Jackson TempStar Series, TempStar LT, TempStar S, TempStar NB, TempStar VER Installation, Operation And Service Manual

INSTALLATION, OPERATION,

AND SERVICE MANUAL

TEMPSTAR

TEMPSTAR® SERIES DOOR-TYPE DISHMACHINES

TempStar Manual • 07610-003-61-42-V

®

MANUFACTURER'S LIMITED WARRANTY

(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)

WARRANTY REGISTRATION:

To register your Jackson Dishmachine’s warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure
to register the Dishmachine will void the warranty.

ONE YEAR LIMITED PARTS AND LABOR WARRANTY

For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed
eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace,
at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was
purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed,
maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and
service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service

Agency within the warranty period. This warranty includes replacement with Jackson specied genuine replacement parts,

purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement parts may
create a hazard and shall void this warranty.

THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.

Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson
Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson
Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates;
Jackson will not pay overtime premiums or emergency service charges.

Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not
installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one year parts warranty.
Labor to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not
manufactured by Jackson are not covered by this warranty, but are warranted by their respective manufacturers.

This warranty is void if any defect or failure is a direct result from shipping, handling, re, water, accident, alteration,
modication, misuse, abuse, ood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of

replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and
plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than
originally intended, or if the equipment is installed for residential use.

Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals
in Jackson’s Dishmachines, to change this warranty or create any other obligation in connection with Jackson’s
Dishmachines.

TRAVEL LIMITATIONS:

Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agents ofce

and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees
such as those for air or boat travel without prior authorization.

REPLACEMENT PARTS WARRANTY:

For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to
exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service
Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective
in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying
the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations
applicable to the Dishmachine.

MANUFACTURER'S LIMITED WARRANTY (CONT.)

(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)

PRODUCT CHANGES:

Jackson reserves the right to make changes in design and specication of any component of the Dishmachine as

engineering or necessity requires.

DISCLAIMER OF WARRANTIES:

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH
HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.

LIMITATION OF REMEDIES AND LIABILITIES:

YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR
REPLACEMENT AS PROVIDED HEREIN.

UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON’S LIABILITY ON ANY CLAIM OF ANY
KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE
PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

ITEMS NOT COVERED:

THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS,
THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT
FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES,
GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING
OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE

ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL)

GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED
CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS,
AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN
MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE
OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER
CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR
EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS,
TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING
PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC
OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH
MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE,
FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15)
EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL
COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17)

FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS

BETWEEN .25 AND 2.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19)
FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM
SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY
CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF
UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR
MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR’S GUIDE; (23) REMOVAL OR REINSTALLATION
OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR
REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO,
CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25)
RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.

REVISION HISTORY

Revision

Letter

A 11-11-08 ARL 8045 Release to Production.

B 4-22-09 ARL 8094 Added new NSF rating.

C 6-22-09 JC 8114 Removed NSF Rating from steam heated machine.

D 7-24-09 ARL 8104 Added information regarding electrical eld conversion.

E 2-2-10 RLC N/A Added information about Fused Universal Timer pg. 19.

F 1-10-13 RLC 8252

G 3-7-13 RLC QOF NDB-219 Updated Jackson logo and company name.

H 12-17-13 MHH N/A

I 5-28-14 MHH 8287 New bearing and P/N on rinse arm assy, pg. 41.

J 11-17-14 KAP N/A

K 1-6-15 KAP N/A

L 1-14-15 KAP QOF-386

M 3-2-15 KAP QOF-386

N 4-6-15 KAP N/A Inserted note pertaining to corner installation pg. 5.

P 5-8-15 KAP N/A

Q 6-25-15 KAP N/A Updated Schematic on pgs. 65 and 67.

- 8-25-15 KAP N/A Updated P/N for item #5 on pg. 25.

- 10-13-15 KAP N/A

R 11-9-15 JH N/A Corrected P/N for item #33 on pg. 34.

S 11-30-15 JH N/A Added delime instructions.

T 1-11-16 JH QOF-386 Changed item 12 on pg. 35 to 05700-003-07-76.

Revision

Date

Made by Applicable ECNs Details

Updated schematic and control box assembly for rotary

switch/Removed EnergyStar Logo.

Corrected part number for “right false panel kit,” pg. 43.
Removed “STOP” warning page, pg. 3.

Updated Drain Quench Image on pg. 45.
Added Drain Quench Miscellaneous Parts on pg. 55.

Updated part number for O-ring and Diaphragm on pg. 39.
P/N 06401-003-07-42 was replaced by P/N 4810-200-03-18.

Removed regulator and added Y-Strainer to the assemblies

on pgs. 4, 36, and 38.

Paragraph content was changed on pg. 7.

Changed the PSI ow on pg. 15

Updated wire colors on schematic pgs. 49, 50, 51, 52, and

53.

Added VER Operating Capacities on pg. 2.
Added Pressure Regulator Option Dimensions on pg. 5.
Added VER Machine Dimensions on pg. 6.
Added VER pipe line size on pg. 9.

Added Door interlock items on pg. 23.

Updated Tub and Tub Assembly Thermostats on pgs. 25-28.

Added thermister to Rinse Tank Assembly on pg. 30.
Added VER Plumbing pgs. 41 and 42.
Added VER and Energy Recovery Assembly pg. 46.
Updated Schematic pgs. 54 and 55.
Added Solid State BB/LT Schematic on page 58 and 60.

Updated P/N for solenoid valve on pg. 40.
Changed P/N from 04820-002-01-32 to 04820-002-01-56.

Added 05700-004-23-78 and 05700-004-23-79 to view
(pg. 31) and parts list (pg. 32).

iv

REVISION HISTORY

Revision

Letter

U 3-14-17 JH N/A

V 9-24-18 JH

Revision

Date

Made by Applicable ECNs Details

8392
8480
8533
8536

8567
8576
8599

Added view showing dimensions for the notch cut into

table on corner installations to pg. 4.

Corrected total amps and typical electrical circuit for

230 V, 50 Hz, 1 Phase LT/NB machines on pg. 7 to 35
A and 40 A, respectively.
Corrected P/N for item 6 on pgs. 36 and 39.

Changed item 19 to item 17 in Tube Length Chart on
pg. 51.

Changed valve (item 15) view and P/N to 04810-003-

71-56 on pgs. 51 and 52.

Changed valve (item 7) view and P/N to 04810-003­71-56 on pg. 53.

Removed views that showed pressure regulator in

certain locations. Created Plumbing Options, pg. 54,

with the pressure regulator and arrestor as options.

Added wash arm end-cap as item #21 to pg. 58.

Added external device wiring instructions.
Added instructions for programming new exhaust fan
timer.
Added rinse arm bearing replacement instructions.
Updated schematics.
Changed name of delime switch throughout from

NORMAL/DELIME to AUTO/MANUAL.

Updated Delime Instructions and added instructions
for low-temp machine.
Added water level probe cleaning to the Shutdown
and Cleaning section.
Updated to new manual format.

Audited and corrected all P/Ns in the manual.

Changed steam pressure to 10-30 PSI on pg. 5.

Updated electrical requirements, pgs. 6-7.
Added links to exhaust fan timer instructions to pg. 9.
Added Chemical Connections section to pg. 10.
Added Motor Rotation section to pg. 11.
Added new exhaust fan timer to pgs. 22 and 26.

Added fuses to pg. 24.
Changed P/N for contactor, item #4 on pg. 25.

Replaced thermostat and components with solid state

thermostat and components pgs. 31-36.
Added page for new rinse tank on pg. 38.
Updated P/Ns on pg. 39.
Updated motor P/Ns on pgs. 41-42.
Updated heater P/Ns on pgs. 43-44.
Added new phase conversion kit P/N to pg. 44.

Updated plumbing to new rinse tank plumbing on pgs.

45-46.

Updated VER plumbing to new rinse tank plumbing on
pg. 50.

Changed rinse arm bearing assembly on pgs. 52-53.
Changed rinse arm bearing kit P/N on pg. 53.
Updated pg. 54-55 with new view and parts list.

Added list of applicable kits to pg. 59.
Added new rinse tank schematics and updated others.

v

NOMENCLATURE

TempStar

®

Door-type dishmachine; ENERGY STAR® qualied,

electrically-heated, high-temp, hot-water sanitizing,

with booster heater.

TempStar® LT

Door-type dishmachine; electrically-heated,

low-temp, chemical-sanitizing,

with no rinse booster.

TempStar® NB

Door-type dishmachine; electrically-heated,

high-temp, hot-water sanitizing,

with no rinse booster.

TempStar® S

Door-type dishmachine; steam-heated,

high-temp, hot-water sanitizing.

TempStar® VER

Door-type dishmachine; electrically-heated,

high-temp, hot-water sanitizing, with booster heater and ventless

energy recovery system.

The manufacturer provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a
call to our technical support
staff. Please have this manual
open when you call so that our
staff can refer you, if necessary,
to the proper page. Technical
support is not available
on holidays.

Contact technical support toll­free at 1-888-800-5672.

Technical support is available
for service personnel only.

vi

TABLE OF CONTENTS

GUIDES

Symbols ...................................................................................................................................... 1

Abbreviations & Acronyms .......................................................................................................... 1

SPECIFICATIONS

TempStar/LT/NB/S Dimensions .................................................................................................. 2

VER Dimensions ........................................................................................................................ 3

Table Dimensions ....................................................................................................................... 4

Operating Parameters ................................................................................................................ 5

Electrical Requirements ............................................................................................................. 6

INSTALLATION

Installation Instructions ............................................................................................................... 8

Inspection ....................................................................................................................8

Unpacking....................................................................................................................8

Leveling .......................................................................................................................8

Plumbing......................................................................................................................8

Water Supply Connection ............................................................................................ 8

Steam Line Connection ...............................................................................................9

Pressure Regulator......................................................................................................9

Shock Absorber ...........................................................................................................9

Connecting the Drain Line ........................................................................................... 9

Exhaust Fan Timer ......................................................................................................9

Chemical Connections...............................................................................................10

Plumbing Check ........................................................................................................10

Electrical Power Connections .................................................................................... 11

Motor Rotation ........................................................................................................... 11

Voltage Check ...........................................................................................................12

Surrounding Area ......................................................................................................12

Temperature Setpoints ..............................................................................................12

False Panel/Corner Install .........................................................................................12

OPERATION

Operating Instructions .............................................................................................................. 13

Preparation ................................................................................................................ 13

Power Up ................................................................................................................... 13

Filling the Wash Tub .................................................................................................. 13

Ware Preparation ...................................................................................................... 13

Daily Machine Preparation ........................................................................................ 13

Warm-Up Cycles ....................................................................................................... 14

Washing a Rack of Ware ........................................................................................... 14

Operational Inspection............................................................................................... 14

Shutdown & Cleaning ................................................................................................ 14

VER Coil Cleaning ..................................................................................................... 16

vii

TABLE OF CONTENTS

OPERATION

Detergent Control ..................................................................................................................... 17

Deliming ................................................................................................................................... 18

MAINTENANCE

Preventative Maintenance ........................................................................................................ 19

TROUBLESHOOTING

Common Problems ................................................................................................................... 20

PARTS

Control Box ............................................................................................................................... 22

Hood ......................................................................................................................................... 27

Door & Arm ............................................................................................................................... 28

Tub ........................................................................................................................................... 31

Steam Tub ................................................................................................................................ 34

Frame ....................................................................................................................................... 37

Rinse Tank ................................................................................................................................ 38

Steam Coil ................................................................................................................................ 40

Motors ...................................................................................................................................... 41

Heaters ..................................................................................................................................... 43

Plumbing .................................................................................................................................. 45

Plumbing - NB .......................................................................................................................... 47

Plumbing - Steam ..................................................................................................................... 48

Plumbing - VER ........................................................................................................................ 50

Plumbing Options ..................................................................................................................... 51

Wash & Rinse Assemblies ........................................................................................................ 52

VER System ............................................................................................................................. 54

VER Door Interlock ................................................................................................................... 56

VER Door Interlock Override .................................................................................................... 57

460 V Machine Transformer Mounting Box .............................................................................. 58

Kits ........................................................................................................................................... 59

SCHEMATICS

TempStar/VER, 208-230 V, New Rinse Tank ........................................................................... 60

TempStar/VER, 460 V, New Rinse Tank ................................................................................... 61

TempStar/VER, 208-230 V, Old Rinse Tank ............................................................................. 62

TempStar/VER, 460 V, Old Rinse Tank .................................................................................... 63

NB, 208-230 V .......................................................................................................................... 64

NB, 460 V ................................................................................................................................. 65

Steam, 208-230 V .................................................................................................................... 66

SDI Options .............................................................................................................................. 67

viii

GUIDES

NOTICE

SYMBOLS

- risk of injury to personnel.

!

WARNING

- risk of damage to equipment.

!

CAUTION

- risk of electrical shock.

- caustic chemicals.

- reference data plate.

i

GUIDES

- lockout electrical power.

- important note.



- instructions hyperlink.

ABBREVIATIONS & ACRONYMS

ANSI - American National Standards Institute
Btu/Hr - British Thermal Units per Hour
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPH - Gallons per Hour
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horsepower
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
MCA - Minimum Circuit Ampacity
MOP - Maximum Overcurrent Protection
NFPA - National Fire Protection Association
NPT - National Pipe Thread
OD - Outside Diameter
PRV - Pressure Regulating Valve
PSI - Pounds per Square Inch
V - Volts

07610-003-61-42-V

1

SPECIFICATIONS

TEMPSTAR/LT/NB/S DIMENSIONS

B

U

U

LEGEND

A - Water Inlet (1/2” NPT)
B - Electrical Connection Point
C - Drain (1 1/2” NPT)
D - Optional Steam Connection (3/4” NPT)

can be increased 2" using the
machine's adjustable feet.

B

A

D

B

C

C

D

C

07610-003-61-42-V

2

SPECIFICATIONS

B

1

5

(134mm)

4

7

30

(785mm)

8

1

25

(641mm)

4

32 (813mm)

4 (102mm)

MINIMUM

VER DIMENSIONS

LEGEND

A - Drain (1 1/2" NPT)
B - Water Inlet (3/4" NPT)
C - Electrical Connection Point

can be increased 2" using the
machine's adjustable feet.

82 (2083mm)

77 (1956mm)

B

B

A

C

C

17 (432mm)

1

24

(616mm)

4

1

17

(438mm)

4

CLEARANCE

57

3

(1468mm)

4

3 (79mm)

A

C

C

60 (1527mm)

3

4

(120mm)

4

07610-003-61-42-V

A

A

A

13

1
4

(335mm)

A

A

1

15

(394mm)

2

3

SPECIFICATIONS

TABLE DIMENSIONS

CORNER INSTALLATION

CORNER INSTALLATION

For corner

install instructions:



8 7/16

(214 mm)

30

(762 mm)

Distance from wall

to rear rack rail.

20 1/2”

(521 mm)

OPENING

Control Panel

Distance from wall

to right rack rail.

4 (102 mm) MIN

ALIGN WITH TABLE -

DISTANCE CAN VARY

8 7/16

(214 mm)

4 (102 mm) MIN

ALIGN WITH TABLE -

DISTANCE CAN VARY

[32 mm]

STRAIGHT-THROUGH INSTALLATION

STRAIGHT-THROUGH INSTALLATION

8 7/16

(214 mm)

30

(762 mm)

Distance from wall

to rear rack rail.

20 1/2”

(521 mm)

OPENING

Control Panel

1 1/4”

1 3/8”

[35 mm]

ALIGN WITH TABLE -

DISTANCE CAN VARY

4 (102 mm) MIN

20 1/2”

[521 mm]

OPENING

20 1/2”

(521 mm)

OPENING

07610-003-61-42-V

4

SPECIFICATIONS

NOTICE

OPERATING PARAMETERS

PERFORMANCE/CAPABILITIES

Operating Capacity:

TempStar/NB/S

Racks per Hour 58

Dishes per Hour 1450
Glasses per Hour 2088

LT

Racks per Hour 50
Dishes per Hour 1250

Glasses per Hour 1800

VER

Racks per Hour 39

Dishes per Hour 975

Glasses per Hour 1404

Minimum Operating Cycle (seconds):

TempStar/NB/S

Wash Time 40
Rinse Time 13
Dwell Time 4

Total Cycle Time 57

LT

Wash Time 45

Rinse Time 11
Dwell Time 10
Total Cycle Time 66

WATER REQUIREMENTS

TempStar/VER

Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83

Inlet Water Temperature:

12 kW Rinse Heater (°F/°C) 140/60
14 kW Rinse Heater (°F/°C) 110/44
VER (°F/°C) 40-90/4.4-32.2

Flow Pressure (PSI) 10 ± 2

Water Line Size 1/2”
Water Line Size (VER) 3/4"
Drain Line Size 1 1/2”

LT

Minimum Wash Temperature (°F/°C) 130/55
Minimum Rinse Temperature (°F/°C) 130/55
Inlet Water Temperature (°F/°C) 130/55

Flow Pressure (PSI) 10 ± 2

Water Line Size 3/4”
Drain Line Size 1 1/2”

Minimum Chlorine Required (PPM) 50

NB

Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 180/83

Flow Pressure (PSI) 10 ± 2

Water Line Size 1/2”
Drain Line Size 1 1/2”

VER

Wash Time 40
Rinse Time 13
Dwell Time 4
Condensate Removal 30

Total Cycle Time 87

Tank Capacity (Gallons/Liters):

Wash Tank 8.0/30.3
Rinse Tank 2.0/7.6

Steam Requirements:

Coil Size 3/4"
Steam Flow Pressure (PSI) 10-30
Consumption at 15 PSI (lbs/hr) 45

Always refer to the machine data plate for specic electrical and water requirements. The material provided on

this page is for reference only and is subject to change without notice.

i

07610-003-61-42-V

S

Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 180/83

Flow Pressure (PSI) 10 ± 2

Water Line Size 3/4”
Drain Line Size 1 1/2”

ENERGY SPECIFICATIONS

VER

Latent Heat 4678 Btu/Hr
Sensible Heat 5190 Btu/Hr

5

SPECIFICATIONS

NOTICE

Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with
your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.

Numbers in this manual are for reference and may change without notice.

On three-phase machines, imbalanced wild leg goes to L3.

Also see the Motor Rotation section.

ELECTRICAL REQUIREMENTS

i

TEMPSTAR 70° Rise (14 kW) & TEMPSTAR VER

Volts Phase Freq

208 1 60 Hz 5.0 A 19.7 A 50.6 A 75.3 A 76.6 A 80.0 A

230 1 60 Hz 5.0 A 21.8 A 55.9 A 82.7 A 84.0 A 90.0 A

208 3 60 Hz 5.0 A 11.4 A 29.2 A 45.6 A 46.9 A 50.0 A

230 3 60 Hz 5.0 A 12.6 A 32.3 A 49.9 A 51.2 A 55.0 A

Wash

Motor

Wash

Heater

Rinse

Heater

Total Load MCA MOP

460 3 60 Hz 1.8 A 6.3 A 16.1 A 24.2 A 24.7 A 30.0 A

i

TEMPSTAR 40° Rise (12 kW)

Volts Phase Freq

208 1 60 Hz 5.0 A 19.7 A 43.3 A 68.0 A 69.3 A 70.0 A

230 1 60 Hz 5.0 A 21.8 A 47.9 A 74.7 A 76.0 A 80.0 A

208 3 60 Hz 5.0 A 11.4 A 25.0 A 41.4 A 42.7 A 45.0 A

230 3 60 Hz 5.0 A 12.6 A 27.7 A 45.3 A 46.6 A 50.0 A

460 3 60 Hz 1.8 A 6.3 A 13.8 A 21.9 A 22.4 A 25.0 A

Wash

Motor

Wash

Heater

Rinse

Heater

Total Load MCA MOP

07610-003-61-42-V

6

SPECIFICATIONS

NOTICE

Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with
your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.

Numbers in this manual are for reference and may change without notice.

On three-phase machines, imbalanced wild leg goes to L3.

Also see the Motor Rotation section.

ELECTRICAL REQUIREMENTS

i

TEMPSTAR LT/NB

Volts Phase Freq

208 1 60 Hz 5.0 A 19.7 A N/A 24.7 A 26.0 A 30.0 A

230 1 60 Hz 5.0 A 21.8 A N/A 26.8 A 28.1 A 30.0 A

208 3 60 Hz 5.0 A 11.4 A N/A 16.4 A 17.7 A 20.0 A

230 3 60 Hz 5.0 A 12.6 A N/A 17.6 A 18.9 A 20.0 A

Wash

Motor

Wash

Heater

Rinse

Heater

Total Load MCA MOP

460 3 60 Hz 1.8 A 6.3 A N/A 8.1 A 8.6 A 15.0 A

i

TEMPSTAR S

Volts Phase Freq

208 1 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A

230 1 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A

208 3 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A

230 3 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A

460 3 60 Hz 1.8 A N/A N/A 1.8 A 2.3 A 15.0 A

Wash

Motor

Wash

Heater

Rinse

Heater

Total Load MCA MOP

07610-003-61-42-V

7

INSTALLATION

INSTRUCTIONS

INSPECTION

Do not throw away

packaging if damage is

evident!

UNPACKING

LEVELING

Before installing the machine, check the packaging and machine for damage. If the
packaging is damaged, the machine might also be damaged. If there is damage to both
packaging and machine, do not throw away the packaging. The machine has been
inspected and packed at the factory and is expected to arrive to you in new, undamaged
condition. However, rough handling by carriers or others might result in damage to the
machine while in transit. If so, do not return the machine to the manufacturer. Instead,
contact the carrier and ask them to send a representative to the site to inspect the
damage and complete an inspection report. You must contact the carrier and the dealer

that sold you the machine within 48 hours of receiving the machine.

While unpacking the machine, ensure that there are no missing parts. If an item is
missing, contact the manufacturer immediately.

The machine must be level in its operating location to prevent damage to the machine
during operation and to ensure the best results. The machine comes with four adjustable
bullet feet, which can be turned using a pair of channel locks (or by hand if the machine
can be raised safely). Ensure that the machine is level from side-to-side and front-to­back before making any connections.

PLUMBING

The plumber MUST ush

the incoming water line!

A water hardness test

MUST be performed.

WATER SUPPLY

CONNECTION:

WATER HARDNESS

GREATER THAN

3 GPG

WATER SUPPLY

CONNECTION:

WATER HARDNESS

LESS THAN 3 GPG

Plumbing connections must comply with all applicable local, state, and national
plumbing codes. The plumber is responsible for ensuring that the incoming water line

is thoroughly ushed before connecting it to any component of the machine. It is very

important to remove all foreign debris from the water line that might potentially get
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of
foreign matter left in the water line—and any expenses resulting from this fouling—are
not the responsibility of the manufacturer.

A water hardness test must be performed to determine if a water treatment system
needs to be installed.

If water hardness tests at greater than 3 GPG, install the Scaltrol Water Treatment

system (see the Plumbing Options page) into the water line before the machine’s
incoming water connection point. A water shut-off valve should be installed to allow

access for service.

If water hardness tests at less than 3 GPG, install the water supply line directly to

the machine’s incoming water connection point. A water shut-off valve should be
installed to allow access for service.

07610-003-61-42-V

8

INSTALLATION



INSTRUCTIONS

STEAM LINE

CONNECTION

PRESSURE

REGULATOR



SHOCK ABSORBER

The steam machines come with lines to connect the source steam. Connect all steam
lines to the machine as all applicable codes provide. See machine data plate for
information concerning steam ow pressure. Click here or on the instructions icon for
the Steam Booster manual.

The manufacturer recommends the installation of a pressure regulating valve (PRV)

in the incoming water line to ensure proper owrate at all times and offers these

devices as options (see the Plumbing Options page). The PRV comes standard on
the TempStar VER but ships inside the machine. Click here for install instructions.

Do not confuse static pressure with ow pressure. Static pressure is the line pressure
in a “no ow” condition (all valves and services are closed). Flow pressure is the
pressure in the ll line when the ll valve is opened during the cycle.

The manufacturer also recommends the installation of a shock absorber in the
incoming water line and offers these devices as options (see the Plumbing Options

page). This prevents line hammer/hydraulic shock—induced by the solenoid valve as

it operates—from causing damage to the equipment.

CONNECTING THE

DRAIN LINE

EXHAUST FAN

TIMER

The machine's drain is a gravity-discharge drain. All piping from the 1 1/2” NPT
connection on the wash tank must be pitched (1/4” per foot) to the oor or sink drain.
All piping from the machine to the drain must be a minimum 1 1/2” NPT and must not

be reduced. There must also be an air-gap between the machine drain line and the

oor sink or drain. If a grease trap is required by code, it should have a ow capacity
of 5 GPM.

Determine which exhaust fan timer is on the machine (located in the control box)
and click the instructions icon below that timer to access programming instructions.

07610-003-61-42-V





9

INSTALLATION



INSTRUCTIONS

CHEMICAL

CONNECTIONS

Chemical connections

should be made by the

chemical supplier.

Using deionized water or

other aggressive uids

will result in corrosion and

failure of components and

will void the warranty.

!

WARNING

Detergent

Connect detergent by removing the bulkhead tting on the back of the machine and

replacing it with the appropriate dispensing equipment.

Detergent Probe

Installs Here

Rinse-aid and Sanitizer

Connect rinse-aid (and sanitizer, if an LT machine) by removing the brass plug at the
base of the rinse injector and replacing it with the appropriate dispensing equipment.

See "Plumbing - VER" page for a depiction of the VER rinse injector.

WARNING! Some of the

chemicals used in

dishwashing may cause

chemical burns if they

come in contact with skin.

Wear protective gear when

handling these chemicals.

If any skin comes in

contact with these

chemicals, immediately

follow the instructions

provided with the

chemicals for treatment.

Sanitizer (LT Only) Rinse-aid

Dispenser Electrical Connections

The electrical connections for chemical dispensers are made on a fuse block inside
the control box. Click here for a depiction of the fuse block and connection locations.

PLUMBING CHECK

07610-003-61-42-V

Slowly turn on the water supply to the machine after the incoming ll line and drain

line have been installed. Check for any leaks and repair as required. All leaks must be
repaired before operating the machine.

10

INSTALLATION

NOTICE

NOTICE



INSTRUCTIONS

ELECTRICAL POWER

CONNECTIONS

Disconnect electrical

power supplies and

lockout/tagout in

accordance with

appropriate procedures

and codes at the

disconnect switch.

If necessary, see

"Heaters" page for

phase conversion kit.

Electrical and grounding conductors must comply with the applicable portions of the

National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

The data plate is located on the right side of the machine. Refer to the data plate for
machine operating requirements, machine voltage, total amperage, and serial number.

1. Open the control box by using a phillips screwdriver to remove the four screws on
the front cover of the control box.

2. Install 3/4” conduit into the pre-punched holes in the back of the control box.

3. Route power wires and connect to power block and grounding lug.

4. Install the service wires (L3 for 3-Phase only) to the appropriate terminals as they

are marked on the terminal block.

3Φ

Ground

L1

L2

L3

5. Install the grounding wire into the lug provided.

6. Tighten the connections.

Imbalanced

wild leg goes

to L3.

!

CAUTION

MOTOR ROTATION

i

!

CAUTION

CAUTION! On 3-Phase

machines only, correct

pump motor rotation

must be veried

before operation!

“DE-OX” or similar anti-oxidation agent should be used on all power
connections.

CAUTION! Improperly connecting external devices can cause damage to the
machine and/or electrical infrastructure! Click here for a wiring guide.

On 3-Phase machines only, correct pump motor rotation must be veried before

the machine is operated. Failure to do so can result in damage to the machine and
components.

1. Follow the "Filling the Wash Tub" section.

2. Locate the wash pump motor and identify the arrow decal which shows the
correct motor rotation (if no decal is present, correct rotation is away from the
pump volute).

Pump Volute

Impeller

3. Flip the mode switch to "MANUAL" and start the machine.

4. Observe the rotation of impeller and quickly stop the machine.

5. If rotation is incorrect, disconnect electrical power and reverse the L1 and L2

07610-003-61-42-V

connections at terminal block shown in the section above.

11

INSTALLATION

NOTICE

INSTRUCTIONS

VOLTAGE CHECK

i

SURROUNDING

AREA

TEMPERATURE

SETPOINTS

Ensure that the power switch is in the "OFF" position and apply power to machine.

Check the incoming power at the terminal block and ensure it corresponds with the

voltage listed on the data plate. If not, contact a qualied service agency to examine

the problem. Do not run the machine if voltage is too high or too low. Shut off the
service breaker and advise all proper personnel of the location of the breaker and
any problems. Replace the control box cover and tighten-down the screws.

This is a commercial dishmachine and reaches temperatures that can exceed those

generated by a residential machine. Surrounding countertops, cabinets, ooring mate­rial, and subooring material must be designed and/or selected with these higher

temperatures in mind.

Any damage to surrounding area caused by heat/moisture to materials that
are not recommended for higher temperatures will not be covered under
warranty or by the manufacturer.

The temperature setpoints on this machine have been set at the factory. They
should only be adjusted by an authorized service agent.

FALSE PANEL/

CORNER INSTALL



The manufacturer offers an optional False Panel Kit for corner installations. See the
Kits page for kit part number. Click here for false panel/corner install instructions.

07610-003-61-42-V

12

OPERATION

OPERATING INSTRUCTIONS

PREPARATION

POWER UP

FILLING THE

WASH TUB

Before operating the machine, verify the following:

1. The tank is clean and free of debris.

2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed
correctly.

3. The standpipe is installed.

Wash & Rinse Arms, Scrap Screen

To energize the machine, turn on the power at the service breaker. The voltage should

have been previously veried as being correct. If not, the voltage will have to be
veried.

Ensure that the mode switch is in the "AUTO" position, and place the power switch
into the "ON" position. The machine will ll automatically and shut-off when the

appropriate level is reached (just below the scrap screen). The wash tub must be

completely lled before operating the wash pump to prevent damage to components.
Once the wash tub is lled, the machine is ready for operation.

Sump Strainer

Standpipe

DAILY MACHINE

07610-003-61-42-V

WARE

PREPARATION

PREPARATION

Proper ware preparation will help ensure good results and fewer re-washes. If not

prepared properly, ware might not come out clean and the efciency of the machine

will be reduced. Putting unscraped dishes into the machine affects its performance,
so scraps should always be removed from ware before being loaded into a rack.
Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole
dishes.

Place cups and glasses upside-down in racks so they don't hold water during the
cycle. The machine sanitizes as well as cleans. To do this, ware must be properly
prepared before being placed in the machine.

Refer to the “Preparation” section and follow the instructions there. Afterward, ensure
that chemicals are supplied to the machine. If not, contact your chemical supplier.

13

OPERATION

OPERATING INSTRUCTIONS

WARM-UP CYCLES

WASHING A RACK

OF WARE

OPERATIONAL

INSPECTION

For the rst operation of each day, it might be necessary to run the machine through

three cycles to ensure that all of the cold water is out of the system and to verify
that the machine is operating correctly. To cycle the machine, ensure that the power

is on and that the tub has lled to the correct level. Lift and close the door and the

cycle light will illuminate. The machine will start, run through the cycle, and shut-off
automatically. Repeat this two more times. The machine is now ready.

To wash a rack, open the door completely (avoiding hot water that might drip from
the door) and slide the rack into the machine.

Close the door and the machine will start automatically. Once the cycle is complete,
open the door and remove the rack of clean ware. Replace with a rack of soiled
ware and close the door. Repeat this process.

Based on use, the scrap screen might become clogged with soil and debris as the
workday progresses. Operators should regularly inspect the scrap screen to ensure
it has not become clogged. If clogged, it will reduce the washing capability of the
machine. Instruct operators to clean-out the scrap screen at regular intervals or as
required by workload. Do NOT beat strainers to remove debris.

SHUTDOWN &

CLEANING

!

WARNING

WARNING! Wash tank

water will be hot!

07610-003-61-42-V

1. Turn machine off by flipping the power switch to “OFF.”

2. Open the door and allow steam/heat to escape.

3. Remove the standpipe and allow the tub to drain.

14

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

4. Remove the sump strainer and scrap screen.

5. Use a hand-scraper to scrape foodsoil into a trash basket.

6. Rinse with pre-rinse hose and replace.

07610-003-61-42-V

7. Remove all wash and rinse arms.

8. Remove the end-caps from the arms.

9. Clean nozzles with a brush.

15

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

10. Use a small wire or toothpick to remove remaining debris or lime deposits from
the nozzles.

11. Flush the arms with water.

12. Replace end-caps and ensure they have been tightened.

13. Spray or wipe out interior of the machine.

14. Replace wash and rinse arms.

15. Ensure sump strainer and scrap screen are clean and securely in place.

16. Use stainless steel polish to clean and protect outside of machine.

VER COIL CLEANING

The coil on the VER machine must be inspected periodically. If the coil is greasy,
dirty, or there is scale build-up, click here for cleaning instructions.



07610-003-61-42-V

16

OPERATION

DETERGENT CONTROL

DETERGENT

CONTROL

See "Water Supply

Connection" section for

more information

on water treatment.

Detergent usage and water hardness are two factors that contribute greatly to how

efciently this machine will operate. Using detergent in the proper amount can
become a source of substantial savings. A qualied water treatment specialist can
determine what is needed for maximum efciency from the detergent.

1. Hard water greatly affects the performance of the machine, causing the amount
of detergent required for washing to increase. If the machine is installed in an
area with hard water, the manufacturer recommends the installation of water
treatment equipment.

2. Deposited solids from hard water can cause spotting that will not be removed
with a drying agent. Treated water will reduce this occurence.

3. Treated water might not be suitable for use in other areas of operation and it
might be necessary to install a water treatment system for the water going to the

machine only. Discuss this option with a qualied water treatment specialist.

4. Machine operators should be properly trained on how much detergent is to be

used per cycle. Meet with a water treatment specialist and detergent vendor to
discuss a complete training program for operators.

5. These machines require that chemicals be provided for proper operation and
sanitization and require the installation of third-party chemical feeders to
introduce these chemicals to the machine. Contact a chemical supplier with any
questions.

6. Water temperature is an important factor in ensuring that the machine functions
properly. The machine's data plate details what the minimum temperatures must

i

be for the incoming water supply, the wash tank, and the rinse tank. If minimum
requirements are not met, there is a possibility that dishes will not be clean or
sanitized.

7. Instruct machine operators to observe the required temperatures and to report
when they fall below the minimum allowed. A loss of temperature can indicate a
larger problem.

07610-003-61-42-V

17

OPERATION

DELIMING

DELIMING

To delime the machine, follow the steps below. The tank capacities of the machine
can be found on the Operating Parameters page of this manual.

1. Remove rinse arms and place in sink with deliming solution.

2. Disconnect or turn off chemical feeder pumps.

3. Add deliming solution per chemical supplier’s instructions.

4. Close the door and turn the machine on in "MANUAL" mode.

5. Run the machine for the length of time recommended by the chemical supplier.

6. Flip the mode switch to "AUTO" to shut the machine off.

7. Open the door and step away for ve minutes.

8. Inspect the inside of the machine. If the machine is not delimed, run again.

9. When clean, drain and re-ll the machine.

10. Run two cycles in "AUTO" to remove residual deliming solution.

11. Drain and re-ll the machine.

12. Flush rinse arms with water and replace.

Mode Switch

!

CAUTION

Power Switch

CAUTION! This equipment is not recommended for use with deionized water or other
aggressive uids. Using deionized water or other aggressive uids will result in corrosion and

failure of components and will void the warranty.

07610-003-61-42-V

18

MAINTENANCE

!

PREVENTATIVE MAINTENANCE

PREVENTATIVE

MAINTENANCE

WARNING

i

!

CAUTION

CAUTION!

Do NOT beat strainers to

remove debris!

The manufacturer highly recommends that any maintenance and repairs not specically
discussed in this manual be performed only by qualied service personnel.

WARNING! Unqualied personnel performing maintenance on the machine may void the

warranty, lead to larger problems, or cause harm to the operator.

Following the operating and cleaning instructions in this manual will result in the most

efcient results from the machine. As a reminder, here are some steps to take to ensure

the machine is being used the way it was designed to work:

1. Ensure the water temperatures match those listed on the machine data plate. A loss
of temperature can indicate a larger problem.

2. Ensure all strainers are clean and securely in place before operating the machine.
When cleaning out strainers, do NOT beat them on waste cans. Wipe out strainers
with a rag and rinse with water if necessary. Use a toothpick to dislodge any stubborn
debris.

3. Ensure all wash and rinse arms are secure in the machine before operating.

4. Ensure the standpipe is in position before operating.

5. Remove as much soil from dishes by hand as possible before loading into racks.

6. Do not overll racks.

7. Ensure glasses are placed upside-down in the rack.

8. Ensure all chemicals being injected into the machine are at the correct concentrations.

9. Clean the machine at the end of every day/shift per the Shutdown and Cleaning
section of this manual.

10. Follow all safety procedures, whether listed in this manual or put forth by local, state,

or national codes/regulations.

07610-003-61-42-V

19

TROUBLESHOOTING

WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a

!

WARNING

PROBLEM POSSIBLE CAUSE REMEDY

Machine will not ll

after the door is closed.
Power “ON” light is
illuminated.

qualied service technician. Many of the tests require that the machine have power to it and live

electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

1. Repair or replace valve as required.

1. Faulty rinse solenoid valve.

2. Verify the wiring of the switch; if correct, replace the

2. Faulty door switch.

3. Fouled/faulty high-level probe.

switch.

3. Clean probe if fouled. If clean and still not working,

replace.

COMMON PROBLEMS

Machine will not ll

after the door is closed.
Power “ON” light is
NOT illuminated.

Machine will not run
after the door is closed.
Power “ON” light is
illuminated and the

machine is lling.

Machine runs
continuously in the wash
cycle.

Wash or rinse heater
does not work.

1. Service breaker tripped.

2. Machine not connected to
power source.

3. Faulty power source.

1. Timer is faulty.

2. Wash motor faulty/damaged.

3. Wash motor contactor faulty.

1. Machine is in Delime mode.

2. Timer motor is faulty.

3. Cam timer jammed by

obstruction.

1. Faulty heater element.

2. Faulty heater contactor.

3. Misadjusted/faulty

thermostat(s).

1. Reset. If the breaker trips again, contact an electrician to
verify the amp draw of the machine.

2. Verify the machine has been properly connected to the
power source.

3. Verify the wiring of the switch; if correct, replace switch.

1. Verify the timer is receiving power. If so, replace the
timer assembly.

2. Verify the wash motor is getting power. If so, replace
the motor.

3. Check for continuity; if contacts are open, replace the

contactor.

1. Flip mode switch to "AUTO."

2. Verify the timer is rotating. If not, verify the motor is

receiving power. If so, replace the motor and/or timer

assembly.

3. Remove obstruction.

1. Check element for continuity; if open, replace the heater.

2. Replace the contactor.

3. Verify operation and setting of thermostats, replace if

necessary.

1. Clogged or obstructed rinse

Machine lls slowly
and/or the rinse is

weak.

Rinse water not
reaching required
temperature.

07610-003-61-42-V

arms.

2. Low incoming water pressure.

3. Y-strainer is clogged.

1. Faulty rinse heater.

2. Mis-adjusted/faulty

thermostat(s).

3. Rinse thermometer is

defective.

1. Remove and clean the rinse arms.

2. Adjust the water pressure regulator to ensure there is

10 ± 2 PSI ow.

3. Clean out the Y-strainer.

1. Check element for continuity; if open, replace heater.

2. Verify operation and setting of thermostats, replace if
necessary.

3. Replace thermometer.

20

TROUBLESHOOTING

WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a

!

WARNING

PROBLEM POSSIBLE CAUSE REMEDY

Machine doesn’t
drain when power

switch is ipped to
"OFF."

qualied service technician. Many of the tests require that the machine have power to it and live

electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

1. Drain clogged.

2. Standpipe not removed before
draining.

1. Remove obstruction.

2. Remove standpipe and run drain cycle again.

COMMON PROBLEMS

Incorrect water
pressure displayed
during Fill or Rinse
modes.

Wash water is not
reaching required
temperature.

Door will not close
completely.

Water leaks at the
wash pump.

1. Water turned off. 1. Turn water on.

1. Check element for continuity; if open, replace the heater.

1. Faulty wash heater.

2. Verify operation and setting of thermostats, replace if

2. Misadjusted/faulty thermostat(s).

3. Wash thermometer is defective.

1. Improper spring tension.

2. Obstruction in door channel.

3. Door panels are not square with

frame.

1. Wash pump seal defective.

2. Petcock or pump drain (if

equipped) not shut/tight.

necessary.

3. Replace thermometer.

1. Adjust spring tension as required by loosening (not
removing) spring bolt nuts and adjusting the tension.
Tighten nuts back when done.

2. Remove the obstruction.

3. Adjust the frame to accommodate the door panels.

1. Replace the seal.

2. Close or tighten.

3. Loose hoses (hose clamps) on

the wash pump.

1. Defective rinse solenoid.
Will not rinse during
autocycle.

Dishes are not
coming clean.

07610-003-61-42-V

2. Faulty timer.

3. No water to the machine.

1. Machine temperatures are not up

to the minimum requirements.

2. No detergent/too much

detergent.

3. Tighten the hose clamps.

1. Repair or replace the rinse solenoid as required.

2. Replace timer.

3. Verify there is water at 10 ± 2 PSI connected to the
machine.

1. Verify incoming water, rinse water, and wash water
match the required temperatures as listed on the
machine data plate.

2. Adjust detergent concentration as required for the
amount of water held by the machine.

21

PARTS

CONTROL BOX

6

16

32

5

6

7

31

6

4

6

6

23

4

24

4

37

39

6

2

3

8

17

18

20

6

07610-003-61-42-V

22

17

18

6

20

8

2

7

6

6

6

5

32

24

37

39

PARTS

CONTROL BOX

14

11

27

15

12

41 42

40

10913

25

22

22

21

21

21

07610-003-61-42-V

23

PARTS

CONTROL BOX

Fuses

208/230 V or 460 V

WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING

CONSTANT VOLTAGE

CONNECTION

LIVE WHEN MACHINE

AC

POWER SWITCH IS ON

OUTPUT TO

FUSE: 3 AMP SLOW-ACTING

EXT. RELAY

L1 OUT

L2 OUT

INPUT L1
(EXTERNAL)

EXHAUST FAN

CONTROL

MAXIMUM LOAD

1 AMP , 240/120 V

Fuse,1 A, Fast-acting

05999-004-47-87

Littelfuse P/N - 0312001.HXP

Qty - 2 (2 per output)

26

36

1

L2 OUT

DETERGENT
DISPENSER

CONNECTION

LIVE WHEN WASH

PUMP MOTOR IS ON

FUSE: 3 AMP SLOW-ACTING

L1 OUT

L2 OUT

RINSE-AID DISPENSER

CONNECTION

LIVE WHEN RINSE

VALVE IS OPEN

FUSE: 3 AMP SLOW-ACTING

L1 OUT

Fuse, 3 A, Slow-acting

05999-004-44-34

Littelfuse P/N - 0313003.HXP

Qty - 6 (2 per output)

34

33

WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING

AC

OUTPUT TO
EXT. RELAY

CONSTANT VOLTAGE

CONNECTION

LIVE WHEN MACHINE

POWER SWITCH IS ON

FUSE: 200 mA SLOW-ACTING

240 VAC OUT

EXHAUST FAN

INPUT L1
(EXTERNAL)

CONTROL

MAXIMUM LOAD

1 AMP , 240/120 V

Fuse,1 A, Fast-acting

05999-004-47-87

Littelfuse P/N - 0312001.HXP

Qty - 2 (2 per output)

30

RINSE-AID DISPENSER

CONNECTION

LIVE WHEN RINSE

VALVE IS OPEN

FUSE: 200 mA SLOW-ACTING

240 VAC OUT

DETERGENT
DISPENSER

CONNECTION

LIVE WHEN WASH

PUMP MOTOR IS ON

FUSE: 200 mA SLOW-ACTING

240 VAC OUT

Fuse, 200 mA, Slow-acting

05999-004-44-33

Littelfuse P/N - 0313.200HXP

Qty - 6 (2 per output)

07610-003-61-42-V

28

29

24

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Control Box Weldment 05700-003-30-14

2 1 Timer Bracket 05700-003-02-08

3 2 Locknut, 6-32 05310-373-03-00

4 2 Contactor, 4-Pole 05945-004-43-74

5 1 Terminal Block 05940-011-48-27

6 17 Locknut, 10-24 05310-373-01-00

7 1 Contactor, Wash Motor 05945-002-74-20

8 1 Relay 05945-111-47-51

8a 1 Relay, (415 V, 3 PH, 5 Wire Only) 05945-111-89-75

9 1 Light, Green 05945-111-44-43

10 1 Light, Red 05945-111-44-45

11 1 Temperature Gauge, 96” 06685-004-31-46

12 1 Temperature Gauge, 48” 06685-004-31-47

CONTROL BOX

13 1 Light, Yellow 05945-111-44-44

14 1 Decal, Wash 150 °F Min 09905-002-97-61

15 1 Decal, Rinse 180 °F Min 09905-002-97-62

16 1 Ground Lug 05940-200-76-00

17 1 Bracket, Liquid Level Control Board 05700-002-13-22

18 1 Liquid Level Control Board 06680-200-08-21

19 6 Tricnut, 6-32 05340-118-04-00

20 3 Screw, 6-32 x 5/8” 05305-011-39-85

21 3 Plug, 1/2” 05975-011-47-81

22 2 Grommet, 7/8” Split 05975-200-40-00

23 1 Bushing Snap 05975-210-05-00

24 1 Clamp, Hose 1/4" - 1/3" 05975-002-61-43

25 1 Decal, Warning-Disconnect Power 09905-004-08-16

26 1 Cover, Top Mount Control Box 05700-002-23-03

27 1 Decal, Control Box 09905-003-97-36

28 4 Lockwasher, Int. Tooth #10 05311-273-03-00

29 4 Screw, 10-32 x 3/8” Phillips Truss Head 05305-173-12-00

30 1 Decal, Copper Conductors 09905-011-47-35

07610-003-61-42-V

25

PARTS

ITEM QTY DESCRIPTION PART NUMBER

31 1 Decal, Ground 09905-011-86-86

32 1 Decal, L1, L2 09905-002-78-67

33 1 Bracket, Fuse Strip 05700-002-42-03

34 1 Fuse Holder, 6-pole 05920-002-42-13

35 2 Screw, 6-32 x 3/8” with Tooth Washer 05305-002-25-91

CONTROL BOX

36

37 1

38 4 Locknut, 10-32 05310-373-02-00

39 4 Screw 10-32 x 1” 05305-002-19-42

40 1 Switch, Rotary Selector 05930-003-97-61

41 1 Switch, Operation 05930-301-53-00

42 1 Switch, Power 05930-011-49-55

43 1 Exhaust Fan Timer, One-Shot 05945-004-34-92

43a 1 Din Rail, One-Shot Timer (Not Shown) 05935-004-47-77

43b 1 Screw, Phillips Pan Washer (Not Shown) 05305-004-47-78

44 1 Transformer, 460 V Machine Only (Not Shown) 05950-111-65-93

44a 1 Fuse Holder, Single, 460 V Machine Only (Not Shown) 05920-011-72-89

44b 1 Fuse, 1 A, Bussman P/N FNQ-R-1, 460 V Machine Only (Not Shown) 05920-002-67-23

45 1

46 1

1 Decal, Dispenser Connection 09905-003-34-09

1

Decal, Dispenser Connection (460 V Machine Only)

Kit, Universal Timer with Bracket 06401-003-80-83

Universal Timer, Fused 05945-003-75-23

Pump Contactor

Overload, 4NK0AKY 1.7-2.6

, 460 V Machine Only (Not Shown) 05945-002-65-00

, 460 V Machine Only (Not Shown) 05945-002-65-02

09905-004-43-81

07610-003-61-42-V

26

PARTS

3

4

HOOD

1

5

2

ITEM QTY DESCRIPTION PART NUMBER

1 Hood Weldment (Tempstar/LT/NB) 05700-002-29-79

1

2 2 Hood Support 05700-002-78-99

3 6 Bolt, 1/4-20 x 1/2” 05305-274-21-00

4 6 Washer, Flat, SS, 1/4-20 05311-174-01-00

5 4 Spacer, Sleeve Hood 05700-003-55-15

6 6 Locknut, 1/4-20 with Nylon Insert (Not Shown) 05310-374-01-00

1 Hood Weldment (Tempstar VER) 05700-004-19-85

1 Hood Weldment (Tempstar S) 05700-002-41-36

07610-003-61-42-V

27

PARTS

DOOR & ARM

3c

3d

3d

3a

3e

3b

3

12

11

10

14

26

1

2

18

24

26

4

16

29

15

30

5

1823

6

7

8

18

17

07610-003-61-42-V

22

19

11

12

20

19

12

11

28

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Cantilever Arm 05700-031-50-67

2 2 Spring Pin, 1/4" x 1 1/8" 05315-407-06-00

3 2 Yoke Assembly 05700-000-75-77

3a 1 Cotter Pin 05315-207-01-00

3b 1 Yoke 05700-000-75-78

3c 1 Clevis Pin, 5/16” x 1 3/8” 05315-700-01-00

3d 2 Nylon Washer 05311-369-03-00

3e 1 Bushing 03120-100-03-00

4 2 Rod, Spring 05700-003-67-39

5 2 Spring 05340-109-02-00

6 2 Bolt, Cantilever Hanger Eye 3/8-16 05306-956-05-00

7 2 Washer, 3/8" ID x 7/8" OD 05311-176-02-00

DOOR & ARM

8 4 Nut, 3/8-16 S/S Hex 05310-276-01-00

9 2 Connector, Cantilever Arm 05700-011-90-99

10 2 Screw, 1/4-20 x 1 1/2" 05305-274-23-00

11 4 Washer, 1/4" 05311-174-01-00

12 4 Locknut, 1/4-20 Hex with Nylon Insert Low Prole 05310-374-02-00

13 2 Sleeve, Cantilever Arm 05700-000-85-69

14 2 Plug, Cantilever Arm 05340-011-35-00

15 1 Magnet, Reed Switch 05930-111-51-68

16 2 Locknut, 8-32 Hex with Nylon Insert 05310-272-02-00

17

18 6 Guide, Door 05700-111-33-59

19 2 Screw, 1/4-20 x 1/2" 05305-274-02-00

20 2 Spacer, PB Bolt 05700-000-29-40

21 4 Locknut, 1/4-20 Hex with Nylon Insert (Not Shown) 05310-374-01-00

22 2 Door Connector Bracket 05700-021-33-39

1 Door, Right Side (Complete Assembly) 05700-004-07-47

1 Door, Right Side (Weldment with Studs) 05700-002-29-85

23

1 Door, Front with Decal (Complete Assembly) 05700-002-30-89

1 Door Only, Front 05700-002-67-71

07610-003-61-42-V

29

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 Door, Left Side (Complete Assembly) 05700-002-30-87

DOOR & ARM

24

25 1 Door Connecting Plate (Not Shown) 05700-002-20-78

26 2 Bracket, Cantilever Arm Support 09515-003-15-64

27 1 Wear Button, 1/2" Dia. UHMW (Not Shown) 05700-011-88-01

28 1 Door Interlock Bracket (Not Shown) 05700-004-23-17

29 1 Cover, Door Magnet 05700-004-07-39

30 1 Switch, Door/Cycle 05930-003-05-84

1 Door, Left Side (VER, Complete Assembly) 05700-004-24-32

1 Door Only, Left Side 05700-002-29-86

1 Door Only, Left Side (VER) 05700-004-24-34

07610-003-61-42-V

30

PARTS

TUB

13

12

14

10

11

11

33

36

26

35

38

32

7

2

3

1

16

17

16

3

18

6

5

9

8

15

34

37

07610-003-61-42-V

19

20

19a

25

23

4

21

22

19c

19b

24

27

28

30

31

29

31

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Tub Weldment 05700-002-33-93

2 1 Track Assembly 05700-002-01-00

3 2 Bulk Head Plug 04730-609-05-00

4 1 Wash Motor See "Motors" page.

5 1 Gasket 05700-111-35-03

6 1 O-ring 05330-111-35-15

7 4 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00

8 1 Lower Wash Manifold 05700-031-46-00

9 1 Sump Strainer 05700-001-22-23

10 1 Bracket, Sump Strainer 05700-001-22-24

11 8 Locknut, 1/4-20 with Nylon Insert 05310-374-02-00

12 1 Scrap Screen 05700-003-07-76

TUB

13 1 Standpipe 05700-001-25-69

13a 1 Support, Ball Stop Lift (Not Shown) 05700-002-91-55

13b 1 Ball Stop Lift (Not Shown) 05700-002-91-54

14 1 Overow Support Bracket 05700-001-27-55

14a 1 Shim, Overow Support (Not Shown) 05700-002-96-48

15 1 O-ring 05330-400-05-00

16 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37

17 1 Discharge Hose 05700-011-88-24

18 1 Nipple 05700-021-34-84

19 1 Pump Support Bracket Assembly 05700-002-00-46

19a 1 Nut, 1/4-20 Hex Nut 05310-011-66-49

19b 1 Pump Support Adjustable Bracket 05700-002-20-41

19c 1 Bracket, Pump Support 05700-002-68-31

20 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90

21 1 Connector, 1/2” 05975-111-01-00

22 4 Nut, 3/8-16 Hex 05310-276-01-00

23 4 Lockwasher 3/8” 05311-276-01-00

24 1 Heater See "Heaters" page.

25 5 Probe, High Water 06680-200-02-68

26 1 Thermostat, Elan Electric Dual 06685-004-17-27

07610-003-61-42-V

32

PARTS

ITEM QTY DESCRIPTION PART NUMBER

27 4 Lockwasher, 5/16", Split 05311-275-01-00

28 4 Nut, Hex, 5/16-18 05310-275-01-00

29 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00

30 1 Cover, Wash Heater 05700-031-47-57

31 1 Decal, Warning-Disconnect Power 09905-004-08-16

32 1 Harness, 5-Connector 05700-004-23-78

33 1 Thermostat Mounting Bracket 05700-004-22-17

34 1 Wash Heater Gasket 05330-011-47-79

35 1 Probe, Thermistor 4” 06685-004-17-26

36 1 Thermostat, High Limit 05930-004-33-12

37 1 Fitting, 1/4" Imperial Brass 05310-924-02-05

38 1 Harness, 4-Connector 05700-004-23-79

TUB

07610-003-61-42-V

33

PARTS

STEAM TUB

9

12

7

2

3

6

5

8

13

15

10

11

14

11

30

35

16

17

16

1

18

242632

3

25

31

33

34

07610-003-61-42-V

19

20

19a

21

23

19b

22

19c

27

28

29

4

34

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Tub Weldment, Steam 05700-002-09-26

2 1 Track Assembly 05700-002-01-00

3 2 Bulk Head Plug 04730-609-05-00

4 1 Wash Motor See “Motors” page.

5 1 Gasket 05700-111-35-03

6 1 O-ring 05330-111-35-15

7 4 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00

8 1 Lower Wash Manifold 05700-031-46-00

9 1 Sump Strainer 05700-001-22-23

10 1 Bracket, Sump Strainer 05700-001-22-24

11 8 Locknut, 1/4-20 with Nylon Insert 05310-374-02-00

12 1 Scrap Screen 05700-003-07-76

STEAM TUB

13 1 Standpipe 05700-001-25-69

13a 1 Support, Ball Stop Lift (Not Shown) 05700-002-91-55

13b 1 Ball Stop Lift (Not Shown) 05700-002-91-54

14 1 Overow Support Bracket 05700-001-27-55

14a 1 Shim, Overow Support (Not Shown) 05700-002-96-48

15 1 O-ring 05330-400-05-00

16 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37

17 1 Discharge Hose 05700-011-88-24

18 1 Nipple 05700-021-34-84

19 1 Pump Support Bracket Assembly 05700-002-00-46

19a 1 Nut, 1/4-20 Hex Nut 05310-011-66-49

19b 1 Pump Support Adjustable Bracket 05700-002-20-41

19c 1 Bracket, Pump Support 05700-002-68-31

20 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90

21 1 Connector, 1/2” 05975-111-01-00

22 4 Nut, 3/8-16 05310-276-01-00

23 4 Lockwasher 3/8” 05311-276-01-00

24 1 Fitting, 1/4" Imperial Brass 05310-924-02-05

07610-003-61-42-V

35

PARTS

ITEM QTY DESCRIPTION PART NUMBER

25 1 Probe, High Water 06680-200-02-68

26 1 Thermostat, High Limit 05930-004-33-12

27 1 Cover, Wash Heater 05700-031-47-57

28 1 Decal, Warning-Disconnect Power 09905-004-08-16

29 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00

30 1 Steam Coil 05700-031-41-37

31 1 Probe, Thermistor 4” 06685-004-17-26

32 1 Thermostat Mounting Bracket 05700-004-22-17

33 1 Thermostat, Elan Electric Dual 06685-004-17-27

34 1 Harness, 5-Connector 05700-004-23-78

35 1 Harness, 4-Connector 05700-004-23-79

STEAM TUB



Click here for the Steam Booster manual.

07610-003-61-42-V

36

PARTS

FRAME

1

2

3

4

5

ITEM QTY DESCRIPTION PART NUMBER

1 4 Bolt, 1/4-20 x 1/2” 05305-274-02-00

2 4 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-02-00

3 1 Front Panel 05700-002-36-65

4 1 Frame 05700-031-48-01

5 4 Bullet Foot 05340-108-01-03

6 4 Flanged Bullet Foot (Optional) 05340-002-34-86

07610-003-61-42-V

6

37

PARTS





























































!

RINSE TANK

Complete Assemblies

◦

208-230 V, 14 kW 70
208-230 V, 12 kW 40

Rise - 05700-004-43-33

◦

Rise - 05700-004-52-19
460 V, 14 kW 70◦ Rise - 05700-004-53-22
460 V, 12 kW 40◦ Rise - 05700-004-53-21

CAUTION

CAUTION! TempStar & TempStar
VER machines with serial numbers
before 18C355287 have the rinse
tank on the next page.

ITEM QTY DESCRIPTION PART NUMBER

1 1 Tank, Rinse 05700-004-50-86

2 1 Heater, Rinse See "Heaters" page.

3 6 Lockwasher, Split 5/16” 05311-275-01-00

4 1 Fitting, 1/4”, Brass Nut/Sleeve 05310-924-02-05

5 1 Gasket, Rinse Heater 05330-200-02-70

6 6 Nut, Hex 5/16-18 05310-275-01-00

7 1 Decal, Warning-Disconnect Power 09905-100-75-93

8 1 Cover, Heater 05700-004-51-34

9 2 Screw 05305-004-27-82

10 1 Thermostat, High-limit 05930-004-33-12

11 1 Bracket, High-limit Thermostat 05700-004-36-84

12 2 Nut, 1/4-20 05310-004-23-96

13 4 Washer, 1/4-20 05311-174-01-00

14 4 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00

15 1 Clamp, Wire 1/8", P-clip 05975-601-10-15

16 1 Cover Door, New Rinse Tank 05700-004-52-21

17 1 Washer, Flat 05311-173-02-00

18 1 Locknut, Hex 8-32 05310-272-02-00

19 1 Plug, 1/4", Brass (Not Shown) 04730-209-01-00

07610-003-61-42-V

38

PARTS

!

RINSE TANK

CAUTION

CAUTION! TempStar & TempStar
VER machines with serial numbers
after 18C355287 have the rinse tank
on the previous page.

10

6

5

4

11

See "Heaters" page.

13

2

3

1

12

7

9

8

ITEM QTY DESCRIPTION PART NUMBER

1 1 Tank, Rinse 05700-004-44-07

2 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00

3 2 Washer, #10 Flat 05311-173-01-00

4 1 Decal, Warning-Disconnect Power 09905-004-08-16

5 1 Booster Tank Cover 05700-001-29-30

6 6 Nut, Hex, 5/16-18 05310-275-01-00

7 4 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00

8 4 Washer, 1/4", Flat 05311-174-01-00

9

1

1 Kit, Rinse Thermostat Replacement 06401-011-66-55

10 6 Washer, 5/16” 05311-275-01-00

11 1 Gasket, Rinse Heater 05330-200-02-70

12 1 Fitting, 1/4" Imperial Brass 05310-924-02-05

13 1 Probe, Thermistor 4" 06685-004-17-26

Thermostat, Rinse

05930-510-03-79

07610-003-61-42-V

39

PARTS

STEAM COIL

2

1

3

8

7

4

6

ITEM QTY DESCRIPTION PART NUMBER

Complete Steam Coil Assembly 05700-002-08-62

1 1 Steam Coil 05700-021-41-38

2 1 Stand C, Steam Coil Support 05700-002-08-52

3 1 Stand D, Steam Coil Support 05700-002-08-53

4 4 Gasket, Steam Coil 05700-001-17-86

5 2 Washer, Steam Coil 05700-001-17-87

5

6 2 Adapter, Steam Coil Nut 05310-011-17-85

7 1 Stand A, Steam Coil Support 05700-002-08-50

8 1 Stand B, Steam Coil Support 05700-002-08-51

07610-003-61-42-V

40

PARTS

NOTICE

MOTORS

Complete Assemblies

(See next page for parts.)

See Motor
Rotation section.

The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes
the wash motor and the pump end), depending on the characteristics of the machine. To ensure you order the correct
wash motor assembly for the model you are servicing, please refer to the following table:

MODEL VOLTS Hz PHASE WASH MOTOR ASSEMBLY

All 208 60 1 06105-004-24-80

All 208 60 3 06105-004-24-80

All 230 60 1 06105-004-24-80

All 230 60 3 06105-004-24-80

All 460 60 3 06105-121-64-21

1

Use P/N 06105-004-32-04 to order the motor only.

2

Use P/N 06105-002-62-71 to order the motor only.

When servicing a wash motor, it is important to refer to the wiring schematic found on the motor to ensure the motor is wired correctly.
Different manufacturers of motors might not use the same wire color codes and your new motor might not connect using the same
wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schematic
removed, contact the manufacturer immediately for technical support.

1

1

1

1

2

07610-003-61-42-V

41

PARTS

MOTORS

Parts

(See previous page for complete assemblies.)

1

2

3

4

5

6

7

The models covered in this manual come supplied with various wash motors (see previous page), depending on the
characteristics of the machine. To ensure you order the correct parts for the model you are servicing, please refer to the
following table:

ITEM QTY DESCRIPTION PART NUMBER

1

2

3

4

5

6

1 Seal Plate, 208/230 V 05700-002-81-87

1 Seal Plate, 460 V 05700-002-06-22

1 Case O-ring, 208/230 V 05330-002-81-83

1 Case O-ring, 460 V 05330-002-87-02

1 Mechanical Seal, 208/230 V 05330-002-34-22

1 Mechanical Seal, 460 V 05330-002-87-16

1 Impeller Assembly, 208/230 V 05700-002-81-86

1 Impeller Assembly, 460 V 05700-002-06-19

1 Shim Kit, 208/230 V 05700-002-82-58

1 Shaft Adapter, 460 V 05700-011-95-19

1 Pump Casing 208/230 V 05700-002-85-01

1 Pump Casing 460 V 05700-002-06-20

7 1 Case Capscrew, 208/230 V 05305-002-81-88

07610-003-61-42-V

42

PARTS

HEATERS

TempStar

Volts Hz Phase Wash Heater Rinse Heater (12 kW) Rinse Heater (14 kW)

208 50 1 04540-121-47-39 04540-121-47-40 04540-121-63-38

208 50 3 04540-121-47-39 04540-121-47-40 04540-121-63-38

208 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38

208 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38

230 50 1 04540-121-47-39 04540-121-47-40 04540-121-63-38

230 50 3 04540-121-47-39 04540-121-47-40 04540-121-63-38

230 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38

230 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38

380 50 3 04540-002-44-31 04540-002-44-32 04540-121-63-38

415 50 3 04540-002-43-09 04540-002-43-10 N/A

440 50 3 04540-121-65-99 04540-100-01-15 04540-121-63-39

460 60 3 04540-121-65-99 04540-100-01-15 04540-121-63-39

TempStar VER

Volts Hz Phase Wash Heater Rinse Heater (14 kW)

208 50 1 04540-121-47-39 04540-121-63-38

07610-003-61-42-V

208 50 3 04540-121-47-39 04540-121-63-38

208 60 1 04540-121-47-39 04540-121-63-38

208 60 3 04540-121-47-39 04540-121-63-38

230 50 1 04540-121-47-39 04540-121-63-38

230 50 3 04540-121-47-39 04540-121-63-38

230 60 1 04540-121-47-39 04540-121-63-38

230 60 3 04540-121-47-39 04540-121-63-38

380 50 3 04540-002-44-31 04540-121-63-38

415 50 3 04540-002-43-09 N/A

440 50 3 04540-121-65-99 04540-121-63-39

460 60 3 04540-121-65-99 04540-121-63-39

TempStar LT

Volts Hz Phase Wash Heater

208 50 1 04540-121-47-39

208 50 3 04540-121-47-39

208 60 1 04540-121-47-39

208 60 3 04540-121-47-39

230 50 1 04540-121-47-39

230 50 3 04540-121-47-39

230 60 1 04540-121-47-39

230 60 3 04540-121-47-39

380 50 3 04540-002-44-31

440 50 3 04540-121-65-99

460 60 3 04540-121-65-99

43

PARTS

HEATERS

TempStar NB

Volts Hz Phase Wash Heater

208 50 1 04540-121-47-39

208 50 3 04540-121-47-39

208 60 1 04540-121-47-39

208 60 3 04540-121-47-39

230 50 1 04540-121-47-39

230 50 3 04540-121-47-39

230 60 1 04540-121-47-39

230 60 3 04540-121-47-39

380 50 3 04540-002-44-31

415 50 3 04540-002-43-09

440 50 3 04540-121-65-99

460 60 3 04540-121-65-99

TempStar with Round-Flanged Rinse Heater

Volts HZ Phase Wash Heater Rinse Heater (12 kW) Rinse Heater (14 kW)

208 50 1 04540-121-47-39 04540-003-58-27 04540-003-58-28

208 50 3 04540-121-47-39 04540-003-58-27 04540-003-58-28

208 60 1 04540-121-47-39 04540-003-58-27 04540-003-58-28

208 60 3 04540-121-47-39 04540-003-58-27 04540-003-58-28

230 50 1 04540-121-47-39 04540-003-58-27 04540-003-58-28

230 50 3 04540-121-47-39 04540-003-58-27 04540-003-58-28

230 60 1 04540-121-47-39 04540-003-58-27 04540-003-58-28

230 60 3 04540-121-47-39 04540-003-58-27 04540-003-58-28

Heater Phase Conversion Kit

06401-004-00-22

07610-003-61-42-V

44

PARTS

NOTICE

PLUMBING

Complete Plumbing Assembly

05700-004-54-52

Top View







Back View



 























When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of
pressure, which could adversely affect the performance of the machine. It is strongly recommended that thread tape—used in conservative amounts—be
applied to threads when joining components together. Do not use thread-sealing compounds, sometimes referred to as “pipe dope.” Compounds can be
ejected from the threads during the tightening process and become lodged in key components, rendering them useless, including solenoid valves and
pressure gauge ball valves.

07610-003-61-42-V







,167$//21%2267(5
7233257287
25,(17$66+2:1



,167$//21%2267(5
%277203257,1
25,(17$66+2:1

45

PARTS

PLUMBING

ITEM QTY DESCRIPTION PART NUMBER

1 Plumbing, Complete Assembly 05700-004-54-52

1 1 Plumbing, Inlet 05700-004-47-98

2 1 Vacuum Breaker, 1/2" Brass 04820-003-06-13

3 3 Plug, Rinse Injector, 1/8” Brass 04730-209-07-37

4 1 Casting, 1/2" Flanged Coupling 05700-004-47-97

5

6 3 Washer, 1/4-20 Hex with Nylon Insert 05311-174-01-00

7 3 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00

8 1 Gasket, Rinse Manifold 05330-003-75-91

9 1 Decal, 10 PSI 09905-004-50-73

10 1 Hose, 1/2" x 31" Blue 05700-004-54-56

11 2 Elbow, 1/2" 90-degree Brass 04730-011-42-96

12 1 Hose, 1/2" x 33" Red 05700-004-51-62

1
1

Rinse Injector

Gasket, Rinse Injector (Not Shown)

05700-002-56-75

05330-111-42-81

07610-003-61-42-V

46

PARTS

1

14

4

PLUMBING - NB

8

2

11

6

10

9

5

5

15

7

7

2

2

1

2

4

3

ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-003-60-73

1 1 Tee, Brass, 1/2" x 1/2" x 1/4" 04730-411-25-01

2 3 Adapter, 1/2” 04730-011-59-53

3 1 Y-Strainer, 1/2” 04730-217-01-10

4 1 Ball Valve, Bronze, 1/4" 04810-011-72-67

5 1 Adapter, 1/2” 04730-401-03-01

6 1 Pressure Gauge, 0-100 PSI 06685-111-88-34

7 1 Valve, Solenoid, 1/2" 208-240 V 04810-003-71-56

8 1 Vacuum Breaker, 1/2" 04820-003-06-13

9 1 Tube, Copper 1/2” x 5 3/4" 05700-002-91-03

10 1 Union, 1/2” 04730-412-05-01

11 1 Elbow, 1/2” 90-Degree 04730-406-31-01

07610-003-61-42-V

47

PARTS

NOTICE

PLUMBING - STEAM

1

2

5

4

When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of
pressure, which could adversely affect the performance of the machine. It is strongly recommended that thread tape—used in conservative amounts—be
applied to threads when joining components together. Do not use thread-sealing compounds, sometimes referred to as “pipe dope.” Compounds can be
ejected from the threads during the tightening process and become lodged in key components, rendering them useless, including solenoid valves and
pressure gauge ball valves.

3

ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-002-01-55

1 1 Union, 3/4’’, Black Iron 04730-912-01-00

2 1 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34

3 2 Elbow, 3/4” 90-degree Street 04730-011-87-37

4 1 Nipple, Close, 3/4’’, Black Iron 04730-907-01-00

5 1 Steam Trap, 3/4” 06680-500-02-77



Click here for the Steam Booster manual.

07610-003-61-42-V

48

PARTS

PLUMBING - STEAM

1

10

9

8

7

6

5

4

2

3

ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-002-01-60

1 1 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34

2 2 Union, 3/4’’, Black Iron 04730-912-01-00

3 1 Elbow, 3/4”, Black Iron 04730-906-10-34

4 4 Nipple, Close, 3/4’’, Black Iron 04730-907-01-00

5 1 Gate Valve, 3/4” 04820-100-19-00

6 1 Y-Strainer, 3/4”, Black Iron 04730-217-01-32

7 1 Bracket, Steam Plumbing Support 05700-002-01-63

8 1 Solenoid Valve, Steam Plumbing, 220 V 04820-002-01-56

9 1 Black Iron Pipe, 3/4” 05700-002-20-83

10 1 Elbow, 3/4” 90-degree Street 04730-011-87-37

07610-003-61-42-V

49

PARTS

PLUMBING - VER





BACK OF
MACHINE

APPROX.

45°





*





*





















ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-004-53-48

1 2 Elbow, 1/2", 90-degree Street Brass 04730-206-08-00

2 2 Nipple, 1/2" Close Brass 04730-207-15-00

3 1 Valve, Solenoid, 1/2" 208-240 V 04810-003-71-56

4 1 Y-Strainer, 1/2” 04730-217-01-10

5 2 Elbow, 1/2" 90-degree Brass 04730-011-42-96

6 1 Tee, 1/2" x 1/2" x 1/4" 04730-002-22-56

7 1 Fitting, 1/4" Barb x 1/4" Swivel 04730-011-95-41

8 1 Nipple, 1/2" x 1/4" Brass, Low PSI 05700-004-53-43

9 1 Tee, 1/2" Brass 04730-211-27-00

10 1 Nipple, 1/2" x 6" Brass 04730-003-62-38

11 1 Plug, 1/2" Brass Pipe 04730-209-03-00

12*

1

3

Rinse Injector, VER

Plug, Rinse Injector, 1/8” Brass (Not Shown)

09515-004-22-73
04730-209-07-37

13* 1 Gasket, Rinse Injector 05330-111-42-81

07610-003-61-42-V

*These items are not included in the complete plumbing assembly and must be ordered separately.

50

PARTS

SHOCK ABSORBER (WATER ARRESTOR) OPTION

Nipple, 1/2”, Close, Brass

04730-207-15-00

Scaltrol System

04730-003-05-76

PLUMBING OPTIONS

Water Arrestor, 1/2”

06685-100-05-00

Tee, 1/2” x 1/2” x 1/2”

04730-211-27-00

WATER TREATMENT OPTION

Replacement Cartridge

(inspect at least every 6 months)

RSC-100

Adapter, 1/2"

04730-011-59-53

PRESSURE REGULATING VALVE OPTION*

Pressure Gauge, 0-100 PSI

06685-111-88-34

Ball Valve, 1/4" Bronze

04810-011-72-67

Tee, Brass, 1/2" x 1/2" x 1/4"

04730-411-25-01

Water Pressure Regulator, 1/2”

04820-100-04-07

Water Pressure Regulator, 3/4” (VER)

06685-011-58-22

07610-003-61-42-V

*PRV comes standard on the TempStar VER but ships inside the machine. Click here for install instructions.



51

PARTS

FINAL RINSE ARMS & MANIFOLD

10

WASH & RINSE ASSEMBLIES

*

11

10

10

WASH ARMS & MANIFOLD

1

17

2

10

*

12

14

13

3

4

16

9

16

9

8

6

07610-003-61-42-V

1

7

6

10

9

16

2

18

3

19

15

7

5

52

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Upper Manifold 05700-031-34-82

2 4 Nut, 3/8-16 Hex 05310-276-01-00

3 4 Lockwasher, 3/8" 05311-276-01-00

4 2 Bolt, Hex 3/8-16 x 7/8" 05306-011-36-95

5 2 O-ring 05330-111-35-15

6 1 Positioning Bracket, Manifold Tube 05700-011-34-63

7 1 Tube, Wash Manifold 05700-131-15-07

8 2 Gasket, Manifold 05700-111-35-03

9 1 Wash Arm 05700-004-13-13

10 5 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00

11* 2 Clip, Retaining, Rinse Head Bushing 05340-112-01-11

12* 2 Bearing Assembly, Rinse Arm 05700-004-54-71

13 2 Rinse Arm 05700-003-58-94

WASH & RINSE ASSEMBLIES

14 4 Rinse Arm End-cap 04730-111-60-41

15 1 Lower Wash Manifold 05700-031-46-00

16 2 Bearing Assembly 05700-021-35-97

17 1 Rinse Manifold Assembly 05700-021-47-61

18 2 Bolt, Hex 3/8-16 x 1 1/4" 05305-276-10-00

19 4 Wash Arm End-cap 05700-003-31-59

*Rinse Arm Bearing Kit

(Includes items 11 and 12)

06401-004-57-50

07610-003-61-42-V

53

PARTS

VER SYSTEM

18

17

14

21

16

29

11

12

23

24

27

07610-003-61-42-V

28

22

20

19

54

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 VER System, Complete Assembly 05700-004-53-47

1 1 Plate, Fan Mounting 05700-004-18-07

2 1 Upper Shroud 05700-004-18-06

3 8 Screw, 6-32 x 1 3/4" 05305-004-19-80

4 4 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00

5 1 Exhaust Box 05700-004-18-04

6 1 Gasket, Heat Exchanger 05330-004-18-22

7 1 Gauge 06680-011-86-42

8 1 Coil Box, Back 05700-004-18-03

9 1 Coil, Heat Exchanger 04420-004-19-61

10 12 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00

11 1 Vacuum Breaker, 1/2" Brass 04820-003-06-13

12 1 Elbow, 1/2", 90-degree Street Brass 04730-206-08-00

VER SYSTEM

13 1 Bracket, Vacuum Breaker 05700-004-18-91

14 1 Shroud, Heat Exchanger 05700-004-18-92

15 6 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00

16 6 Washer, Flat 05311-173-02-00

17 1 Inlet, Cold Water 05700-004-19-01

18 2 Fan, 85-236 VAC, Corrosion-resistant 05999-004-19-46

19 2 Screw, 1/4-20 x 5/8” Hex Head 05305-274-24-00

20 1 Edge Protector 05700-004-25-62

21 1 Ring, Pressure Gauge 05700-004-35-70

22 4 Nut, 1/4-20 05310-004-23-96

23 1 Bracket, Water Inlet 05700-004-41-27

24 1 Hose, 1/2" x 24" Red 05700-004-19-89

25 1 Hose, 1/2" x 38" Red 05700-004-31-81

26 1 Hose, 1/2" x 48" Blue 05700-004-48-23

27 1 Bushing, 3/4" x 1/2" 04730-002-56-27

28 1 Elbow, 1/2", 90-degree Brass 04730-011-42-96

29 1 Hose, 1/4" x 30" Black 05700-004-63-75

07610-003-61-42-V

55

PARTS

VER DOOR INTERLOCK

Other Door Interlock

components (not shown):

Pipe Clamp (found on the side of the machine)

05700-000-35-05

Solenoid, Electrical Interlock Option

04810-100-61-33

Relay

05945-111-47-51

ITEM QTY DESCRIPTION PART NUMBER

Door Interlock Assembly 05700-004-23-06

1 1 Guide Block, Door Lock 09330-004-22-72

2 1 Cover, Door Lock Mounting 05700-004-22-80

3 1 Rod, Interlock Weldment 05700-004-23-15

4 1 Solenoid, Horizontal 1" Push 04820-004-24-11

5 1 Spring, Compression 05935-004-24-10

6 1 Base, Door Interlock Box 05700-004-24-25

7 8 Screw, 3/8" Pan Head 05305-171-02-00

8 8 Washer, Flat 05311-173-02-00

9 2 Locknut, 1/4-20 05310-374-01-00

10 2 Washer, 1/4-20 05311-174-01-00

11 1 Fitting 05975-011-59-50

12 2 Connector, 2-Conductor 05935-004-03-49

13 1 Cord, SJ 55" LG 05700-004-24-31

07610-003-61-42-V

56

PARTS

The following instructions are for models equipped with the Door Interlock option. These instructions should only be
used if the door interlock fails to unlatch and the doors won't open.

1. Turn machine off by ipping the power switch to "OFF."

2. If this doesn’t disengage the interlock rod, push the rod back by hand.

VER DOOR INTERLOCK OVERRIDE

3. The door should now open.

4. Contact a qualied service agency to have the interlock serviced.

07610-003-61-42-V

57

PARTS

460 V MACHINE TRANSFORMER MOUNTING BOX

460 V Transformer

05950-111-65-93

2 A Circuit Breaker

05925-111-64-18

Transformer Mounting Bracket

05700-031-62-82

07610-003-61-42-V

Transformer Mounting Box

05700-002-10-01

Transformer Mounting Box Top

(Not Shown)

05700-000-78-53

58

PARTS

Call 1-880-800-5672 to order kits for TempStar models and use the part numbers below:

DESCRIPTION PART NUMBER

Door Interlock Kit 06401-004-03-23

Door Magnet Cover Kit 06401-004-07-73

Drain Water Tempering Kit 06401-004-07-86

Exhaust Fan Contactor Kit 05700-004-35-35

False Panel Kit 05700-002-75-59

Phase Conversion Kit 06401-004-00-22

TempStar Go Box* 06401-003-62-04

*The Go Box is a kit of the most-needed parts to successfully complete a repair in the rst call 90% or more of the time.

KITS

07610-003-61-42-V

59

SCHEMATICS

TEMPSTAR/VER 208-230 V, NEW RINSE TANK

07610-003-61-42-V

60

SCHEMATICS

TEMPSTAR/VER 460 V, NEW RINSE TANK

07610-003-61-42-V

61

SCHEMATICS

TEMPSTAR/VER 208-230 V, OLD RINSE TANK

07610-003-61-42-V

62

SCHEMATICS

TEMPSTAR/VER 460 V, OLD RINSE TANK

07610-003-61-42-V

63

SCHEMATICS

NB, 208-230 V

07610-003-61-42-V

64

SCHEMATICS

NB, 460 V

07610-003-61-42-V

65

SCHEMATICS

STEAM, 208-230 V

07610-003-61-42-V

66

SCHEMATICS

SDI OPTIONS

07610-003-61-42-V

67

Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA

1.888.800.5672 • www.jacksonwws.com

TempStar Manual • 07610-003-61-42-V