Jackson TS-44 User Manual

Power/Connections

Approximate Total Load AMPS

208V / 60HZ / 3PH 48.4
208V / 60HZ / 1PH 82.3
230V / 60HZ / 3PH 44.4
230V / 60HZ / 1PH 75.5
460V / 60HZ / 3PH 22.2

Booster Heater Options

External 40°F Min. Rise KW AMPS

208V / 60HZ / 3PH 24 66.6
230V / 60HZ / 3PH 24 60.2
460V / 60HZ / 3PH 24 30.1

External 70°F Min. Rise KW AMPS

208V / 60HZ / 3 PH 36 100.0
230V / 60HZ / 3PH 36 90.4
460V / 60HZ / 3PH 36 45.2

Venting Requirements (CFM)

Input end
Output end 400
Total CFM 600

ater Requirements

W

Incoming Water Temperature (°F) 180
With 24 KW booster heater option (°F) 140
With 36 KW booster heater option (°F) 110
Gallons per hour:

Hi-temp sanitization 186

Gallons per rack:

Hi-temp sanitization 0.74

ank Capacity (Gallons)

ash T

W
Incoming Waterline Size (IPS) (Minimum) 1/2

I)

Flow Pressure (P
Flow Rate Minimum (GPM)

Hi-temp sanitization 3.9

Drainline Size IPS (Minimum) (Inches) 1 1/2

S

200

20.4

15-25

TS-44 Traditional
Series

Standard Features

252 racks per hour hi-temp sanitizing

•
rinse.

• 0.74 gallons per rack hi-temp
sanitizing rinse.

• Incoming water pressure regulator

• Standard 18” clearance.

• Complete Right-to-Left and Left-to­Right convertibility in the field.

• Totally electro-mechanical; no solid
state controls utilized.

• Fully automatic including auto-fill.

• Completely self-draining stainless
steel wash pump.

• Exclusive “Energy Guard” controls
system operates wash and rinse
sections only when a rack is being
washed or rinsed.

• A long 16” wash section as well as
18” separation between wash and
rinse produces superior results.

Performance/Capacities

Operating Capacity

Racks per hour

Hi-temp Sanitization 252

Dishes per hour

Hi-temp Sanitization 6300

Glasses per hour

Hi-temp S

Steam Coil Tank Heat

Steam Connection I
Steam Flow Pressure (PSIG) 10-20
Consumption @ 15 PSIG (Lbs/hr) 60

Wash Pump Motor HP 2
Wash Pump Capacity (GPM) 270
Wash Tank KW 15

Conveyor Motor Horsepower
Conveyor Speed (Feet/minute)

Hi-temp Sanitization 7.0

anitization

P

S (Inc

6300

hes)

• Convenient, externally operated
lever drain.

Stainless steel frame, legs, adjustable

•
bullet feet, and front appearance panel
are all standard.

• Standard 8” vent cowls/splash
shields on both wash and rinse ends
of the machine.

• Heavy gauge construction for extra
ruggedness and durability.

Operating Temperatures

Wash Tank–°F (Minimum)

Hi-temp Sanitization 160

Rinse–°F (Minimum)

Hi-temp Sanitization 180

hes)

hes)

3/4

1/4

Dimensions (Inc
Length between dishtables 44
Machine width 25
Wall Clearance (Minimum) 4.5
Cavity/dish clearance (Maximum) 18
Cavity width 20-1/2

Shipping Information

Weight (Lbs) 641
Dimensions (Inc

Length
Depth 40
Height 78

olume (Cubic feet)

V

13

Conveyors

76

8

TS-44 Traditional
Series

Specifications

NOTE:

The TS-44 series conveyor dishmachines are

SF International Inc. (NSF) and Underwriters

N
Laboratories Inc. (UL) listed. They also meet the require­ments of A.S.S.E. Standard No. 1004.

PERFORMANCE:

conveyor dishwasher designed to wash, rinse, and sani
tize tableware and utensils commonly associated with
the preparation and consumption of food items in a com­mercial foodser
plished either through hi-temp sanitization utilizing 180­195°F fresh water rinse. The unit conveys standard 20” x
20” dishracks through a recirculating detergent laden
wash section where 270 gallons per minute (GPM) of
160°F wash water is pumped over the dishrack to
remove the food soil. The rack is then conveyor driven
into a final rinse section where a fresh water final rinse
spray system removes residual detergent and sanitizes.
For hi-temp sanitizing, the unit must be installed to a
potable water line capable of supplying 186 gallons per
hour between 180-195°F at 15-25 PSI flow pressure for
maximum hourly rack capacity of 252 racks per hour.

CONSTRUCTION:

are 304 series stainless steel. No 400 series stainless
steel and/or plastics are utilized. Frame is constructed of
2” diameter stainless steel tubing formed and completely
saddle welded for superior strength. The wash tank, and
rinse chamber are formed and heliarc welded 16 gauge
#2B finish. Hood is 16 gauge #3 finish. Stainless steel
feet are adjustable ±1/2”.

WASH PUMP:

wash tub is totally stainless steel as is the impeller. The
wash pump itself is totally integral with the motor. Wash
water is recirculated from the wash t
manifolds and wash arm system at the rate of 2

H PU

AS

W

fan cooled type motor drives the wash pump and arms.
Single-phase motors are capacitor st
with internal thermal overload protection. T
motors are induction run with external overload protec­tion. Motor shaft is suppor

ked ball bearings.

grease pac

CONVEY

through the machine by a center-mounted, heavy-duty

ainless steel pawl bar with stainless steel cast, counter-

st
weighted, wide sur
to not interfere with spray patterns in the wash, and
rinse section. The pawl bar is driven by a 1/4 HP motor
and worm drive gear reduction unit. T
itself is totally enclosed, non-ventilated. Single-phase

OR S

Fully automatic, single tank, rack

vice operation. Sanitization is accom-

All stainless steel components

Internal wash pump located inside the

ank through the

0 G

7

TOR:

O

P M

M

face pawls. T

A 2 H

ted by permanently lubricated

M:

STE

Y

ally enclosed,

P tot

t, induction run

ar

hree-phase

s are conveyed

k

ac

R

he pawl bar is designed

he conveyor motor

M.

P

motors are capacitor st
thermal overload protection. Three-phase motors are
induction run with external overload protection. Pawl bar
conveyor drive unit is mounted on the left hand side of
the machine and is enclosed with a removable stainless
steel cover. Maximum conveyor speed is 7.0 feet per
minute for hi-temp mac

-

BER:The chamber has a standard clearance

CHAM

of 18”.

CONTROLS:

control box mounted on top of the machine for ease of
access and increased reliability. Power “ON/OFF” switch
is the only manual switch required. “Energy Guard” fully
automates the machine and utilizes switching logic to
operate wash and rinse sections only when a rack is
being washed or rinsed as well as turning the conveyor
off when a rack exits the machine and there are no other
racks in the machine. Regardless of machine voltage, all
control circuitry will be operated from a 110 volt control
circuit transformer. The unit is completely wired with
105°C, 600V thermoplastic insulated wire and routed
through UL approved conduit.

FILL:

Initial fill of wash tank is automatic when
machine is initially energized. The wash tank fill line
needs to be hooked up to a 180°F minimum potable
water line which normally would be supplied by an exter­nal booster heater or our optional Hatco booster heater
packages. Fill is controlled by a standard solenoid valve
and vacuum breaker assembly. The incoming water sole­noid is activated by a stainless steel float system located
in the wash tank for required maintenance of the wash
tank water level.

RECIRCULATING WASH:

has a 20.4 gallon capacity and maintains that level with
a skimming t
plished by recirculating detergent laden water in the
wash tank through upper and lower wash arms. Make-up
water comes from the final rinse section and is con­trolled at approximately 2 GPM. The arms themselves are
extended and create a longer wash section than compet­itive models. Wash section is automatically activated by
racks as they pass through. Wash arms, upper and lower,
contain 36 separate stripping nozzles for superior perfor­mance. All wash arms are easily removable and along
with removable wash arm end caps, are easily cleanable
without the use of tools. Large stainless steel strainer
pans, as well as a pump intake strainer for secondary
protection are readily accessible and removable for
cleaning purposes. Knockouts and connections are pro­vided to allow easy installation of detergent concentra­tion sensor and dispenser tubing by others.

art, induction run with internal

hines.

Controls are located in a stainless steel

The wash tank itself

ype overflow. Washing action is accom-

Conveyors

NAL RINSE:Fresh pressurized rinse water enters

FI

the machine through a standard “Y” strainer, solenoid
valve, and approved vacuum breaker assembly and is
plumbed to upper and lower final rinse arms located at
the output end of the machine. Single rows of fan jet
nozzles are located on both rinse arms. Connection points
are provided for both rinse agent injection into the final
rinse line by others. Total final rinse flow rate is 3.9 GPM.

DRAIN, OVERFLOW, AND MAKE-UP:

machine is designed to maintain appropriate wash tank
water levels at all times even at low pressures. The over­flow system is designed to automatically skim the sur­face of the wash tank. Make-up water from the final
rinse system not only replenishes the wash water but
also helps maintain appropriate water levels as well as
appropriate wash tank temperatures. A large lever locat­ed on the front panel of the machine operates a drain
valve and drains the machine completely.

PRESSURE REDUCING VALVE:

installed on incoming water line to control water pressure.

The

Factory

Additional Standard
Equipment:

• Vent cowls/splash shields with 4” x 16” openings covered
with removable plates for connection to exhaust ducts
when required.

• Flexible strip curtains provided at the ends of the
vent cowls as well as at the ends of the machine and
separating the prewash, wash, power rinse, and final
rinse sections.

• Extra large inspection doors located on front of
machine for easy access and cleanability.

• Safety door switches shut down machine should any
door be opened during operation.

• Direction of machine operation easily convertible in the
field if required.

• Stainless steel front appearance panel.

• Positive low level water protection for wash and power
rinse tank heat.

• Sealed dial type thermometers for the wash and final
rinse temperatures.

Optional Mandatory
Specifications:

WASH TANK HEATING EQUIPMENT
(Choose One):

ELECTRIC:

elements mounted inside the wash tank and easily
removable from the outside. The heaters are protected
by a stainless steel float system as well as high limit
overload protection. Water temperature in the tanks is
controlled and maint

h control the heating elements.

whic

STEAM:

injectors so that contaminated steam being injected into
the wash water is not an issue. St
steam coils are mounted inside the wash and power
rinse tanks below the optimum water level. The coils are
protected by a st
steam “Y” strainer and high temperature steam solenoid
regulates the flow of steam through the coils.

emperature in the tanks is controlled and maintained by

T
fast reacting thermost
the steam solenoids. A float and thermostatic steam trap
is provided and removes steam condensate from the
steam coils whic
pumped back to the boiler if a condensate return system
is available. Steam coils require a minimum of 1
flowing steam supply and a ma
with a steam pressure regulator (by others) if steam

Low watt density 15 KW tubular heating

ained by fast reacting thermost

ainless steel coils are utilized rather than

St

ainless steel tubular

ainless steel float system. An external

h control the operation of

ats whic

h can either be plumbed to a drain or

0 PSIG

G. Install

I

ximum of 20 P

S

ats

supply exceeds 20 PSIG.

Optional Features and

ccessories:

A

EXTERNAL 40°F ELECTRIC BOOSTER
HEATER:

incoming 14
temp sanitizing rinse. Custom features include castone­lined tank, low water cutoff, pressure relief valve, as well
as a pressure reducing valve. Unit is located next to the
output end of the machine, completely preplumbed.
Power to the booster heater requires a separate electrical
connection. Unless specified otherwise, electrical charac­teristics of the booster heater will be the same as that of
the dishwasher. The booster heater is available in
208/240/480 voltages/3 phase only.

EXTERNAL 70°F RISE BOOSTER HEATER:

External 36 KW booster heater capable of boosting
incoming 110°F water a minimum of 70 degrees to a min­imum of 180°F for hi-temp sanitizing rinse. Unit is located
next to the output end of the machine and comes com­pletely preplumbed. Power to the booster heater requires
a separate electrical connection. Unless specified other­wise, electrical characteristics of the booster heater will
be the same as that of the dishwasher. The booster
heater is available in 208/240/480 voltages/3 phase only.

STEAM BOOSTER HEATER:

nected to a standard 140°F incoming water supply in
order to insure 180-195°F hi-temp sanitizing final rinse
requirements. Unit comes complete with steam “Y”
strainer and high temperature steam solenoid as well as a
steam pressure relief valve. Water temperature is con­trolled and maintained by a fast reacting thermostat
whic
and thermostatic steam trap is provided and removes
steam condensate from the coil which can either be
plumbed to a drain or pumped back to a boiler if a con­densate return system is available. Must be installed with
a steam pressure regulator (by others) if steam supply
exceeds 20 PSIG.

TABLE LIMIT SWITCH:

and mounted to the backsplash of the table in the field.
Prevents damage to conveyor drive system, racks, and
dishes due to racks backing up on the output end of the
machine. Highly recommended for clean dishtables less
than 10 feet in length.

VENT COWL COLLARS:

x 7” high collars located on the vent cowls to allow easy
connection to an external exhaust system including a stan­dard “pant-leg” type exhaust duct. Includes adjustable and
lockable damper flap for fine tuning exhaust system to
remove appropriate CFM requirements.

External 24 KW booster heater boosts

0°F water to a minimum of 180°F for hi-

Sized to be con-

h controls the operation of the steam solenoid. A float

Factory wired to machine

Factory installed 4” x 16”

50 CYCLE (HERTZ) ELECTRICAL

CTERISTICS:

CHARA

in the following voltages: 208V/1 or 3PH, 230V/1 or 3PH,
380V/3PH, and 460V/3PH. Units operating at 50 HZ are
not submitted for U

IDELOADER:Factory installed option on input end

S

of conveyor machine. This feature allows the machine to
be installed close to a corner and maximize dishroom

he sideloader option is available in both the

space. T
hooded and unhooded versions. See separate spec sheets
for details.

EXHAUST VENT FAN CONTROL:

Automatically turns exhaust vent fan on when rack
enters the machine. Delay timer also turns off the
exhaust vent fan 5-10 seconds after rack exits machine
when no other racks are being conveyed through the
machine.

FLANGED FEET:

permanent mounting to the floor is required. Fully
adjustable for required height.

WATER HAMMER ARRESTOR:

inside the supply line.

Units are available in 5

L Listing.

Available for installations where

0 HZ

Installed

TS-44 Traditional
Series

cifications

Spe

Note: Chec

TS-44 Series Rack Conveyor Dishwasher—Item No. ____________

Shall be a Jackson TS-44 series, single tank rack conveyor dishwasher.
Sanitization shall be accomplished by using:

______ Hi-temp (180°F minimum) sanitizing rinse

Electrical characteristics shall be:

______ 208V/60HZ/3PH ______ 208V/50HZ/3PH

______ 208V/60HZ/1PH ______ 208V/50HZ/1PH

______ 230V/60HZ/3PH ______ 230V/50HZ/3PH

______ 230V/60HZ/1PH ______ 230V/50HZ/1PH

______ 460V/60HZ/3PH

Wash tank heating shall be a minimum of 160°F for hi-temp applications
and accomplished by:

______ 15 KW electric heating elements thermostatically controlled.

______ Stainless steel steam coils thermostatically controlled.

Direction of rack flow shall be (when standing in front of machine):

______ Right-to-Left ______ Left-to-Right

k and/or copy all that apply.

Conveyors

Unit shall have the following features:

252 racks per hour utilizing 0.74

•
gallons of water per rack for
hi-temp sanitizing rinse.

• Incoming water pressure regulator.

• Standard 18" clearance
throughout machine.

• Exclusive “Energy Guard” con­trols system energizes prewash,
wash, recirculating rinse, and
final rinse sections only when a
rack is in place.

• Right-to-Left and Left-to-Right
convertibility in the field.

• Completely electro-mechanical;
no solid-state controls.

• Fully automatic operation includ­ing auto-fill.

• Stainless steel wash pump
and impeller and completely
self-draining.

Wash section must be a mini-

•
mum of 16” in length as well as
18” separation between recircu­lating wash and final rinse.

• Convenient, externally operated
lever drain.

• Vent cowls/splash shields with
extra curtains on both wash and
rinse ends of the machine.

• Stainless steel frame, legs,
adjustable bullet feet, and front
appearance panel.

• All 304 series stainless steel
construction; no 400 series
stainless steel and no plastics
utilized.

Unit shall have the following features as optional extras:

______ External electric 24 KW booster heater for a minimum 40°F rise

and available in the following voltages:

0HZ/3PH

0 or 6

______ 20
______ 240V/50 or 60HZ/3PH
______ 4

______ External electric 36 KW booster heater for a minimum 70°F rise

and available in the following volt
______ 208V/50 or 60HZ/3PH

______ 240V/50 or 60HZ/3PH
______ 4

______ Steam booster heater.

______ Exhaust fan control controls external exhaust fan power and

duration time.

______ Flanged feet for permanent in-place mounting to the floor.

8V/5

0 or 6

0V/5

8

80V/50 or 60HZ/3PH

.jacksonmsc.com

www

1-888-800-5672

0H

/3PH

Z

ages:

______ Table limit switch completely prewired and extending from the

output end of the machine, 15’0” long.

______ Whisker-style switch

______ Striker plate switch

______ Photosensor switc

______ Inst

______ Incoming water hammer arrestor inst

______ Sideloader installed on input end of machine.

alled 4" x 16" x 7" high vent cowl collars for easy connection
to an external exhaust system and including adjustable and lock­able damper flaps.

______ output end only ______ input end only
______ both ends

______ unhooded sideloader ______ hooded sideloader

h

alled.

610-002-95-33 A 7

7

All specifications subject to change without notice.

0

4

/0

8"

62"

8"

60"

4"

6"

2-1/4"

10"

10"

7"

Left to Right or Right to Left

66"

HEIGHT WITH DOOR OPEN: 72"

E

3"

Operation Shown

Legend to Drawing

A– Machine water inlet 1/2” I.P.S., 59 1/2” above finished

.

floor
B– Electrical connection-see table for amperage

requirements.

C– Drain connection-1 1/2” I.P.S.
D– Incoming low pressure steam connection, 3/4” FPT

(gate valve supplied) (steam heat models only). NOTE:
steam connection shown is for right to left model; connec
tion is mounted on opposite end with the s

ame dimen-

sions for left to right.
E– Condensate return connection, 3/4” FPT (return to

boiler feeder or open drain) (steam heat models only).
steam connection shown is for right to left model; connec­tion is mounted on opposite end with the same dimen­sions for left to right.

-

TS-44 Drawing

Height with door open is 72”.

66”

Approximate Total Load Amps

TS Series
Electrical Electric Heat* Steam Heat*
Data TS-44 TS-44S

1 PH 3 PH 3 PH1 PH

208 Volts/60 Hz 82.3 48.4 10.3 6.7
230 Volts/60 Hz 75.5 44.4 10.3 6.7
460 Volts/60 Hz N/A 22.2 N/A 3.4

24KW Booster

208 Volts/60 Hz N/A 66.6
230 Volts/60 Hz N/A 60.2
460 Volts/60 Hz N/A 30.1

36KW Booster

208 Volts/60 Hz N/A 99.9
230 Volts/60 Hz N/A 90.4
460 Volts/60 Hz N/A 45.2

The maximum recommended distance between and
electric booster heater and the dishmac

18”

Note: All vertical dimensions are +/- 1/2” from finished
floor due to adjustable bullet feet.
Note: Utility connections are identical regardless of
direction of flow

.

Note: 24KW and 36 KW booster
heaters are designed to supply dishma­chine with rinse water at the appropri­ate temperature.

Note: Booster heaters require a sepa­rate electrical connection.

* - Models do not come with booster
heaters as standard equipment.
Amperage ratings are for mac

hine is 20”

30-1/2”

.

24”

hine only

8”

.

Motor
Cover

Drive

10”

60”

8”

C

4”

D

10”

2-1/4”

7”

All specifications subject to c

62”

hange without notice.

6”

Conveyors

ConveyorsTS-44 Drawing

8"

4 1/2"

8"

4"52"

10 1/2"

21" Opening

60"

4"w. x 16"lg cutout in
Vent Cowl/Splash Shield.
Shipped with Cover Plate.

Floor Sink Or Drain With
3" Minimum Drain Line

12 1/2"

25"

44"

Table to Table

6”

10” high backsplash on table

4-1/2”

B

all

W

A

between wall and dishmachine is 4”.

21”

25”

Add 3” to machine width to account for
conduit and/or piping on the back of the
machine when determining doorways
and entrances for the machine to fit
through.

Scrap Trough Fabrication

Minimum recommended distance

34”

20-1/2”

Scrap

Trough

14”

Please note that scrap trough’s, regardless of the
direction of travel, MUST be a minimum of 14” from
the edge of the tub.

1”

.jacksonmsc.com

www

1-888-800-5672

Re

commende

d Table Fabrication

/0

7

610-002-95-3

7

All specifications subject to change without notice.

0

9 A 0

4