Jackson TSC-66 User Manual

Page 1
Power/Connections
Approximate Total Load AMPS
208V / 60HZ / 3PH 51.8 208V / 60HZ / 1PH 88.3 230V / 60HZ / 3PH 47.8 230V / 60HZ / 1PH 81.5 460V / 60HZ / 3PH 23.9
Booster Heater Options
External 40°F Min. Rise KW AMPS
208V / 60HZ / 3PH 7 29.0 230V / 60HZ / 3PH 7 25.0 460V / 60HZ / 3PH 7 13.0
External 70°F Min. Rise KW AMPS
208V / 60HZ / 3 PH 12 33.0 230V / 60HZ / 3PH 12 29.0 460V / 60HZ / 3PH 12 14.5
Venting Requirements (CFM)
Input end Output end 400 Total CFM 600
ater Requirements
W
Incoming Water Temperature (°F) 180 With 7 KW booster heater option (°F) 140 With 12 KW booster heater option (°F) 110 Gallons per hour:
Hi-temp sanitization 66
Gallons per rack:
Hi-temp sanitization 0.55 Prewash T Wash Tank Capacity (Gallons) 20.4 Incoming W Flow Pressure (PSI) 15-25 Flow Rate Minimum (GPM)
Drainline Size IPS (Minimum) (Inches) 1 1/2
ank Capacity (Gallons) 1
S) (Minimum) 1/2
aterline Sizes (I
Hi-temp sanitization 3.9
P
200
.25
7
TSC-66 Traditional Series
Standard Features
racks per hour hi-temp sanitizing
• 119 rinse.
• 0.55 gallons per rack hi-temp sanitizing rinse.
• Incoming water pressure regulator
• Standard 18” clearance.
• Totally electro-mechanical; no solid state controls utilized.
• Fully automatic including auto-fill.
• Completely self-draining stainless steel wash pump.
• Exclusive “Energy Guard” controls system operates wash and rinse sections only when a rack is being washed or rinsed.
• A long 16” wash section as well as 18” separation between wash and rinse produces superior results.
• Convenient, externally operated lever drain.
Performance/Capacities
Operating Capacity
Racks per hour
Hi-temp Sanitization 119
Dishes per hour
Hi-temp Sanitization 2975
Glasses per hour
hes)
2975
3/4
Hi-temp S
Steam Coil Tank Heat
Steam Connection I Steam Flow Pressure (PSIG) 10-20 Consumption @ 15 PSIG (Lbs/hr) 60
Wash Pump Motor HP 2 Wash Pump Capacity (GPM) 270 Wash Tank KW 15
Prewash Pump Motor H Prewash Pump Capacity (GPM) 120
Conveyor Motor Horsepower 1/4 Conveyor Speed (F
Hi-temp Sanitization 3.3
anitization
P
eet/minute)
S (Inc
P1
Stainless steel frame, legs, adjustable
• bullet feet, and front appearance panel are all standard.
• Standard 8” vent cowls/splash shields on both wash and rinse ends of the machine.
• Heavy gauge construction for extra ruggedness and durability.
Operating Temperatures
Prewash Tank–°F 110 - 140 Wash Tank–°F (Minimum)
Hi-temp Sanitization 160
Rinse–°F (Minimum)
Hi-temp Sanitization 180
Dimensions (Inches) Length between dishtables 66 Machine width 30-3/4 Wall Clearance (Minimum) 4 Cavity/dish clearance (Maximum) 18 Cavity width
Shipping Information
eight (Lbs)
W Dimensions (Inc
Length 96 Depth 40 Height
olume (Cubic feet) 174
V
hes)
20-1/2
4
9
8
8
7
Conveyors
Page 2
TSC-66 Traditional Series
Specifications
NOTE:
The TSC-66 series conveyor dishmachines are
SF International Inc. (NSF) and Underwriters
N Laboratories Inc. (UL) listed. They also meet the require­ments of A.S.S.E. Standard No. 1004.
PERFORMANCE:
conveyor dishwasher designed to wash, rinse, and sani tize tableware and utensils commonly associated with the preparation and consumption of food items in a com­mercial foodser plished through hi-temp sanitization utilizing 180-195°F fresh water rinse. The unit conveys standard 20” x 20” dishracks first through a recirculatied (120 GPM) 110 ­140°F prewash and then through a recirculating deter­gent laden wash section where 270 gallons per minute (GPM) of 160°F wash water is pumped over the dishrack to remove the food soil. The rack is then conveyor driven into a final rinse section where a fresh water final rinse spray system removes residual detergent and sanitizes. For hi-temp sanitizing, the unit must be installed to a potable water line capable of supplying 66 gallons per hour between 180-195°F at 15-25 PSI flow pressure for maximum hourly rack capacity of 119 racks per hour.
CONSTRUCTION:
are 304 series stainless steel. No 400 series stainless steel and/or plastics are utilized. Frame is constructed of 2” diameter stainless steel tubing formed and completely saddle welded for superior strength. The wash tank, and rinse chamber are formed and heliarc welded 16 gauge #2B finish. Hood is 16 gauge #3 finish. Stainless steel feet are adjustable ±1/2”.
PREWASH PUMP:
inside the prewash tub is totally stainless steel as is the impeller. T the motor. prewash water is recirculated from the pre wash tank through the manifolds and prewash arm system at the rate of 120 G
W
wash tub is tot wash pump itself is totally integral with the motor. Wash water is recirculated from the wash t manifolds and wash arm system at the rate of 2
PR
enclosed, fan cooled type motor drives the wash pump and arms. Single-phase motors are capacitor st induction run with internal thermal overload protection. Three-phase motors are induction run with external over­load protection. Motor shaft is supported by permanently lubricated grease pac
he prewash pump itself is tot
H PUMP:
AS
AS
EW
Fully automatic, single tank, rack
vice operation. Sanitization is accom-
All stainless steel components
Internal prewash pump located
ally integral with
M.
P
Internal wash pump located inside the
ainless steel as is the impeller. T
ally st
ank through the
0 G
7
P MOTOR:
M
H PU
ked ball bearings.
A 1 H
P tot
M.
P
ally
art,
ASH PUMP MOTOR:
W
fan cooled type motor drives the wash pump and arms. Single-phase motors are capacitor start, induction run with internal thermal overload protection. T motors are induction run with external overload protec­tion. Motor shaft is supported by permanently lubricated
ked ball bearings.
grease pac
-
CONVEY
through the machine by a center-mounted, heavy-duty stainless steel pawl bar with stainless steel cast, counter­weighted, wide surface pawls. The pawl bar is designed to not interfere with spray patterns in the wash, and rinse section. The pawl bar is driven by a 1/4 HP motor and worm drive gear reduction unit. The conveyor motor itself is totally enclosed, non-ventilated. Single-phase motors are capacitor start, induction run with internal thermal overload protection. Three-phase motors are induction run with external overload protection. Pawl bar conveyor drive unit is mounted on the left hand side of the machine and is enclosed with a removable stainless steel cover. Maximum conveyor speed is 7.0 feet per minute for hi-temp machines.
CHAMBER:
of 18”.
CONTROLS:
control box mounted on top of the machine for ease of access and increased reliability. Power “ON/OFF” switch is the only manual switch required. “Energy Guard” fully automates the machine and utilizes switching logic to operate wash and rinse sections only when a rack is being washed or rinsed as well as turning the conveyor off when a rack exits the machine and there are no other racks in the machine. Regardless of machine voltage, all control circuitr circuit transformer. The unit is completely wired with
-
105°C, 600V thermoplastic insulated wire and routed through U
FILL:
automatic when the machine is initially energized. The
he
prewash tank fill line needs to be hooked up to a 110 ­140°F potable water line; the wash tank fill line needs to be hooked up to a 180°F minimum potable water line which normally would be supplied by an external booster heater or our optional Hatco booster heater packages. Fill is controlled by standard solenoid valves and vacuum breaker assemblies. The incoming water solenoids are activated by stainless steel float systems located in the tanks for required maintenance of the water levels.
RECIRCULATING PREWASH:
tank itself has a 17.25 gallon capacity and maintains the water level with a separate fill connection from the rest
OR SYSTEM: Racks are conveyed
The chamber has a standard clearance
Controls are located in a stainless steel
y will be operated from a 1
L approved conduit.
Initial fill of the prewash tank and wash tank is
A 2 H
P totally enclosed,
hree-phase
0 volt control
1
The prewash
Conveyors
of the mac an internal float and an external solenoid valve. Washing action is accomplished by recirculating water in the pre­wash t prewash arms are easily removable and along with removable end caps, are easily cleanable without the use of tools.
R
has a 20.4 gallon capacity and maintains that level with a skimming type overflow. Washing action is accom­plished by recirculating detergent laden water in the wash tank through upper and lower wash arms. Make-up water comes from the final rinse section and is con­trolled at approximately 2 GPM. The arms themselves are extended and create a longer wash section than compet­itive models. Wash section is automatically activated by racks as they pass through. Wash arms, upper and lower, contain 36 separate stripping nozzles for superior perfor­mance. All wash arms are easily removable and along with removable wash arm end caps, are easily cleanable without the use of tools. Large stainless steel strainer pans, as well as a pump intake strainer for secondary protection are readily accessible and removable for cleaning purposes. Knockouts and connections are pro­vided to allow easy installation of detergent concentra­tion sensor and dispenser tubing by others.
FINAL RINSE:
the machine through a standard “Y” strainer, solenoid valve, and approved vacuum breaker assembly and is plumbed to upper and lower final rinse arms located at the output end of the machine. Single rows of fan jet nozzles are located on both rinse arms. Connection points are provided for both rinse agent injection into the final rinse line by others. Total final rinse flow rate is 3.9 GPM.
DRAIN, OVERFLOW, AND MAKE-UP:
machine is designed to maintain appropriate wash tank water levels at all times even at low pressures. T flow system is designed to automatically skim the sur­face of the wash tank. Make-up water from the final rinse system not only replenishes the wash water but also helps maintain appropriate water levels as well as appropriate wash tank temperatures. A large lever locat­ed on the front panel of the machine operates a drain valve and drains the machine completely.
PRESSURE REDUCING VALVE:
installed on incoming water line to control water pressure.
hine. The automatic fill is controlled through
ank through upper and lower prewash arms. All
ECIRCULATING WASH:The wash tank itself
Fresh pressurized rinse water enters
The
he over-
Factory
Page 3
Additional Standard Equipment:
• Vent cowls/splash shields with 4” x 16” openings covered with removable plates for connection to exhaust ducts when required.
• Flexible strip curtains provided at the ends of the vent cowls as well as at the ends of the machine and separating the prewash, wash, power rinse, and final rinse sections.
• Extra large inspection doors located on front of machine for easy access and cleanability.
• Safety door switches shut down machine should any door be opened during operation.
• Stainless steel front appearance panel.
• Positive low level water protection for wash and power rinse tank heat.
• Sealed dial type thermometers for the wash and final rinse temperatures.
Optional Mandatory Specifications:
WASH TANK HEATING EQUIPMENT (Choose One):
ELECTRIC:
elements mounted inside the wash tank and easily removable from the outside. The heaters are protected by a stainless steel float system as well as high limit overload protection. Water temperature in the tanks is controlled and maintained by fast reacting thermostats
h control the heating elements.
whic
STEAM:
injectors so that cont the wash water is not an issue. Stainless steel tubular steam coils are mounted inside the wash and power rinse t protected by a stainless steel float system. An external steam “Y” strainer and high temperature steam solenoid regulates the flow of steam through the coils. Temperature in the tanks is controlled and maintained by fast reacting thermost the steam solenoids. A float and thermost is provided and removes steam condensate from the steam coils whic pumped bac is available. Steam coils require a minimum of 10 PSIG flowing steam supply and a ma with a steam pressure regulator (by others) if steam supply exceeds 20 PSIG.
Low watt density 15 KW tubular heating
ainless steel coils are utilized rather than
St
aminated steam being injected into
s below the optimum water level. T
ank
ats which control the operation of
atic steam trap
h can either be plumbed to a drain or
k to the boiler if a condensate return system
ximum of 20 PSIG. Install
he coils are
Optional Features and Accessories:
EXTERNAL 40°F ELECTRIC BOOSTER
EATER:
H
ing 140°F water to a minimum of 180°F for hi-temp san­itizing rinse. Custom features include castone-lined tank, low water cutoff, pressure relief valve, as well as a pres sure reducing valve. Unit is located next to the output end of the machine, completely preplumbed. Power to the booster heater requires a separate electrical connec tion. Unless specified otherwise, electrical characteristics of the booster heater will be the same as that of the dishwasher. The booster heater is available in 20
XTERNAL 70°F RISE BOOSTER HEATER:
E
External 12 KW booster heater capable of boosting incoming 110°F water a minimum of 70 degrees to a min­imum of 180°F for hi-temp sanitizing rinse. Unit is located next to the output end of the machine and comes com­pletely preplumbed. Power to the booster heater requires a separate electrical connection. Unless specified other­wise, electrical characteristics of the booster heater will be the same as that of the dishwasher. The booster heater is available in 208/240/480 voltages/3 phase only.
STEAM BOOSTER HEATER:
nected to a standard 110°F incoming water supply in order to insure 180-195°F hi-temp sanitizing final rinse requirements. Unit comes complete with steam “Y” strainer and high temperature steam solenoid as well as a steam pressure relief valve. Water temperature is con­trolled and maintained by a fast reacting thermostat which controls the operation of the steam solenoid. A float and thermost steam condensate from the coil whic plumbed to a drain or pumped back to a boiler if a con­densate return system is available. Must be inst a steam pressure regulator (by others) if steam supply exceeds 20 PSIG.
TABLE LIMIT SWITCH:
and mounted to the bac
revents damage to conveyor drive system, rac
P dishes due to racks backing up on the output end of the mac than 1
VE
x 7” high collars located on the vent cowls to allow easy connection to an external exhaust system including a st dard “pant-leg” t lockable damper flap for fine tuning exhaust system to remove appropriate C
External 7 K
8/240/480 voltages/3 phase only.
atic steam trap is provided and removes
hine. Highly recommended for clean dishtables less
0 feet in length.
WL COLLAR
NT CO
W booster heater boosts incom-
Sized to be con-
h can either be
Factory wired to machine
splash of the table in the field.
k
S:
F
ype exhaust duct. Includes adjust
FM requirements.
actor
y inst
alled 4” x 1
alled with
s, and
k
an-
able and
50 CYCLE (HERTZ) ELECTRICAL
CTERISTICS:
CHARA
in the following voltages: 208V/1 or 3PH, 230V/1 or 3PH, 380V/3PH, and 460V/3PH. Units operating at 50 HZ are not submitted for U
IDELOADER:Factory installed option on input end
S
of conveyor machine. This feature allows the machine to
­be installed close to a corner and maximize dishroom
he sideloader option is available in both the
space. T hooded and unhooded versions. See separate spec sheets
­for details.
EXHAUST VENT FAN CONTROL:
Automatically turns exhaust vent fan on when rack enters the machine. Delay timer also turns off the exhaust vent fan 5-10 seconds after rack exits machine when no other racks are being conveyed through the machine.
FLANGED FEET:
permanent mounting to the floor is required. Fully adjustable for required height.
WATER HAMMER ARRESTOR:
inside the supply line.
6”
Units are available in 5
L Listing.
Available for installations where
0 HZ
Installed
Page 4
TSC-66 Traditional Series
cifications
Spe
Note: Chec
TSC-66 Series Rack Conveyor Dishwasher—Item No. ____________
Shall be a Jackson TSC-66 series, single tank rack conveyor dishwasher. Sanitization shall be accomplished by using:
______ Hi-temp (180°F minimum) sanitizing rinse
Electrical characteristics shall be:
______ 208V/60HZ/3PH ______ 208V/50HZ/3PH
______ 208V/60HZ/1PH ______ 208V/50HZ/1PH
______ 230V/60HZ/3PH ______ 230V/50HZ/3PH
______ 230V/60HZ/1PH ______ 230V/50HZ/1PH
______ 460V/60HZ/3PH
Wash tank heating shall be a minimum of 160°F for hi-temp applications and accomplished by:
______ 15 KW electric heating elements thermostatically controlled.
______ Stainless steel steam coils thermostatically controlled.
Direction of rack flow shall be (when standing in front of machine):
______ Right-to-Left ______ Left-to-Right
k and/or copy all that apply.
Conveyors
Unit shall have the following features:
119 racks per hour utilizing 0.55
• gallons of water per rack for hi-temp sanitizing rinse.
• Incoming water pressure regulator.
• Standard 18" clearance throughout machine.
• Exclusive “Energy Guard” con­trols system energizes prewash, wash, recirculating rinse, and final rinse sections only when a rack is in place.
• Completely electro-mechanical; no solid-state controls.
• Fully automatic operation includ­ing auto-fill.
• Stainless steel wash pump and impeller and completely self-draining.
Convenient, externally operated
• lever drain.
• Vent cowls/splash shields with extra curtains on both wash and rinse ends of the machine.
• Stainless steel frame, legs, adjustable bullet feet, and front appearance panel.
• All 304 series stainless steel construction; no 400 series stainless steel and no plastics utilized.
Unit shall have the following features as optional extras:
______ External electric 7 KW booster heater for a minimum 40°F rise
and available in the following voltages:
0HZ/3PH
0 or 6
______ 20 ______ 240V/50 or 60HZ/3PH ______ 4
______ External electric 12 KW booster heater for a minimum 70°F rise
and available in the following volt ______ 208V/50 or 60HZ/3PH
______ 240V/50 or 60HZ/3PH ______ 4
______ Steam booster heater.
______ Exhaust fan control controls external exhaust fan power and
duration time.
______ Flanged feet for permanent in-place mounting to the floor.
8V/5
/3PH
Z
0H
0 or 6
0V/5
8
80V/50 or 60HZ/3PH
ages:
• Wash section must be a mini­mum of 16” in length as well as 18” separation between recircu­lating wash and final rinse.
______ Table limit switch completely prewired and extending from the
output end of the machine, 15’0” long.
______ Whisker-style switch
______ Striker plate switch
______ Photosensor switc
______ Inst
______ Incoming water hammer arrestor inst
______ Sideloader installed on input end of machine.
alled 4" x 16" x 7" high vent cowl collars for easy connection to an external exhaust system and including adjustable and lock­able damper flaps.
______ output end only ______ input end only ______ both ends
______ unhooded sideloader ______ hooded sideloader
h
alled.
.jacksonmsc.com
www
1-888-800-5672
All specifications subject to change without notice.
0
8-18B 11/0
610-002-9
7
4
Page 5
TSC-66 Traditional Series
Left to Right Operation Shown
Legend to Drawing
A– Machine water inlet 1/2” I.P.S., 180°F minimum, 61-
1/4” above finished floor
B– Electrical connection , approximately 61-1/4” above finished floor. See table for amperage requirements
C– Drain connection-1 1/2” I.P.S.
D– Prewash water inlet 1/2” I.P.S. 110°F- 140°F
*E–Condensate return connection, 3/4” FPT (return to
boiler feeder or open drain)
*F– Incoming low pressure steam connection, 3/4” FPT (gate valve supplied)
*Steam tank heat option only Note: All vertical dimensions are +/- 1/2” from floor due
to adjustable bullet feet
1-PH 3-PH 1-PH 3-PH *3-PH
208 Volts 60 Cycles 88.3 51.8 18.3 10.1 29.0
230 Volts 60 Cycles 81.5 47.8 18.3 10.1 25.0
460 Volts 60 Cycles N/A 23.9 N/A 5.1 13.0
TSC-66 Series Electrical Data
Approximate Total Load Amps
Electric Tank Heat Steam Tank Heat Optional 7 KW
Models: Models: Electric
TSC-66 TSC-66S Booster Heater
Recommended Table Fabrication
82”
66” TABLE TO TABLE
22”
5”
13”
61-1/4”
34”
11-1/4”
10”
29”
5”
4-1/2”
6-1/2”
53”
66”
8”
66”
TABLE TO TABLE
8”
12-1/2”
4”
74”
82”
4”
Floor sink or drain with 3” minimum drain line.
26”
8”
10-1/2”
21”
OPENING
4” wide x 16” long cutout in vent cowl/splash shield. Shipped with cover plates.
34”
14”
Drive Motor Cover
10” high backsplash
Scrap trough location MUST be a minimum of 14” from the tub, regardless of which side the trough is mounted on.
Scrap Trough Location
Optional 12 KW
Electric
Booster Heater
*3-PH
33.0
29.0
14.5
30-1/2” 24”
18”
The maximum recommended distance between any electric booster heater and the dishmachine is 20 ft.
B
C
E
F
A
D
25”
21”
4”
5-3/4”
WALL
Add 3” to machine width to account for con­duit and/or piping on the back of the machine when determining doorways and entrances for the machine to fit through.
All specifications subject to change without notice.
20-1/2”
1”
* Option electric boosters come in 3 phase only.
Note: Optional booster heater requires separate electrical connection. 24
KW and 36 KW booster heaters are designed to supply the dishmachine with rinse water at the appropriate temperature. Models do NOT come with booster heaters as standard equipment.
Machine height with doors open is 72”.
TSC-66 Drawings Rev B.qxd 11/5/04 7:54 AM Page 1
Page 6
TSC-66 Traditional Series
Right to Left Operation Shown
07610-002-98-17B 11/04
All specifications subject to change without notice.
Recommended Table Fabrication
66”
TABLE TO TABLE
8”
12-1/2”
4”
74”
82”
4”
Floor sink or drain with 3” minimum drain line.
26”
8”
10-1/2”
21”
OPENING
4” wide x 16” long cutout in vent cowl/splash shield. Shipped with cover plates.
1-PH 3-PH 1-PH 3-PH *3-PH
208 Volts 60 Cycles 88.3 51.8 18.3 10.1 29.0
230 Volts 60 Cycles 81.5 47.8 18.3 10.1 25.0
460 Volts 60 Cycles N/A 23.9 N/A 5.1 13.0
TS-66 Series Electrical Data
Approximate Total Load Amps
Electric Tank Heat Steam Tank Heat Optional 7 KW
Models: Models: Electric
TSC-66 TSC-66S Booster Heater
Optional 12 KW
Electric
Booster Heater
*3-PH
33.0
29.0
14.5
* Option electric boosters come in 3 phase only.
Note: Optional booster heater requires separate electrical connection. 24
KW and 36 KW booster heaters are designed to supply the dishmachine with rinse water at the appropriate temperature. Models do NOT come with booster heaters as standard equipment.
30-1/2”
24”
18”
The maximum recommended distance between any electric booster heater and the dishmachine is 20 ft.
All specifications subject to change without notice.
25”
21”
5-3/4”
WALL
4”
61-1/4”
34”
11-
4-1/2”
6-1/2”
24”
10”
53”
66”
8”
3”
66” TABLE TO TABLE
82”
22”
5”
5”
20-1/2”
1”
10” high backsplash
14”
34”
Scrap trough location MUST be a minimum of 14” from the tub, regardless of which side the trough is mounted on.
Scrap Trough Location
Machine height with doors open is 72”.
Drive Motor Cover
Legend to Drawing
A– Machine water inlet 1/2” I.P.S., 180°F minimum, 61-
1/4” above finished floor
B– Electrical connection , approximately 61-1/4” above finished floor. See table for amperage requirements
C– Drain connection-1 1/2” I.P.S.
D– Prewash water inlet 1/2” I.P.S. 110°F- 140°F
*E–Condensate return connection, 3/4” FPT (return to
boiler feeder or open drain)
*F– Incoming low pressure steam connection, 3/4” FPT (gate valve supplied)
*Steam tank heat option only Note: All vertical dimensions are +/- 1/2” from floor due
to adjustable bullet feet
A
D
C
E
F
B
TSC-66 Drawings Rev B.qxd 11/5/04 7:54 AM Page 2
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