Jackson TSC-66GPP, TS-66, TSC-44, TS-44GP, TS-66G User Manual
...
TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
www.jacksonmsc.com
TRADITIONAL SERIES RACK CONVEYOR DISHMACHINE
September 29, 2007
P/N 7610-002-98-29 (Revision C)
TS-44 SERIES
TS-44
TS-44GP
TS-66
TS-66GP
TSC-44 SERIES
TSC-44
TSC-44GP
TSC-66
TSC-66GP
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.
TRAVELLIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-
ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
incorrect water temperature or pressure, or hard water conditions.
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
2
3
STOP!
PARE!
ARRET!
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!
FAILURE TO DO SO WILL VOID THE WARRANTY!
LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!
AL NO HACERLO LA GARANTIA SERA ANULADA!
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,
LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
i
REVISION/
PAGE
REVISION
DATE
MADEBYAPPLICABLE
ECN
DETAILS
A 11-19-2004 MAW 7202 Initial release of manual.
B 03-17-2005 MAW
7253, 7272
6999
Added hose connections, curtain installation & detailed instruction
pages. Updated limit switch actuators. Added 600V models.
C 02-15-2006 MAW
7600, 7571,
7558, 7679,
7660, 7383,
7361, 7463,
7367, 7462
Added gas exhaust fan hookup schematic, updated electric
exhaust fan schematic. Added wash tank thermostat replacement
kit. Replaced rine drain weldment 5700-021-68-28 with 5700-00251-12. Added drain plumbing 5700-003-17-34. Added schematic
9905-003-16-50 for dual connection. Replaced vacuum breaker
4830-300-07-00 with 4820-003-06-13. Replaced plastic cap 4730003-12-00 with s/s cap 5700-011-67-11. Added the rinse fill motor
assembly. Added wash, rinse and psi decals. Changed the prewash door weldments. Added service procedures. Corrected side
loader dimensions.
76 04-19-2007 MAW 7898 Added 09905-003-32-20 fan load decal.
76 09-29-2007 MAW N/A
Removed alternate limit switches. Changed to centered layout.
Added warranty and repair centers listing pages. Removed service procedures.
ii
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
TS-44GP
TS = Traditional Series of rack conveyors
TSC = Traditional Series (water conserver) of rack conveyors
44 = 44” wide machine
66 = 66” wide machine
No suffix = Electrically heated, hot water sanitizing machine
GP = Gas heated, hot water sanitizing machine
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
Jackson MSC LLC. provides technical support for all
of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual
before making a call to our technical support staff.
Please have this manual with you when you call so
that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00
a.m. to 5:00 p.m. (EST), Monday through Friday.
Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-
5672. Please remember that technical support is
available for service personnel only.
SECTION
DESCRIPTION PAGE
I. SPECIFICATION INFORMATION
Operating Characteristics 2
Electrical Requirements TS-44/TSC-44 3
Electrical Requirements TS-66/TSC-66 3
TS-44/TSC-44 Dimensions 4
TS-66/TSC-66 Dimensions (Left to Right) 7
TS-66/TSC-66 Dimensions (Right to Left) 9
Dishtable Dimensions TS-44/TSC-44 & TS-66/TSC-66 11
Side Loader (Left to Right) Dimensions 12
Side Loader (Right to Left) Dimensions 13
Side Loader (Installed) Dimensions 14
Scrap Trough Dimensions 15
Typical Electric Booster Dimensions 16
II. INSTALLATION & OPERATION INSTRUCTIONS
Installation Instructions 18
Deliming Operations 21
Curtain Installation Diagrams 22
Side Loader Installation & Operation Instructions 23
Dishmachine Operating Instructions 24
Detergent Control 25
Striker Plate Limit Switch Installation Instructions 26
III. PREVENTATIVE MAINTENANCE 28
IV. TROUBLESHOOTING 30
V. PARTS SECTION
TS/TSC-44 Control Box Assembly 33
TS/TSC-66 Control Box Assembly 36
TS/TSC-44 Door & Hood Assembly 38
TS/TSC-66 Door & Hood Assembly 40
Heater Box Assembly 41
Gas Coil Assembly 45
Rinse Booster Tank Assembly 46
Recirculating Pump Assembly 47
Hose Connections 48
Prewash Incoming Plumbing Assembly 49
Incoming Rinse Plumbing Assembly 50
Incoming Rinse Plumbing Assembly (Gas Models) 52
1/2” Rinse Solenoid Valve & 1/2” Vacuum Breaker Repair Parts Kits 53
Frame Weldments/Dress Panels 54
TS/TSC-44 Drain Plumbing Assembly 55
TS/TSC-66 (Left to Right) Drain Plumbing Assembly 56
TS/TSC-66 (Right to Left) Drain Plumbing Assembly 57
TS/TSC-66 (Right to Left with Side Loader) Drain Plumbing Assembly 58
Drain Quench 59
Motor Assemblies 60
Pump Weldments 61
Prewash Arm/Manifold Assembly 62
Wash Arm/Manifold Assembly 63
Final Rinse Assembly 64
Pawl Bar Roller Bracket Kit 65
TABLE OF CONTENTS
iii
Pawl Bar Assemblies 66
TS/TSC-44 Rack Rail Assembly 67
TS/TSC-66 Rack Rail Assemblies 68
Drive Assembly 69
Float Switch Components/Scrap Basket Assembly 72
Miscellaneous Parts & Weldments 73
Strainers 74
Curtains/Tub Magnets 75
Exhaust Fan Control Option/Table Limit Switches 76
Side Loader Section:
Loader Track Assemblies 77
Pawl Bar Assemblies 78
Pawl Bar Roller Bracket Assemby 79
Vent Cowl Option 80
Rinse Fill Option 81
VI. ELECTRICAL SCHEMATICS
TS-44/TSC-44
208-230 Volts, 60 Hz, 1 Phase 83
208-230 Volts, 60 Hz, 3 Phase 84
460-600 Volts, 60 Hz, 3 Phase 85
460 Volts, 60 Hz, 3 Phase Dual Connection 86
TS-44GP/TSC-44
208-230 Volts, 60 Hz, 1 Phase 87
208-230 Volts, 60 Hz, 3 Phase 88
460 Volts, 60 Hz, 3 Phase 89
TS-66/TSC-66
208-230 Volts, 60 Hz, 1 Phase 90
208-230 Volts, 60 Hz, 3 Phase 91
460 Volts, 60 Hz, 3 Phase 92
TS-66GP/TSC-66GP
208-230 Volts, 60 Hz, 1 Phase 93
208-230 Volts, 60 Hz, 3 Phase 94
460-600 Volts, 60 Hz, 3 Phase 95
Conveyor Side Loader & Exhaust Fan Hook-Up Schematic 96
VII. TROUBLESHOOTING 97
TABLE OF CONTENTS
iv
1
SECTION 1:
SPECIFICATION INFORMATION
TS Series Conveyors Technical Manual 7610-002-98-29
Issued: 02-15-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
OPERATING CHARACTERISTICS
2
RACKS PER HOUR:
TS-44/TS-44GP 252
TSC-44/TS-44GP 119
TS-66/TS-66GP 252
TSC-66/TSC-66GP 119
DISHES OR GLASSES PER HOUR:
TS-44/TS-44GP 6300
TSC-44/TS-44GP 2975
TS-66/TS-66GP 6300
TSC-66/TSC-66GP 2975
PREWASH TANK CAPACITY (GALLONS):
TS-66/TS-66GP 17.25
TSC-66/TSC-66GP 17.25
WASH TANK CAPACITY (GALLONS):
TS-44/TS-44GP 20.4
TSC-44/TS-44GP 20.4
TS-66/TS-66GP 20.4
TSC-66/TSC-66GP 20.4
WASH PUMP CAPACITY
GALLONS PER MINUTE (ALL MODELS): 270
VENTING REQUIREMENTS (CFM)(100% CAP.):
INPUT END 200
OUTPUT END 400
TOTAL 600
CONVEYOR SPEED (FPM):
TS-44/TS-44GP 7.0
TSC-44/TS-44GP 3.33
TS-66/TS-66GP 7.0
TSC-66/TSC-66GP 3.33
GALLONS PER RACK:
TS-44/TS-44GP 0.74
TSC-44/TS-44GP 0.55
TS-66/TS-66GP 0.74
TSC-66/TSC-66GP 0.55
WATER TEMPERATURES:
TS-44/TS-44GP
WASH (MINIMUM) 160°F
RINSE (MINIMUM) 180°F
TSC-44/TSC-44GP
WASH (MINIMUM) 160°F
RINSE (MINIMUM) 180°F
TS-66/TS-66GP
PREWASH (RECOMMENDED) 110-140°F
WASH (MINIMUM) 160°F
RINSE (MINIMUM) 180°F
TSC-66/TSC-66GP
PREWASH ( RECOMMENDED) 110-140°F
WASH (MINIMUM) 160°F
RINSE (MINIMUM) 180°F
FLOW PRESSURE (PSI) 20±5
FLOWRATE (GPM) TS SERIES 3.1
FLOWRATE (GPM) TSC SERIES 1.1
GAS SPECIFICATIONS:
Please refer to your gas booster manufacturer’s instructions.
MOTOR ELECTRICAL CHARACTERISTICS:
DRIVE MOTOR HP 1/4
WASH MOTOR HP 2
POWER RINSE MOTOR HP 2
PREWASH MOTOR HP:
TS-66/TS-66GP 1
TSC-66/TSC-66GP 1
TS Series Conveyors Technical Manual 7610-002-98-29
Issued: 02-15-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS
3
NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixedtrip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than
what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate
and meets all applicable national and local codes. These numbers are provided in this manual simply for reference
and may change without notice at any given time.
TS-44/TSC-44:
RINSE TYPICAL
HEATER TOTAL ELECTRICAL
VOL
TS PH HZ RATING AMPS CIRCUIT
208 1 60 N/A 83 Amps 1 10 Amp
230 1 60 N/A 76 Amps 100 Amp
208 3 60 N/A 49 Amps 70 Amp
230 3 60 N/A 45 Amps 60 Amp
460 3 60 N/A 23 Amps 30 Amp
600 3 60 N/A 19 Amps 25 Amp
TS-44GP/TSC-44GP:
RINSE TYPICAL
HEATER TOTAL ELECTRICAL
VOL
TS PH HZ RATING AMPS CIRCUIT
208 1 60 N/A 12 Amps 15 Amp
230 1 60 N/A 12 Amps 15 Amp
208 3 60 N/A 8 Amps 15 Amp
230 3 60 N/A 8 Amps 15 Amp
460 3 60 N/A 5 Amps 15 Amp
TS-66/TSC-66:
RINSE TYPICAL
HEATER TOTAL ELECTRICAL
VOL
TS PH HZ
RATING AMPS CIRCUIT
208 1 60 N/A 89 Amps 125 Amp
230 1 60 N/A 82 Amps 1 10 Amp
208 3 60 N/A 52 Amps 70 Amp
230 3 60 N/A 48 Amps 60 Amp
460 3 60 N/A 24 Amps 30 Amp
600 3 60 N/A 22 Amps 30 Amp
TS-66GP/TSC-66GP:
RINSE TYPICAL
HEATER TOTAL ELECTRICAL
VOL
TS PH HZ RATING AMPS CIRCUIT
208 1 60 N/A 18 Amps 25 Amp
230 1 60 N/A 18 Amps 25 Amp
208 3 60 N/A 12 Amps 15 Amp
230 3 60 N/A 12 Amps 15 Amp
460 3 60 N/A 7 Amps 15 Amp
TS Series Conveyors Technical Manual 7610-002-98-29
Issued: 02-15-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
TS-44/TSC-44 DIMENSIONS
4
8"
62"
17"
8"
60"
25"
21"
6"
4-1/2"
LEFT TO RIGHT MODEL SHOWN.
ON RIGHT TO LEFT MODELS, THE
INCOMING WATER CONNEC T ION
IS ON THE OPPOSITE END .
44" TABLE TO TABLE
AC
BD
E
Add 3” to overall width
to take into account
the conduit on the
back of the machine.
61-1/4”
5”
TS Series Conveyors Technical Manual 7610-002-98-29
Issued: 02-15-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
TS-44/TSC-44 DIMENSIONS (CONTINUED)
5
LEGEND FOR TS-44/TSC-44/TS-44GP/TSC-44GP DIMENSIONS:
A = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Electric heat models only.
B = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Gas heat models only.
C = Incoming electrical connection point, approximately 59-1/2” above the finished floor. Refer to machine data plate for elec-
trical requirements.
D = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Gas heat models only, left to right con-
figuration.
E = 1-1/2” IPS drain point connection. If grease trap is required by code, size for 30 gallons per minute flowrate.
F = 1/2” IPS water outlet, approximately 6” above the finished floor. Gas heat models only.
AUXILLARY
RINSE TANK
11-1/2"
TYPICAL DIMENSION OF GAS MODEL AUXILLARY RINSE
TANK (SCALE 2:1)
Typical dimension of the auxillary rinse tank found on the
gas-heated models.
Loading...