Jackson TSC-44GP Service Manual

TECHNICAL MANUAL

INSTALLATION MANUAL FOR EXPORT UNITS

SERVICE MANUAL FOR DOMESTIC UNITS

Jackson MSC LLC.

P.O. Box 1060

Barbourville, KY. 40906

(606) 523-9795

Fax: (606) 523-9196

www.jacksonmsc.com

TRADITIONAL SERIES RACK CONVEYOR DISHMACHINE

September 29, 2007 P/N 7610-002-98-29 (Revision C)

TS-44 SERIES

TS-44

TS-44GP

TS-66

TS-66GP

TSC-44 SERIES

TSC-44

TSC-44GP

TSC-66

TSC-66GP

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.

Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.

The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.

TRAVELLIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time

and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the

factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING

NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-

ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions.

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

STOP! PARE!

ARRET!

CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!

FAILURE TO DO SO WILL VOID THE WARRANTY!

LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!

AL NO HACERLO LA GARANTIA SERA ANULADA!

S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,

LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE

REVISION/

PAGE

REVISION

DATE

MADEBYAPPLICABLE

ECN

DETAILS

A 11-19-2004 MAW 7202 Initial release of manual.

B 03-17-2005 MAW

7253, 7272

6999

Added hose connections, curtain installation & detailed instruction pages. Updated limit switch actuators. Added 600V models.

C 02-15-2006 MAW

7600, 7571, 7558, 7679, 7660, 7383, 7361, 7463, 7367, 7462

Added gas exhaust fan hookup schematic, updated electric exhaust fan schematic. Added wash tank thermostat replacement kit. Replaced rine drain weldment 5700-021-68-28 with 5700-00251-12. Added drain plumbing 5700-003-17-34. Added schematic 9905-003-16-50 for dual connection. Replaced vacuum breaker 4830-300-07-00 with 4820-003-06-13. Replaced plastic cap 4730003-12-00 with s/s cap 5700-011-67-11. Added the rinse fill motor assembly. Added wash, rinse and psi decals. Changed the prewash door weldments. Added service procedures. Corrected side loader dimensions.

76 04-19-2007 MAW 7898 Added 09905-003-32-20 fan load decal.

76 09-29-2007 MAW N/A

Removed alternate limit switches. Changed to centered layout. Added warranty and repair centers listing pages. Removed service procedures.

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

TS-44GP

TS = Traditional Series of rack conveyors TSC = Traditional Series (water conserver) of rack conveyors

44 = 44” wide machine 66 = 66” wide machine

No suffix = Electrically heated, hot water sanitizing machine GP = Gas heated, hot water sanitizing machine

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-

5672. Please remember that technical support is available for service personnel only.

SECTION

DESCRIPTION PAGE

I. SPECIFICATION INFORMATION

Operating Characteristics 2 Electrical Requirements TS-44/TSC-44 3 Electrical Requirements TS-66/TSC-66 3 TS-44/TSC-44 Dimensions 4 TS-66/TSC-66 Dimensions (Left to Right) 7 TS-66/TSC-66 Dimensions (Right to Left) 9 Dishtable Dimensions TS-44/TSC-44 & TS-66/TSC-66 11 Side Loader (Left to Right) Dimensions 12 Side Loader (Right to Left) Dimensions 13 Side Loader (Installed) Dimensions 14 Scrap Trough Dimensions 15 Typical Electric Booster Dimensions 16

II. INSTALLATION & OPERATION INSTRUCTIONS

Installation Instructions 18 Deliming Operations 21 Curtain Installation Diagrams 22 Side Loader Installation & Operation Instructions 23 Dishmachine Operating Instructions 24 Detergent Control 25 Striker Plate Limit Switch Installation Instructions 26

III. PREVENTATIVE MAINTENANCE 28 IV. TROUBLESHOOTING 30

V. PARTS SECTION

TS/TSC-44 Control Box Assembly 33 TS/TSC-66 Control Box Assembly 36 TS/TSC-44 Door & Hood Assembly 38 TS/TSC-66 Door & Hood Assembly 40 Heater Box Assembly 41 Gas Coil Assembly 45 Rinse Booster Tank Assembly 46 Recirculating Pump Assembly 47 Hose Connections 48 Prewash Incoming Plumbing Assembly 49 Incoming Rinse Plumbing Assembly 50 Incoming Rinse Plumbing Assembly (Gas Models) 52 1/2” Rinse Solenoid Valve & 1/2” Vacuum Breaker Repair Parts Kits 53 Frame Weldments/Dress Panels 54 TS/TSC-44 Drain Plumbing Assembly 55 TS/TSC-66 (Left to Right) Drain Plumbing Assembly 56 TS/TSC-66 (Right to Left) Drain Plumbing Assembly 57 TS/TSC-66 (Right to Left with Side Loader) Drain Plumbing Assembly 58 Drain Quench 59 Motor Assemblies 60 Pump Weldments 61 Prewash Arm/Manifold Assembly 62 Wash Arm/Manifold Assembly 63 Final Rinse Assembly 64 Pawl Bar Roller Bracket Kit 65

TABLE OF CONTENTS

iii

Pawl Bar Assemblies 66 TS/TSC-44 Rack Rail Assembly 67 TS/TSC-66 Rack Rail Assemblies 68 Drive Assembly 69 Float Switch Components/Scrap Basket Assembly 72 Miscellaneous Parts & Weldments 73 Strainers 74 Curtains/Tub Magnets 75 Exhaust Fan Control Option/Table Limit Switches 76 Side Loader Section:

Loader Track Assemblies 77 Pawl Bar Assemblies 78 Pawl Bar Roller Bracket Assemby 79 Vent Cowl Option 80

Rinse Fill Option 81

VI. ELECTRICAL SCHEMATICS

TS-44/TSC-44

208-230 Volts, 60 Hz, 1 Phase 83 208-230 Volts, 60 Hz, 3 Phase 84 460-600 Volts, 60 Hz, 3 Phase 85 460 Volts, 60 Hz, 3 Phase Dual Connection 86

TS-44GP/TSC-44

208-230 Volts, 60 Hz, 1 Phase 87 208-230 Volts, 60 Hz, 3 Phase 88 460 Volts, 60 Hz, 3 Phase 89

TS-66/TSC-66

208-230 Volts, 60 Hz, 1 Phase 90 208-230 Volts, 60 Hz, 3 Phase 91 460 Volts, 60 Hz, 3 Phase 92

TS-66GP/TSC-66GP

208-230 Volts, 60 Hz, 1 Phase 93 208-230 Volts, 60 Hz, 3 Phase 94 460-600 Volts, 60 Hz, 3 Phase 95

Conveyor Side Loader & Exhaust Fan Hook-Up Schematic 96

VII. TROUBLESHOOTING 97

TABLE OF CONTENTS

SECTION 1:

SPECIFICATION INFORMATION

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

OPERATING CHARACTERISTICS

RACKS PER HOUR:

TS-44/TS-44GP 252 TSC-44/TS-44GP 119 TS-66/TS-66GP 252 TSC-66/TSC-66GP 119

DISHES OR GLASSES PER HOUR:

TS-44/TS-44GP 6300 TSC-44/TS-44GP 2975 TS-66/TS-66GP 6300 TSC-66/TSC-66GP 2975

PREWASH TANK CAPACITY (GALLONS):

TS-66/TS-66GP 17.25 TSC-66/TSC-66GP 17.25

WASH TANK CAPACITY (GALLONS):

TS-44/TS-44GP 20.4 TSC-44/TS-44GP 20.4 TS-66/TS-66GP 20.4 TSC-66/TSC-66GP 20.4

WASH PUMP CAPACITY

GALLONS PER MINUTE (ALL MODELS): 270

VENTING REQUIREMENTS (CFM)(100% CAP.):

INPUT END 200 OUTPUT END 400 TOTAL 600

CONVEYOR SPEED (FPM):

TS-44/TS-44GP 7.0 TSC-44/TS-44GP 3.33 TS-66/TS-66GP 7.0 TSC-66/TSC-66GP 3.33

GALLONS PER RACK:

TS-44/TS-44GP 0.74 TSC-44/TS-44GP 0.55 TS-66/TS-66GP 0.74 TSC-66/TSC-66GP 0.55

WATER TEMPERATURES:

TS-44/TS-44GP

WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

TSC-44/TSC-44GP

WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

TS-66/TS-66GP

PREWASH (RECOMMENDED) 110-140°F WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

TSC-66/TSC-66GP

PREWASH ( RECOMMENDED) 110-140°F WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

FLOW PRESSURE (PSI) 20±5 FLOWRATE (GPM) TS SERIES 3.1

FLOWRATE (GPM) TSC SERIES 1.1

GAS SPECIFICATIONS:

Please refer to your gas booster manufacturer’s instructions.

MOTOR ELECTRICAL CHARACTERISTICS:

DRIVE MOTOR HP 1/4 WASH MOTOR HP 2 POWER RINSE MOTOR HP 2 PREWASH MOTOR HP:

TS-66/TS-66GP 1 TSC-66/TSC-66GP 1

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

ELECTRICAL REQUIREMENTS

NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixedtrip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time.

TS-44/TSC-44:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ RATING AMPS CIRCUIT

208 1 60 N/A 83 Amps 1 10 Amp 230 1 60 N/A 76 Amps 100 Amp 208 3 60 N/A 49 Amps 70 Amp 230 3 60 N/A 45 Amps 60 Amp 460 3 60 N/A 23 Amps 30 Amp 600 3 60 N/A 19 Amps 25 Amp

TS-44GP/TSC-44GP:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ RATING AMPS CIRCUIT

208 1 60 N/A 12 Amps 15 Amp 230 1 60 N/A 12 Amps 15 Amp 208 3 60 N/A 8 Amps 15 Amp 230 3 60 N/A 8 Amps 15 Amp 460 3 60 N/A 5 Amps 15 Amp

TS-66/TSC-66:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ

RATING AMPS CIRCUIT

208 1 60 N/A 89 Amps 125 Amp 230 1 60 N/A 82 Amps 1 10 Amp 208 3 60 N/A 52 Amps 70 Amp 230 3 60 N/A 48 Amps 60 Amp 460 3 60 N/A 24 Amps 30 Amp 600 3 60 N/A 22 Amps 30 Amp

TS-66GP/TSC-66GP:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ RATING AMPS CIRCUIT

208 1 60 N/A 18 Amps 25 Amp 230 1 60 N/A 18 Amps 25 Amp 208 3 60 N/A 12 Amps 15 Amp 230 3 60 N/A 12 Amps 15 Amp 460 3 60 N/A 7 Amps 15 Amp

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-44/TSC-44 DIMENSIONS

62"

17"

60"

25"

21"

4-1/2"

LEFT TO RIGHT MODEL SHOWN. ON RIGHT TO LEFT MODELS, THE INCOMING WATER CONNEC T ION IS ON THE OPPOSITE END .

44" TABLE TO TABLE

Add 3” to overall width to take into account the conduit on the back of the machine.

61-1/4”

5”

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-44/TSC-44 DIMENSIONS (CONTINUED)

LEGEND FOR TS-44/TSC-44/TS-44GP/TSC-44GP DIMENSIONS:

A = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Electric heat models only. B = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Gas heat models only. C = Incoming electrical connection point, approximately 59-1/2” above the finished floor. Refer to machine data plate for elec-

trical requirements. D = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Gas heat models only, left to right con-

figuration. E = 1-1/2” IPS drain point connection. If grease trap is required by code, size for 30 gallons per minute flowrate. F = 1/2” IPS water outlet, approximately 6” above the finished floor. Gas heat models only.

AUXILLARY RINSE TANK

11-1/2"

TYPICAL DIMENSION OF GAS MODEL AUXILLARY RINSE TANK (SCALE 2:1)

Typical dimension of the auxillary rinse tank found on the gas-heated models.

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-44/TSC-44 DIMENSIONS (CONTINUED)

NOTES CONCERNING THE TS-44/TSC-44 DIMENSIONS:

1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet.

2. Aminimum of 4” spacing is required between the unit and the walls on all sides.

3. The maximum recommended distance between the unit and any external booster heater (electric or gas) is 20 feet.

4. Booster heaters have seperate electrical requirements from the machines.

5. Machine width as dimensioned does not

include an approximate 3” for the

conduit that is attached to the back of the machine.

66"

HEIGHT WITH DOOR OPEN: 72"

WALL

4”

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS

HEIGHT WITH THE DOOR OPEN IS 72".

Add 3” to overall width

to take into account

the conduit on the

back of the machine.

10”

5 3/4”

21”

25”

61 1/4”

34”

10”

29”

5”

22”

66” TABLE TO TABLE

82”

13”

8”

53”

66”

4”

WALL

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS (CONTINUED)

LEGEND FOR TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS:

A = Incoming electrical connection point, approximately 61-1/4” above the finished floor. Refer to machine data plate for electrical requirements.

B = 1/2” IPS incoming water connection, approximately 61-1/4” above the finished floor. Electric heat models only. C = 1/2” IPS prewash incoming water connection, approximately 61-1/4” above the finished floor. Electric heat models only. D = 1-1/2” IPS drain point connection. If grease trap is required by code, size for 30 gallons per minute flowrate.

NOTES CONCERNING THE TS-66/TSC-66 DIMENSIONS:

1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet.

2. Aminimum of 4” spacing is required between the unit and the walls on all sides.

3. The maximum recommended distance between the unit and any external booster heater (electric, steam or gas) is 20 feet.

4. Booster heaters have seperate electrical requirements from the machines.

5. Machine width as dimensioned does not

include an approximate 3” for the conduit that is attached to the back of the machine.

AUXILLARY

RINSE TANK

11-1/2"

TYPICAL DIMENSION OF GAS MODEL AUXILLARY RINSE TANK (SCALE 2:1)

Typical dimension of the auxillary rinse tank found on the gas-heated models.

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS

Add 3” to overall width to

take into account the con-

duit on the back of the

machine.

10”

29 7/8”

22 ”

82 ”

3”

8”

53”

”

66”

66” TABLE TO TABLE

61 1/4”

25”

21”

5 3/4”

WALL

4 1/2”

34”

5 ”

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS

LEGEND FOR TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS:

A = Incoming electrical connection point, approximately 61-1/4” above the finished floor. Refer to machine data plate for electrical requirements.

NOTES CONCERNING THE TS-66/TSC-66 DIMENSIONS:

1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet.

2. Aminimum of 4” spacing is required between the unit and the walls on all sides.

3. The maximum recommended distance between the unit and any external booster heater (electric, steam or gas) is 20 feet.

4. Booster heaters have seperate electrical requirements from the machines.

5. Machine width as dimensioned does not

include an approximate 3” for the conduit that is attached to the back of the machine.

AUXILLARY

RINSE TANK

11-1/2"

TYPICAL DIMENSION OF GAS MODEL AUXILLARY RINSE TANK (SCALE 2:1)

Typical dimension of the auxillary rinse tank found on the gas-heated models.

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DISHTABLE DIMENSIONS

“C”

8”

12 1/2”

4 1/2”

25”

8”

TABLE TO TABLE

4”

“B”

“A”

10 1/2”

21”

OPENING

4” wide x 16” long vent connection in splash shields. Shipped with cover plate. If required a vent collar & damper is available at extra charge when ordered. Typical both ends.

PLAN VIEW

2 1/8”

20 3/4”

25”

21”

3/4”

Load & unload tables to have identical flange detail.

TS/TSC-44 DIMENSIONS:

“A” = 60” “B” = 52” “C” = 44”

TS/TSC-66 DIMENSIONS:

“A” = 82” “B” = 74” “C” = 66”

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SIDE LOADER (LEFT TO RIGHT) DIMENSIONS

NOTE: ALL DIMENSIONS ARE TYPICAL.

23” or 30” depending on

the width of the side loader.

CONVEYOR

DISHWASHER

LENGTH

8” or 15” depending on the

width of the side loader.

4 1/2”

MINIMUM

25”

DISHWASHER

5”

12 1/2”

14 1/2”

29”

1 1/2” TABLE

ROLL

20 3/4”

OPENING

1”

A A

1/2”

MINIMUM

1/2”

DISHTABLE

USE SILICONE BETWEEN T ABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE.

WALL OF SIDE LOADER

SECTION “A-A”

CENTER-LINE DISHMACHINE

SPLASH SHIELD

VENT CONNECTION OPENING

1 1/2” DRAIN. CONNECTED TO DISHMACHINE DRAIN LINE

CONVEYOR

DISHMACHINE

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SIDE LOADER (RIGHT TO LEFT) DIMENSIONS

NOTE: ALL DIMENSIONS ARE TYPICAL.

14 1/2”

29”

8” or 15” depending on the

width of the side loader.

23” or 30” depending on

the width of the side loader.

CONVEYOR

DISHMACHINE

LENGTH

4 1/2” MINIMUM

12 1/2”

25”

DISHWASHER

5”

1 1/2” TABLE

ROLL

20 3/4”

OPENING

1”

1/2”

MINIMUM

DISHTABLE

1/2”

WALL OF SIDE LOADER

USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE

SECTION “A-A”

CONVEYOR

DISHMACHINE

CENTER LINE DISHMACHINE

VENT CONNECTION OPENING

SPLASH SHIELD

1 1/2” DRAIN. CONNECTED TO DISHMACHINE DRAIN LINE

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SIDE LOADER (INSTALLED) DIMENSIONS

Refer to chart above.

34”

23” or 30” depending on

the width of the side

loader.

10”

4”

23” SIDE LOADER DIMENSIONS

30” SIDE LOADER DIMENSIONS

MODEL

TS/TSC 44” TS/TSC 66”

MODEL

TS/TSC 44” TS/TSC 66”

DIMENSIONS

75” 97”

DIMENSIONS

82”

104”

(Left to Right installation shown for reference.)

NOTE: ALL DIMENSIONS ARE TYPICAL.

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SCRAP TROUGH DIMENSIONS

NOTE: DIMENSIONS ARE TYPICALFOR BOTH ENDS.

SCRAP TROUGH

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS

/" NPT Coupling for Temperature/Pressure Relief Valve

30 /

" (775 mm)

24" (610 mm)

INLET

REAR VIEW

OUTLET

SIDE VIEW

Electical connection

from side or below

4/ " NPT Nipple

7/"

(200 mm)

18" (457 mm)

(152 mm)

6" (152 mm)

3/"

(83 mm)

36" (914 mm) PMG-200

RIGHT SIDE VIEW

Water Outlet

Water Inlet

Gas Inlet

Alternate Flue Location

TPRV

4" (102 mm) Vent Adapter

Water Outle t

Water I nlet

Gas Inlet

Water Outlet

Electrical

Water Inlet

Gas Inlet

36" (914 mm) PMG-200

LEFT SIDE VIEW

Water Outlet

Water Inlet

Gas Inlet

Alternate TPRV Location

Electric Booster Dimensions (Typical)

30-1/2”

24”

18”

6”

12”

6”

7-7/8”

2”

Gas Booster Dimensions (Typical)

36”

25-1/8”

20-3/4”

31-1/4”

6”

SECTION 2:

INSTALLATION & OPERATION

INSTRUCTIONS

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the cont ainer and machine for damage. Adamaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely . Ensure that the unit is level from side to side and from front to back before making any connections.

PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

CONNECTING THE DRAIN LINE: The drain for the models covered in this manual are gravity discharge drains. All piping from the machine to the drain must be a minimum 1 1/2” NPT and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 30 gallons per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (1/2” pipe size minimum) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 25 PSI “flow” pressure at the recommended temperature indicated on the data plate.

In areas where the water pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed. The models covered in this manual do come with water pressure regulators as standard equipment. Please notify Jackson immediately if this component is not present on your machine.

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

GAS CONNECTIONS: Some machines covered in this manual are designed to use gas as an outside source of heat for wash tank water. The machines come with connections by which an out side source needs to be connected. Connect all incoming gas lines in accordance with the gas booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to.

Frame with Adjustable Foot

Incoming Plumbing Connection

Locking nut

Adjusting screw

TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS (CONTINUED)

ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the

circuit.

The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.

To install the incoming power lines, open the control box. Install conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections. It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.

VOL TAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut of f the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws.

VENTILATION OF DISHMACHINE: The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the condensation exhaust. Ensure that the exhaust system is acceptable in accordance with all applicable codes and standards.

NOTE: Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the warranty.

This units covered in this manual have the following exhaust requirements: Load End: 200 CFM

Unload End: 400 CFM The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to. ELECTRIC HEA T: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except

by an authorized service agent.

Incoming Power Connection

Terminal Block

Decal showing “L1”, “L2”, & “L3” (3 phase models only).

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS (CONTINUED)

CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting. Remove the bulkhead plug in the side of the tub to install the detergent concentration probe.

For more information concerning detergent concerns, please refer to the page entitled “Detergent Control”.

The 1/8” brass plugs on the incoming plumbing rinse injector may be removed to install rinse aid injection fittings.

All wires for the chemical injectors should be routed through

one of the extra openings in the back of the control box.

Terminals in the control box marked “CVS” provide a constant voltage signal whenever the drive motor is operating.

Terminals in the control box marked “DET” provide a voltage signal whenever the wash motor is operating.

Detergent Connection Point

(Machine rear view)

Brass Plug

Rinse Injector

Connection Points

Rear of Control Box

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DELIMING OPERATIONS

DELIMING OPERA TIONS: In order to maintain the dishmachine at it s optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. Adeliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution.

To proceed with the deliming operation, fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer. The water capacity of the various tanks of the dishmachine can be verified on the specification sheet(s) of this manual.

Perform the following operations to delime the dishmachine:

1. Turn the NORMAL/DELIME switch on the back of the control box to the DELIME position.

2. Disconnect or turn off all chemical feeder pumps.

3. Close all doors (after adding the deliming solution).

4. Run the machine for the recommended period of time.

5. Turn the unit off and open the doors.

6. Wait five minutes, then inspect the inside of the machine. If the machine is not delimed, run another time cycle as per the deliming solution’s instructions.

7. When clean, drain and re-fill the machine.

8. Run in MANUAL for 10 minutes to remove residual deliming solution.

9. Drain and re-fill the machine.

This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or other aggressive fluids will void the manufacturer's warranty.

Delime Switch

TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CURTAIN INSTALLATION DIAGRAMS

TS SERIES MACHINES

12"

L R

LS SLL

19"

12"

19"19"

21" 19"

12"

19"

LLSSL

Please refer to the chart for placement of the curtains.

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS

This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will convert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or electrical connections.

This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create operational or maintenance problems. As designed the drive mechanism is powered by the conveyor drive motor on the dishmachine. An extension on the pawl bar provides the drive to push the racks into the unit.

PREPARATION: Before proceeding with the start-up of the unit, verify that the Side Loader pan strainer is installed. WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware

may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

WASHING A RACK OF WARE: Once a rack is fully loaded it should be positioned against the front of the dish table. The rack should then be moved into the Side Loader until it activates the actuator switch. Once the the machine is started, it should pull the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.

OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does become clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load.

SHUTDOWN AND CLEANING: At the end of the workday , remove the pan strainer and clean as required. Wipe out the inside of the Side Loader and then reinsert the strainer.

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