Jackson TSC-44GP Service Manual

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Page 1

TECHNICAL MANUAL

INSTALLATION MANUAL FOR EXPORT UNITS

SERVICE MANUAL FOR DOMESTIC UNITS

Jackson MSC LLC.

P.O. Box 1060

Barbourville, KY. 40906

(606) 523-9795

Fax: (606) 523-9196

www.jacksonmsc.com

TRADITIONAL SERIES RACK CONVEYOR DISHMACHINE

September 29, 2007 P/N 7610-002-98-29 (Revision C)

TS-44 SERIES

TS-44

TS-44GP

TS-66

TS-66GP

TSC-44 SERIES

TSC-44

TSC-44GP

TSC-66

TSC-66GP

Page 2

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.

Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.

The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.

TRAVELLIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time

and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the

factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING

NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-

ers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions.

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

Page 3

STOP! PARE!

ARRET!

CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!

FAILURE TO DO SO WILL VOID THE WARRANTY!

LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!

AL NO HACERLO LA GARANTIA SERA ANULADA!

S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,

LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE

Page 4

REVISION/

PAGE

REVISION

DATE

MADEBYAPPLICABLE

ECN

DETAILS

A 11-19-2004 MAW 7202 Initial release of manual.

B 03-17-2005 MAW

7253, 7272

6999

Added hose connections, curtain installation & detailed instruction pages. Updated limit switch actuators. Added 600V models.

C 02-15-2006 MAW

7600, 7571, 7558, 7679, 7660, 7383, 7361, 7463, 7367, 7462

Added gas exhaust fan hookup schematic, updated electric exhaust fan schematic. Added wash tank thermostat replacement kit. Replaced rine drain weldment 5700-021-68-28 with 5700-00251-12. Added drain plumbing 5700-003-17-34. Added schematic 9905-003-16-50 for dual connection. Replaced vacuum breaker 4830-300-07-00 with 4820-003-06-13. Replaced plastic cap 4730003-12-00 with s/s cap 5700-011-67-11. Added the rinse fill motor assembly. Added wash, rinse and psi decals. Changed the prewash door weldments. Added service procedures. Corrected side loader dimensions.

76 04-19-2007 MAW 7898 Added 09905-003-32-20 fan load decal.

76 09-29-2007 MAW N/A

Removed alternate limit switches. Changed to centered layout. Added warranty and repair centers listing pages. Removed service procedures.

Page 5

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

TS-44GP

TS = Traditional Series of rack conveyors TSC = Traditional Series (water conserver) of rack conveyors

44 = 44” wide machine 66 = 66” wide machine

No suffix = Electrically heated, hot water sanitizing machine GP = Gas heated, hot water sanitizing machine

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-

5672. Please remember that technical support is available for service personnel only.

Page 6

SECTION

DESCRIPTION PAGE

I. SPECIFICATION INFORMATION

Operating Characteristics 2 Electrical Requirements TS-44/TSC-44 3 Electrical Requirements TS-66/TSC-66 3 TS-44/TSC-44 Dimensions 4 TS-66/TSC-66 Dimensions (Left to Right) 7 TS-66/TSC-66 Dimensions (Right to Left) 9 Dishtable Dimensions TS-44/TSC-44 & TS-66/TSC-66 11 Side Loader (Left to Right) Dimensions 12 Side Loader (Right to Left) Dimensions 13 Side Loader (Installed) Dimensions 14 Scrap Trough Dimensions 15 Typical Electric Booster Dimensions 16

II. INSTALLATION & OPERATION INSTRUCTIONS

Installation Instructions 18 Deliming Operations 21 Curtain Installation Diagrams 22 Side Loader Installation & Operation Instructions 23 Dishmachine Operating Instructions 24 Detergent Control 25 Striker Plate Limit Switch Installation Instructions 26

III. PREVENTATIVE MAINTENANCE 28 IV. TROUBLESHOOTING 30

V. PARTS SECTION

TS/TSC-44 Control Box Assembly 33 TS/TSC-66 Control Box Assembly 36 TS/TSC-44 Door & Hood Assembly 38 TS/TSC-66 Door & Hood Assembly 40 Heater Box Assembly 41 Gas Coil Assembly 45 Rinse Booster Tank Assembly 46 Recirculating Pump Assembly 47 Hose Connections 48 Prewash Incoming Plumbing Assembly 49 Incoming Rinse Plumbing Assembly 50 Incoming Rinse Plumbing Assembly (Gas Models) 52 1/2” Rinse Solenoid Valve & 1/2” Vacuum Breaker Repair Parts Kits 53 Frame Weldments/Dress Panels 54 TS/TSC-44 Drain Plumbing Assembly 55 TS/TSC-66 (Left to Right) Drain Plumbing Assembly 56 TS/TSC-66 (Right to Left) Drain Plumbing Assembly 57 TS/TSC-66 (Right to Left with Side Loader) Drain Plumbing Assembly 58 Drain Quench 59 Motor Assemblies 60 Pump Weldments 61 Prewash Arm/Manifold Assembly 62 Wash Arm/Manifold Assembly 63 Final Rinse Assembly 64 Pawl Bar Roller Bracket Kit 65

TABLE OF CONTENTS

iii

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Pawl Bar Assemblies 66 TS/TSC-44 Rack Rail Assembly 67 TS/TSC-66 Rack Rail Assemblies 68 Drive Assembly 69 Float Switch Components/Scrap Basket Assembly 72 Miscellaneous Parts & Weldments 73 Strainers 74 Curtains/Tub Magnets 75 Exhaust Fan Control Option/Table Limit Switches 76 Side Loader Section:

Loader Track Assemblies 77 Pawl Bar Assemblies 78 Pawl Bar Roller Bracket Assemby 79 Vent Cowl Option 80

Rinse Fill Option 81

VI. ELECTRICAL SCHEMATICS

TS-44/TSC-44

208-230 Volts, 60 Hz, 1 Phase 83 208-230 Volts, 60 Hz, 3 Phase 84 460-600 Volts, 60 Hz, 3 Phase 85 460 Volts, 60 Hz, 3 Phase Dual Connection 86

TS-44GP/TSC-44

208-230 Volts, 60 Hz, 1 Phase 87 208-230 Volts, 60 Hz, 3 Phase 88 460 Volts, 60 Hz, 3 Phase 89

TS-66/TSC-66

208-230 Volts, 60 Hz, 1 Phase 90 208-230 Volts, 60 Hz, 3 Phase 91 460 Volts, 60 Hz, 3 Phase 92

TS-66GP/TSC-66GP

208-230 Volts, 60 Hz, 1 Phase 93 208-230 Volts, 60 Hz, 3 Phase 94 460-600 Volts, 60 Hz, 3 Phase 95

Conveyor Side Loader & Exhaust Fan Hook-Up Schematic 96

VII. TROUBLESHOOTING 97

TABLE OF CONTENTS

Page 8

SECTION 1:

SPECIFICATION INFORMATION

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

OPERATING CHARACTERISTICS

RACKS PER HOUR:

TS-44/TS-44GP 252 TSC-44/TS-44GP 119 TS-66/TS-66GP 252 TSC-66/TSC-66GP 119

DISHES OR GLASSES PER HOUR:

TS-44/TS-44GP 6300 TSC-44/TS-44GP 2975 TS-66/TS-66GP 6300 TSC-66/TSC-66GP 2975

PREWASH TANK CAPACITY (GALLONS):

TS-66/TS-66GP 17.25 TSC-66/TSC-66GP 17.25

WASH TANK CAPACITY (GALLONS):

TS-44/TS-44GP 20.4 TSC-44/TS-44GP 20.4 TS-66/TS-66GP 20.4 TSC-66/TSC-66GP 20.4

WASH PUMP CAPACITY

GALLONS PER MINUTE (ALL MODELS): 270

VENTING REQUIREMENTS (CFM)(100% CAP.):

INPUT END 200 OUTPUT END 400 TOTAL 600

CONVEYOR SPEED (FPM):

TS-44/TS-44GP 7.0 TSC-44/TS-44GP 3.33 TS-66/TS-66GP 7.0 TSC-66/TSC-66GP 3.33

GALLONS PER RACK:

TS-44/TS-44GP 0.74 TSC-44/TS-44GP 0.55 TS-66/TS-66GP 0.74 TSC-66/TSC-66GP 0.55

WATER TEMPERATURES:

TS-44/TS-44GP

WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

TSC-44/TSC-44GP

WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

TS-66/TS-66GP

PREWASH (RECOMMENDED) 110-140°F WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

TSC-66/TSC-66GP

PREWASH ( RECOMMENDED) 110-140°F WASH (MINIMUM) 160°F RINSE (MINIMUM) 180°F

FLOW PRESSURE (PSI) 20±5 FLOWRATE (GPM) TS SERIES 3.1

FLOWRATE (GPM) TSC SERIES 1.1

GAS SPECIFICATIONS:

Please refer to your gas booster manufacturer’s instructions.

MOTOR ELECTRICAL CHARACTERISTICS:

DRIVE MOTOR HP 1/4 WASH MOTOR HP 2 POWER RINSE MOTOR HP 2 PREWASH MOTOR HP:

TS-66/TS-66GP 1 TSC-66/TSC-66GP 1

Page 10

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

ELECTRICAL REQUIREMENTS

NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixedtrip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time.

TS-44/TSC-44:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ RATING AMPS CIRCUIT

208 1 60 N/A 83 Amps 1 10 Amp 230 1 60 N/A 76 Amps 100 Amp 208 3 60 N/A 49 Amps 70 Amp 230 3 60 N/A 45 Amps 60 Amp 460 3 60 N/A 23 Amps 30 Amp 600 3 60 N/A 19 Amps 25 Amp

TS-44GP/TSC-44GP:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ RATING AMPS CIRCUIT

208 1 60 N/A 12 Amps 15 Amp 230 1 60 N/A 12 Amps 15 Amp 208 3 60 N/A 8 Amps 15 Amp 230 3 60 N/A 8 Amps 15 Amp 460 3 60 N/A 5 Amps 15 Amp

TS-66/TSC-66:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ

RATING AMPS CIRCUIT

208 1 60 N/A 89 Amps 125 Amp 230 1 60 N/A 82 Amps 1 10 Amp 208 3 60 N/A 52 Amps 70 Amp 230 3 60 N/A 48 Amps 60 Amp 460 3 60 N/A 24 Amps 30 Amp 600 3 60 N/A 22 Amps 30 Amp

TS-66GP/TSC-66GP:

RINSE TYPICAL HEATER TOTAL ELECTRICAL

VOL

TS PH HZ RATING AMPS CIRCUIT

208 1 60 N/A 18 Amps 25 Amp 230 1 60 N/A 18 Amps 25 Amp 208 3 60 N/A 12 Amps 15 Amp 230 3 60 N/A 12 Amps 15 Amp 460 3 60 N/A 7 Amps 15 Amp

Page 11

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-44/TSC-44 DIMENSIONS

62"

17"

60"

25"

21"

4-1/2"

LEFT TO RIGHT MODEL SHOWN. ON RIGHT TO LEFT MODELS, THE INCOMING WATER CONNEC T ION IS ON THE OPPOSITE END .

44" TABLE TO TABLE

Add 3” to overall width to take into account the conduit on the back of the machine.

61-1/4”

5”

Page 12

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-44/TSC-44 DIMENSIONS (CONTINUED)

LEGEND FOR TS-44/TSC-44/TS-44GP/TSC-44GP DIMENSIONS:

A = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Electric heat models only. B = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Gas heat models only. C = Incoming electrical connection point, approximately 59-1/2” above the finished floor. Refer to machine data plate for elec-

trical requirements. D = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor. Gas heat models only, left to right con-

figuration. E = 1-1/2” IPS drain point connection. If grease trap is required by code, size for 30 gallons per minute flowrate. F = 1/2” IPS water outlet, approximately 6” above the finished floor. Gas heat models only.

AUXILLARY RINSE TANK

11-1/2"

TYPICAL DIMENSION OF GAS MODEL AUXILLARY RINSE TANK (SCALE 2:1)

Typical dimension of the auxillary rinse tank found on the gas-heated models.

Page 13

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-44/TSC-44 DIMENSIONS (CONTINUED)

NOTES CONCERNING THE TS-44/TSC-44 DIMENSIONS:

1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet.

2. Aminimum of 4” spacing is required between the unit and the walls on all sides.

3. The maximum recommended distance between the unit and any external booster heater (electric or gas) is 20 feet.

4. Booster heaters have seperate electrical requirements from the machines.

5. Machine width as dimensioned does not

include an approximate 3” for the

conduit that is attached to the back of the machine.

66"

HEIGHT WITH DOOR OPEN: 72"

WALL

4”

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS

HEIGHT WITH THE DOOR OPEN IS 72".

Add 3” to overall width

to take into account

the conduit on the

back of the machine.

10”

5 3/4”

21”

25”

61 1/4”

34”

10”

29”

5”

22”

66” TABLE TO TABLE

82”

13”

8”

53”

66”

4”

WALL

Page 15

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS (CONTINUED)

LEGEND FOR TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS:

A = Incoming electrical connection point, approximately 61-1/4” above the finished floor. Refer to machine data plate for electrical requirements.

B = 1/2” IPS incoming water connection, approximately 61-1/4” above the finished floor. Electric heat models only. C = 1/2” IPS prewash incoming water connection, approximately 61-1/4” above the finished floor. Electric heat models only. D = 1-1/2” IPS drain point connection. If grease trap is required by code, size for 30 gallons per minute flowrate.

NOTES CONCERNING THE TS-66/TSC-66 DIMENSIONS:

1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet.

2. Aminimum of 4” spacing is required between the unit and the walls on all sides.

3. The maximum recommended distance between the unit and any external booster heater (electric, steam or gas) is 20 feet.

4. Booster heaters have seperate electrical requirements from the machines.

5. Machine width as dimensioned does not

include an approximate 3” for the conduit that is attached to the back of the machine.

AUXILLARY

RINSE TANK

11-1/2"

TYPICAL DIMENSION OF GAS MODEL AUXILLARY RINSE TANK (SCALE 2:1)

Typical dimension of the auxillary rinse tank found on the gas-heated models.

Page 16

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS

Add 3” to overall width to

take into account the con-

duit on the back of the

machine.

10”

29 7/8”

22 ”

82 ”

3”

8”

53”

”

66”

66” TABLE TO TABLE

61 1/4”

25”

21”

5 3/4”

WALL

4 1/2”

34”

5 ”

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS

LEGEND FOR TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS:

A = Incoming electrical connection point, approximately 61-1/4” above the finished floor. Refer to machine data plate for electrical requirements.

NOTES CONCERNING THE TS-66/TSC-66 DIMENSIONS:

1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet.

2. Aminimum of 4” spacing is required between the unit and the walls on all sides.

3. The maximum recommended distance between the unit and any external booster heater (electric, steam or gas) is 20 feet.

4. Booster heaters have seperate electrical requirements from the machines.

5. Machine width as dimensioned does not

include an approximate 3” for the conduit that is attached to the back of the machine.

AUXILLARY

RINSE TANK

11-1/2"

TYPICAL DIMENSION OF GAS MODEL AUXILLARY RINSE TANK (SCALE 2:1)

Typical dimension of the auxillary rinse tank found on the gas-heated models.

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DISHTABLE DIMENSIONS

“C”

8”

12 1/2”

4 1/2”

25”

8”

TABLE TO TABLE

4”

“B”

“A”

10 1/2”

21”

OPENING

4” wide x 16” long vent connection in splash shields. Shipped with cover plate. If required a vent collar & damper is available at extra charge when ordered. Typical both ends.

PLAN VIEW

2 1/8”

20 3/4”

25”

21”

3/4”

Load & unload tables to have identical flange detail.

TS/TSC-44 DIMENSIONS:

“A” = 60” “B” = 52” “C” = 44”

TS/TSC-66 DIMENSIONS:

“A” = 82” “B” = 74” “C” = 66”

Page 19

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SIDE LOADER (LEFT TO RIGHT) DIMENSIONS

NOTE: ALL DIMENSIONS ARE TYPICAL.

23” or 30” depending on

the width of the side loader.

CONVEYOR

DISHWASHER

LENGTH

8” or 15” depending on the

width of the side loader.

4 1/2”

MINIMUM

25”

DISHWASHER

5”

12 1/2”

14 1/2”

29”

1 1/2” TABLE

ROLL

20 3/4”

OPENING

1”

A A

1/2”

MINIMUM

1/2”

DISHTABLE

USE SILICONE BETWEEN T ABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE.

WALL OF SIDE LOADER

SECTION “A-A”

CENTER-LINE DISHMACHINE

SPLASH SHIELD

VENT CONNECTION OPENING

1 1/2” DRAIN. CONNECTED TO DISHMACHINE DRAIN LINE

CONVEYOR

DISHMACHINE

Page 20

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SIDE LOADER (RIGHT TO LEFT) DIMENSIONS

NOTE: ALL DIMENSIONS ARE TYPICAL.

14 1/2”

29”

8” or 15” depending on the

width of the side loader.

23” or 30” depending on

the width of the side loader.

CONVEYOR

DISHMACHINE

LENGTH

4 1/2” MINIMUM

12 1/2”

25”

DISHWASHER

5”

1 1/2” TABLE

ROLL

20 3/4”

OPENING

1”

1/2”

MINIMUM

DISHTABLE

1/2”

WALL OF SIDE LOADER

USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE

SECTION “A-A”

CONVEYOR

DISHMACHINE

CENTER LINE DISHMACHINE

VENT CONNECTION OPENING

SPLASH SHIELD

1 1/2” DRAIN. CONNECTED TO DISHMACHINE DRAIN LINE

Page 21

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SIDE LOADER (INSTALLED) DIMENSIONS

Refer to chart above.

34”

23” or 30” depending on

the width of the side

loader.

10”

4”

23” SIDE LOADER DIMENSIONS

30” SIDE LOADER DIMENSIONS

MODEL

TS/TSC 44” TS/TSC 66”

MODEL

TS/TSC 44” TS/TSC 66”

DIMENSIONS

75” 97”

DIMENSIONS

82”

104”

(Left to Right installation shown for reference.)

NOTE: ALL DIMENSIONS ARE TYPICAL.

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SCRAP TROUGH DIMENSIONS

NOTE: DIMENSIONS ARE TYPICALFOR BOTH ENDS.

SCRAP TROUGH

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS

/" NPT Coupling for Temperature/Pressure Relief Valve

30 /

" (775 mm)

24" (610 mm)

INLET

REAR VIEW

OUTLET

SIDE VIEW

Electical connection

from side or below

4/ " NPT Nipple

7/"

(200 mm)

18" (457 mm)

(152 mm)

6" (152 mm)

3/"

(83 mm)

36" (914 mm) PMG-200

RIGHT SIDE VIEW

Water Outlet

Water Inlet

Gas Inlet

Alternate Flue Location

TPRV

4" (102 mm) Vent Adapter

Water Outle t

Water I nlet

Gas Inlet

Water Outlet

Electrical

Water Inlet

Gas Inlet

36" (914 mm) PMG-200

LEFT SIDE VIEW

Water Outlet

Water Inlet

Gas Inlet

Alternate TPRV Location

Electric Booster Dimensions (Typical)

30-1/2”

24”

18”

6”

12”

6”

7-7/8”

2”

Gas Booster Dimensions (Typical)

36”

25-1/8”

20-3/4”

31-1/4”

6”

Page 24

SECTION 2:

INSTALLATION & OPERATION

INSTRUCTIONS

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the cont ainer and machine for damage. Adamaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately to have the missing item shipped to you.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely . Ensure that the unit is level from side to side and from front to back before making any connections.

PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

CONNECTING THE DRAIN LINE: The drain for the models covered in this manual are gravity discharge drains. All piping from the machine to the drain must be a minimum 1 1/2” NPT and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 30 gallons per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line (1/2” pipe size minimum) to the dishmachine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 25 PSI “flow” pressure at the recommended temperature indicated on the data plate.

In areas where the water pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed. The models covered in this manual do come with water pressure regulators as standard equipment. Please notify Jackson immediately if this component is not present on your machine.

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

GAS CONNECTIONS: Some machines covered in this manual are designed to use gas as an outside source of heat for wash tank water. The machines come with connections by which an out side source needs to be connected. Connect all incoming gas lines in accordance with the gas booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to.

Frame with Adjustable Foot

Incoming Plumbing Connection

Locking nut

Adjusting screw

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS (CONTINUED)

ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the

circuit.

The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.

To install the incoming power lines, open the control box. Install conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections. It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.

VOL TAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut of f the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws.

VENTILATION OF DISHMACHINE: The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the condensation exhaust. Ensure that the exhaust system is acceptable in accordance with all applicable codes and standards.

NOTE: Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the warranty.

This units covered in this manual have the following exhaust requirements: Load End: 200 CFM

Unload End: 400 CFM The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to. ELECTRIC HEA T: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except

by an authorized service agent.

Incoming Power Connection

Terminal Block

Decal showing “L1”, “L2”, & “L3” (3 phase models only).

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS (CONTINUED)

CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting. Remove the bulkhead plug in the side of the tub to install the detergent concentration probe.

For more information concerning detergent concerns, please refer to the page entitled “Detergent Control”.

The 1/8” brass plugs on the incoming plumbing rinse injector may be removed to install rinse aid injection fittings.

All wires for the chemical injectors should be routed through

one of the extra openings in the back of the control box.

Terminals in the control box marked “CVS” provide a constant voltage signal whenever the drive motor is operating.

Terminals in the control box marked “DET” provide a voltage signal whenever the wash motor is operating.

Detergent Connection Point

(Machine rear view)

Brass Plug

Rinse Injector

Connection Points

Rear of Control Box

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TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DELIMING OPERATIONS

DELIMING OPERA TIONS: In order to maintain the dishmachine at it s optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. Adeliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution.

To proceed with the deliming operation, fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer. The water capacity of the various tanks of the dishmachine can be verified on the specification sheet(s) of this manual.

Perform the following operations to delime the dishmachine:

1. Turn the NORMAL/DELIME switch on the back of the control box to the DELIME position.

2. Disconnect or turn off all chemical feeder pumps.

3. Close all doors (after adding the deliming solution).

4. Run the machine for the recommended period of time.

5. Turn the unit off and open the doors.

6. Wait five minutes, then inspect the inside of the machine. If the machine is not delimed, run another time cycle as per the deliming solution’s instructions.

7. When clean, drain and re-fill the machine.

8. Run in MANUAL for 10 minutes to remove residual deliming solution.

9. Drain and re-fill the machine.

This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or other aggressive fluids will void the manufacturer's warranty.

Delime Switch

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CURTAIN INSTALLATION DIAGRAMS

TS SERIES MACHINES

12"

L R

LS SLL

19"

12"

19"19"

21" 19"

12"

19"

LLSSL

Please refer to the chart for placement of the curtains.

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TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS

This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will convert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or electrical connections.

This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create operational or maintenance problems. As designed the drive mechanism is powered by the conveyor drive motor on the dishmachine. An extension on the pawl bar provides the drive to push the racks into the unit.

PREPARATION: Before proceeding with the start-up of the unit, verify that the Side Loader pan strainer is installed. WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware

may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

WASHING A RACK OF WARE: Once a rack is fully loaded it should be positioned against the front of the dish table. The rack should then be moved into the Side Loader until it activates the actuator switch. Once the the machine is started, it should pull the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.

OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does become clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load.

SHUTDOWN AND CLEANING: At the end of the workday , remove the pan strainer and clean as required. Wipe out the inside of the Side Loader and then reinsert the strainer.

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SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS

DISHMACHINE OPERATING INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1. Close door(s) on dishmachine.

2. Close the drain valve(s). POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified

as being correct. If not, the voltage will have to be verified. FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON

position. The machine should fill automatically and shut off when the appropriate level is reached (just below the pan strainer). The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

Machines equipped with prewash sections should not be run without water in those sections. This can cause damage to components.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware

may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria hat could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instructions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

WASHING A RACK OF WARE: To wash a rack, simply slide a rack of soiled ware into the load end of the machine. Once the the machine is started, it should pull the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.

OPERATIONAL INSPECTION: Based upon usage, the pan strainers may become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainers to ensure they have not become clogged. If the strainers do, they will reduce the washing capability of the machine. Instruct operators to clean out the pan strainers at regular intervals or as required by work load.

NOTE: On units equipped with prewash sections operators should also take the time to inspect the prewash section strainers and clean them as required by workload.

SHUTDOWN AND CLEANING: At the end of the workday, place the power switch in the OFF position and open the door(s). Open the drain valves and allow the machine to drain completely . Remove the p awl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strainers, run off sheets and scrap basket strainer. Remove the wash and, if equipped, the prewash arms and verify that the nozzles and arms are free from obstructions. Flush the arms with fresh water. Remove the pump suction strainers and clean out as required. Remove the rinse tray assembly and clean. Remove the curtains and scrub with a mild detergent and warm water. Wipe out the inside of the unit and then reassemble with the components previously removed.

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SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS

DETERGENT CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.

First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hardness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this problem.

Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist.

Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as efficiently as possible.

Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects.

Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them.

As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. Aloss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.

There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem.

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TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS

STRIKER PLATE LIMIT SWITCH INSTALLTION INSTRUCTIONS

TABLE LIMIT SWITCH THROUGH ROD HOLES

TABLE

SWITCH RODS

STRIKE PLATE

STRIKE PLATE BOLTS

MOUNTING BOLTS

TABLE BOTTOM

3.00

2.00

Ø0.75

Ø0.25

1.50

TABLE BOTTOM

1.875

INSTALL AT FAR END OF TABLE

1/3 RACK WIDTH

Installation Instructions:

1. Wiring: The switch is wired common and normally open because of the hinge design. By interupting the line in series with the door switches, the dishmachine ceases to operate. Refer to the machine schematic for details on how to wire the switch.

2. Parts of the table switch are mounted in the dishtable, at the end of the table and under the table. See the drawing(s) for the relationship of the switch to the table.

3. Move the limit switch as far down on the two slots as possible and see that the limit switch is straight on the base plate. This might require adjustment of the nut on the connector for the limit switch.

4. Then adjust the inside and the outside connector nuts for the connector box so that it lines up even with the limit switch and the base plate.

5. Tighten down the nuts for the seal so that they are tight.

6. If you have any difficulty you might have to adjust the connectors to the seal, screwing in or screwing out until the installation is straight on the table and the limit switch is actuated correctly by the rack.

Unless noted, all dimensions are in inches.

Page 34

SECTION 3:

PREVENTATIVE MAINTENANCE

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SECTION 3: PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNELONLY . Performing maintenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact Jackson.

There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. Adishmachine is not a garbage disposal; any large pieces of material that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators regularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.

When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.

You may wish to also refer to the page entitled “Detergent Control” in order to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.

Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larger problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson.

Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintanence is going to help. Acommon problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water temperature could be too low and you should discuss it with Jackson to determine what can be done.

By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine. As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:

1. Ensure that the water temperatures match those listed on the machine data plate.

2. Ensure that all strainers are in place before operating the machine.

3. Ensure that all wash and/or rinse arms are secure in the machine before operating.

4. Ensure that drains are closed/sealed before operating.

5. Remove as much soil from dishes by hand as possible before loading into racks.

6. Do not overfill racks.

7. Ensure that glasses are placed upside down in the rack.

8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.

9. Clean out the machine at the end of every workday as per the instructions in the manual.

10. Always contact Jackson whenever a serious problem arises. 1 1. Follow all safety procedures, whether listed in this manual or put forth by local, st ate or national codes/regulations.

Page 36

SECTION 4:

TROUBLESHOOTING

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SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS

WARNING: Inspection, testing and rep air of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

Problem: Nothing on dishmachine operates. The power switch is ON and the power indicator light is OFF.

1. Machine is not wired correctly to incoming power source. Have an electrician verify wiring.

2. Machine circuit breaker is tripped. Reset the circuit breaker. If it trips again, contact an electrician to verify the machine amp draw.

3. Service breaker is tripped. Reset the service breaker. If it trips again, contact an electrician to verify the machine amp draw.

Problem: Machine will not fill. The power switch is ON and the power indicator light is ON.

1. No water supply to machine. Verify that water lines have been connected to the machine.

2. Dishmachine doors are not closed. Close doors completely.

3. Incoming water solenoid valve damaged/faulty. Verify that the valve is operating. If not, replace.

4. Tank floats faulty. Verify the wiring of the floats. Verify that no debris is jamming the floats. Replace if necessary.

Problem: Machine fills, but fill is weak.

1. Low incoming water pressure. Verify that incoming water pressure during fill is 20 ±5 PSI.

2. Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.

Problem: Low wash tank temperature.

1. Low incoming water temperature. Verify that the incoming water temperature matches what is indicated on the machine data plate.

2. Heater not energizing. Verify that the wash tank heater is operating. If not, replace.

3. Low incoming voltage. Have an electrician verify that the power coming to the machine is the same as indicated on the data plate.

Problem: Low wash arm pressure, poor spray pattern.

1. Clogged wash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.

2. Clogged wash tank or wash pump strainers. Clean out strainers if necessary.

3. Worn wash pump impeller. Verify status of impeller, replace if necessary.

Problem: Low prewash arm pressure, poor spray pattern.

1. Clogged prewash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.

2. Clogged prewash tank or prewash pump strainers. Clean out strainers if necessary.

3. Worn prewash pump impeller. Verify status of impeller, replace if necessary.

Problem: Inadequate rinse.

1. Low incoming water pressure. Verify that incoming water pressure during fill is 20 ±5 PSI.

2. Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.

Problem: Pawl bar does not move.

1. Failed or broken overload spring. Replace spring if necessary.

2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor.

3. Pawl bar not properly installed. Verify that the pawl bar is installed correctly.

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SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS

Problem: Racks go through the machine, but results are poor.

1. Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume. If not, get detergent to appropriate level and review results of washing ware.

2. Clogged strainers/scrap basket. Clean out strainers and scrap basket and replace.

3. Ware not being properly prescrapped. Review paragraph entitled ‘Ware Preparation” in Operating Instructions.

4. Wash or rinse arms missing end plugs or caps. Verify and replace as required.

5. Low tank heat.

6. Inadequate rinse.

7. Incorrect voltage coming to the machine. Verify that the voltage matches that on the machine data plate.

8. Wash pump cavitation due to low water level. Verify that the drains are shut and that the water level is correct.

Problem: Spotting of silverware, glasses and dishes.

1. Incorrect final rinse temperature. Verify that the rinse water temperature matches that which is listed on the machine data plate.

2. Clogged wash and/or rinse nozzles and arms. Remove the arms and verify that they and their nozzles are from debris.

3. Excessively hard water. Install a water softener to reduce hardness.

4. Loss of water pressure due to clogged/obstructed wash pump. Turn the power off to the machine at the source. Drain the wash tank of water and verify that the pump intake is free from debris.

5. Improper scrapping procedures. Review the paragraph entitled “Ware Preparation” in Operating Instructions.

6. incorrect detergent/chemcial concentrations. Verify that the detergent/chemical concentrations are correct for the associated water volume.

TORQUE SETTINGS

When replacing components either in the control box or the heater box area, the manufacturer has suggestions on how much to torque the screws and nuts used in securing items to the machine. Refer to the table below for the torque specifictions:

ITEMS

TORQUE SPEC

Relays 16 In/lbs Heater Contactor 35 In/lbs Heater Nuts 16 In/lbs Terminal Block 50 In/lbs

Page 39

SECTION 5:

PARTS SECTION

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SECTION 5: PARTS SECTION

TS-44/TSC-44 CONTROL BOX ASSEMBLY

Cotter Pin

05315-207-01-00

Control Box Cover

05700-002-08-13

Control Box Weldment

05700-002-03-27

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SECTION 5: PARTS SECTION

TS-44/TSC-44 CONTROL BOX ASSEMBLY (CONTINUED)

Page 42

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SECTION 5: PARTS SECTION

TS-44/TSC-44 CONTROL BOX ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Switch, Master 05930-301-22-18 2 1 Terminal Block, 3 Pole 05940-011-48-27 3 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00 4 1 Overload, 5.5 - 7.5 RT1M (3 phase only) 05945-111-68-40

1 Overload (460-600V Models Only) 05945-111-69-12

5 1 Overload, 1 - 1.5 RT1G (3 phase only) 05945-111-68-39

1 Overload (460-600V Models Only) 05945-111-68-41 6 2 Contactor 05945-111-68-38 7 1 Din Rail 05700-021-72-75 8 1 Transformer (TS-44/TSC-44) 05950-011-68-35

1 Transformer (TS-44GP/TSC-44GP) 05950-002-46-10

1 Transformer (TS-44/TSC-44 600V MODELS) 05950-002-23-77 9 1 Contactor, Heater 05945-002-24-70 10 1 Terminal Board 05940-002-78-97 11 15 Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 12 1 Terminal Board, Screw Down 05940-021-89-41 13 8 Locknut, 10-24 with Nylon Insert 05310-373-01-00 14 1 Relay, 120V, 3PDT, Top Mount 05945-111-72-51 15 1 Relay, Control 05945-111-35-19 16 1 Rinse Thermometer, 96” Lead 06685-111-68-49

1 Decal, 180°F Rinse 09905-002-97-62 17 1 Circuit Breaker (208-230V Electric Models Only) 05925-011-68-34 17 1 Circuit Breaker (208-230V Gas Models Only) 05925-111-64-18 18 1 Wash Thermometer, 96” Lead 06685-111-68-49

1 Decal, 160°F Wash 09905-003-00-69 19 1 Light, Amber (TS-44/TSC-44 Only) 05945-111-44-44 20 1 Light, Red 05945-111-44-45 21 1 Switch, Power 05930-301-46-00 22 1 Fitting, 1/2” NPT x 90° 05975-011-45-14 23 1 Fitting, 1” Straight 05975-011-70-75 24 2 Fitting, 1/2” Straight 05975-011-45-13 25 2 Plug, Heyco, 2700 G-875 05975-011-47-81 26 2 Bushing, Heyco 05975-210-09-00 27 1 Grommet, 1/2” OD x 3/8” ID 05325-011-46-73

1 Fuse (460V Models) (Not Shown) 05920-011-72-88

1 Fuse (600V Models) (Not Shown) 05920-002-75-95

1 Fuse Holder (460-600V Models)(Not Shown) 05920-011-72-89 28 1 Decal, Front 09905-002-97-75

Page 43

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-66/TSC-66 CONTROL BOX ASSEMBLY

Items not shown but available as service parts:

ITEM QTY DESCRIPTION Mfg. No.

1 Control Box Legs 05700-011-71-47

1 Din Rail, Cut to 5-3/4” Long 05700-021-72-75

1 Control Box Cover 05700-002-08-13

2 Cotter Pin 05315-207-01-00

4 5

Page 44

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-66/TSC-66 CONTROL BOX ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Electrical Box Weldment 05700-002-03-27 2 1 Heater Contactor 05945-002-24-70 3 1 Drive Motor Overload 05945-111-68-39

1 Drive Motor Overload (460-600V Models Only) 05945-111-69-12 4 1 Wash Motor Overload 05945-111-68-40

1 Wash Motor Overload (460-600V Models Only) 05945-111-68-41 5 1 Prewash Motor Overload 05945-111-68-41

1 Prewash Motor Overload (460-600V Models Only) 05945-111-69-13 6 1 Master Switch 05930-301-22-18 7 1 Fuse Holder (460V Models Only) 05920-011-72-89

1 Fuse (460V Models Only) 05920-011-72-88

1 Fuse (600V Models) (Not Shown) 05920-002-75-95 8 1 Terminal Block 05940-011-48-27 9 3 Motor Contactor 05945-111-68-38 10 1 Transformer (TS-66/TSC-66) 05950-011-68-35

1 Transformer (TS-66GP/TSC-66GP) 05950-011-46-10

1 Transformer (TS-44/TSC-44 600V MODELS) 05950-002-23-77 11 1 Terminal Board 05940-021-89-41 12 1 Terminal Board 05940-002-78-97 13 1 Top Mount Relay 05945-111-72-51 14 3 Control Relay 05945-111-35-19 15 1 Circuit Breaker (TS-66/TSC-66 208-230V Only) 05925-011-68-34 15 1 Circuit Breaker (TS-66GP/TSC-66GP208-230V Only) 05925-111-64-18 16 1 Light, Amber (TS-66/TSC-66 Only) 05945-111-44-44 17 1 Light, Red 05945-111-44-45 18 1 Manual Wash Switch 05930-301-46-00 19 1 Rinse Thermometer 06685-111-68-49

1 Decal, 180°F Rinse 09905-002-97-62 19a 1 Wash Thermometer 06685-111-68-49

1 Decal, 160°F Wash 09905-003-00-69 20 1 Decal, Front 09905-002-97-75

19a

Page 45

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-44/TSC-44 DOOR AND HOOD ASSEMBLY

SEE NOTE

26 27

Note: The indicated items are bolted to the inside of the hood.

These items are optional for the vent

cowl assemblies.

Page 46

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-44/TSC-44 DOOR AND HOOD ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 2 Left Door Stop Weldment 05700-002-96-32 2 4 Legs, Electrical Box 05700-011-71-47 3 1 Door Guide, Right 05700-002-03-44 4 1 Door Guide, Left 05700-002-03-14 5 1 Switch Box Weldment 05700-002-03-30 6 1 Magnet, Reed Switch 05700-111-51-68 7 1 Plumbing Support Bracket 05700-002-05-01 8 1 Control Box Weldment 05700-002-03-27 9 1 Control Box Cover 05700-002-08-13 10 2 Vent Cowl (Optional) 05700-002-03-12 11 2 Cover, Vent Cowl (With studs) (Optional) 05700-011-74-67 12 1 Support, Door 05700-002-03-45 13 1 Door Catch 05700-002-03-15 14 32 Washer, S/S, 1/4”-20 05311-174-01-00 15 56 Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 16 1 Upper Wash Arm Bracket 05700-021-73-97 17 1 Splash Shield Weldment 05700-002-03-54 18 1 Right Door Stop Weldment 05700-002-96-33 19 4 Bolt, 1/4”-20 x 2-1/2” Long 05306-011-83-52 20 2 Screw, 8-32 x 3/4” Binder Phillipshead 05305-011-72-66 21 2 Screw, 8-32 x 1/4” Phillips Panhead 05305-172-09-00 22 1 Door Weldment 05700-002-94-04 23 2 Door Glide 05700-002-03-28 24 2 Nut, 1/4”-20, Hex (Optional) 05310-274-01-00 25 2 Screw, 1/4”-20 x 1” Long, S/S Tap (Optional) 05305-274-27-00 26 2 Vent Scoop (Optional) 05700-002-12-18 27 2 Baffle (Optional) 05700-002-11-47

Page 47

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-66/TSC-66 DOOR AND HOOD ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 2 Door Catch Weldment 05700-031-84-80 2 1 Prewash Door Weldment

Left to Right 05700-003-13-42

Right to Left 05700-003-13-40 3 1 Right Door Stop 05700-002-96-33 4 4 Door Guide 05700-002-03-28 5 4 Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 6 1 Wash Door Weldment 05700-002-94-04 7 2 Door Switch Magnet 05700-011-73-67 8 4 Screw, 8-32 x 1/4” Long 05305-172-09-00 9 1 Right Door Guide Weldment (Not Shown) 05700-031-76-44 10 1 Right Door Stop (Not Shown) 05700-002-96-32 11 1 Wash Door Hood Support (Not Shown) 05700-031-84-13 12 1 Prewash Door Hood Support (Not Shown) 05700-031-84-14 13 1 Left Door Guide Weldment (Not Shown) 05700-002-03-14 14 1 Splash Shield Weldment (Not Shown) 05700-003-01-63

Page 48

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-44/66 & TSC-44/66 HEATER BOX ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Heater Box Cover 05700-002-02-04 2 1 Heater Box Weldment 05700-002-98-38 3 1 Thermostat, High Limit 05930-011-49-43

1 Decal, High Limit 09905-011-84-32

1 Fitting, 1/4”, Imperial Brass 05310-924-02-05 4 1 See Next Page N/A 5 1 Gasket 05330-200-02-70 6 1 Terminal Board 05940-002-78-97 7 1 Wash Thermostat Replacement Kit 06401-003-18-20

Page 49

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-44/66 & TSC-44/66 HEATER BOX ASSEMBLY (CONTINUED)

Heater Chart

Model

Volts

Phase KW Mfg. Number

TS-44/TSC-44 208 1 15 04540-121-68-45

230 1 15 04540-121-68-46 208 3 15 04540-121-68-45 230 3 15 04540-121-68-46 460 3 15 04540-121-68-47 600 3 15 04540-002-39-93

TS-66/TSC-66 208 1 15 04540-121-68-45

230 1 15 04540-121-68-46 208 3 15 04540-121-68-45 230 3 15 04540-121-68-46 460 3 15 04540-121-68-47 600 3 15 04540-002-39-93

SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well. Once install, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a new one when replacing the heater may prevent future leaks.

SERVICE NOTE: The nuts used to secure the heater to the tub should be torqued to 16 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 16 in-lbs.

See Heater Chart Below

Heater Gasket

05330-200-02-70

5/16” Lockwasher

05311-275-01-00

5/16”-18 Hex Nut

05310-275-01-00

Page 50

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-44/66 & TSC-44/66 HEATER BOX ASSEMBLY (CONTINUED)

The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being properly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the thermostats.

Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.

Note: The following checkout should be made by either a qualified service person or electrician.

A- Checkout of the heater system

1- If the temperature is too high, adjust thermostat using instructions in the section entitled “Thermostats”. 2- If temperature is too low, adjust thermostat as above, then:

a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine circuit breaker located on right side of control box. b - Remove cover from control box on top of dishwasher.

L1 (BLACK)

L3 (BLUE)

JUMPER WIRE

L1 (BLACK)

L2 (RED)

BUS BAR AND LEAD LOCATIONS FOR WASH HEATER TO BE WIRED FOR 3 PHASE AC.

BUS BAR, JUMPER WIRES AND LEAD LOCATIONS FOR WASH HEATER TO BE WIRED FOR 1 PHASE AC.

Page 51

TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 5: PARTS SECTION

TS-44/TSC-44 HEATER BOX ASSEMBLY (CONTINUED)

c - Make sure water temperature is below 140°F.(preferably about 130°F.). d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”. If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.

B- If heater relay (R1) closes:

1 - Check power supply at incoming terminal board L1, L2 & L3. It should be the same voltage as indicated on the machine data plate. 2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections. 3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections. 4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instructions. Replace any defective elements.

C - If heater relay (R1) does not close.

1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slowly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.

Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg. This should be appropriate for the voltage and phase indicated on the data plate.

HEATER PROTECTION & AUTOMATIC FILL

This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still “ON”. The power switch should always be turned-off before draining the unit.

This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.

When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.

If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.

THERMOSTATS

The thermostat range is from 140°F to 240°F with a maximum bulb exposure temperature of 300°F.

Calibration:

Wash Thermostat: Set Point: 165°F (Adjustable range)

Hi-LImit Thermostat: Fixed set point: 210°F (Non-adjustable)

The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situation. It is set for 210°F +0°F or -10°F with a fixed set point. This part is not adjustable.

The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These specify that the wash be no lower than 140°F on chemical sanitizing models and no lower than 160°F on hot water sanitizing machines.

Page 52

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-44GP/TSC-44GP & TS-66GP/TSC-66GP GAS COIL ASSEMBLY

Other items used but not shown.

ITEM QTY DESCRIPTION Mfg. No.

1 1 Thermostat, High Limit 05930-011-49-43

1 Fitting, 1/4”, Imperial Brass 05310-924-02-05 2 1 Gasket 05330-200-02-70 3 1 Terminal Board 05940-002-78-97 4 1 Thermostat Bracket 05700-011-81-64 5 1 Decal, Thermostat Regulating 09905-011-84-31 6 1 Thermostat, Wash Regulating 06401-140-00-32

Gas Coil Weldment

05700-002-44-23

Connection point for: Hose, Recirculating Discharge (See “Hose Connections” page )

Connects with: 3/4” Street Elbow Brass

04730-206-04-34

3/4” Close Brass Nipple

04730-207-34-00

Connection point for: Hose, Wash Coil Assembly (See “Hose Connections” page )

Connects with: 3/4” Street Elbow Brass

04730-206-04-34

3/4” Close Brass Nipple

04730-207-34-00

Gas Coil Box Weldment

05700-002-48-50

Gas Coil Box Cover

05700-002-50-94

Page 53

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TANK, RINSE BOOSTER (TS-44GP/TSC-44GP & TS-66GP/TSC-66GP)

ITEM QTY DESCRIPTION Mfg. No.

1 2 Plumbing Assembly, Inlet/Discharge, Rinse Tank 05700-002-51-24 2 1 Tube, Dispersion Weldment 05700-002-46-16 3 1 Tank, GP Rinse 05700-002-45-05 4 1 Bracket, Upper Rinse Tank 05700-002-67-13 5 1 Bracket, Lower Rinse Tank 05700-002-67-14 6 1 Nipple, 3/4” NPT x 4” Long 04730-207-05-00 7 3 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00 8 1 Nipple, 3/4” NPT x Closed Brass 04730-207-34-00

BOTTOM ANGLED VIEW

TOP ANGLED VIEW

Page 54

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

RECIRCULATING PUMP ASSEMBLY (TS-44GP/TSC-44GP & TS-66GP/TSC-66GP)

Nipple, 3/4” Close Brass

2 per

04730-207-34-00

Elbow, 3/4” 90° Brass

2 per

04730-207-34-00

Pump, Recirculating

05700-002-81-22

Mounting Bracket 05700-002-25-74

Page 55

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

HOSE CONNECTIONS (GP MODELS ONLY)

HOSE ASSEMBLIES

TS-44CGP TS-66CGP

*Each hose assembly includes 2, 3/4” Pushlock Fittings part number 4730-011-94-00. A - Hose, Recirculating Discharge 05700-002-96-57 05700-002-52-74 B - Hose, Recirculating Pump Suction 05700-002-96-55 05700-002-52-75 C - Hose, Wash Coil Assembly 05700-002-52-76 05700-002-57-58 D - Hose, Wash/Fill Supply 05700-002-96-52 05700-002-57-58 E - Hose connection to existing gas booster outlet fitting. F - Hose connection to existing gas booster inlet fitting. Gas Booster Connection Kit 05700-002-96-59 includes:

18 Feet of 3/4” Hose 4 - 3/4” Push Lock Fittings

Recirculating Pump Assembly

Gas Coil Weldment Rinse Booster Tank

Rinse Header Plumbing Assembly

Wash/Fill Plumbing Assembly

Page 56

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

PREWASH INCOMING PLUMBING ASSEMBLY (TS-66/TSC-66 MODELS ONLY)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Fill Line Injector Weldment 05700-002-04-71 2 1 Tube, Copper, 1/2” x 5.645” Long 05700-002-04-90 3 2 Adapter, Male 04730-401-03-01 4 1 Vacuum Breaker 04820-003-06-13 5 1 Elbow, 607, 1/2” CTOC 04730-406-01-01 6 2 Adapter, 1/2” FTG x Male 04730-011-59-53 7 1 Valve, Solenoid, 1/2” NPT, 110 Volt 04810-100-12-18 8 1 Nipple, 1/2”, Close, Brass 04730-207-15-00 9 1 Y-Strainer, 1/2” NPT 04730-217-01-10 10 1 Elbow, 1/2” S. CU to Ftg. 04730-406-31-01

Page 57

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING RINSE PLUMBING ASSEMBLIES

Page 58

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING PLUMBING ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 2 Plug, 1/8” NPT, Brass 04730-209-07-37 2 1 Rinse Injector Weldment 05700-002-03-42

1 Gasket 05330-111-42-81 3 2 Vacuum Breaker, 1/2” NPT 04820-003-06-13 4 6 Adapter, 1/2” Fitting x Male 04730-011-59-53 5 3 Elbow, 607, 1/2” Copper to Copper 04730-406-01-01 6 2 Valve, Solenoid, 1/2” NPT, 110 Volt 04810-100-12-18 7 4 Union, 1/2”, Copper to Copper 04730-412-05-01 7A 1 Restrictor, Rinse Flow (TSC models only) 05700-002-96-13 8 1 Tube, Copper, 1/2” x 2” Long 05700-001-04-66 9 1 Tee, Copper, 1/2” 04730-411-01-01 10 1 Tube, Copper, 1/2” x 3.06” Long 05700-002-04-91 11 1 Tube, Copper, 1/2” x 2.08” Long 05700-002-04-88 12 1 Tube, Copper, 1/2” x 4” Long 05700-002-04-87 13 1 Tube, Copper, 1/2” x 5.27” Long 05700-002-04-92 14 2 Tee, 1/2” x 1/2” x 1/4” 04730-411-25-01 15 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34

1 Decal, 15-25 PSI 09905-002-97-74 16 1 Test Cock, Valve, Ball, 1/4” NPT 04810-011-72-67 17 1 Tube, Copper, 1/2” x 4.185” Long 05700-002-04-89 18 1 Plug, 1/4” NPT, Brass 04730-209-01-00 19 1 Tube, Copper, 1/2” x 5.92” Long 05700-002-04-93 20 1 Regulator, Watts, 1/2” (Not used on GP units) 04820-100-04-07 20 1 Elbow, 90°, 1/2” Street Brass (GP units only) 04730-206-08-00 21 1 Fill Line Injector Weldment 05700-002-04-71 22 2 Gasket 05330-111-42-81 23 1 Elbow, 90° 1/2” Copper to MSPS 04730-406-32-01 24 2 Adapter, Male 04730-401-03-01 25 1 Tube, Copper, 1/2” x 5.75” Long 05700-002-91-03 26 1 Tube, Copper, 1/2” x 4.75” Long 05700-002-91-02 27 1 Tube, Copper, 1/2” x 33” Long 05700-002-91-04 28 1 Plate, Deflector 05700-002-62-49 29 1 Plate, Rinse Plumbing 05700-011-82-86

Page 59

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

INCOMING PLUMBING ASSEMBLY (GP UNITS ONLY)

Complete Plumbing Assembly 05700-002-96-16

Incoming Piping Assembly

05700-002-96-15

Incoming Plumbing Support Bracket

05700-002-50-70

Nipple, 1/2” Close Brass

04730-207-15-00

Solenoid Valve, 1/2” 110V

04810-100-12-18

Bushing, Hex 3/4” M to 1/2” F

04730-002-56-27

Valve, 3/4” Pressure Reducing

04820-002-51-53

Y-Strainer, 1/2” Brass

04730-217-01-10

Inlet Plumbing Mounting Bracket 2 per 05700-002-51-41

Clamp, Pipe

2 per

05700-000-35-06

Elbow, 3/4” NPT 90° Brass

04730-206-13-00

Nipple, 3/4” Close Brass

04730-207-34-00

Page 60

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS

SPECIAL PARTS

Solenoid Valve Plunger Kit

Includes plunger and spring Part number 06401-003-07-40

Solenoid Valve Diaphragm Kit

Includes diaphragm and o-ring Part number 06401-003-07-41 (1/2” NPT)

Solenoid Valve 110 Volt Coil and Housing Kit

Part number 06401-003-07-43

Complete Solenoid Valve

Part number 04810-100-12-18 (1/2”, 110 Volt)

SPECIAL

PARTS

Vacuum breaker repair kit:

For 1/2” NPT order 06401-003-06-23

Complete Vacuum Breaker Assembly

Part number 04820-003-06-13 (1/2”)

Screw

Data Plate

Coil & Housing

Valve Bonnet

Spring

Plunger

O-Ring

Diaphragm

Retainer

Diaphragm

Screen

Retainer

Mesh Screen

Valve Body

Components of

Repair Kit

Cap Screw

Data Plate

Cap

O-Ring

Plunger

Body

Cap Retainer

Page 61

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

FRAME WELDEMNTS/DRESS PANELS

Bullet Foot 4 per

5340-011-71-74

FRAME WELDMENTS

Model

Left to Right Part Number Right to Lef

t Part Number

TS/TSC-44’s 05700-031-67-15 05700-031-67-15 TS-TSC-44CGP’s N/A 05700-002-52-70 TS/TSC-66’s 05700-002-49-28 N/A TS/TSC-66CGP’s 05700-002-49-28 05700-002-57-57

FRONT DRESS PANELS

Model Left to Right Part Number Right to Left Part Number TS/TSC-44’s 05700-031-72-22 05700-031-72-22

TS/TSC-44CGP N/A 05700-002-52-77 TS/TSC-66’s 05700-002-51-22 N/A TS/TSC-66CGP’s 05700-002-57-84 05700-002-57-84

FRAME WELDMENT

DRESS PANELWELDMENT

Page 62

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-44/TSC-44 DRAIN PLUMBING ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Rinse Nipple Weldment 05700-021-84-61 2 1 Barb, 1-1/2” NPT x 1-1/2” Barb 04730-011-69-92 3 1 Ball Valve, 1-1/2” NPT 04820-111-71-46 4 1 Ball Valve Handle Assembly 05700-021-84-74 4a 1 Bolt, 1/4”-20 x 2” Long 05306-011-84-72 4b 1 Sleeve 05700-000-01-53 4c 1 Ball Valve Handle Weldment 05700-021-70-54 4d 1 Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 5 1 Elbow, Brass, Street, 1-1/2” NPT 04730-206-32-00 6 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00 7 2 Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93

Page 63

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SECTION 5: PARTS SECTION

TS-66/TSC-66 (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 2 3 No-Hub Connector 04720-604-06-00 3 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 4 2 Ball Valve, 1-1/2” FNPT 04820-011-71-46 * 2 Valve Handle Weldment Assembly (Not Shown) 05700-021-84-74 5 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00 6 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 7 2 Tube, Copper, 1-1/2” x 1-3/4” Long 05700-000-75-57 8 1 Rinse Nipple Weldment 05700-021-84-61 9 2 Tube, Copper, 1-1/2” x 3-1/2” Long 05700-011-84-23 10 2 Tube, Copper, 1-1/2” x 7-1/2” Long 05700-002-50-98 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04

1 Entire Assembly 05700-002-50-95

5 2

3 1

Plumbing, Prewash Overflow

05700-002-51-05

Plumbing, Prewash Drain

05700-002-51-06

Plumbing, Wash Tank Drain

05700-002-51-07

Plumbing, Drain Connection

05700-002-51-08

Page 64

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Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS-66/TSC-66 (RIGHT TO LEFT) DRAIN PLUMBING ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Elbow, 1-1/2” NPT, Brass, Street 04730-206-32-00 2 2 Valve, Ball, 1-1/2” FNPT 04820-011-71-46 3 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 4 4 Tube, Copper, 1-1/2” x 1-7/8” Long 05700-002-57-93 5 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 6 2 Nipple, Brass, 1-1/2” NPT, Close 04730-207-40-00 7 1 Tube, Copper, 1-1/2” x 5-3/16” Long 05700-002-57-92 8 1 Tube, Copper, 1-1/2” x 8-1/8” Long 05700-021-70-06 9 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 10 3 No-Hub Connector 04720-604-06-00 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04 12 1 Rinse Nipple Weldment 05700-021-84-61 13 1 Valve Handle Weldment Assembly 05700-021-84-74 14 1 Valve Handle Weldment Assembly 05700-002-57-83

Plumbing, Wash Tank Drain

05700-002-57-77

Plumbing, Prewash Overflow

05700-002-57-75

Plumbing, Drain Connection

05700-002-57-58

Plumbing, Prewash Drain

05700-002-57-76

Page 65

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SECTION 5: PARTS SECTION

TS-66/TSC-66 (RIGHT TO LEFT WITH LOADER) DRAIN PLUMBING ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 2 Elbow, 1-1/2” NPT, Brass, Street 04730-206-32-00 2 2 Valve, Ball, 1-1/2” FNPT 04820-011-71-46 3 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 4 4 Tube, Copper, 1-1/2” x 1-7/8” Long 05700-002-57-93 5 4 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 6 3 Nipple, Brass, 1-1/2” NPT, Close 04730-207-40-00 7 1 Tube, Copper, 1-1/2” x 5-3/16” Long 05700-002-57-92 8 1 Tube, Copper, 1-1/2” x 3-1/2” Long 05700-011-84-23 9 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 10 3 No-Hub Connector 04720-604-06-00 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04 12 2 Rinse Nipple Weldment 05700-021-84-61 13 1 Valve Handle Weldment Assembly 05700-021-84-74 14 1 Valve Handle Weldment Assembly 05700-002-57-83

3, 8

Plumbing, Prewash Drain

05700-002-57-76

Main Drain Connection Assembly

05700-002-57-58

Wash Drain Plumbing Assembly

05700-002-57-77

3, 4

7, 3

Page 66

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

DRAIN QUENCH SYSTEM

ITEM QTY DESCRIPTION Mfg. No.

1 1 Thermostat Replacement Kit 06401-003-18-20 2 1 N/A N/A 3 1 Solenoid Valve 04810-100-09-18 4 2 Nipple, Close, 1/2” NPT, Brass 04730-207-15-00 5 1 Valve, Check, 1/2” 04820-002-55-77 6 1 Reducer, 1-1/2” to 1/2” 04730-002-55-75 7 2 Tee, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93 8 2 Nipple, 1-1/2”, Close, Brass 04730-207-40-00 9 1 Reducer, 1-1/2” to 1/4” 04730-002-55-76 10 1 Modified Compression Fitting 05700-001-16-52

1 Complete Kit 06401-002-44-07

To Dishmachine Drain

To Drain

To Cold Water Supply

4 5

From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4” Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item

7). Tighten the Modified Compression Fitting (Item 10) as required. Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120

F - 140°F. Install the Solenoid Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.

Page 67

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

MOTOR ASSEMBLIES

WASH MOTOR CHART

Volts Phase Hz Part Number Kit Part Number 208 - 230 1 60 06401-003-09-97 200 - 230 3 60 06401-003-09-98 460 3 60 06401-003-09-98 600 3 60

06401-003-09-99

PREWASH MOTOR CHART(TS/TSC-66 ONLY)

Model(s) Volts Phase Hz Part Number Kit Part Number

208-230 1 60 06401-003-10-40 200-230 3 60 06401-003-10-38 460 3 60 06401-003-10-38 600 3 60

06401-003-10-41

See Motor

Chart Below

Key, 3/16” x 1” Long

05700-011-89-17

Pump Plate

05700-021-71-83

Cap Screw, 3/8”-16 x 2”

05305-011-74-98

Wash Impellar

05700-031-67-45

Prewash Impellar

05700-031-71-78

Pump Seal

05330-011-71-98

Impellar Washer

05700-011-71-95

Bolt, 1/4”-20 x 3/4”

05305-274-04-00

Motor Mounting Gasket

05330-011-71-62

Prewash Motor Support Bracket

Complete Assembly

05700-021-73-42

Wash Motor Support Bracket

05700-002-57-10

Lower Support Bracket

05700-021-73-71

Nut, 1/4”-20 Serrated

05310-011-66-49

Upper Support Bracket

05700-021-73-68

Clamp, 4-1/8” - 7”

04730-002-32-15

06105-021-70-57 06105-121-70-58 06105-121-70-58

06105-002-48-31

06105-121-70-55

06105-121-70-56 06105-121-70-56

06105-002-48-31

Page 68

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

PREWASH & WASH PUMP WELDMENTS

Intake Suction Scoop Weldment

05700-021-87-60

Prewash Intake

Strainer Weldment

05700-021-74-96

Prewash Strainer

Bracket

05700-021-74-94

Prewash Pump Weldment

Left to Right

05700-002-43-56

Scoop, Intake Suction Wash

Weldment

05700-002-51-20

Pump Discharge

Weldment

05700-002-90-05

Gasket

05330-002-54-55

Wash Pump Weldment

05700-002-50-92

Prewash Pump Weldment

Right to Left

05700-002-42-69

Page 69

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

PREWASH ARM/MANIFOLD ASSEMBLY (TS-66/TSC-66 MODELS ONLY)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Wash Arm Weldment 05700-002-95-25 2 1 Lanyard 05340-011-72-46 3 1 Cap, Threaded 05700-011-67-11

Items 1 through 3 + Hardware 05700-002-95-19

1 O-ring (Not Shown) 05330-400-12-08

4 1 Prewash Manifold Weldment 05700-003-01-66

SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.

Page 70

TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 5: PARTS SECTION

WASH ARM/MANIFOLD ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

Items 1 through 3 + Hardware 05700-002-95-19 1 9 Wash Arm Weldment 05700-002-95-25 2 9 Lanyard 05340-011-72-46 3 9 Cap, Threaded 04730-603-12-00 4 9 O-ring 05330-400-12-08 5 1 Wash Manifold Weldment

Left to Right, Tall 05700-002-95-20

Right to Left, Tall 05700-002-95-66

Left to Right, Short 05700-002-95-69

Right to Left, Short 05700-002-95-70 6 1 Hose, 2” X 6.75” Manifold Pump 05700-002-90-79 7 2 Clamp, Hose 1-9/16” TO 2-1/2” 04730-011-34-89

1 5

Page 71

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

FINAL RINSE ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 4 Lower Rinse Nozzle (TS-Series) 05700-002-96-04 1 4 Lower Rinse Nozzle (TSC-Series) 04730-002-73-31 2 4 Upper Rinse Nozzle (TS-Series) 05700-002-03-13 2 4 Upper Rinse Nozzle (TSC-Series) 04730-002-73-31

Final Rinse Manifold Weldment

05700-002-03-08

Upper Rinse Arm

05700-002-02-18

Lower Rinse Arm

05700-002-02-18

Rinse Pan Strainer Weldment

05700-041-85-09

Rinse Drain Control Plate

05700-011-68-70

Rinse Drain Overflow Plate

05700-002-53-62

Left Rinse Pan Locator Bracket

05700-021-92-38

Right Rinse Pan Locator Bracket

05700-021-92-37

Rinse Tray Weldment

05700-002-51-18

Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

End plugs can be ordered using part number 04730-209-07-37.

O-Ring

05330-011-74-55

Retaining Ring (Not Shown)

2 per

05340-112-01-11

Gasket

05330-111-42-81

Rinse Arm Support Bracket

05700-011-71-19

Page 72

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

PAWL BAR ROLLER BRACKET

Pawl Bar Gutter Weldment Replacement Kit

06401-003-09-95

Bottom Guide Block

Top Guide Block

Pawl Bar Gutter Gasket

05330-011-68-55

Replacement Kits Notes:

The pawl bar gutter weldment replacement kit contains the weldment, a gasket and the mounting hardware. The guide block kit contains both blocks and a gasket.

Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket.

Guide Block Replacment Kit

06401-003-10-15

Pawl Bar Roller Replacement Kit

06401-003-11-80

Replacement Kit Notes:

The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.

Pawl Bar Bracket (with studs) Weldment

05700-031-84-68

Pawl Bar Bracket (without tabs) Weldment

05700-031-92-36

Page 73

TS Series Conveyors Technical Manual 7610-002-98-29

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SECTION 5: PARTS SECTION

P AWL BAR ASSEMBLIES

Pawl Bar Dog Casting

TS-44 12 per, TSC-44 6 per

05700-021-69-00

TS-44 Complete Assembly with Hardware

06401-131-81-00

TS-44 Prison Assembly with Hardware

06401-231-81-00

TSC-44 Complete Assembly with Hardware

05700-002-03-24

Pawl Bar Spacer

24 per

05700-011-71-45

TS-44 Pawl Bar Weldment

05700-031-72-77

TSC-44 Pawl Bar Weldment

05700-002-03-25

AJ-66T Complete Assembly with Hardware

06401-141-74-64

AJ-66T Prison Assembly with Hardware

06401-241-74-64

Pawl Bar Spacer

36 per

05700-011-71-45

Pawl bar Weldment

05700-031-72-78

Pawl Bar Dog Casting

18 per

05700-021-69-00

Page 74

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

TS/TSC-44 RACK RAIL ASSEMBLY

Spacer

6 per

5700-011-71-44

Actuator Switch Replacement Kit

06401-003-10-14

Rack Rail Weldment

5700-031-69-48

Opposite Rack Rail

5700-031-67-59

Replacement Kit Note:

The replacement kit for the actuator switch comes with the switch, two spacers and the mounting hardware.

Page 75

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

AJ-66 RACK RAIL ASSEMBLIES

Rack Rail Weldment

05700-031-76-27

Opposite Rack Rail

05700-041-71-37

Actuator Switch Replacement

Kit

06401-003-10-99

Rack Guide Spacer

8 per

05700-011-71-44

Actuator Switch Replacement Kit

06401-003-10-14

Left to Right Assembly

Right to Left Assembly

Rack Rail Weldment

05700-031-76-28

Actuator Switch Replacement

Kit

06401-003-10-86

Opposite Rack Rail

05700-041-69-54

Rack Guide Spacer

8 per

05700-011-71-44

Actuator Switch Replacement Kit

06401-003-10-14

Replacement Kit Notes:

The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware.

Page 76

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Plate, Drive & Rod Weldment 05700-002-99-28 2 1 Drive Hub 05700-011-67-97 3 1 Drive Motor Mounting Plate Weldment 05700-031-73-56 4 2 Shaft Collar 05700-011-89-18 5 1 Motor

Drive Motor, 115/230V, 1 Ph, 1/4 HP 06105-021-70-53 Drive Motor, 208-230/460V, 3 Ph, 1/4 HP 06105-121-70-54

Drive Motor, 600V, 3 Ph, 1/4 HP 06105-002-48-32 6 1 Gear Drive Motor (TS-44 & TS-66) 06105-011-71-88 6 1 Gear Drive Motor (TSC-44 & TSC-66) 06105-002-68-52 7 1 Drive and Rod Weldment 05700-002-99-28

Page 77

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Spring 05315-011-83-51 2 2 Coupling and Expansion Leg Weldment 05700-021-67-50 3 1 Set Screw, 1/4”-20 x 1/2” Long 05305-011-71-51 4 1 Roller Bearing 03120-011-71-81 5 1 Pawl Bar Drive Linkage Casting 09515-021-87-73

Page 78

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 2 Pillow Block 03120-021-71-87

The drive assembly covers may be ordered using the following numbers:

Top cover: 05700-002-01-98 Bottom cover: 05700-002-41-21

Page 79

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

FLOAT SWITCH COMPONENTS/SCRAP BASKETS

Float Switch Support Bracket

Replacement Kit

06401-003-11-77

Float Switch Cover

05700-021-75-71

Scrap Basket Lid Weldment

05700-002-56-55

Scrap Basket Assembly

06401-002-11-21

Wash Tank Float Switch Replacment Kit

06401-003-11-75

Prewash Tank Float Switch Replacment Kit

06401-003-11-76

Replacment Kit Note:

The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut.

Service Agent Note:

Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub.

Replacment Kit Note:

The float switch support bracket replacement kit contains the bracket and associated hardware for mounting.

Page 80

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

MISCELLANEOUS PARTS AND WELDMENTS

Run Off Sheet Weldment

05700-021-71-39

Plate, Right Water

Directional

05700-021-79-23

Plate, Left Water

Directional

05700-021-79-27

Hole Direction Plate Replacment Kit

06401-003-10-00

Replacment Kit Note:

The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.

Pipe Clamp

05700-000-35-05

Rinse Drain Plate Replacment

Kit

(TG Models Only)

06401-003-10-07

Rinse Drain Plug Replacement Kit

06401-003-10-06

Rinse Drain Weldment Replacement Kit

06401-003-10-05

Rinse Drain Plate Gasket

05330-011-72-27

Replacement Kits Notes:

The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware.

Wash Fill Tube Weldment

05700-002-03-06

Prewash Fill Tube Weldment

(AJ-66 & AJ-80 Models Only)

05700-002-43-18

Vellumoid Gasket

05330-111-42-81

Shoulder Bolt Wingnut Weldment

05700-002-46-02

Splash Shield Weldment

5700-002-03-54

Page 81

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

STRAINERS

Screen Strainer

with Handle Weldment

05700-002-09-04

Tub Strainer Weldment

05700-002-03-21

Prewash Pan Strainer

05700-041-85-09

Wash Intake Strainer Weldment (TG Models)

05700-002-51-52

Drain Guard

Strainer Weldment

05700-002-09-15

Page 82

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

CURTAINS/TUB MAGNETS

Curtain, 21” Long x 20-1/2” Wide

08415-131-73-45

Curtain, 12” Long x 20-1/2” Wide

08415-131-73-44

Curtain Rod

05700-021-73-43

Long Curtain Decal

09905-011-73-84

Short Curtain Decal

09905-011-73-82

Middle Curtain Hook

05700-011-72-65

Curtain Hook

05700-011-83-54

Limit Switch Bracket

05700-021-71-18

Conveyor Switch Replacement Kit

06401-003-11-79

Replacement Kit Note:

The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.

Service Note:

The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.

Page 83

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: 09-29-2007

SECTION 5: PARTS SECTION

EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS

Delay Timer

05945-011-65-44

2” Din Rail

05700-002-36-09

Kit, Exhaust Fan - Electric & Steam Models

05700-031-90-53

Kit, Exhaust Fan - Gas Models

05700-003-14-59

Terminal Board

05940-011-84-41

Limit Switch

05930-002-62-81

Striker Plate Limit Switch

Assembly

05700-002-62-94

FAN LOAD ON TIMER OUTPUT

5A, 1/4HP, 240 V AC MAX

Decal, Fan Load

09905-003-32-20

Page 84

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS

ITEM QTY DESCRIPTION Mfg. No.

1 1 Track Weldment (Left to Right) 24” 05700-031-78-98

1 Track Weldment (Right to Left) 24” 05700-031-95-20 1 Track Weldment (Left to Right) 30” 05700-003-04-57

1 Track Weldment (Right to Left) 30” 05700-003-04-58 2 1 Actuator Switch Replacement Kit 06401-003-10-64 3 2 Spacer 05700-011-71-44 4 1 Leg Socket Replacement Kit 06401-003-09-79 5 1 Leg Support Replacement Kit 06401-003-09-80 6 1 Bullet Foot 05340-108-01-03

Side loader track assembly (left to right model shown).

Replacement Kits Notes:

The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers.

The leg socket replacement kit has the leg socket, mounting hardware and set screw.

The leg support replacement kit has the leg and the bullet foot included.

Page 85

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

SIDE LOADER PAWL BAR ASSEMBLIES/STRAINER/MAGNET

Pawl Dog Wing Weldment

05700-021-86-79

Pawl Bar Spacer

05700-011-71-45

Drive Linkage Replacment Kit (L-R)

06401-003-11-59

Drive Linkage Replacement (R-L)

06401-003-11-60

Kit, Pawl Bar Replacement: 06401-131-86-90 Kit, 30” Pawl Bar Replacement: 06401-231-86-90

Replacement Kit Note:

The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware.

Replacement Kit Note:

The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars.

Front Strainer Weldment

05700-021-85-10

Replacement Kit Note:

The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.

Service Note:

The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.

Conveyor Switch Replacement Kit

06401-003-11-79

Page 86

TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

SIDE LOADER PAWL BAR ASSOCIATED PARTS

Drive Gutter Gasket

05330-011-68-55

Pawl Bar Gutter Weldment Replacement Kit

06401-003-09-95

Top Guide Block

Bottom Guide Block

Pawl Bar Roller Bracket

05700-031-77-94

Associated Hardware: Washer, 1/4”-20 I.D. 05311-174-01-00 Locknut, 1/4”-20 S.S. Hex w/Nylon Insert 05310-374-01-00

Guide Block Replacment Kit

06401-003-10-15

Replacement Kit Notes:

The pawl bar gutter kit includes the weldment, locknuts and the gasket. The guide block kits includes the blocks and the gasket.

Service Note:

Because of wear patterns that develop over time, it is highly recommended that when replacing either of the guide blocks, that the other be replaced as well from the kit.

Pawl Bar Roller Replacement Kit

06401-003-11-80

Replacement Kit Notes:

The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.

Page 87

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Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

SIDE LOADER VENT COWL OPTION

VENT SCOOP OPTION

Vent Scoop Assembly

05700-002-04-08

ST ANDARD ASSEMBLY

Vent Cowl Cover Replacement Kit

06401-003-10-16

Vent Cowl Replacement Kit (Left to Right)

06401-003-11-81

Vent Cowl Replacement Kit (Right to Left)

06401-003-11-83

Replacement Kit Note:

The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.

Vent Cowl Gasket, Top: 05330-031-83-47 Vent Cowl Gasket, Side: 05330-031-83-48

Service Note:

One of the side gaskets that come in the kit will need to be cut to length in order to fit properly on the unit when replaced.

VENT COWL ASSEMBLY FOR

HOODED SIDE LOADER OPTION

05700-003-05-66

Replacement Kit Note:

The cover kit contains the cover and the hardware for mounting it.

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TS Series Conveyors Technical Manual 7610-002-98-29

Issued: 02-15-2006 Revised: N/A

SECTION 5: PARTS SECTION

RINSE FILL OPTION

ITEM QTY DESCRIPTION Mfg. No.

1 Rinse Fill Motor Assembly 05700-002-40-25

1 Rinse Fill Motor Assembly (TS-66 Left to Right Models Only) 05700-002-48-22 1 1 Motor 06105-002-72-71 2 1 Bracket, Pump Mounting 05700-002-63-59 3 1 Clamp, Hose 5 5/8” to 6” 04730-011-34-90 4 1 Reducer Bushing, 1 1/4” to 1” 04730-002-73-62 5 1 Reducer Bushing 1” to 3/4” 04730-011-65-14 6 1 Elbow, 90 Deg., 1” Street 04730-002-11-99 7 1 Nipple, 1” NPT x 6” Long Brass 04730-002-12-00 8 1 Elbow, 90 Deg. Brass Female 04730-002-12-55 9 4 Lockwasher, 1/4” 05311-274-01-00 10 4 Bolt, 1/4”-20 x 1/2” Long 05305-274-02-00 11 4 Nut, Hex S/S 1/4”-20 05310-274-01-00 12 1 Rinse Motor Mounting Bracket 05700-002-38-90 12 1 Rinse Motor Mounting Bracket (TS-66 Left to Right Models Only) 05700-002-39-33

AJ-66 Left to Right Models Only

Page 89