Jackson WW-1 Service Manual

WHIRL WIZARD

RECIRCULATING SOAK SINK

CONVERSION

INSTALLATION/OPERATIONINSTALLATION/OPERATION

& SERVICE MANUAL& SERVICE MANUAL

Visit Jackson on the Internet at:

www.jacksonmsc.com

July 20, 2000 P/N 7610-011-70-65

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.

Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to
faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed,
maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is
reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement
parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create
a hazard and void warranty certification.

The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada,
during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, per­forms the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the
customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by
Jackson MSC.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit
switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair
or replace these components is not covered by Jackson MSC.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by
unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it
was originally intended.

TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel

time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment

from the factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUD -

ING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE
PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT
SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON
MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF
PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or

strainers at anytime. Nor does it cover adjustments such as, but not limited to, timer cams, thermostats or doors, beyond 30 days from
the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides
or gaskets during the first 30 days after installation. Also not covered are conditions caused by the use of incorrect (non-Commercial)
grade detergents, incorrect water temperature or pressure or hard water conditions.

TABLE OF CONTENTS

Section Title Page

I General Section

Specifications 1
Detail of the Data Plate 2
General Notes 3

II Installation Instructions 4

III Installation Assembly 5

IV Operation Instructions/Changing Directions 6

V Parts and Drawings

Main Assembly 7
Ordering Replacement Wire 8
Conduit and Fittings 9
Ordering Replacement Fasteners 10

VI Jackson Maintenance and Repair Centers 12

VII 115 Volt, 60 Hz, 1 Phase Schematic 19

VIII Important Information Data Sheet 20

SPECIFICATIONS OF THE WHIRL WIZARD

This unit can be adapted to most standard three compartment sink to provide recirculated water to assist in the removal of soil from
ware. The entire unit will fit within the frame work of standard sinks, so no additional floor space is required.

A one (1) horsepower motor and pump continually recirculates warm detergent laden water through a unique agitator mounted in the
drain hole in the sink. The water exits through vanes located on the agitator causing a vortex in the water in the sink. This constant
action, in conjunction with a low sudsing detergent, loosens food soil. A built-in thermostatically controlled heating system maintains
water temperature between 110 and 120 degrees Farenheit.

The unit includes the following:

1. One (1) horsepower pump motor with built-in thermal overload protection.

2. Pump fitted with internal cutting blades.

3. Built-in thermostatically controlled heating system.

4. Illuminated power ON/OFF switch.

5. Heavy duty grounded power cord.

6. 304 stainless steel construction.

ELECTRICAL REQUIREMENTS:

MODEL VOLTS HZ PHASE TOTAL AMPS
WW-1 115 60 3 16.1

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DETAIL OF THE WHIRL WIZARD DATA PLATE

SERIAL NO.:

MODEL:

WASH MOTOR:
HEATER:

TOTAL LOAD

CONNECT TO A MINIMUM 20 AMP SUPPLY - CIRCUIT

PROTECTED WITH A 20 AMP NONTIME - DELAY FUSE

OR OVERCURRENT PROTECTOR

60Hz 1 PH 2 WIRE

1 HP

.4 KW

115 VOLT

13.3 AMPS

2.8 AMPS

16.1 AMPS

MANUFACTURER’S
LOGO

MODEL DESIGNATION
(I.E. “WHIRL WIZARD”)

AMPERAGE LOAD
INFORMATION

UL LOGO (SEE NOTE #1)

MANUFACTURERS
ADDRESS INFORMATION

NSF LOGO (SEE NOTE #2)

The data plate is located on the unit cover. Under no circumstance should the data plate be removed from the unit. The data plate is
essential in identifying the particular characteristics of your machine and is of great benefit to installers, operators, and maintenance
personnel. Do not use the above data plate to represent your machine. The data plate above is a generic representation used only
to show you where to locate information.

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GENERAL NOTES SECTION

Before connecting, operating, or adjusting any of the dishmachines covered in this manual, please carefully read through the entire
manual to familiarize yourself with the machine and its proper operation. This manual contains important operating, safety, and main­tenance information concerning your dishmachine. You must follow the instructions and guidelines provided in this manual to ensure
that your warranty remains in effect.

FOR SERVICE PERSONNEL: Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you
when you call so that our staff can refer you, if necessary, to the proper page. Technical support is avaliable from 8:00 a.m. to 5:00 p.m.
(EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll-free at 1-888-800-5672.
Please remember that technical support is available for service personnel only. Non-service personnel should refer to the list of pro­vided service agencies in this manual for local service support.

NOTES CONCERNING THE DATA PLATES:
This area of the data plate denotes the minimum parameters that must be met in order for your dishmachine to operate at the designed

level of efficiency. Not meeting the required parameters can result in substandard performance of the dishmachine. Do not refer to the
data plate example in this manual for the parameters of your machine; instead, refer to the data plate affixed to the machine. Not every
machine operates the same way. If you are unsure of whether or not you are meeting the required minimum parameters, contact your
nearest Jackson authorized service agency.

NOTE 1: The UL logo on the data plate indicates that this machine is Listed by Underwriters Laboratories Inc. Representative samples
of this product have been evaluated by UL and meet applicable UL Standards and requirements. For more information concerning the
UL logo and UL standards in general, you may visit them on the internet at www.ul.com.

NOTE 2: The NSF logo on the data plate indicates that this machine has been listed under NSF Standard 2 as having met the require­ments of that standard. All of Jackson’s NSF-approved machines are listed on the NSF website at www.nsf.org.

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INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the con­tainer and machine for damage. A damaged container is an indi­cator that the machine may have been hadled roughly during ship­ping. If there is damage to both the container and the machine, do
not throw away the container. The machine has been inspected at
the factory and is expected to arrive to you in new, undamaged
condition. However, rough handling by carriers or others may
have resulted in damage occuring to the machine. If such a situa­tion does occur, do not return the unit to Jackson. Instead contact
both the dealer you purchased the unit through and the carrier.
Ask the carrier to send a representative out to inspect the damage
and make a report of it. You normally have 48 hours to contact a
carrier to report damages, but this varies based on locale. The
best advice is to contact your carrier and dealer as soon as dam­age is discovered.

UNPACKING THE MACHINE: Once the machine has been
removed from the container, ensure that there are no obvious
missing parts. This may not be apparent at first glance. If you dis­cover that a part is missing, contact Jackson MSC Inc. immedi­ately.

LEVEL THE MACHINE:

1. Position the Whirl Wizard under the sink drainboard.

2. Adjust left to right and front to back.

3. Align inlet and outlet tubes with plumbing from main flow cham­ber (item 2).

4. To adjust the height, loosen the allen screws in each leg sock­et connector.

5. Slide leg out to desired height. The drain connection on the
machine should be at the same level as the sink drain connection.

6. Tighten the allen head screws in each leg socket connector.

7. Fine adjustments in height can be made by turning the bullet
foot in each leg.

INSTALLING THE MACHINE:

1. Locate the sink at the highest end of the drain slope.

7. Tighten the screws in item 6 until the assembly is held in place.
Care must be taken to position screws where they are accessible
and will not be covered by the hose barb when assembled into the
main flow chamber.

8. In the bottom of the main flow chamber (item 2), install the 1­1/2” NPT close nipple (item 10).

9. The 1-1/2” NPT tee (item 9) is screwed onto the 1-1/2” nipple
(item 10).

10. From the tee (item 9) to the drain, install the following items:
1-1/2” close nipple (item 10) and 1-1/2” ball valve (item 11). Make
sure the handle of the ball valve (item 11) is easily accessible by
the operator.

11. On the sink side of the tee (item 9) install a 1-1/2” NPT hose
barb (item 12).

12. On the inlet side of the main flow chamber (item 2) install a 1”
NPT hose barb (item 8).

13. With different styles and types of sinks, the directional mani­fold (item 1) may require modification. The directional tubing may
need to be bent to conform to the bottom of the sink or reduced in
length. Since it is fabricated from thin wall stainless steel, a hack­saw can be used to cut the tubing.

HOSE CONNECTIONS:

1. Position the 1-1/2” ID intake line hose (item 13) with the Whirl
Wizard as xlose to the sink as possible, mark and cut to the length
required.

2. Repeat with the 1” ID discharge line hose (item 14).

3. Connect the intake and discharge line hoses with hose clamps
(item 15) to their respective connections.

NOTE: ENSURE THAT THE HOSE CLAMPS ARE TIGHT
BEFORE OPERATING THE UNIT.

CAUTION: IF DIRECT FLOOR DRAIN IS UNDER OR NEAR
MACHINE, MAKE CERTAIN THAT ADEQUATE PROTECTION IS
PROVIDED TO PREVENT WATER SPLATTER FROM DAMAG ­ING THE UNIT.

2. Disconnect the existing drain plumbing from the sink.

3. Remove the crumb cup.

4. Clean off old plumber’s putty from the sink. Add fresh putty to
the sink flange.

5. Position the main flow chamber (item 2) through the bottom of
the sink. From the bottom, slip the rubber washer (item 3), fiber
washer (item 4), back-up flange (item 5) and mounting flange
(item 6) on the main flow chamber.

6. Once in position, mount the jam spring (item 7) on to the main
flow chamber. This will hold items 3 through 5 in place.

ELECTRICAL POWER CONNECTION:

1. The Whirl Wizard requires a dedicated 20 amp, 115 volt single
phase circuit.

2. A 20 amp NEMA 5-20R receptacle is required for the NEMA 5­20P cord set and plug shipped with the machine.

CAUTION: A NEMA 5-20R RECEPTACLE IS REQUIRED. IF
NOT AVAILABLE A QUALIFIED ELECTRICIAN SHOULD
INSTALL THE CORRECT RECEPTACLE.

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