Jackson Whirl Wizard User Manual

INSTALLATION/OPERATION &
TECHNICAL MANUAL
FOR JACKSON MODEL:
WHIRL WIZARD
www.jacksonmsc.com
RECIRCULATING SOAK SINK CONVERSION
August 20, 2007 P/N 7610-011-70-65 (Revision D)
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main­tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void war­ranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switch­es, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unau­thorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was origi­nally intended.
TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain­ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions.
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
3
STOP! PARE!
ARRET!
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!
FAILURE TO DO SO WILL VOID THE WARRANTY!
LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!
AL NO HACERLO LA GARANTIA SERA ANULADA!
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,
LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
i
REVISION/
PAGE
REVISION
DATE
MADEBYAPPLICABLE
ECN
DETAILS
D 08-20-2007 MAW 7933
Updated weldment numbers for cover and box weldments. Converted to centered layout.
ii
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
AJ-54CE
AJ = AJ Series of rack conveyors
54 = 54” wide machine from tub edge to tub edge 76 = 76” wide machine from tub edge to tub edge 90 = 90” wide machine from tub edge to tub edge
CE = Electrically-heated, hot water sanitizing dishmachine CS = Steam-heated, hot water sanitizing dishmachine
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the prop­er page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is available for service personnel only.
SECTION
DESCRIPTION PAGE
I. GENERAL
Specifications 2 Dimensions 3
II. INSTRUCTIONS SECTION
Installation Instructions 5 Operating Instructions 7
III. PREVENTATIVE MAINTENANCE 9
IV. PARTS SECTION
Installation Assembly 11 Main Assembly 12
V. ELECTRICAL DIAGRAM
115 Volt, 60 Hertz, Single Phase 14 230 Volt, 50-60 Hertz, Single Phase 15
VI. JACKSON MAINTENANCE & REPAIR CENTERS
Alabama to Florida 17 Florida to Maryland 18 Maryland to New York 19 New York to Pennsylvania 20 Rhode Island to Wisconsin 21 Wisconsin to Wyoming/International 22
TABLE OF CONTENTS
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1
SECTION 1:
SPECIFICATION INFORMATION
This unit can be adapted to most standard three compartment sink to provide recirculated water to assist in the removal of soil from ware. The entire unit will fit within the frame work of standard sinks, so no additional floor space is required.
For the 115 Volt unit, a one (1) horsepower motor and pump continually recirculates warm detergent laden water through a unique agitator mounted in the drain hole in the sink. For the 230 Volt unit, a three-quarter (3/4) horsepower motor and pump continually recirculates warm detergent laden water through a unique agitator mounted in the drain hole in the sink. The water exits through vanes located on the agitator causing a vortex in the water in the sink. This constant action, in conjunction with a low sudsing detergent, loosens food soil. A built-in thermostatically controlled heating system maintains water temperature between 110 and 120° Farenheit.
The unit includes the following:
1. For the 115 Volt unit, one (1) horsepower pump motor with built-in thermal overload protection. For the 230 Volt unit, a three-quarter (3/4) horsepower motor with built-in thermal overload protection.
2. Pump fitted with internal cutting blades.
3. Built-in thermostatically controlled heating system.
4. Illuminated power ON/OFF switch.
5. Heavy duty grounded power cord.
6. 304 stainless steel construction.
ELECTRICAL REQUIREMENTS:
MODEL
VOLTS HZ PHASE
TOTAL AMPS
WW-1 115 60 1 16.1
WW-1 230 50 1 10.2 WW-1 230 60 1 10.2
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
WHIRL WIZARD
2
Whirl Wizard Technical Manual 7610-011-70-65
Issued: 08-20-2007 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS
3
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