water level. Adjust as necessary then close the control box cover.

The machine runs a complete cycle to drain and fill. If the machine is not allowed to drain, the water will build up inside the tub. After the initial fill, the rinse water for the current cycle will become the wash water for the next cycle.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes.

Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARA TION” at the top of this page and follow the instructions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

WARM-UP CYCLES: For a typical daily start-up, it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly . To cycle the machine, ensure that the power is on and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware.

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS (CONTINUED)

WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the doors) and slide the rack into the unit. Close the doors and the unit will start automatically. Once the cycle is completed, open the door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself.

OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load.

SHUTDOWN AND CLEANING: At the end of the workday, close the doors. When the unit completes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain (NOTE: the wash tank water will be hot so caution is advised). Once the wash tub is drained, remove the pan strainer and the pump suction strainer. Remove soil and debris from the strainer and set to the side. Unscrew the wash and rinse arms from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down. Reinstall the strainers and close the doors.

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CAM TIMER OPERATION

The Conserver XL Series cam timer is a 1 minute, 30 second, 8-cam timer (cam 8 is a spare) that controls the operation of the dishmachine. The following is a description of the set points for each cam and the function of each switch.

CAM 1: Cam 1 is a cut cam with a single notch and serves as the cycle/reset control. FUNCTION: When the machine is in the operation mode the notch is the home position. The machine will remain idle until the

door is opened, then cam 1 moves to the start position and holds until the door is closed. The closing of the door will start the next cycle. The cam will rotate a complete cycle, and return to the home position and hold.

CAM 2: Cam 2 is a cut cam and provides the wash cycle timing. FUNCTION: The wash cam works off the normally open contacts of Cam 2. This requires the microswitch be held closed by

the cam. It will close and energize the wash pump 2 seconds after the cycle switch is activated. The pump will operate through the wash cycle (40 seconds) then shut down for the dwell period (20 seconds). As the cam rotates it energizes the pump for the rinse cycle (25 seconds). When cam 1 reaches it’s home position it will de-energize cam 2, shutting down the wash pump.

NOTE: The last 6 cams are adjust

able. The following instructions will require that the timer position have the cams to

the front and the motor to the left.

CAM 3: Cam 3 is an adjustable cam and controls the drain valve. FUNCTION: The drain solenoid works off the normally closed contacts of cam 3. When the cycle is initiated, the microswitch

will be held open until it is allowed to drop into the notch of the cam. This energizes the drain solenoid which drains the machine. After a 12 second delay the cam reverses the microswitch, de-energizing the drain solenoid. This cam may require adjusting due to varying water pressure. The drain solenoid must remain open long enough to remove whatever water the fill valve solenoid allows in the machine. This could vary due to the water supply line pressure.

SETTINGS: The right side of cam 3 must be set to pick up the switch arm just before the wash/rinse cycle cam switch drops. It will hold the drain solenoid open to drain all the water in the tank from the unit during the dwell period. Any adjustment made to the drain should be made to the left side of cam 3. The cam must be moved back into the wash time until all of the water is drained from the machine.

CAM 4: Cam 4 is an adjustable cam and controls the fill valve and therefore the amount of water used. FUNCTION: The fill valve cam works off the normally closed contacts of cam 4. This requires the switch to be held open by the

cam and allowed to drop into the notch to operate the fill valve. This energizes the fill solenoid which opens to start filling the machine with fresh water. After a 10 second delay, the cam reverses the microswitch, de-energizing the fill solenoid. The fill cam may require adjustment due to varying water pressure. The fill solenoid must remain open a sufficient length of time to fill the machine to the correct level.

SETTINGS: The right side of cam 4 must be set to allow the switch arm to drop 2 seconds before the drain solenoid is de-energized which flushes the detergent residue from the unit. It will hold the fill solenoid open until the cam switch arm is raised. At that time the fill solenoid is de-energized, shutting off the incoming water. The tub will be filled to the correct level. Any adjustment made to the timing of the fill solenoid should be made with the left side of cam 4. To increase the water level, open the notch of the cam and for decreasing the level of the notch should be closed.

CAM 5: Cam 5 is an adjustable cam and controls the sanitizer pump. FUNCTION: The sanitizer pump cam works off the normally closed contacts of cam 5. This requires the switch arm to be held

open by the cam and allowed to drop into the notch to operate the pump. The time that the sanitizer pump will remain energized must be determined in the field to suit the chemical used and water conditions.

SETTINGS: The left side of cam 5 must be set to allow the switch arm to drop in past the starting point of the fill cam and after the drain solenoid has closed. The adjustment for sanitizer volume must be made with the right side of the cam. To increase the volume the notch should be increased or to decrease the amount of sanitizer the notch should be closed slightly in increments until the correct level is reached.

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CAM TIMER OPERATION (CONTINUED)

CAM 6: Cam 6 is an adjustable can and controls the detergent pump. FUNCTION: The detergent pump cam works off the normally closed contacts of cam 6. This requires the switch arm to be held

open by the cam and allowed to drop into the notch to operate the pump. The time that the detergent pump will remain energized must be determined in the field to suit the chemical used and water conditions.

SETTINGS: The left side of cam 6 must be set to drop in past the starting point of the wash pump cam. The adjustment for detergent volume must be made with the right side of the cam. To increase the volume, the notch should be increased or to decrease the amount of detergent the notch should be closed slightly in increments until the correct level is reached.

CAM 7: Cam 7 is an adjustable cam and controls the rinse aid pump. FUNCTION: The rinse aid pump cam works off the normally closed contacts of cam 7. This requires the switch arm to be held

open by the cam and allowed to drop into the notch to operate the pump. The time that the rinse aid pump will remain energized must be determined in the field to suit the chemical used and water conditions.

SETTINGS: The left side of cam 7 must be set to drop in past the starting point of the fill cam and after the drain solenoid has closed. The adjustment for rinse aid volume must be made with the right side of the cam. To increase the volume the notch should be increased or to decrease the amount of detergent the notch should be closed slightly in increments until the correct level is reached.

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

MECHANICAL TIMER TIMING SEQUENCE

2 SECONDS INTO CYCLE

*Wash pump starts, runs for 40 seconds, then shuts down. Controlled by C2 cam.

4 SECONDS INT

O CYCLE

*Detergent feed pump is energized. The length of time will be field determined. Time will depend on the detergent used and water conditions. Controlled by C6 cam.

10 SECONDS INTO CYCLE

* Detergent feed pump shuts down. Controlled by C6 cam.

42 SECONDS INTO CYCLE

* Wash pump shuts down. Controlled by C2 cam. * Drain solenoid is energized (opens). Wash water drains from the unit. Controlled by C3 cam.

51 SECONDS INTO CYCLE

* Fill solenoid valve is energized (opened) starting to fill unit. Controlled by C4 cam.

53 SECONDS INT

O CYCLE

* Drain solenoid valve is de-energized (closed). Controlled by C3 cam.

54 SECONDS INTO CYCLE

* Sanitizer pump is energized, injecting sanitizer into wash tank. Controlled by C5 cam. * Rinse aid pump is energized, injecting rinse aid into wash tank. Controlled by C7 cam.

58 SECONDS INT

O CYCLE

* Sanitizer pump is de-energized. The length of time that the sanitizer pump is activated will be determined in the field. Timing will depend on the chemical used and water conditions. Controlled by C5 cam.

60 SECONDS INT

O CYCLE

* Rinse aid pump is de-energized. The length of time that the rinse aid pump is activated will be determined in the field. Timing will depend on the chemical used and water conditions. Controlled by C7 cam.

62 SECONDS INTO CYCLE

* Wash pump is energized for the rinse cycle. * Fill solenoid valve is de-energized.

87 SECONDS INT

O CYCLE

* Wash pump is de-energized. * End of cycle.

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

UNIVERSAL TIMER PROGRAMMING INSTRUCTIONS

INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS (FOR INSTALLATION TECHNICIAN ONLY)

To access the programming mode, the machine must be ON, and idle (between cycles). On the timer board, press both the MOVE and ENTER buttons on the timer board simultaneously. The PROGRAM light will illuminate and the Alight will blink. Once in the programming mode, the MOVE button is used to scroll between the programming categories and the ENTER but-

ton is used to select the category. Press the MOVE button to move the blinking light between FILL, RINSE AID, DETERGENT or SANITIZER. Press the ENTER button for the chosen category. The PROGRAM light will illuminate along with the lights corresponding to the time values for the chosen category . The ACCEPT

light will blink. To change the value of a parameter, use the MOVE button to move the blinking light to the time option (time is in seconds). In

the time categories, each second in use will light up. To deselect the option, press ENTER and the light will go off, press ENTER again and it will illuminate. Once you have set your time category, press the MOVE button until the ACCEPT light is blinking and press ENTER. This will save the changed parameters.

Once you press the ENTER button when the ACCEPT light is blinking, you will exit the programming mode. To change any other values, you will have to return to the programming mode. To revert back to a previous setting, you must return to that option and change the parameter back to the previous setting.

Once in the programming mode, if there have been no keypad inputs for approximately 2 minutes, the system will automatically exit out of the programming mode. Any changes to parameters will be saved when the programming mode is automatically exited.

All time adjustments are in seconds. Refer to the chart below for the adjustable outputs. Please note that options A, B, and D are not adjustable outputs.

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

UNIVERSAL TIMER PROGRAMMING INSTRUCTIONS (CONTINUED)

MOVE

ENTER

PGM

B C D

8.0

4.0

2.0

1.0

0.8

0.4

0.2

0.1

DRAIN

FILL

SANITIZ ER

DETERGE NT

RINSE AI D

Time in seconds.

Timer Programming Board

Please note that options A, B and D are not adjustable outputs.

SECTION 3:

PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNELONLY. Performing maintenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual.

There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. Adishmachine is not a garbage disposal; any large pieces of material that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good of they are clogged. Have operators regularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.

When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.

You may wish to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.

Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larger problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY.

Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintanence is going to help. Acommon problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water temperature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done.

By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine. As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:

1. Ensure that the water temperatures match those listed on the machine data plate.

2. Ensure that all strainers are in place before operating the machine.

3. Ensure that all wash and/or rinse arms are secure in the machine before operating.

4. Ensure that drains are closed/sealed before operating.

5. Remove as much soil from dishes by hand as possible before loading into racks.

6. Do not overfill racks.

7. Ensure that glasses are placed upside down in the rack.

8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.

9. Clean out the machine at the end of every workday as per the instructions in the manual.

10. Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises.

11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.

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SECTION 3: PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE

SECTION 4:

TROUBLESHOOTING SECTION

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (DOMESTIC UNITS)

WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach

test equipment and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker.

Problem: Dishmachine will not run, no voltage at wash relay terminals L1 and T1.

1. Service disconnect switch off or faulty. Turn disconnect on.

2. Branch circuit breaker tripped/fuse blown. Reset or replace.

3. Loose or broken connection to dishmachine. Tighten or replace connections.

Problem: Machine will not run in "ON" position unless cam timer is moved off the "home" position.

1. Door switch shorted out. With the door open, check for voltage between ORANGE/WHITE door switch and neutral. If 120V, replace the door switch.

2. Faulty control relay. With the door open, check for voltage between connections #9 & #3 on control relay. If 120V, replace control relay.

3. Faulty "cycle reset" microswitch in cam timer. Replace microswitch.

Problem: Machine will not cycle in "ON" position, works in Delime mode.

1. Faulty cycle reset cam microswitch. With the switch in the Normal position, rotate the cams manually off the home position. Check the voltage between the ORANGE and BLACK/WHITE wires on the cycle reset switch. If it is 120V, then the switch is open and should be replaced.

2. Faulty cam timer motor. If cam timer is not rotating, check the voltage to the motor. If voltage is present when the door is closed, replace the motor.

3. Faulty control relay. Check the voltage across contacts #9 and #6. If 120V when the door is closed, replace the relay.

4. Faulty NORMAL/DELIME switch. In the NORMAL position, check the voltage between WHITE/BLACK & WHITE/RED wires to switch. If 120V, replace the switch.

Problem: Machine will not run. Wash pump motor will run if wash relay is depressed manually (nothing else works).

1. Open door switch. With door closed, measure voltage between BLUE and WHITE/BLACK wires on terminals #6 & #9 of the relay. If 120V, replace the relay.

2. Faulty control relay. Measure between the BLACK wires on terminals #6 & #9 of the relay. If 120V, replace the relay. Measure between the WHITE/ BLACK wire on terminal 4 and the ORANGE/WHITE wire on terminal 7 of the relay. If 120V, replace relay.

Problem: Machine will not run in "ON" position or in Delime mode.

1. Faulty door switch. With door closed, check for voltage between WHITE/BLACK and ORANGE/WHITE wires to the door switch. If 120V, replace open switch.

2. Faulty OFF/ON/FILL switch. With switch ON, check voltage between BLACK and WHITE/BLACK wires on switch. Replace the switch if 120V.

3. Faulty NORMAL/DELIME switch. In the NORMAL position, check the voltage between WHITE/BLACK & WHITE/RED wires to switch. If 120V, replace the switch.

Problem: Machine cycles continuously.

1. Cycle reset switch loose. Reposition switch assembly, bend metal lever if necessary.

2. Faulty cycle reset switch.Measure between BLACK/YELLOW & ORANGE wires on "cycle reset" switch while timer is rotating. As the switch lever drops into home position you should measure 120V. If not, adjust or replace the switch.

Problem: Machine fills continuously even with no power applied to machine.

1. Solenoid valve dirty or faulty. Clean valve, replace plunger and/or diaphragm.

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SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (DOMESTIC UNITS)

Problem: Machine will not fill, other functions work.

1. Y-strainer plugged. Clean strainer.

2. Water valve(s) turned off. Turn on water valves.

3. Faulty solenoid valve diaphragm. Replace diaphragm, clean foreign material out of valve body and orifices.

4. Faulty solenoid coil. If coil has voltage but no continuity, replace coil (continuity is measured across coil connectors with wires removed).

5. Faulty fill microswitch. Will not fill during cycle only. During fill, measure between the ORANGE and WHITE/GREEN wires. If 120V, adjust or replace switch).

6. Faulty OFF/ON/FILL switch. Depress switch, measure between BLACK and WHITE/GREEN wire. If 120V, replace switch.

Problem: Machine fills continuously, only when the power is on.

1. Faulty fill microswitch. Repair/replace switch.

2. Cam timer stalled in fill position. If cam timer is not rotating, check the voltage to the timer motor. If 120V when door is closed, replace the timer motor.

3. Shorted OFF/ON/FILL switch. Check voltage between BLACK and WHITE/GREEN connections of the switch in the "ON" position. If you do not read 120V, replace switch.

Problem: Wash motor does not run, other functions work, motor runs only when the wash relay is manually pushed down.

1. Loose wire connection to microswitch, relay, or contactor. Tighten wires.

2. Faulty wash cam microswitch. During wash cycle, check voltage between ORANGE and BLACK/ ORANGE wires on the microswitch. If 120V, replace the switch.

3. Faulty delime switch. During wash cycle, check the voltage between the two BLACK/ORANGE wires (not jumpers). If 120V, replace the delime switch.

Problem: Wash motor does not run, other functions work, motor runs only when the wash relay is manually pushed down.

1. Faulty control relay. Check the voltage across relay contacts #7 & #4. If 120V during the wash cycle, replace the relay.

2. Faulty wash relay. Check voltage at relay coil between ORANGE/BLACK and WHITE wires. If you read 120V, coil is faulty. Replace the relay.

Problem: Wash motor does not run even when the wash relay is manually depressed; other functions work.

1. Loose wire connections to motor, delime switch, or from contactors. Tighten wires.

2. Mechanical binding in pump. If motor has correct incoming voltage, and its overload is tripping, repair or replace the pump.

3. Mechanical binding in pump. On end of motor, opposite pump, remove endcap. With large slot type screwdriver, fit into slot in end of shaft. Turn to dislodge. Run motor as normal. If it still does not run, replace motor.

4. Faulty wash motor. If the motor has the correct incoming voltage and the pump is okay, replace the motor.

5. Faulty wash relay. With the wash relay pushed in, check the voltage between T1 and L1 of the relay. If 120V, replace the relays.

6. High or low voltage problem. Check voltage at motor and at power terminal block. Compare to electrical specifications.

Problem: Wash motor runs continuously.

1. The NORMAL/DELIME switch is in the Delime position. Place the switch in the Normal position.

2. Wash relay contacts are welded closed. Turn machine off. If wash relay doesn't release, replace contactor.

3. Cam timer stalled in wash or rinse cycle. If cam timer is not rotating, check the voltage to the timer motor. If no voltage when the door is closed, check wires and/or replace motor.

4. Wash motor microswitch faulty. Tighten connections, make sure switch makes contact, replace if necessary.

Problem: Machine will not hold water.

1. Faulty drain ball. Replace drain ball.

2. Obstructed drain hole. Clear obstruction.

3. Drain linkage is binding. Repair drain mechanism parts.

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SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (DOMESTIC UNITS)

Problem: Machine runs with door open.

1. Door switch shorted. With machine off, open doors, and with both wires to door switch unplugged, measure continuity between wires on switch. If there is continuity, replace the switch.

2. Faulty wash relay (wash relay contacts welded closed). Turn machine off, if wash relay doesn't release, replace contactor.

3. Faulty control relay. With power off, remove WHITE/RED & BLACK/YELLOW wires from control relay terminals #9 & #6. If there is continuity, replace relay.

Problem: Low pumped water pressure.

1. Water level is too low. Increase fill time on cam timer, or decrease drain timer, or increase incoming water pressure.

2. Sump strainer clogged. Clean strainer.

3. Wash arms clogged. Clean arms and jets.

4. Obstruction in pump housing or wash manifold. Disassemble and clear.

5. Pump impeller worn or broken. Replace the pump impeller.

Problem: Sanitizer pump doesn't run during the cycle or through the use of the prime switch.

1. Loose motor terminal wire. Tighten connections.

2. Faulty sanitizer pump motor. If you read 120V at the sanitizer motor terminals during the sanitizer feed cycle, replace the motor.

Problem: Machine keeps tripping the service breaker.

1. Power supply shorted to ground. Check for loose wires or burned connections.

2. Faulty door switch or detergent safety switch. Check for loose or wet connections at switch and at wire connectors. Bypass switch to verify that switch is problem; replace if required.

3. Pump impeller jammed. Clear impeller.

4. Wash pump motor faulty. Check motor voltage and amp load. If amp load is over 12 amps, replace the motor.

5. Circuit breaker is too small. Replace with properly sized breaker. Refer to the data plate.

Problem: Machine will not drain.

1. Loose wire connection. Tighten wires to timer drain microswitch.

2. Drain hole/strainer obstructed. Clear obstructions.

3. Not enough time to drain. Adjust fill cam on timer and/or the drain cam.

4. Drain linkage binding. Repair drain parts.

5. Faulty drain microswitch on timer. With power off and the drain cam on the timer in the home position, remove the WHITE/YELLOW wire from the microswitch.

6. Faulty drain microswitch on timer. Measure the continuity between the ORANGE wire on the microswitch and the tab that the WHITE/ YELLOW wire is attached onto. If there is no continuity, replace the microswitch.

7. Drain solenoid defective. Check for voltage at solenoid valve during the drain cycle. Replace if voltage is present.

Problem: Sanitizer pump runs continuously.

1. Shorted sanitizer microswitch on cam timer. If there is not 120V between the ORANGE and GREY wires on the sanitization pump motor microswitch when switch is out of the home position, replace the switch.

2. Shorted prime switch. If there is not 120 volts between GREY and WHITE/RED wires to prime switch, replace the switch. Sanitizer pump does not run during the cycle, but runs when primed.

3. Loose or broken wire. Tighten connections to microswitch.

4. Faulty sanitizer microswitch on cam timer. When sanitizer cam is in home position, measure voltage between ORANGE and GREY wires on the microswitch. If 120V, replace switch.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (DOMESTIC UNITS)

Problem: Prime switch does not activate sanitizer pump.

1. Faulty prime switch. With the prime switch in the prime position, check for voltage between the GREY and WHITE/RED wires to switch. If 120V, replace the switch.

2. Faulty delime switch. With the delime switch in the DELIME position, check for voltage between the WHITE/BLACK and WHITE/RED wires to the delime switch. If 120V, replace the delime switch.

Problem: Detergent not feeding; rinse aid feeds okay.

1. Misadjusted cam. Adjust detergent cam on cam timer.

2. Faulty detergent microswitch on cam timer. When the detergent cam is in the home position, measure voltage between ORANGE and GREY/ WHITE wires. If 120V, replace the microswitch.

Problem: Rinse aid not feeding, detergent feeds okay.

1. Misadjusted cam. Adjust rinse aid cam on cam timer.

2. Faulty rinse aid microswitch on cam timer. When the rinse aid cam is in the home position, measure the voltage between the ORANGE and ORANGE/YELLOW wires. If 120V, replace the microswitch.

Problem: Sanitizer pump does not run during the cycle, but runs when primed.

1. Loose or broken wire. Tighten connections to microswitch.

2. Faulty sanitizer microswitch on cam timer. When sanitizer cam is in home position, measure voltage between ORANGE and GREY wires on the microswitch. If 120V, replace switch.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (EXPORT UNITS)

test equipment and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker.

Problem: Dishmachine will not run, no voltage at wash relay terminals L1 and T1.

1. Service disconnect switch off or faulty. Turn disconnect on.

2. Branch circuit breaker tripped/fuse blown. Reset or replace.

3. Loose or broken connection to dishmachine. Tighten or replace connections.

Problem: Machine will not run in "ON" position unless cam timer is moved off the "home" position.

1. Door switch shorted out. With the door open, check for voltage between ORANGE/WHITE door switch and neutral. If 220V, replace the door switch.

2. Faulty control relay. With the door open, check for voltage between connections #9 & #3 on control relay. If 220V, replace control relay.

3. Faulty "cycle reset" microswitch in cam timer. Replace microswitch.

Problem: Machine will not cycle in "ON" position, works in Delime mode.

1. Faulty cycle reset cam microswitch. With the switch in the Normal position, rotate the cams manually off the home position. Check the voltage between the ORANGE and BLACK/WHITE wires on the cycle reset switch. If it is 220V, then the switch is open and should be replaced.

2. Faulty cam timer motor. If cam timer is not rotating, check the voltage to the motor. If voltage is present when the door is closed, replace the motor.

3. Faulty control relay. Check the voltage across contacts #9 and #6. If 220V when the door is closed, replace the relay.

4. Faulty NORMAL/DELIME switch. In the NORMAL position, check the voltage between WHITE/BLACK & WHITE/RED wires to switch. If 220V, replace the switch.

Problem: Machine will not run. Wash pump motor will run if wash relay is depressed manually (nothing else works).

1. Open door switch. With door closed, measure voltage between BLUE and WHITE/BLACK wires on terminals #6 & #9 of the relay. If 120V, replace the relay.

2. Faulty control relay. Measure between the BLACK wires on terminals #6 & #9 of the relay. If 220V, replace the relay. Measure between the WHITE/ BLACK wire on terminal 4 and the ORANGE/WHITE wire on terminal 7 of the relay. If 220V, replace relay.

Problem: Machine will not run in "ON" position or in Delime mode.

1. Faulty door switch. With door closed, check for voltage between WHITE/BLACK and ORANGE/WHITE wires to the door switch. If 220V, replace open switch.

2. Faulty OFF/ON/FILL switch. With switch ON, check voltage between BLACK and WHITE/BLACK wires on switch. Replace the switch if 220V.

3. Faulty NORMAL/DELIME switch. In the NORMAL position, check the voltage between WHITE/BLACK & WHITE/RED wires to switch. If 220V, replace the switch.

Problem: Machine cycles continuously.

1. Cycle reset switch loose. Reposition switch assembly, bend metal lever if necessary.

Problem: Machine fills continuously even with no power applied to machine.

1. Solenoid valve dirty or faulty. Clean valve, replace plunger and/or diaphragm.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (EXPORT UNITS)

Problem: Machine will not fill, other functions work.

1. Y-strainer plugged. Clean strainer.

2. Water valve(s) turned off. Turn on water valves.

3. Faulty solenoid valve diaphragm. Replace diaphragm, clean foreign material out of valve body and orifices.

4. Faulty solenoid coil. If coil has voltage but no continuity, replace coil (continuity is measured across coil connectors with wires removed).

5. Faulty fill microswitch. Will not fill during cycle only. During fill, measure between the ORANGE and WHITE/GREEN wires. If 220V, adjust or replace switch).

6. Faulty OFF/ON/FILL switch. Depress switch, measure between BLACK and WHITE/GREEN wire. If 220V, replace switch.

Problem: Machine fills continuously, only when the power is on.

1. Faulty fill microswitch. Repair/replace switch.

2. Cam timer stalled in fill position. If cam timer is not rotating, check the voltage to the timer motor. If 220V when door is closed, replace the timer motor.

3. Shorted OFF/ON/FILL switch. Check voltage between BLACK and WHITE/GREEN connections of the switch in the "ON" position. If you do not read 220V, replace switch.

Problem: Wash motor does not run, other functions work, motor runs only when the wash relay is manually pushed down.

1. Loose wire connection to microswitch, relay, or contactor. Tighten wires.

2. Faulty wash cam microswitch. During wash cycle, check voltage between ORANGE and BLACK/ORANGE wires on the microswitch. If 220V, replace the switch.

3. Faulty delime switch. During wash cycle, check the voltage between the two BLACK/ ORANGE wires (not jumpers). If 220V, replace the delime switch.

Problem: Wash motor does not run, other functions work, motor runs only when the wash relay is manually pushed down.

1. Faulty control relay. Check the voltage across relay contacts #7 & #4. If 220V during the wash cycle, replace the relay.

2. Faulty wash relay. Check voltage at relay coil between ORANGE/BLACK and WHITE wires. If you read 220V, coil is faulty. Replace the relay.

Problem: Wash motor does not run even when the wash relay is manually depressed; other functions work.

1. Loose wire connections to motor, delime switch, or from contactors. Tighten wires.

2. Mechanical binding in pump. If motor has correct incoming voltage, and its overload is tripping, repair or replace the pump.

4. Faulty wash motor. If the motor has the correct incoming voltage and the pump is okay, replace the motor.

5. Faulty wash relay. With the wash relay pushed in, check the voltage between T1 and L1 of the relay. If 220V, replace the relays.

6. High or low voltage problem. Check voltage at motor and at power terminal block. Compare to electrical specifications.

Problem: Wash motor runs continuously.

1. The NORMAL/DELIME switch is in the Delime position. Place the switch in the Normal position.

2. Wash relay contacts are welded closed. Turn machine off. If wash relay doesn't release, replace contactor.

3. Cam timer stalled in wash or rinse cycle. If cam timer is not rotating, check the voltage to the timer motor. If no voltage when the door is closed, check wires and/or replace motor.

4. Wash motor microswitch faulty. Tighten connections, make sure switch makes contact, replace if necessary.

Problem: Sanitizer pump doesn't run during the cycle or through the use of the prime switch.

1. Loose motor terminal wire. Tighten connections.

2. Faulty sanitizer pump motor. If you read 220V at the sanitizer motor terminals during the sanitizer feed cycle, replace the motor.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (EXPORT UNITS)

Problem: Machine runs with door open.

1. Door switch shorted. With machine off, open doors, and with both wires to door switch unplugged, measure continuity between wires on switch. If there is continuity, replace the switch.

2. Faulty wash relay (wash relay contacts welded closed). Turn machine off, if wash relay doesn't release, replace contactor.

3. Faulty control relay. With power off, remove WHITE/RED & BLACK/YELLOW wires from control relay terminals #9 & #6. If there is continuity, replace relay.

Problem: Low pumped water pressure.

1. Water level is too low. Increase fill time on cam timer, or decrease drain timer, or increase incoming water pressure.

2. Sump strainer clogged. Clean strainer.

3. Wash arms clogged. Clean arms and jets.

4. Obstruction in pump housing or wash manifold. Disassemble and clear.

5. Pump impeller worn or broken. Replace the pump impeller.

Problem: Machine keeps tripping the service breaker.

1. Power supply shorted to ground. Check for loose wires or burned connections.

2. Faulty door switch or detergent safety switch. Check for loose or wet connections at switch and at wire connectors. Bypass switch to verify that switch is problem; replace if required.

3. Pump impeller jammed. Clear impeller.

4. Wash pump motor faulty. Check motor voltage and amp load. If amp load is over 12 amps, replace the motor.

5. Circuit breaker is too small. Replace with properly sized breaker. Refer to the data plate.

Problem: Machine will not drain.

1. Loose wire connection. Tighten wires to timer drain microswitch.

2. Drain hole/strainer obstructed. Clear obstructions.

3. Not enough time to drain. Adjust fill cam on timer and/or the drain cam.

4. Drain linkage binding. Repair drain parts.

5. Faulty drain microswitch on timer. With power off and the drain cam on the timer in the home position, remove the WHITE/YELLOW wire from the microswitch.

7. Drain solenoid defective. Check for voltage at solenoid valve during the drain cycle. Replace if voltage is present.

Problem: Machine will not hold water.

1. Faulty drain ball. Replace drain ball.

2. Obstructed drain hole. Clear obstruction.

3. Drain linkage is binding. Repair drain mechanism parts.

Problem: Sanitizer pump runs continuously.

2. Shorted prime switch. If there is not 220 volts between GREY and WHITE/RED wires to prime switch, replace the switch. Sanitizer pump does not run during the cycle, but runs when primed.

3. Loose or broken wire. Tighten connections to microswitch.

4. Faulty sanitizer microswitch on cam timer. When sanitizer cam is in home position, measure voltage between ORANGE and GREY wires on the microswitch. If 220V, replace switch.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS (EXPORT UNITS)

Problem: Prime switch does not activate sanitizer pump.

1. Faulty prime switch. With the prime switch in the prime position, check for voltage between the GREY and WHITE/RED wires to switch. If 220V, replace the switch.

2. Faulty delime switch. With the delime switch in the DELIME position, check for voltage between the WHITE/BLACK and WHITE/RED wires to the delime switch. If 220V, replace the delime switch.

Problem: Detergent not feeding; rinse aid feeds okay.

1. Misadjusted cam. Adjust detergent cam on cam timer.

2. Faulty detergent microswitch on cam timer. When the detergent cam is in the home position, measure voltage between ORANGE and GREY/ WHITE wires. If 220V, replace the microswitch.

Problem: Rinse aid not feeding, detergent feeds okay.

1. Misadjusted cam. Adjust rinse aid cam on cam timer.

2. Faulty rinse aid microswitch on cam timer. When the rinse aid cam is in the home position, measure the voltage between the ORANGE and ORANGE/YELLOW wires. If 220V, replace the microswitch.

Problem: Sanitizer pump does not run during the cycle, but runs when primed.

1. Loose or broken wire. Tighten connections to microswitch.

2. Faulty sanitizer microswitch on cam timer. When sanitizer cam is in home position, measure voltage between ORANGE and GREY wires on the microswitch. If 220V, replace switch.

SECTION 5:

PARTS SECTION

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONTROL BOX ASSEMBLIES - UNIVERSAL TIMER

18, 19

16, 17

18, 19

33, 34

25, 26, 27

11, 12

ITEM QTY DESCRIPTION Mfg. No.

1 1 Control Box Assembly 05700-003-16-83 2 1 Decal, Warning-Disconnect Power 09905-100-75-93 3 1 Decal, Control Box Upper 09905-003-21-89 4 1 Decal, Control Box Lower 09905-003-20-07 5 3 Switch, Prime 05930-011-49-54 6 1 Thermometer 06685-111-68-49

Decal, Wash/Rinse 120F 09905-002-82-46 7 1 Switch, DPD 05930-301-49-00 8a 1 Fitting, Brass 04730-206-23-00 8b 2 Nut, Lock 05700-000-66-01 9a 1 Switch, Reed 05930-002-36-80 9b 1 Grommet 05325-011-46-73 10 1 Switch, On/Off, DPST 05930-111-38-79 11 1 Cycle Counter, 115 Volt 05990-111-35-38 11 1 Cycle Counter, 240 Volt 05990-111-47-42 12 4 Screw, 4-40 x 1/4" Long 05305-002-32-38 13 1 Power Light, Red 05945-504-07-18 14 1 Cycle Light, Green 05945-504-08-18 15 1 Universal Timer 05945-003-33-09 16 1 Timer Mounting Bracket 05700-003-53-04 17 4 Screw, 10-32 x 3/8" Long 05305-173-12-00 18 2 Switch, Pressure 06685-003-36-13 19 2 Bracket, Switch Pressure 05700-003-53-03 20 1 Decal, Copper Conductors 09905-011-47-35 21 1 Motor Only, 14 RPM, 115 V 04320-111-35-13 21 1 Motor Only, 14 RPM, 240 V 04320-111-47-46 22 2 Motor Only, 36 RPM, 115 V 04320-111-35-14 22 2 Motor Only, 36 RPM, 240 V 04320-111-47-47 23 1 Chemical Feeder Pump Kit Assembly, 14 RPM w/Motor 05700-003-25-03 24 2 Chemical Feeder Pump Kit Assembly, 36 RPM w/Motor 05700-003-25-02

3 Stiffener, 17 3/8" 05700-002-66-49 FT Tubing, Blue 04720-601-11-00 FT Tubing, Red 04720-601-12-00

FT Tubing, White 04720-601-13-00 25 1 Terminal Block 05940-500-09-61 26 1 Terminal Block Spacer 05700-011-40-05 27 1 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 28 1 Decal, Power Connections 09905-011-47-64 29 1 Ground Wire Lug 05940-200-76-00 30 2 Buzzer, 115V 05990-003-36-12 31 1 Terminal Board 05940-021-94-85 32 1 Contactor, 115 Volt 05945-109-05-69 32 1 Contactor, 240 Volt 05945-002-74-20 33 1 Switch, Delime 05930-301-21-18 34 1 Decal, Delime/Normal 09905-011-34-96 35 2 Wye, 1/4” Barbed PVDT 04730-003-36-14 36 6 Tubing, 5/16 ID 05700-003-53-26 37 1 Lock Kit 05340-102-01-00

Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONTROL BOX ASSEMBLIES - UNIVERSAL TIMER (CONTINUED)

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONTROL BOX ASSEMBLIES - MECHANICAL TIMER

21 22 23

7, 29

27, 28

Conserver XL2 Series Control Box Assembly

Conserver XL Control Box Assembly

26, 31

ITEM QTY DESCRIPTION Mfg. No.

1 1 Control Box Weldment, Conserver XL 05700-002-04-57 1 1 Control Box Weldment, Conserver XL2 Series 05700-002-21-56

Cover, Control Box 05700-002-04-62 Decal, Warning-Disconnect Power 09905-100-75-93

Cotter Pin, 3/32 x 3/4" 05315-207-01-00 2 1 Decal, Control Box Front, Conserver XL 09905-002-04-61 2 1 Decal, Control Box Front, Conserver XL2 Series 09905-002-20-46

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONTROL BOX ASSEMBLY - WITH MECHANICAL TIMER (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

3 1 Thermometer 06685-111-68-49 4 1 Switch, On/Off, DPST 05930-111-38-79 5 1 Cycle Light 05945-504-08-18 6 1 Power Light 05945-504-07-18 7 1 Cycle Counter, 115 Volt 05990-111-35-38 7 1 Cycle Counter, 240 Volt 05990-111-47-42 8 2 Chemical Feeder Pump Kit Assembly 05700-001-37-10 8a 1 Chemical Feeder Pump Kit Assembly 05700-002-83-90

Stiffener, 17 3/8" 05700-002-66-49

Tubing, Blue 04720-601-11-00

Tubing, Red 04720-601-12-00

Tubing, White 04720-601-13-00 9 1 Drip Shield 05700-001-82-56

Hose, Drip Through Drain 05700-011-35-04 10 1 Peri-Pump Mounting Plate 05700-021-82-55 11 4 Screw, 10-32 x 3/8" Long 05305-173-12-00 12 1 Switch, Detergent/Rinse Aid Toggle 05930-011-35-27

Decal, Det/Rinse Prime 09905-011-34-95 13 1 Switch, On/Off, SPST 05930-111-38-21

Decal, Sanitizer Prime 09905-011-34-98 14 1 Switch, Delime 05930-301-21-18

Decal, Delime/Normal 09905-011-34-96 15 1 Timer Mounting Bracket 05700-021-82-26 16 1 8 Cam Timer, 115 Volt 05945-111-35-32 16 1 8 Cam Timer, 240 Volt 05945-111-47-48

Decal, Timer Cam Operation 09905-011-37-21 17 1 Contactor, 115 Volt 05945-109-05-69 17 1 Contactor, 240 Volt 05945-002-74-20 18 1 Terminal Block 05940-500-09-61

1 Terminal Block Spacer 05700-011-40-05

Decal, Power Connections 09905-011-47-64

Decal, Copper Conductors 09905-011-47-35 19 1 Ground Wire Lug 05940-200-76-00 20 1 Grommet, Split 7/8" 05975-200-40-00 21 1 Control Relay, 115 Volt (Qty of 3 for Conserver XL2) 05945-111-35-19 21 1 Control Relay, 240 Volt 05945-111-47-51 22 1 Conduit Fitting, 1/2" 45° Plastic 05975-011-45-23 23 1 Conduit Fitting, 1/2" 90° Plastic 05975-011-45-13

Plug, 3/4" Metal 05975-212-02-02 24 1 Motor, Chemical Feeder Pump, 14 RPM, 115 V 04320-111-35-13 24 1 Motor, Chemical Feeder Pump, 14 RPM, 240 V 04320-111-47-46 25 2 Motor, Chemical Feeder Pump, 36 RPM, 115 V 04320-111-35-14 25 2 Motor, Chemical Feeder Pump, 36 RPM, 240 V 04320-111-47-47 26 1 Grommet 05325-011-46-73 27 1 Fitting, Brass 04730-206-23-00 28 2 Nut, Lock 05700-000-66-01 29 4 Screw, 4-40 x 1/4" Long 05305-002-32-38 30 1 Terminal Board 05940-021-94-85 31 1 Switch, Reed 05930-002-36-80

Switch, 20 AMP 05930-011-48-21 Plate, Switch Legend 05945-011-35-07 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00

SECTION 5: PARTS SECTION

XLS BOWL OPTION

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

ITEM QTY DESCRIPTION Mfg. No.

1 1 Thermometer 06685-111-68-49 2 1 Cycle Light, Green 05945-504-08-18 3 1 Power Light, Red 05945-504-07-18 4 1 Cycle Counter, 115 Volt 05990-111-35-38 4 1 Cycle Counter, 240 Volt 05990-111-47-42 5 1 Terminal Block 05940-500-09-61 6 1 Terminal Block Spacer 05700-011-40-05 7 1 Decal, Power Connections 09905-011-47-64 8 1 Ground Wire Lug 05940-200-76-00 9 1 Terminal Board 05940-021-94-85 10 1 Switch, Delime 05930-301-21-18 11 1 Contactor, 115 Volt 05945-109-05-69 12 2 Stand, Control Box 05700-003-30-29 13 1 Cover, Control Box 05700-003-30-88 14 1 Lock Kit 05340-102-01-00 15 1 Decal, Control Box 09905-003-30-85 16 1 Decal, Sanitizer and Rinse Aid 09905-003-30-86 17 1 Dispenser, Solid Rinse 09515-003-24-70 18 1 Dispenser, Solid Detergent 09515-003-24-71 19 2 Switch, Prime 05930-011-49-54 20 1 Bracket, Control Board 05700-003-30-91 21 1 Terminal Board 05940-002-78-97 22 1 Weldment, Control Box 05700-003-31-00 23 1 Switch, DPD 05930-301-49-00 24 1 Switch, 05930-111-38-79 25 1 Decal, Delime/Normal 09905-011-34-96 26 1 Decal, Copper Conductors 09905-011-47-35 27 1 Bushing, Split 05975-200-40-00 28 3 Fitting 05975-011-45-23 29 1 Decal, Warning-Disconnect Power 09905-100-75-93 30 1 Switch, Reed 05930-002-36-80 31 2 Cotter aPin, 3/32 x 3/4” 05315-207-01-00 32 6 Screw, 10-32 x 3/8" Long 05305-173-12-00 33 18 Locknut, 10-32 Hex with Nylon Insert 05310-373-02-00 34 8 Screw, 10-32 x 1/2” Phillips Truss Head 05305-011-39-36 35 14 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 36 1 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 37 4 Screw, 4-40 x 1/4" Long 05305-002-32-38 38 2 Fitting, LiquidTite .231x.394 05975-011-49-03 39 3 Clamp, 1” Nylon Loop 04730-002-41-88 40 1 Bushing, Snap 1/2” 05975-210-05-00 41 1 Stand, Control Box Front 05700-003-31-20 42 2 Bacuum Breaker, 1/4” Bottom Outlet 04810-002-74-72 43 4 Fitting, 1/4” x 1/4” Comp Straight Brass 04730-011-48-56 44 1 Clamp, 5/8” Nylon 04730-011-39-01 45-54 - See Peri Pump Assembly Page N/A 55 1 Plug, 3/4” 04730-011-60-21 56 1 Plug 05975-011-47-81 57 1 Decal, Wash/Rinse 120F 09905-002-82-46 58 1 Universal Timer 05945-003-33-09 59 4 Screw, 10-32 x01” Phillips Pan Head 05305-002-19-42

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

XLS BOWL OPTION

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

MECHANICAL 8 CAM TIMER

CYCLE/

RESET

WASH

DRAIN

FILL

SANITIZER

DETERGENT

RINSE AID

SPARE CAM

Microswitch Qty. 8 05930-01-65-81

Timer Motor

05945-306-14-00

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 5: PARTS SECTION

CHEMICAL FEEDER PUMP ASSEMBLY

Screw, 6-32 x 3/4” Phillips Pan Head

4 per

05305-011-37-05

Roller, Red (Detergent/Sanitizer)

04320-111-36-70

Roller, White (Rinse Aid)

04320-002-82-28

If using Tygroprene Tubing:

Roller, White

04320-002-82-28

Roller, Black

04320-111-65-27

Front Housing

04320-111-37-08

Rear Housing

04320-111-37-09

Squeeze Tube, Detergent/Sanitizer

(Use with the red roller.)

05700-111-35-29

Clear Squeeze Tube, Rinse Aid

(Use with the white roller.)

05700-011-76-41

Tube, 3/16 x 8” Clear Tygoprene

05700-003-22-89

Screw, 8-32 x 1/2” Phillips Flat Head

2 per

05305-011-37-06

Motor, 14 RPM 115V

Rinse Aid Feeder Pump

04320-111-35-13

Motor, 14 RPM 240V

Rinse Aid Feeder Pump

04320-111-47-46

Motor, 36 RPM 115V

Detergent/Sanitizer Feeder Pump

04320-111-35-14

Motor, 36 RPM 240V

Detergent/Sanitizer Feeder Pump

04320-111-47-47

Screw, 8-32 x 3/8” Phillips Pan Head

2 per

05305-011-37-07

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 5: PARTS SECTION

HOOD ASSEMBLY

12, 6

10,11, 6

9, 6

7, 4, 6

3, 4, 5

Conserver XL Hood Weldment

ITEM QTY DESCRIPTION Mfg. No.

1 1 Hood Weldment, Conserver AXL 05700-003-22-05 1 1 Hood Weldment, Conserver XL (Starting with S/N 04d10286) 05700-002-91-38 2 1 Hood Support 05700-002-78-99 3 4 Block Spacer 05700-002-81-02 4 16 Washer, 1/4" ID S/S 05311-174-01-00 5 4 Screw, 1/4"-20 x 1 1/8" Long S/S 05305-274-21-00 6 27 Locknut, 1/4”-20 S/S Hex with Nylon Insert 05310-374-01-00 7 10 Screw, 1/4"-20 x 1/2" Long S/S 05305-274-02-00 8 1 Shield, Air Gap 05700-002-13-35 9 1 Bracket, Manifold Positioning Tube 05700-011-34-63 10 2 Bracket, Cantilever Support 09515-003-15-64 11 6 Wear Button 05700-011-88-01 12 1 Bracket, Plumbing Support 05700-021-34-02 13 1 Reed Switch 05930-002-36-80 14 1 Gasket, Air Gap 05330-002-14-48 15 1 Weldment, Air Gap 05700-002-81-70 16 1 Hood Support Weldment 05700-003-22-54

Air Gap Mounting Components

Conserver AXL Hood Weldment

Conserver XL Series Technical Manual 7610-002-10-23

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SECTION 5: PARTS SECTION

CONSERVER XL2 HOOD ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Hood Weldment, Conserver XL2 - Old Style 05700-002-21-67 1 1 Hood Weldment, Conserver XL2 - New Style 05700-002-60-76 1 1 Hood Weldment, Conserver AXL2 05700-003-25-05 2 4 Door Guide 05700-021-44-94 3 1 Door Guide, Left Rear 05700-021-33-16 4 1 Door Guide, Right Rear 05700-021-33-15 5 2 Arm Support Weldment 05700-011-43-52 6 2 Arm Support Weldment Gasket 05700-111-36-01 7* 1 Front Door Stop (Not Shown) 05700-021-60-27 8* 1 Stiffener, Hood Support (Not Shown) 05700-002-47-39 9 2 Manifold L-Bracket 05700-011-34-63 10 1 Door Catch 05700-011-46-50 11 1 Hood Stiffener 05700-002-08-24 12* 2 Bracket, Cantilever Support 09515-003-15-64 13* 6 Wear Button 05700-011-88-01 14 1 Door Guide, Left Rear, New Style 05700-021-84-71 15 1 Door Guide, Right Rear, New Style 05700-021-84-70

11 10

12, 13*

OLD STYLE: If your unit uses items 5 and 6, it is the old style hood weldment. Items 3 thru 6 are used only with the old style Hood Weldment. The hood will have the proper mounting holes in the rear door guides and in the hood itself.

NEW STYLE: If your unit does not use items 5 and 6, then it is the new style hood weldment. Items 12 thru 15 are used only with the new style Hood Weldment. The hood will have two places on the back of the hood to attach the cantilever support bracket assembly shown above to the right.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CANTILEVER ARM (DOUBLE BRACKET MOUNT)

15, 16

17, 18

19, 11, 12

2021, 25

23, 18

7 8

24, 18

1310, 11, 12

25, 26

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CANTILEVER ARM (DOUBLE BRACKET MOUNT) (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Arm, Cantilever, Conserver XL (Prior to S/N 04D10286) 05700-002-00-20 1 1 Arm, Cantilever, Conserver XL (Starting with S/N 04D10286) 05700-031-50-67 1 1 Arm, Cantilever, Conserver AXL 05700-003-52-91 1* 1 Arm, Cantilever, Conserver XL2 05700-002-60-65 2 1 Spring Pin, 1/4” Dia. x 1 1/8” Long 05315-407-06-00 3 2 Y oke Assembly 05700-000-75-77 3a 1 Cotter Pin 05315-207-01-00 3b 1 Yoke 05700-000-75-78 3c 1 Clevis Pin, 5/16” x 1 3/8” 05315-700-01-00 3d 2 Nylon Washer 05311-369-03-00 3e 1 Bushing 03120-100-03-00 3f 2 Locknut, 3/8”-16 S/S Hex Center 05310-256-04-00 4 2 Rod, Spring, Conserver XL (Prior to S/N 04D10286) 05700-000-69-45 4 2 Rod, Spring, Conserver XL (Starting with S/N 04D10286) 05700-002-10-52 4 2 Rod, Spring, Conserver XL2 05700-002-29-38 5 2 Spring, Conserver XL 05340-109-02-00 5 2 Spring, Conserver XL2 05340-109-02-00 6 2 Bolt, Hanger Eye 3/8"-16 05306-956-05-00 7 2 Washer, Impeller 3/8” I.D. x 7/8” O.D. 05311-176-02-00 8 4 Nut, 3/8”-16 S/S Hex 05310-276-01-00 9 2 Cantilever Arm Connector 05700-01 1-90-99 10 2 Screw, 1/4"-20 x 1 1/2" Long S/S 05305-274-23-00 11 2 Washer, 1/4" ID S/S 05311-174-01-00 12 2 Locknut, 1/4”-20 S/S Hex with Nylon Insert, Low Profile 05310-374-02-00 13 2 Sleeve, Cantilever Arm 05700-000-85-69 14 2 Plug, Cantilever Arm 05340-011-35-00 15 1 Magnet, Reed Switch 05930-111-51-68 16 2 Locknut, 8-32 S/S Hex with Nylon Insert 05310-272-02-00 17 1 Right Door Weldment Assembly, Conserver XL (Starting with S/N 04D10286) 05700-002-30-88

1 Right Door Weldment with Studs, Conserver XL (Starting with S/N 04D10286) 05700-002-29-85

17a* 1 Right Door Assembly, Conserver XL2 05700-003-02-97

1 Right Door Only, Conserver XL2 05700-003-02-71 18 6 Door, Guides 05700-111-33-59 19 2 Screw, 1/4"-20 x 1/2" Long S/S 05305-274-02-00 20 2 Spacer, PB Bolt 05700-000-29-40 21 4 Locknut, 1/4”-20 S/S Hex with Nylon Insert 05310-374-01-00 22 2 Door Connector Bracket, Conserver XL Only 05700-021-33-39 22* 4 Door Stop, Conserver XL2 Only 05700-011-46-30 23 1 Front Door Assembly, Conserver XL (Starting with S/N 04D10286) 05700-002-30-89

1 Front Door Only, Conserver XL (Starting with S/N 04D10286) 05700-002-29-83 23a* 1 Front Door Weldment Assembly, Conserver XL2

05700-003-02-96

1 Front Door Weldment with Studs, Conserver XL2 05700-003-03-41 24 1 Left Side Door Assembly, Conserver XL (Starting with S/N 04D10286) 05700-002-30-87

1 Left Side Door Only, Conserver XL (Starting with S/N 04D10286) 05700-002-29-86 24a* 1 Left Side Door Weldment Assembly, Conserver XL2 05700-003-02-99

1 Left Side Door WeldmentOnly, Conserver XL2 05700-003-02-98 25 2 Bracket, Cantilever Arm Support 09515-003-15-64 26* 6 Wear Button, 1/2" Dia. UHMW 05700-011-88-01

* Represents an item not shown.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL2 CANTILEVER ARM ASSEMBLY (SINGLE BRACKET MOUNT)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Hex Nut, 1/4"-20 with Nylon Insert, S/S 05310-374-01-00 2 1 Wear Strip UHMW 05700-011-34-50 3 1 Sleeve 05700-000-01-53 4 1 Bolt, 1/4"-20 x 1 3/4", S/S 05305-274-10-00 5 1 Link, Spring to Cantilever Arm 05700-021-34-49 6 1 Cantilever Spring 05340-111-35-22 7 1 Cantilever Eye Bolt 05700-011-45-99 8 1 Washer, Impeller 05311-176-02-00 9 2 Nut, 3/8"-16 Hex, S/S 05310-276-01-00 10 1 Cantilever Arm 05700-031-45-38 11 2 Hex Head Bolt, 1/4"-20 x 1 1/2", S/S 05305-274-23-00 12 4 Washer, Flat 1/4", S/S 05311-174-01-00 13 2 Cantilever Arm Sleeve 05700-000-85-69 14 2 Hex Head Bolt, 1/4"-20 x 1/2", S/S 05305-274-02-00 15 2 Endcap, Cantilever Arm 05340-011-35-00 16 2 Bolt Spacer 05700-000-29-40 17 2 Cantilever Arm Lever 05700-011-90-99 18 2 U Bracket Assembly 05700-011-43-72 19 2 Bolt, Hex Head, 1/4"-20 x 3/4" 05305-274-04-00 20 5 Hex Nut, 1/4"-20 with Nylon Insert, Low Profile 05310-374-02-00 21 1 Bracket, Inner Half, U 05700-021-43-00

Bracket, Outer Half, U & Bearing Assembly 05700-011-43-54 22 1 Bracket, Outer Half, U 05700-021-43-04 23 1 Sleeve Bearing 03120-011-43-53 24* 2 Retaining Ring 05340-011-33-62

2 3 4

18 U Bracket Assembly

21 23

22 *24

OLD STYLE CANTILEVER ARM ASSEMBLY

Note: Items 1thru 5 and items 18 thru 24 are used only with the old style, single mount bracket, Cantilever Arm Assembly.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL WASH TUB & FRAME ASSEMBLY (Starting with S/N 04D10286)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Tub Weldment, Conserver XL (Prior to S/N 04D10286) 05700-002-04-38 1 1 Tub Weldment, Conserver XL (Starting with S/N 04D10286) 05700-002-78-30 2 1 Fitting, Chemical Drip 05700-002-05-62 3 1 Spillway Weldment 05700-002-04-41 3 1 Cover, Drain Chute 05700-002-35-53 4 2 Drain Seat Gasket 05700-002-04-42 5 1 Sump Strainer 05700-002-06-25 6 1 Drain Seat Insert 05700-021-34-38 7 1 Bulkhead to 1/2" Hosebarb Fitting 04730-011-45-21 8 4 Locknut, 10-24, with Nylon Insert 05310-373-01-00 9 1 Accumulator Weldment 05700-002-19-05 10 1 Strainer, Accumulator Weldment 05700-031-33-13 11 1 Frame Weldment 05700-002-29-15 12 1 Leg, Tub Support 05700-002-89-32 13 4 Bullet Feet 05340-108-01-03

False Panel Weldment

05700-002-51-66

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL2 TUB ASSEMBLY (LEFT FRONT VIEW)

ITEM QTY DESCRIPTION Mfg. No.

1 2 Lower Wash Manifold Weldment 05700-031-46-00 2 2 Casting, Manifold Wedge 09515-011-46-61 3 4 Manifold Gasket 05700-111-35-03 4 1 Wash Tub Weldment 05700-002-21-50 5 2 Wash Motor Support Assembly 05700-021-66-48

1 Bracket, Pump Support Weldment 05700-021-66-47 1 Bracket, Lower Pump Support 05700-021-66-46

1 Nut, 1/4"-20 Serrated Nut 05310-011-66-49 6 2 Wash Motor 60 Cycle 06105-002-69-78 7 1 Fitting, Brass Elbow 04730-002-18-96 8 2 Pump Inlet Nipple 05700-021-46-84 9 4 Hose Clamp, Regular, 1 5/16" - 2 1/4" 04730-719-01-37 10 4 Hose Clamp, Mini, 7/16" - 25/32" 04730-011-36-05 11 2 Hose, 1 1/2" ID x 7 3/4" Long 05700-111-33-52 12 2 Hose, 3/8" ID x 12" Long 05700-002-69-73 13 2 Hose Clamp, Regular, 5 5/8" - 6" 04730-011-34-90

10 11

12 10

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL2 SERIES TUB ASSEMBLY (RIGHT FRONT VIEW)

* Represents an item not shown.

ITEM QTY DESCRIPTION Mfg. No.

1 7 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 2 1 Drain Solenoid, 115V 04810-200-11-00 2 1 Drain Solenoid, 240V 04810-111-87-74 3 1 Drain Solenoid Box 05700-021-37-53 4 1 Drain Solenoid Box Cover 05700-031-33-27 5 1 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05310-374-01-00 6 1 Drain Link Assembly 05700-002-38-21 6 1 Drain Link 05700-031-46-52 7 1 Drain Link Connector 05700-002-38-10 8 1 Hex Nut, 5/16"-18 05310-275-01-00 9 2 Spillway Gasket 05700-111-34-52 10 1 Drain Seat Insert (Stainless Ring) 05700-021-34-38 11 1 Spillway Weldment 05700-031-37-86 12* 1 Cotter Pin, 1/8" x 1" 05315-002-15-39 13* 1 Solenoid Stop 05700-000-66-40 14 1 Hole Plug 04730-011-60-21

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL2 SERIES FRAME WELDMENT & ACCUMULATOR

Bullet Foot

05340-108-01-03

Frame Weldment, Single Bracket

05700-031-45-16

Frame Weldment, Double Bracket

05700-002-61-22

Accumulator Weldment 05700-031-66-24

Accumulator Strainer

05700-021-47-17

Accumulator Stop Clip

05700-011-49-11

Locknut, 10-24 S/S

with Nylon Insert 05310-373-01-00

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING PLUMBING ASSEMBLIES

ITEM QTY DESCRIPTION Mfg. No.

1 1 3/4" NPT, Solenoid Valve, 120 Volt 04810-100-53-00 1 1 3/4" NPT, Solenoid Valve, 240 Volt (Conserver XL Export Only) 04810-100-03-18 2 1 3/4" x 4" Copper Tube, Conserver XL (Prior to S/N 04D10286) 05700-001-07-38 2 1 3/4" x 6" Copper Tube, Conserver XL (Starting with S/N 04D10286) 05700-011-37-55 2 1 3/4" x 6" Copper Tube, Conserver XL2 05700-011-37-55 3 1 3/4" NPT, Close Brass Nipple, Conserver XL (Prior to S/N 04D10286) 04730-207-34-00 3 1 3/4" NPT x 3" Nipple, Conserver XL (Starting with S/N 04D10286) 04730-011-38-29 3 1 3/4" NPT x 3" Nipple, Conserver XL2 Series 04730-011-38-29

3/4”-14 NPS Locknut 04730-208-04-00

Slip Adapter,

3/4" Male NPT x Female

04730-401-11-01

3/4" NPT x 90° Elbow

04730-406-42-01

3/4" Vacuum Breaker

04820-002-53-77

3/4" NPT x 90° Elbow 04730-406-42-01

Male Slip Adapter x 3/4"

Male NPT

04730-401-10-01

3/4" NPT "Y"- Strainer

04730-717-02-06

Bracket Support,

Incoming Plumbing

05700-021-34-02

Water Arrestor , 1/2”

06685-100-05-00

Water Arrestor 1/2”, Assembly

05700-002-61-29

Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00

Nipple, 3/4” NPT, Close, Brass

04730-207-34-00

Diverter End Cap 05700-021-45-32

Elbow, 90 Deg. 1/2” Street

04730-206-08-00

Conserver AXL Incoming

Plumbing Assembly

1/2" NPT "Y"- Strainer

04730-217-01-10

1/2" NPT x 2" Nipple

2 Per

04730-011-38-29

1/2" NPT, Solenoid Valve, 120 Volt

04810-100-12-18

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS

Screw

Data Plate

Coil & Housing

Valve Bonnet

Spring 06401-003-07-40

Plunger 06401-003-07-40

O-Ring 06401-003-07-42

Diaphragm

Retainer

Diaphragm 06401-003-07-42

Screen

Retainer

Mesh Screen

Valve Body

Complete 110 Volt Solenoid Valve Assembly

04810-100-53-00

Coil & Housing only

04810-200-01-18

Complete 240 Volt Solenoid Valve Assembly

04810-100-03-18

Coil & Housing only

04810-200-02-18

Complete Vacuum Breaker Assembly

04820-002-53-77

Components of Repair Kit

06401-003-06-24

Cap Screw

Data Plate

Cap

O-Ring

Plunger

Body

Cap Retainer

TO TAKE THE SOLENOID VALVE APART DISASSEMBLY - These valves may be taken apart by

unscrewing the bonnet and the enclosing tube assembly from the valve body assembly . After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger. The o-ring seal and diaphragm cartridge can now be lifted out. Be careful not to damage the machined faces while the valve is apart.

TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assembly over the plunger. Screw the bonnet assembly snugly down on the body assembly.

Possible Problems:

1. Pilot port extension #1 clogged. Clean hole.

2. Hole #2 Clogged. Pass heated straight pin through hole.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL WASH MOTOR ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Pump & Motor Assembly, 50 HZ 06105-002-19-87

1 Pump Assembly, 50 HZ 05700-002-85-38

1 Motor Assembly, 50 HZ 06105-002-85-36 1 1 Pump & Motor Assembly, 60 HZ 06105-002-69-78

1 Pump Assembly, 60 HZ 05700-002-79-51

1 Motor Assembly, 60 HZ 06105-002-79-61 2 1 Pump Support Assembly 05700-002-05-88 3 1 Nipple, Pump Outlet 05700-021-33-50 4 2 Clamp, 1 5/16" to 2 1/4" 04730-719-01-37 5 1 Fitting, Brass Elbow 04730-002-18-96 6 2 Clamp, 7/16" to 25/32" 04730-011-36-05 7 1 Hose, 3/8" ID x 12" Long (115 Volt Machine) 05700-002-69-73 7 1 Hose, 3/8" ID x 14" Long (240 Volt Machine) 05700-002-04-40 8 1 Hose, 1 1/2" ID x 7 3/4" Long 05700-111-33-52 9 1 Connector, Liquidtite, 90° 05975-111-01-00 10 1 Clamp, 5 5/8" to 6" 04730-011-34-90 11 2 Locknut, 1/4"-20, with Nylon Insert, S/S 05310-374-01-00

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

MOTOR & PUMP ASSEMBLY

Impeller Assembly , 60HZ

05700-002-81-86

Impeller Assembly , 50HZ

05700-002-41-49

Mechanical Seal, 60HZ 05330-002-34-22

Seal, 50HZ 05330-002-06-21

Other parts not shown.

Drain Plug, 60HZ

04730-002-81-89

Bracket, 50HZ

05700-002-06-22

Shaft Adapter, 50HZ

05700-011-95-49

Case O-Ring, 60HZ

05330-002-81-83 Seal Plate, 60HZ

05700-002-81-87

Gasket, 50HZ

05330-002-41-48

Case Capscrew, 60HZ

05305-002-81-88

Motor Only, 60HZ

06105-002-79-61

Motor Only, 50HZ

06105-002-85-36

Complete Pump & Motor Assembly, 60HZ

06105-002-69-78

Pump Only Assembly, 60HZ (Area indicated within box, Casing is included)

05700-002-79-51

Pump Casing (Not shown), 60HZ

05700-002-85-01

Complete Pump & Motor Assembly, 50HZ

06105-002-19-87

Pump Only Assembly, 50HZ

(Area indicated within box, Casing is included)

05700-002-85-38

Pump Casing (Not shown), 50HZ

05700-002-41-50

Shim Kit, 60HZ

05330-002-41-28

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

WASH MANIFOLD ASSEMBLY

Gasket, Wash Manifold

2 per assembly

05700-111-35-03

Casting, Manifold Wedge

09515-011-46-61

Conserver XL Weldment, Lower Wash Manifold 05700-002-05-87

Conserver XL2 Series Weldment, Lower Wash Manifold 05700-031-46-00

Conserver XL Bolt, 3/8”-16 x 1 1/4” Long 05305-276-10-00

Conserver XL2 Series Bolt, 3/8”-16 x 1 3/4” Long 05306-011-36-94

Conserver XL Bolt, 3/8”-16 x 1 3/4” Long 05306-011-36-94

Conserver XL2 Series Bolt, 3/8”-16 x 2 1/4” Long 05306-011-95-12

3/8” Hex Nut, S/S 4 per assembly 05310-276-01-00

3/8” Lockwasher 4 per assembly 05311-276-01-00

Casting, Upper Wash Manifold

05700-031-34-82

Bolt, 3/8”-16 x 7/8”, Hex Head, S/S 2 per assembly 05306-011-36-95

Washer, 3/8”, Bevel, Square

2 per assembly

05311-011-35-36

O-Ring

2 per assembly

05330-111-35-15

Manifold Tube

(Conserver XL

Prior to S/N 04D10286)

05700-002-00-19

Manifold Tube

(Conserver XL2 Series)

(Conserver XL Starting with

S/N 04D10286)

05700-031-34-59

Manifold Positioning Tube Bracket

05700-011-34-63

Wash Arm End Cap

2 per Wash Arm

05700-011-35-92

Wash Arm Bearing

1 per Wash Arm

05700-021-35-97

Wash Arm O Ring

1 per Wash Arm

05330-002-60-69

Wash Arm Weldment

Conserver XL

2 per unit

05700-021-63-42

Wash Arm Assembly

Conserver XL

2 per unit

05700-021-87-76

Wash Arm Assembly

Conserver XL2 Series

4 per unit

05700-002-57-98

Wash Arm Weldment

Conserver XL2 Series

4 per unit

05700-021-50-96

Complete Manifold Assembly

(1 for Conserver XL and 2 for Conserver XL2 Series)

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

DRAIN SOLENOID ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Solenoid Bracket Weldment, Conserver XL (Prior to S/N 04D10286) 05700-002-05-91 1 1 Solenoid Housing Weldment, Conserver XL (Starting with S/N 04D10286) 05700-002-79-29 2 1 Elbow, 3/8" Tube x 3/8"-18 NPT 04730-206-23-00 3 2 Locknut, Brass, 3/8"-18 NPT 05700-000-66-01 4 4 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 5 2 Cotter Pin, 3/32 x 3/4" Long 05315-207-01-00 6 1 Drain, Solenoid, 115 V 04810-200-11-00 6 1 Kit, Drain, Solenoid, 115 V 06401-003-08-58 6 1 Drain, Solenoid, 240 V 04810-111-87-74 6 1 Kit, Drain, Solenoid, 240 V 06401-003-08-59 7 1 Cover, Solenoid Weldment 05700-002-05-90 8 2 Screw, 10-24 x 3/8", Phillips Head 05305-173-03-00 9 1 Solenoid Conduit, Conserver XL (Prior to S/N 04D10286) 05700-002-04-55 9 1 Solenoid Conduit, Conserver XL (Starting with S/N 04D10286) 05700-002-92-47 10 2 Hose Eye 05700-002-05-61 11 1 Hose, Plunger Link 05700-002-05-70

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

MISCELLANEOUS PARTS

Conserver XL2

Intake Pump Strainer Weldment

05700-031-45-26

Stand Pipe Assembly

05700-031-35-55

Conserver XL2

Rack Guide Weldment

05700-031-45-92

Conserver XL Rack Guide Assembly

05700-031-36-76

Conserver XL2

Injection Tube Weldment

05700-002-21-52

Conserver XL2

Injection Tube Gasket

05700-011-45-36

Conserver XL2

Injection Tube Bushing

05975-002-47-54

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CML ASSEMBLY OPTIONS

*10

00000000

23 24

YOKE ASSEMBL Y

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CML ASSEMBLY OPTIONS (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Front Door Assembly 05700-003-01-62

1 Front Door 05700-003-01-61

2 Door Glides UHMW 05700-111-33-59 2 1 Inner Door Guide 05700-002-07-21 3 1 Cantilever Arm Assembly 05700-002-07-69

1 Cantilever Arm Weldment 05700-002-09-14

2 Plug 05340-011-35-00

2 Spring Pin, 1/4" Dia. X 1 1/8" Long 05315-407-06-00

2 Y oke Assembly 05700-000-75-77 4 1 Hinge, Slotted 05700-002-07-39 5 2 Front Door Bracket 05700-002-07-37 6 1 Tub Weldment 05700-002-72-64 7 1 Hood Weldment 05700-002-72-67 8 1 Frame Weldment 05700-002-61-22 9 1 Right Door Assembly 05700-002-08-63

1 Right Door Weldment 05700-002-08-61

2 Door Glides UHMW 05700-111-33-59

1 Magnet, Reed Switch 05930-111-51-68

2 Locknut, 8-32 Hex, with Nylon Insert 05310-272-02-00 10 2 Front Door Guide 05700-021-44-94 11 1 Bracket, Side Door Connecting 05700-002-07-33 12 1 Right Rear Door Guide 05700-021-84-70 A Y oke Assembly 05700-000-75-77 13 1 Yoke 05700-000-75-78 14 1 Pin, Clevis 5/16" x 1 3/8" 05315-700-01-00 15 2 Washer, Nylon 05311-369-03-00 16 1 Bushing 03120-100-03-00 17 1 Cotter Pin, 3/32" x 3/4" 05315-207-01-00 18 1 Nut, 3/8"-16 S/S, Center Locknut 05310-256-04-00 19 1 Chemical Feed Tube Weldment 05700-002-08-14

1 Gasket, Chemical Feed Tube 05700-011-45-36

1 Bushing, 3/4” Hole Snap 05975-002-47-54 20 1 Control Box Assembly N/A 21 2 Spring Rod 05700-001-28-18 22 2 Spring 05340-109-02-00 23 2 Bolt, Hanger Eye 05306-956-05-00 24 2 Washer, Impeller 05311-176-02-00 25 4 Nut, Hex 3/8"-16 S/S 05310-276-01-00

Rack Rail Assembly 05700-002-08-64 26 1 Rack Rail Weldment 05700-002-07-65 27 3 Locknut, 10-24 Hex, S/S, with Nylon Insert 05310-373-01-00 28 3 Screw, 10-24 x 1/2" Long S/S 05305-173-18-00 29 1 Guard, Front Track 05700-002-07-44

* Represents an item not shown.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CMR ASSEMBLY OPTIONS

11 10

YOKE ASSEMBL Y

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CMR ASSEMBLY OPTIONS (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Hood Weldment (Conserver XL2-CMR Shown) 05700-002-54-36 1 1 Hood Weldment (Conserver AXL2-CMR with Centered Control Box Not Shown) 05700-003-38-90 2* 1 Cantilever Arm Assembly 05700-002-07-70

1 Cantilever Arm Weldment 05700-002-09-13 2 Plug 05340-011-35-00 2 Spring Pin, 1/4” Dia. x 1-1/8” Long 05315-407-06-00

2 Y oke Assembly 05700-000-75-77 3 1 Tub Weldment 05700-002-54-34 4* 2 Inner Door Guide 05700-002-07-21 5 1 Front Door Assembly 05700-003-01-62

1 Front Door 05700-003-01-61

2 Door Glide, UHMW 05700-111-33-59 6 1 Hinge, Slotted 05700-002-07-39 7 2 Front Door Bracket 05700-002-07-37 8 1 Frame Weldment 05700-002-61-22 9 1 Left Rear Door Guide 05700-021-84-71 A Y oke Assembly 05700-000-75-77 10 1 Yoke 05700-000-75-78 11 1 Pin, Clevis, 5/16” x 1-3/8” 05315-700-01-00 12 2 Washer, Nylon 05311-369-03-00 13 1 Bushing 03120-100-03-00 14 1 Cotter Pin, 3/32” x 3/4” 05315-207-01-00 15 1 Nut, 3/8”-16, SS, Center Locknut 05310-256-04-00 16 1 Chemical Feed Tube Weldment 05700-002-08-14

1 Gasket, Chemical Feeding Tube 05700-011-45-36

1 Bushing, 3/4” Hole, Snap 05975-002-47-54 17 1 Control Box Assembly N/A 18 2 Spring Rod 05700-001-28-18 19 2 Spring 05340-109-02-00 20 2 Bolt, Hanger Eye 05306-956-05-00 21 2 Washer, Impeller 05311-176-02-00 22 4 Nut, Hex, 3/8”-16, SS 05310-276-01-00 23 1 Left Door Assembly 05700-002-08-84

1 Left Door Weldment 05700-002-08-60

2 Door Glide, UHMW 05700-111-33-59

1 Magnet, Reed Switch 05930-111-51-68

2 Locknut, 8-32 Hex with Nylon Insert 05310-272-02-00 24 1 Front Door Guide 05700-021-44-94 25 1 Bracket, Side Door Connecting 05700-002-07-33

Rack Rail Assembly 05700-002-08-85 26 1 Rack Rail Weldment 05700-002-07-64 27 3 Locknut, 10-24 with Nylon Insert 05310-373-01-00 28 3 Screw, 10-24 x 1/2” Long SS 05305-173-18-00 29 1 Guard, Front Track 05700-002-07-44

* Represents an item not shown.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL HOOD ASSEMBLY (Prior to S/N 04D10286)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Hood Weldment 05700-002-04-44 2 1 Support, Left, Hood 05700-002-00-18 3 1 Support, Right, Hood 05700-002-00-17 4 1 Right Door Guide 05700-002-05-74 5 1 Left Door Guide 05700-002-05-75 6 4 Door Guide 05700-002-05-73 7 26 Locknut, 1/4"-20 with Nylon Insert, S/S 05310-374-01-00 8 26 Washer, 1/4"-20 05311-174-01-00 9 22 Bolt, 1/4"-20 x 1/2" Long 05305-274-02-00 10 2 Bolt, 1/4"-20 x 3/4" Long 05305-274-04-00 11 2 Support Bracket 09515-003-15-64 11 6 Wear Buttons 05700-011-88-01

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL DOOR & WRAP ASSEMBLIES (Prior to S/N 04D10286)

Nut, Acorn, 1/4"-20 6 per assembly 05310-174-01-00

Washer, Lock, Split, 1/4", S/S

6 per assembly

05311-274-01-00

Screw, Phillips Flathead, 1/4"-20 x 1 1/2"

6 per assembly

05305-011-44-50

Washer, Flat, 1/4", S/S

6 per assembly

05311-174-01-00

Nylon Washer

6 per assembly

05311-369-03-00

Door Wrap

05700-001-99-96

Nylon Door Bushing

6 per assembly

05700-000-86-66

Conserver XL Left Door Assembly

with Door Guides

05700-002-04-51

Conserver XL Left Door

05700-002-03-01

Door Guides

05330-600-02-00

Locknut, 8-32 S/S

Hex with Nylon Insert

05310-272-02-00

Magnet

05930-111-51-68

Conserver XL Front Door Assembly

with Door Guides 05700-002-04-50

Conserver XL Front Door

05700-002-01-28

Conserver XL Right Door Assembly

with all shown parts

05700-002-04-52

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

CONSERVER XL FRAME ASSEMBLY & LEFT HANDED FALSE PANEL WELDMENT (Prior to S/N 04D10286)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Lower Frame, Conserver XL 05700-001-99-80 2 1 Leg, Front Left Frame Assembly 05700-002-04-36 3 1 Leg, Short, Conserver XL 05700-002-03-72 4 2 Bracket, Spring Mounting 05700-002-04-37 5 1 Tub Support 05700-001-99-83 6 4 Bullet Feet 05340-108-02-06 7 - Bolt, 1/4"-20 x 1/2" Long 05305-274-02-00 8 - Washer, Flat, 1/4" ID 05311-174-01-00 9 11 Locknut, 1/4"-20, with Nylon Insert, S/S 05310-374-01-00 10 1 Leg, Rear Left Frame Assembly 05700-002-24-69 11 1 Leg, Rear Right Frame Assembly 05700-002-23-96 12 1 Left Handed False Panel Weldment 05700-002-30-95

9 9

7 8

Accumulator Strainer

05700-002-00-38

Accumulator Weldment

05700-002-04-63

7, 8, 9

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 5: PARTS SECTION

FALSE PANEL INSTALLATION

1. Loosen the rack assembly from the unit.

2. False panel will mount to the rack; inside the dishmachine.

3. Position panel in unit on side to be closed.

4. Hold panel against side of dishmachine and push up.

5. Panel will clip inside the unit under the edge of the hood.

6. Holes in false panel willl ine up with rack assembly holes.

7. Re-install screws for rack assembly which will secure false panel to unit.

8. Re-assemble the rack track in an “L” shape for a corner operation.

Bottom of side panel.

Insert this side first.

False panel positioned in unit.

Rack rail removed & repositioned for a corner operation.

False Panel Weldment

05700-002-51-66

False Panel Kit

05700-003-12-93

SECTION 6:

ELECTRICAL SCHEMATICS

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER AXL 115 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER AXL2 115 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER AXL2-CML/CMR 115 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER AXL2-CML/CMR 208-230 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER AXLS 115 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER AXLS2 115 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER XL (MECHANICAL TIMER) 115 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER XL2 SERIES (MECHANICAL TIMER) 220 VOLT - 50 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER XL2 (MECHANICAL TIMER) 115 VOLT - 60 HERTZ - SINGLE PHASE

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 6: ELECTRICAL SCHEMATICS

CONSERVER XL2-CM (MECHANICAL TIMER) 115 VOLT - 60 HERTZ - SINGLE PHASE

SECTION 7:

JACKSON MAINTENANCE &

REPAIR CENTERS

ALABAMA

JONES-McLEOD APPLIANCE SVC

1616 7TH AVE. NORTH BIRMINGHAM, AL 35203 (205) 251-0159 800-821-1150 FAX: (205) 322-1440 service@jones-mcleod.com

JONES-McLEOD APPLIANCE SVC

854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223

ALASKA

RESTAURANT APPLIANCE SERVICE

7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com

ARIZONA

AUTHORIZED COMMERCIAL FOOD EQMT. SVC

4832 SOUTH 35TH STREET PHOENIX, AZ 85040 (602) 234-2443 800-824-8875 FAX: (602) 232-5862 acsboss@aol.com

GCS SERVICE INC.

PHOENIX, AZ (602) 474-4510 800-510-3497 FAX: (602) 470-4511

ARKANSAS

BROMLEY PARTS & SVC

10TH AND RINGO P.O. BOX 1688 LITTLE ROCK, AR 72202 (501) 374-0281 800-482-9269 FAX: (501) 374-8352 service@bromleyparts.com parts@bromleyparts.com

GCS SERVICE,INC.

3717 CHERRY ROAD MEMPHIS, TN 38118 (901) 366-4587 800-262-9155 FAX: (901) 366-4588

CALIFORNIA

BARKERS FOOD MACHINERY SERVICES

5367 SECOND STREET IRWINDALE, CA 91706 (626) 960-9390 800-258-6999 FAX: (626) 337-4541 service@barkers.com

GCS SERVICE INC.

LOS ANGELES, CA (213) 683-2090 800-327-1433 FAX: (213) 683-2099

GCS SERVICE INC.

SANTAANA, CA (714) 542-1798 800-540-0719 FAX: (714) 542-4787

GCS SERVICE INC.

S. SAN FRANCISCO, CA (650) 635-0720 800-969-4427 FAX: (650) 871-4019

COMMERCIAL APPLIANCE SERVICE, INC.

6507 PACIFIC AVENUE, SUITE 102 STOCKTON, CA 95207 (916) 567-0203 (800) 464-2222 (916) 567-0266 FAX

GCS SERVICE INC.

SAN DIEGO, CA (858) 549-8411 800-422-7278 FAX: (858) 549-2323

INDUSTRIAL ELECTRIC SVC.

5662 ENGINEER DRIVE HUNTINGTON BEACH, CA 92649 (714) 379-7100 (800-457-3783 FAX: (714) 379-7109

P & D APPLIANCE SVC

100 SOUTH LINDEN AVE. S. SAN FRANCISCO, CA 94080 (650) 635-1900 800-424-1414 FAX: (650) 635-1919 pndappl@aol.com

P & D APPLIANCE

4220-C ROSEVILLE ROAD NORTH HIGHLANDS, CA 95660 (916) 974-2772 800-824-7219 FAX:(916) 974-2774

COMMERCIAL APPLIANCE SERVICE, INC.

281 LATHROP WAY, #100 SACRAMENTO, CA 95815 (916) 567-0203 (800) 464-2222 (916) 567-0324 FAX

COLORADO

GCS SERVICE INC.

SHERIDAN, CO (303) 371-9054 800-972-5314 FAX: (303) 371-4754

HAWKINS COMMERCIAL APPLIANCE SERVICE

3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com

METRO APPLIANCE SERVICE

1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.com

CONNECTICUT

GCS SERVICE INC.

HARTFORD, CT (860) 549-5575 800-423-1562 FAX: (860) 527-6355

SUPERIOR KITCHEN SERVICE INC.

22 THOMPSON ROAD WINDSOR, CT 06088 (888) 590-1899 (888) 590-1996 FAX

DELAWARE FOOD SERVICE EQMT.

2101 PARKWAY SOUTH BROOMALL, PA19008 (610) 356-6900 FAX: (610) 356-2038 dancerule@aol.com

GCS SERVICE INC.

PHILADELPHIA, PA (215)925-6217 800-441-9115 FAX: (215) 925-6208

ELMER SCHULTZ SERVICE

36 BELMONT AVE. WILLMINGTON, DE 19804 (302) 655-8900 800-225-0599 FAX: (302) 656-3673 elmer2@erols.com

EMR SERVICE DIVISION

106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 FAX: (410) 548-4038

FLORIDA

COMMERCIAL APPLIANCE SERVICE

8416 LAUREL FAIR CIRCLE BLDG 6, SUITE 114 TAMPA, FL 33610 (813) 663-0313 800-282-4718 FAX: (813) 663-0212 commercialappliance@worldnet.att.net

GCS SERVICE INC

MIAMI, FL (305) 621-6666 800-766-8966 FAX: (305) 621-6656

GCS SERVICE INC

ORLANDO, FL (407) 841-2551 800-338-7322 FAX: (407) 423-8425

NASS PARTS AND SERVICE, INC.

1144 BELVILLE ROAD, UNIT 359 DAYTONA BEACH, FL 32114 (386) 226-2642 (800) 432-2795 (386) 736-7695 FAX

GCS SERVICE INC

TAMPA, FL (813) 626-6044 800-282-3008 FAX: (813) 621-1174

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

ALABAMA TO FLORIDA

JONES-McLEOD APPLIANCE SVC

854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223 service@jones-mcleod.com

NASS PARTS AND SERVICE, INC.

1108 SOUTH WOODS AVENUE ORLANDO, FL 32805 (407) 425-2681 (800) 432-2795 (407) 425-3463 FAX

NASS PARTS AND SERVICE, INC.

1376 HEIDE AVENUE PALM BAY, FL 32907 (321) 952-2012 (800) 432-2795 (321) 953-0266 FAX

GEORGIA

GCS SERVICE INC

ATLANTA, GA (770) 452-7322 800-334-3599 FAX: (770) 452-7473

HERITAGE FOODSERVICE GROUP OF ATLANTA

2100 NORCROSS PKWY. SUITE 130 NORCROSS, GA 30071 (770) 368-1465 866-388-9837 FAX: (866) 388-9838

WHALEY FOODSERVICE REPAIRS

109-A OWENS INDUSTRIAL DRIVE SAVANNAH, GA 31405 (912) 447-0827 888-765-0036 FAX: (912) 447-0826

PIERCE PARTS & SERVICE

2422 ALLEN ROAD MACON, GA 31216 (478) 781-6003 800-368-2512 FAX: (478) 781-7186

HAWAII

FOOD EQMT. PARTS & SERVICE CO.

300 PUUHALE RD. HONOLULU, HI 96819 (808) 847-4871 FAX: (808) 842-1560 fepsco@hula.net

IDAHO

RESTAURANT APPLIANCE SVC.

7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com

RON'S SERVICE

703 E 44TH STREET STE 10 GARDEN CITY, ID 83714 (208) 375-4073 FAX: (208) 375-4402

ILLINOIS

CONES REPAIR SVC.

2408 40TH AVE. MOLINE, IL 61265 (309) 797-5323 800-716-7070 FAX: (309)797-3631 jackb@cones.com

EICHENAUER SERVICES INC.

130 S OAKLAND ST. DECATUR, IL62522 (217) 429-4229 800-252-5892 FAX: (217) 429-0226 esi@esiquality.com

GCS SERVICE INC.

ELMHURST, IL (630) 941-7800 800-942-9689 FAX: (630) 941-6048

GCS SERVICE INC.

ST. LOUIS, MO (314) 683-7444 800-284-4427 FAX: (314) 638-0135

GENERAL PARTS, INC.

248 JAMES STREET BENSONVILLE, IL 60106 (630) 595-3300 (800) 880-3604 FAX: (630)595-0006

INDIANA

GCS SERVICE INC.

INDIANAPOLIS, IN (317) 545-9655 800-727-8710 FAX: (317) 549-6286

B622 LA PAS TRAIL INDIANAPOLIS, IN 46268 (317) 290-8060 (800) 410-9794 (317) 290-8085 FAX

IOWA GOODWIN TUCKER GROUP

2900 DELAWARE AVENUE

DES MOINES, IA 50317 (515) 262-9308 800-372-6066 FAX: (515) 262-2936 parts@goodwintucker.com

CONES REPAIR SVC.

1056 27TH AVENUE SW CEDAR RAPIDS, IA 52404 (319) 365-3325 800-747-3326 FAX: (319) 365-0885

KANSAS

GCS SERVICE INC.

KANSAS CITY, MO (816) 920-5999 800-229-6477 FAX: (816) 920-7387

GENERAL PARTS, INC.

1101 E. 13TH STREET KANSAS CITY, MO 64106 (816) 421-5400 (800) 279-9967 (816) 421-1270 FAX

KENTUCKY

CERTIFIED SERVICE CENTER

127 DISHMAN LANE BOWLING GREEN, KY 42101 (270) 783-0012 (877) 907-0012 FAX: (270) 783-0058

CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK

4283 PRODUCE ROAD LOUISVILLE, KY 40218 (502) 964-7007 800-637-6350 FAX: (502) 964-7202 cwalker@certifiedsc.com droenigk@certifiedsc.com

CERTIFIED SERVICE CENTER

1051 GOODWIN DRIVE LEXINGTON, KY 40505 (606) 254-8854 800-432-9269 FAX: (606) 231-7781 jatkins@certifiedsc.com

GCS SERVICE INC.

LOUISVILLE, KY (502) 367-1788 800-752-6160 FAX: (502) 367-0400

GCS SERVICE INC.

LEXINGTON, KY (606) 255-0746 800-432-9260 FAX: (606) 255-0748

LOUISIANA

HERITAGE SERVICE GROUP

1532 RIVER OAKS WEST NEW ORLEANS, LA 70123 (504) 734-8864 (800) 499-2351 (504) 733-2559 FAX

MAINE

GCS SERVICE INC.

CHELSEA, MA (617) 889-9393 800-225-1155 FAX: (617) 889-1222

MASSACHUSETTS RESTAURANT SUPPLY

34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 686-5331

PINE TREE FOOD EQUIPMENT

175 LEWISTON ROAD GRAY, ME 04039 (207) 657-6400 (800) 540-5427 (207) 657-5464 FAX

MARYLAND

EMR SERVICE DIVISION

700 EAST 25TH STREET BALTIMORE, MD 21218 (410) 467-8080 800-879-4994 FAX: (410) 467-4191 baltparts@emrco.com

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

FLORIDA TO MARYLAND

EMR SERVICE DIVISION

106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 888-687-8080 FAX: (410) 548-4038 baltparts@emrco.com

EMR SERVICE DIVISION

5316 Sunnyside Ave. Beltsville, MD 20715 (301) 931-7000 800-348-2365 FAX: (301) 931-3060 baltparts@emrco.com

GCS SERVICE INC.

SILVER SPRING, MD (301) 585-7550 (DC) (410) 792-0338 (BALT) (800) 638-7278 FAX: (301) 495-4410

MASSACHUSETTS

ACE SERVICE CO.

95 HAMPTON AVE. NEEDHAM, MA 02494 (781) 449-4220 800-225-4510 MA & NH FAX: (781) 444-4789 taceservice@aol.com

MASSACHUSETTS RESTAURANT SUPPLY

34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331

GCS SERVICE INC.

CHELSEA, MA (617) 889-9393 800-225-1155 FAX: (617) 889-1222

GCS SERVICE INC.

HARTFORD, CT (860) 549-5575 800-723-1562 FAX: (860) 527-6355

SUPERIOR KITCHEN SERVICE INC.

399 FERRY STREET EVERETT, MA 02149 (617) 389-1899 (888) 590-1899 (617) 389-1996 FAX

MICHIGAN

GCS SERVICE INC.

LIVONIA, MI (248) 426-9500 800-772-2936 FAX: (248) 426-7555

JACKSON SERVICE COMPANY

3980 BENSTEIN RD. COMMERCE TWSHP, MI 48382 (248) 363-4159 800-332-4053 FAX: (248) 363-5448

GCS SERVICE INC.

GRAND RAPIDS, MI (616) 241-0200 800-823-4866 FAX: (616) 241-0541

MINNESOTA

GCS SERVICE INC.

MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286

GENERAL PARTS, INC.

11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON, MN 554382456 (952) 944-5800 (800) 279-9980 (800) 279-9980 FAX

MISSISSIPPI

GCS SERVICE INC.

JACKSON, MS (601) 956-7800 800-274-5954 FAX: (601) 956-1200

GCS SERVICE INC.

MEMPHIS, TN (901) 366-4587 800-262-9155 FAX: (901) 366-4588

MISSOURI

GCS SERVICE INC.

KANSAS CITY, MO (816) 920-5999 800-229-6477 FAX: (816) 920-7387

GCS SERVICE INC.

ST. LOUIS, MO (314) 638-7444 800-284-4427 FAX: (314) 638-0135

KAEMMERLIN PARTS & SVC.

2728 LOCUST STREET ST. LOUIS, MO 63103 (314) 535-2222 FAX: (314) 535-6205 petek@kps.stl.com

GENERAL PARTS, INC.

1101 EAST 13TH STREET KANSAS CITY, MO 64106 (816) 421-5400 (800) 279-9967 (816) 421-1270 FAX

MONTANA

RESTAURANT APPLIANCE SVC.

7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com

NEBRASKA

GOODWIN - TUCKER GROUP

7535 D STREET OMAHA, NE 68124 (402) 397-2880 800-228-0342 FAX: (402) 397-2881 askme@goodwintucker.com

NEVADA

HI TECH COMMERCIAL SERVICE

1840 STELLA LAKE STREET NORTH LAS VEGAS, NV 89106 (702) 649-4616 (877) 924-4832 FAX: (702) 649-4607 larry@hitechnv.com

5454 LOUIE LANE RENO, NV 89511 (775) 852-9696 FAX: (775) 852-5104

GCS SERVICE INC.

LAS VEGAS, NV (702) 450-3495 800-500-9060 FAX: (702) 450-3491

NEW HAMPSHIRE

GCS SERVICE INC.

CHELSEA, MA (617)889-9393 800-225-1155 FAX: (617) 889-1222

ACE SERVICE CO.

95 HAMPTON AVE. NEEDHAM, MA 02494 (781) 449-4220 800-225-4510 MA & NH FAX: (781) 444-4789 taceservice@aol.com

MASSACHUSETTS RESTAURANT SUPPLY

34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331

NEW JERSEY

JAY HILL REPAIRS

90 CLINTON RD. FAIRFIELD, NJ 07004 (973) 575-9145 800-836-0643 FAX: (973) 575-5890 jhrepair@aol.com

GCS SERVICE INC.

EAST RUTHERFORD, NJ (973) 614-0003 800-399-8294 FAX: (973) 614-0230

GCS SERVICE INC.

PHILADELPHIA, PA (215) 925-6217 800-441-9115 FAX: (215) 925-6208

ELMER SCHULTZ SERVICES

201 W. WASHINGTON AVE. PLEASANTVILLE, NJ 08232 (609) 641-0317 800-378-1641 FAX:(609) 641-8703 elmer2@erols.com

NEW YORK

APPLIANCE INSTALLATION AND SERVICE CORP.

1336 MAIN STREET BUFFALO, NY 14209 (716) 884-7425 800-722-1252 FAX: (716) 884-0410 ais@worldnet.att.net

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

MARYLAND TO NEW YORK

B.E.S.T. INC.

3003 GENESEE STREET BUFFALO, NY 14225 (716) 893-6464 800-338-5011 FAX: (716) 893-6466 bestserv@aol.com

DUFFY'S EQUIPMENT SVC.

3138 ONEIDA STREET SAUQUOIT, NY 13456 (315) 737-9401 800-443-8339 FAX: (315) 737-7132 duffyequip@aol.com

NORTHERN PARTS & SVC.

21 NORTHERN AVENUE PLATTSBURGH, NY 12903 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com

GCS SERVICE INC.

BROOKLYN, NY (718) 486-5220 800-969-4271 FAX: (718) 486-6772

ALL SERVICE KITCHEN

EQUIPMENT REPAIR 10 CHARLES ST. NEW HYDE PARK, NY 11040 (516) 378-1176 FAX: (516) 378-1735

ALL ISLAND REPAIRS

40-9 BURT DRIVE DEER PARK, NY 11729 (631) 242-5588 FAX: (631) 242-6102

NORTH CAROLINA

AUTHORIZED APPLIANCE

SERVICECENTER 1020 TUCKASEEGEE RD. CHARLOTTE, NC 28208 (704) 377-4501 (800) 532-6127 FAX:(704) 377-4504

AUTHORIZED APPLIANCE

SERVICECENTER 800 N. PERSON ST. RALEIGH, NC 27604 (919) 834-3476 FAX:(919) 834-3477

AUTHORIZED APPLIANCE SERVICECENTER

904 S. MARSHALL ST. WINSTON-SALEM, NC 27403 (336) 725-5396 FAX:(336) 721-1289

AUTHORIZED APPLIANCE SERVICECENTER

104 HINTON AVE. WILMINGTON, NC 28403 (910) 313-1250 FAX:(910) 313-6130

WHALEY FOODSERVICE

8334-K ARROWRIDGE BLVD CHARLOTTE, NC 28273 (704) 529-6242 FAX: (704) 529-1558 info@whaleyfoodservice.com

WHALEY FOODSERVICE REPAIRS

203-D CREEK RIDGE RD. GREENSBORO, NC 27406 (336) 333-2333 FAX: (336) 333-2533 info@whaleyfoodservice.com

WHALEY FOODSERVICE REPAIRS

335-105 SHERWEE DRIVE RALEIGH, NC 27603 (919) 779-2266 FAX: (919) 779-2224 info@whaleyfoodservice.com

WHALEY FOODSERVICE REPAIRS

6418-101 AMSTERDAM WAY WILMINGTON, NC 28405 (910) 791-0000 FAX: (910) 791-6662 info@whaleyfoodservice.com

NORTH DAKOTA

GCS SERVICE INC.

MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286

GENERAL PARTS, INC.

10 SOUTH 18TH STREET FARGO, ND 58103 (701) 235-4161 (800) 279-9987 (701) 235-0539 FAX

OHIO

CERTIFIED SERVICE CENTER

890 REDNA TERRACE CINCINNATI, OH 45215 (513) 772-6600 800-543-2060 FAX: (513) 612-6600 sbarasch@certifiedsc.com

CERTIFIED SERVICE CENTER

171J-K NORTH HAMILTON RD. COLUMBUS, OH 43213 (614) 751-3769 (866) 862-1252 FAX: (614) 751-5792 jadkins@certifiedsc.com

CERTIFIED SERVICE CENTER

6025 N. DIXIE DRIVE DAYTON, OH 45414 (937) 898-4040 (800) 257-2611 FAX: (937) 898-4177 dharvey@certifiedsc.com

COMMERCIAL PARTS & SVC. OF COLUMBUS

5033 TRANSAMERICA DRIVE COLUMBUS, OH 43228 (614) 221-0057 800-837-8327 FAX: (614) 221-3622

GCS SERVICE INC.

COLUMBUS, OH (614) 476-3225 800-282-5406 FAX: (614) 476-1196

ELECTRICAL APPLIANCE REPAIR SVC.

5805 VALLEY BELT ROAD CLEVELAND, OH 44131 (216) 459-8700 800-621-8259 FAX: (216) 459-8707 tomr@electapplrep.com

OKLAHOMA

HAGAR RESTAURANT EQMT.

1229 W MAIN STREET OKLAHOMA CITY, OK 73106 (405) 235-2184 800-445-1791 FAX: (405) 236-5592

OREGON

RON'S SERVICE

16364 SW 72ND AVE PORTLAND, OR 97224 (503) 624-0890 800-851-4118 FAX: (503) 684-6107 lrobinson@ronsservice.com

PENNSYLVANIA

A.I.S. COMMERCIAL PARTS & SERVICE

1816 WEST 26TH STREET ERIE, PA16508 (814) 456-3732 800-332-3732 FAX: (814) 452-4843 aiserie@aol.com

ELMER SCHULTZ SVC.

540 NORTH 3RD STREET PHILADELPHIA, PA19123 (215) 627-5400 FAX: (215) 627-5408 elmer2@erols.com

GCS SERVICE INC.

PHILADELPHIA, PA (215) 925-6217 800-441-9115 FAX: (215) 925-6208

GCS SERVICE INC.

HARRISBURG, PA (717) 564-3282 800-367-3225 FAX: (717) 564-9286

GCS SERVICE INC.

PITTSBURGH, PA (412) 787-1970 800-738-1221 FAX: (412) 787-5005

K & D PARTS AND SERVICE CO.

1833-41 N CAMERON STREET HARRISBURG, PA17103 (717) 236-9039 800-932-0503 FAX: (717) 238-4367 kdparts-service@paonline.com

CLARK SERVICE & PARTS

306 AIRPORT DRIVE BOX 10 SMOKETOWN, PA 17576 (717) 392-5590 (717) 392-5735

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

NEW YORK TO PENNSYLVANIA

RHODE ISLAND

GCS SERVICE INC.

EAST PROVIDENCE, RI (401) 434-6803 800-462-6012 FAX: (401) 438-9400

SUPERIOR KITCHEN SERVICE INC.

669 ELMWOOD AVENUE PROVIDENCE, RI 02907 (888) 590-1899 (401) 781-1996 FAX

SOUTH CAROLINA

AUTHORIZED APPLIANCE SERVICECENTER

1811 TAYLOR ST. COLUMBIA, SC 29202 (803) 254-8414 FAX: (803) 254-5146

AUTHORIZED APPLIANCE SERVICECENTER

2249 AUGUSTARD. GREENVILLE, SC 29605 (864) 235-9616 FAX: (864) 235-9623

WHALEY FOODSERVICE REPAIRS

I 26&US1 P.O. BOX 4023 WEST COLUMBIA, SC 29170 (803) 791-4420 800-877-2662 FAX: (803) 794-4630 info@whaleyfoodservice.com

WHALEY FOODSERVICE REPAIRS

748 CONGAREE ROAD GREENVILLE, SC 29607 (864) 234-7011 800-494-2539 FAX: (864) 234-6662 info@whaleyfoodservice.com

WHALEY FOODSERVICE REPAIRS

1406-C COMMERCE PL. MYRTLE BEACH, SC 29577 (843) 626-1866 FAX: (843) 626-2632 info@whaleyfoodservice.com

WHALEY FOODSERVICE REPAIRS

4740-A FRANCHISE STREET N. CHARLESTON, SC 29418 (843) 760-2110 FAX: (843) 760-2255 info@whaleyfoodservice.com

SOUTH DAKOTA

GCS SERVICE INC.

MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286

GENERAL PARTS, INC.

10 SOUTH 18TH STREET FARGO, ND 58103 (701) 235-4161 (800) 279-9987 (701) 235-0539 FAX

TENNESSEE

GCS SERVICE INC.

MEMPHIS, TN (901) 366-4587 800-262-9155 FAX: (901) 366-4588

GCS SERVICE INC.

NASHVILLE, TN (615) 244-8050 800-831-7174 FAX: (615) 244-8885

TEXAS

ARMSTRONG REPAIR CENTER

5110 GLENMOUNT DRIVE HOUSTON, TX 77081 (713) 666-7100 800-392-5325 FAX: (713) 661-0520 gm@armstrongrepair.com

COMMERCIAL KITCHEN REPAIR CO.

1377 N BRAZOS P.O BOX 831128 SAN ANTONIO, TX 78207 (210) 735-2811 800-292-2120 FAX: (210) 735-7421 brock@commercialkitchen.com

GCS SERVICE INC.

DALLAS, TX (972) 484-2954 800-442-5026 FAX: (972) 484-2531

GCS SERVICE INC.

HOUSTON, TX (713)785-9187 800-868-6957 FAX: (713) 785-3979

GCS/STOVE PARTS

2120 SOLANA STREET FORT WORTH, TX 76117 (817) 831-0381 800-433-1804 FAX: (817) 834-7754 bud@stoveparts.com

UTAH

LA MONICA'S RESTAURANT EQMT. SVC.

6182 SOUTH STRATLER AVENUE MURRAY, UT 84107 (801) 263-3221 800-527-2561 FAX: (801) 263-3229 lamonica81@aol.com

VERMONT

NORTHERN PARTS & SVC.

4874 S. CATHERINE STREET PLATTSBURGH, NY 12901 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com

GCS SERVICE INC.

CHELSEA, MA (617)889-9393 800-225-1155 FAX: (617) 889-1222

VIRGINIA

DAUBERS, INC.

7645 DYNATECH COURT SPINGFIELD, VA22153 (703) 866-3600 800-554-7788 FAX: (703) 866-4071 daubers@aol.com

GCS SERVICE INC.

SILVER SPRING, MD (301) 585-7550(DC) (410) 792-0388(BALT) 800-638-7278 FAX: (301)495-4410

GCS SERVICE INC.

RICHMOND, VA (804) 672-1700 800-899-5949 FAX: (804) 672-2888

GCS SERVICE INC.

VIRGINIA BEACH, VA (757) 464-3500 800-476-4278 FAX: (757) 464-4106

WASHINGTON

GCS SERVICE INC.

SEATTLE, WA (206) 763-0353 800-211-4274 FAX: (206) 763-5943

RESTAURANT APPLIANCE SERVICE

7219 ROOSEVELT WAY, NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com

WEST VIRGINIA

STATEWIDE SERVICE, INC.

603 MAIN AVE. NITRO, WV 25143 (304) 755-1811 (800) 441-9739 FAX: (304) 755-4001 sws3182@aol.com

WISCONSIN

APPLIANCE SERVICE CENTER, INC.

2439 ATWOOD AVE MADISON, WI 53704 (608) 246-3160 800-236-7440 FAX: (608) 246-2721 ascmad@execpc.com

APPLIANCE SERVICE CENTER, INC.

6843 W. BELOIT RD. WEST ALLIS, WI 53219 (414) 543-6460 800-236-6460 FAX: (414) 543-6480 ascmil@execpc.com

APPLIANCE SERVICE CENTER

786 MORRIS AVE GREEN BAY, WI 54304 (920) 496-9993 800-236-0871 FAX: (920) 496-9927 ascfox@execpc.com

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

RHODE ISLAND TO WISCONSIN

GENERAL PARTS, INC.

W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX

WYOMING

HAWKINS COMMERCIAL APPLIANCE SERVICE

3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com

METRO APPLIANCE SERVICE

1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.com

INTERNATIONAL

GLOBAL PARTS AND SUPPLY

7758 NW 72ND ST MIAMI, FL 33166 (305) 885-6353

H.D. SHELDON AND CO

19 UNION SQUARE, WEST NEW YORK, NY 10003 (212) 627-1759 (212) 924-6920

CANADA

THE GARLAND GROUP

1177 KAMATO ROAD MISSISSAUGA, ONTARIO L4W 1X4 (905) 206-8380 SALES (905) 624-1419 FAX: (905) 624-1851 SERVICE 800-427-6668 FAX: 800-361-7745

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

WISCONSIN TO WYOMING/INTERNATIONAL

March 13, 2007

Jackson XL2-CML, XL2-CMR, AXL2-CML, XL2, AXL User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual