Jackson TempStar Series, TempStar LT, TempStar S, TempStar NB, TempStar VER Installation, Operation And Service Manual
INSTALLATION, OPERATION,
AND SERVICE MANUAL
TEMPSTAR
TEMPSTAR® SERIES DOOR-TYPE DISHMACHINES
TempStar Manual • 07610-003-61-42-V
®
MANUFACTURER'S LIMITED WARRANTY
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
WARRANTY REGISTRATION:
To register your Jackson Dishmachine’s warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure
to register the Dishmachine will void the warranty.
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed
eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace,
at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was
purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed,
maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and
service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service
Agency within the warranty period. This warranty includes replacement with Jackson specied genuine replacement parts,
purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement parts may
create a hazard and shall void this warranty.
THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.
Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson
Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson
Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates;
Jackson will not pay overtime premiums or emergency service charges.
Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not
installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one year parts warranty.
Labor to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not
manufactured by Jackson are not covered by this warranty, but are warranted by their respective manufacturers.
This warranty is void if any defect or failure is a direct result from shipping, handling, re, water, accident, alteration,
modication, misuse, abuse, ood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of
replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and
plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than
originally intended, or if the equipment is installed for residential use.
Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals
in Jackson’s Dishmachines, to change this warranty or create any other obligation in connection with Jackson’s
Dishmachines.
TRAVEL LIMITATIONS:
Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agents ofce
and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees
such as those for air or boat travel without prior authorization.
REPLACEMENT PARTS WARRANTY:
For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to
exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service
Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective
in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying
the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations
applicable to the Dishmachine.
MANUFACTURER'S LIMITED WARRANTY (CONT.)
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
PRODUCT CHANGES:
Jackson reserves the right to make changes in design and specication of any component of the Dishmachine as
engineering or necessity requires.
DISCLAIMER OF WARRANTIES:
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH
HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
LIMITATION OF REMEDIES AND LIABILITIES:
YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR
REPLACEMENT AS PROVIDED HEREIN.
UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON’S LIABILITY ON ANY CLAIM OF ANY
KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE
PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
ITEMS NOT COVERED:
THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS,
THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT
FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES,
GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING
OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE
ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL)
GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED
CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS,
AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN
MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE
OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER
CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR
EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS,
TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING
PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC
OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH
MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE,
FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15)
EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL
COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17)
FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS
BETWEEN .25 AND 2.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19)
FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM
SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY
CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF
UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR
MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR’S GUIDE; (23) REMOVAL OR REINSTALLATION
OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR
REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO,
CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25)
RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.
REVISION HISTORY
Revision
Letter
A 11-11-08 ARL 8045 Release to Production.
B 4-22-09 ARL 8094 Added new NSF rating.
C 6-22-09 JC 8114 Removed NSF Rating from steam heated machine.
D 7-24-09 ARL 8104 Added information regarding electrical eld conversion.
E 2-2-10 RLC N/A Added information about Fused Universal Timer pg. 19.
F 1-10-13 RLC 8252
G 3-7-13 RLC QOF NDB-219 Updated Jackson logo and company name.
H 12-17-13 MHH N/A
I 5-28-14 MHH 8287 New bearing and P/N on rinse arm assy, pg. 41.
J 11-17-14 KAP N/A
K 1-6-15 KAP N/A
L 1-14-15 KAP QOF-386
M 3-2-15 KAP QOF-386
N 4-6-15 KAP N/A Inserted note pertaining to corner installation pg. 5.
P 5-8-15 KAP N/A
Q 6-25-15 KAP N/A Updated Schematic on pgs. 65 and 67.
- 8-25-15 KAP N/A Updated P/N for item #5 on pg. 25.
- 10-13-15 KAP N/A
R 11-9-15 JH N/A Corrected P/N for item #33 on pg. 34.
S 11-30-15 JH N/A Added delime instructions.
T 1-11-16 JH QOF-386 Changed item 12 on pg. 35 to 05700-003-07-76.
Revision
Date
Made by Applicable ECNs Details
Updated schematic and control box assembly for rotary
switch/Removed EnergyStar Logo.
Corrected part number for “right false panel kit,” pg. 43.
Removed “STOP” warning page, pg. 3.
Updated Drain Quench Image on pg. 45.
Added Drain Quench Miscellaneous Parts on pg. 55.
Updated part number for O-ring and Diaphragm on pg. 39.
P/N 06401-003-07-42 was replaced by P/N 4810-200-03-18.
Removed regulator and added Y-Strainer to the assemblies
on pgs. 4, 36, and 38.
Paragraph content was changed on pg. 7.
Changed the PSI ow on pg. 15
Updated wire colors on schematic pgs. 49, 50, 51, 52, and
53.
Added VER Operating Capacities on pg. 2.
Added Pressure Regulator Option Dimensions on pg. 5.
Added VER Machine Dimensions on pg. 6.
Added VER pipe line size on pg. 9.
Added Door interlock items on pg. 23.
Updated Tub and Tub Assembly Thermostats on pgs. 25-28.
Added thermister to Rinse Tank Assembly on pg. 30.
Added VER Plumbing pgs. 41 and 42.
Added VER and Energy Recovery Assembly pg. 46.
Updated Schematic pgs. 54 and 55.
Added Solid State BB/LT Schematic on page 58 and 60.
Updated P/N for solenoid valve on pg. 40.
Changed P/N from 04820-002-01-32 to 04820-002-01-56.
Added 05700-004-23-78 and 05700-004-23-79 to view
(pg. 31) and parts list (pg. 32).
iv
REVISION HISTORY
Revision
Letter
U 3-14-17 JH N/A
V 9-24-18 JH
Revision
Date
Made by Applicable ECNs Details
8392
8480
8533
8536
8567
8576
8599
Added view showing dimensions for the notch cut into
table on corner installations to pg. 4.
Corrected total amps and typical electrical circuit for
230 V, 50 Hz, 1 Phase LT/NB machines on pg. 7 to 35
A and 40 A, respectively.
Corrected P/N for item 6 on pgs. 36 and 39.
Changed item 19 to item 17 in Tube Length Chart on
pg. 51.
Changed valve (item 15) view and P/N to 04810-003-
71-56 on pgs. 51 and 52.
Changed valve (item 7) view and P/N to 04810-00371-56 on pg. 53.
Removed views that showed pressure regulator in
certain locations. Created Plumbing Options, pg. 54,
with the pressure regulator and arrestor as options.
Added wash arm end-cap as item #21 to pg. 58.
Added external device wiring instructions.
Added instructions for programming new exhaust fan
timer.
Added rinse arm bearing replacement instructions.
Updated schematics.
Changed name of delime switch throughout from
NORMAL/DELIME to AUTO/MANUAL.
Updated Delime Instructions and added instructions
for low-temp machine.
Added water level probe cleaning to the Shutdown
and Cleaning section.
Updated to new manual format.
Audited and corrected all P/Ns in the manual.
Changed steam pressure to 10-30 PSI on pg. 5.
Updated electrical requirements, pgs. 6-7.
Added links to exhaust fan timer instructions to pg. 9.
Added Chemical Connections section to pg. 10.
Added Motor Rotation section to pg. 11.
Added new exhaust fan timer to pgs. 22 and 26.
Added fuses to pg. 24.
Changed P/N for contactor, item #4 on pg. 25.
Replaced thermostat and components with solid state
thermostat and components pgs. 31-36.
Added page for new rinse tank on pg. 38.
Updated P/Ns on pg. 39.
Updated motor P/Ns on pgs. 41-42.
Updated heater P/Ns on pgs. 43-44.
Added new phase conversion kit P/N to pg. 44.
Updated plumbing to new rinse tank plumbing on pgs.
45-46.
Updated VER plumbing to new rinse tank plumbing on
pg. 50.
Changed rinse arm bearing assembly on pgs. 52-53.
Changed rinse arm bearing kit P/N on pg. 53.
Updated pg. 54-55 with new view and parts list.
Added list of applicable kits to pg. 59.
Added new rinse tank schematics and updated others.
v
NOMENCLATURE
TempStar
®
Door-type dishmachine; ENERGY STAR® qualied,
electrically-heated, high-temp, hot-water sanitizing,
with booster heater.
TempStar® LT
Door-type dishmachine; electrically-heated,
low-temp, chemical-sanitizing,
with no rinse booster.
TempStar® NB
Door-type dishmachine; electrically-heated,
high-temp, hot-water sanitizing,
with no rinse booster.
TempStar® S
Door-type dishmachine; steam-heated,
high-temp, hot-water sanitizing.
TempStar® VER
Door-type dishmachine; electrically-heated,
high-temp, hot-water sanitizing, with booster heater and ventless
energy recovery system.
The manufacturer provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a
call to our technical support
staff. Please have this manual
open when you call so that our
staff can refer you, if necessary,
to the proper page. Technical
support is not available
on holidays.
Contact technical support tollfree at 1-888-800-5672.
Technical support is available
for service personnel only.
vi
TABLE OF CONTENTS
GUIDES
Symbols ...................................................................................................................................... 1
Abbreviations & Acronyms .......................................................................................................... 1
SPECIFICATIONS
TempStar/LT/NB/S Dimensions .................................................................................................. 2
VER Dimensions ........................................................................................................................ 3
Table Dimensions ....................................................................................................................... 4
Operating Parameters ................................................................................................................ 5
Electrical Requirements ............................................................................................................. 6
INSTALLATION
Installation Instructions ............................................................................................................... 8
Inspection ....................................................................................................................8
Unpacking....................................................................................................................8
Leveling .......................................................................................................................8
Plumbing......................................................................................................................8
Water Supply Connection ............................................................................................ 8
Steam Line Connection ...............................................................................................9
Pressure Regulator......................................................................................................9
Shock Absorber ...........................................................................................................9
Connecting the Drain Line ........................................................................................... 9
Exhaust Fan Timer ......................................................................................................9
Chemical Connections...............................................................................................10
Plumbing Check ........................................................................................................10
Electrical Power Connections .................................................................................... 11
Motor Rotation ........................................................................................................... 11
Voltage Check ...........................................................................................................12
Surrounding Area ......................................................................................................12
Temperature Setpoints ..............................................................................................12
False Panel/Corner Install .........................................................................................12
OPERATION
Operating Instructions .............................................................................................................. 13
Preparation ................................................................................................................ 13
Power Up ................................................................................................................... 13
Filling the Wash Tub .................................................................................................. 13
Ware Preparation ...................................................................................................... 13
Daily Machine Preparation ........................................................................................ 13
Warm-Up Cycles ....................................................................................................... 14
Washing a Rack of Ware ........................................................................................... 14
Operational Inspection............................................................................................... 14
Shutdown & Cleaning ................................................................................................ 14
VER Coil Cleaning ..................................................................................................... 16
vii
TABLE OF CONTENTS
OPERATION
Detergent Control ..................................................................................................................... 17
Deliming ................................................................................................................................... 18
MAINTENANCE
Preventative Maintenance ........................................................................................................ 19
TROUBLESHOOTING
Common Problems ................................................................................................................... 20
PARTS
Control Box ............................................................................................................................... 22
Hood ......................................................................................................................................... 27
Door & Arm ............................................................................................................................... 28
Tub ........................................................................................................................................... 31
Steam Tub ................................................................................................................................ 34
Frame ....................................................................................................................................... 37
Rinse Tank ................................................................................................................................ 38
Steam Coil ................................................................................................................................ 40
Motors ...................................................................................................................................... 41
Heaters ..................................................................................................................................... 43
Plumbing .................................................................................................................................. 45
Plumbing - NB .......................................................................................................................... 47
Plumbing - Steam ..................................................................................................................... 48
Plumbing - VER ........................................................................................................................ 50
Plumbing Options ..................................................................................................................... 51
Wash & Rinse Assemblies ........................................................................................................ 52
VER System ............................................................................................................................. 54
VER Door Interlock ................................................................................................................... 56
VER Door Interlock Override .................................................................................................... 57
460 V Machine Transformer Mounting Box .............................................................................. 58
Kits ........................................................................................................................................... 59
SCHEMATICS
TempStar/VER, 208-230 V, New Rinse Tank ........................................................................... 60
TempStar/VER, 460 V, New Rinse Tank ................................................................................... 61
TempStar/VER, 208-230 V, Old Rinse Tank ............................................................................. 62
TempStar/VER, 460 V, Old Rinse Tank .................................................................................... 63
NB, 208-230 V .......................................................................................................................... 64
NB, 460 V ................................................................................................................................. 65
Steam, 208-230 V .................................................................................................................... 66
SDI Options .............................................................................................................................. 67
viii
GUIDES
NOTICE
SYMBOLS
- risk of injury to personnel.
!
WARNING
- risk of damage to equipment.
!
CAUTION
- risk of electrical shock.
- caustic chemicals.
- reference data plate.
i
GUIDES
- lockout electrical power.
- important note.
- instructions hyperlink.
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute
Btu/Hr - British Thermal Units per Hour
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPH - Gallons per Hour
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horsepower
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
MCA - Minimum Circuit Ampacity
MOP - Maximum Overcurrent Protection
NFPA - National Fire Protection Association
NPT - National Pipe Thread
OD - Outside Diameter
PRV - Pressure Regulating Valve
PSI - Pounds per Square Inch
V - Volts
07610-003-61-42-V
1
SPECIFICATIONS
TEMPSTAR/LT/NB/S DIMENSIONS
B
U
U
LEGEND
A - Water Inlet (1/2” NPT)
B - Electrical Connection Point
C - Drain (1 1/2” NPT)
D - Optional Steam Connection (3/4” NPT)
can be increased 2" using the
machine's adjustable feet.
B
A
D
B
C
C
D
C
07610-003-61-42-V
2
SPECIFICATIONS
B
1
5
(134mm)
4
7
30
(785mm)
8
1
25
(641mm)
4
32 (813mm)
4 (102mm)
MINIMUM
VER DIMENSIONS
LEGEND
A - Drain (1 1/2" NPT)
B - Water Inlet (3/4" NPT)
C - Electrical Connection Point
can be increased 2" using the
machine's adjustable feet.
82 (2083mm)
77 (1956mm)
B
B
A
C
C
17 (432mm)
1
24
(616mm)
4
1
17
(438mm)
4
CLEARANCE
57
3
(1468mm)
4
3 (79mm)
A
C
C
60 (1527mm)
3
4
(120mm)
4
07610-003-61-42-V
A
A
A
13
1
4
(335mm)
A
A
1
15
(394mm)
2
3
SPECIFICATIONS
TABLE DIMENSIONS
CORNER INSTALLATION
CORNER INSTALLATION
For corner
install instructions:
8 7/16
(214 mm)
30
(762 mm)
Distance from wall
to rear rack rail.
20 1/2”
(521 mm)
OPENING
Control Panel
Distance from wall
to right rack rail.
4 (102 mm) MIN
ALIGN WITH TABLE -
DISTANCE CAN VARY
8 7/16
(214 mm)
4 (102 mm) MIN
ALIGN WITH TABLE -
DISTANCE CAN VARY
[32 mm]
STRAIGHT-THROUGH INSTALLATION
STRAIGHT-THROUGH INSTALLATION
8 7/16
(214 mm)
30
(762 mm)
Distance from wall
to rear rack rail.
20 1/2”
(521 mm)
OPENING
Control Panel
1 1/4”
1 3/8”
[35 mm]
ALIGN WITH TABLE -
DISTANCE CAN VARY
4 (102 mm) MIN
20 1/2”
[521 mm]
OPENING
20 1/2”
(521 mm)
OPENING
07610-003-61-42-V
4
SPECIFICATIONS
NOTICE
OPERATING PARAMETERS
PERFORMANCE/CAPABILITIES
Operating Capacity:
TempStar/NB/S
Racks per Hour 58
Dishes per Hour 1450
Glasses per Hour 2088
LT
Racks per Hour 50
Dishes per Hour 1250
Glasses per Hour 1800
VER
Racks per Hour 39
Dishes per Hour 975
Glasses per Hour 1404
Minimum Operating Cycle (seconds):
TempStar/NB/S
Wash Time 40
Rinse Time 13
Dwell Time 4
Total Cycle Time 57
LT
Wash Time 45
Rinse Time 11
Dwell Time 10
Total Cycle Time 66
WATER REQUIREMENTS
TempStar/VER
Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83
Inlet Water Temperature:
12 kW Rinse Heater (°F/°C) 140/60
14 kW Rinse Heater (°F/°C) 110/44
VER (°F/°C) 40-90/4.4-32.2
Flow Pressure (PSI) 10 ± 2
Water Line Size 1/2”
Water Line Size (VER) 3/4"
Drain Line Size 1 1/2”
LT
Minimum Wash Temperature (°F/°C) 130/55
Minimum Rinse Temperature (°F/°C) 130/55
Inlet Water Temperature (°F/°C) 130/55
Flow Pressure (PSI) 10 ± 2
Water Line Size 3/4”
Drain Line Size 1 1/2”
Minimum Chlorine Required (PPM) 50
NB
Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 180/83
Flow Pressure (PSI) 10 ± 2
Water Line Size 1/2”
Drain Line Size 1 1/2”
VER
Wash Time 40
Rinse Time 13
Dwell Time 4
Condensate Removal 30
Total Cycle Time 87
Tank Capacity (Gallons/Liters):
Wash Tank 8.0/30.3
Rinse Tank 2.0/7.6
Steam Requirements:
Coil Size 3/4"
Steam Flow Pressure (PSI) 10-30
Consumption at 15 PSI (lbs/hr) 45
Always refer to the machine data plate for specic electrical and water requirements. The material provided on
this page is for reference only and is subject to change without notice.
i
07610-003-61-42-V
S
Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 180/83
Flow Pressure (PSI) 10 ± 2
Water Line Size 3/4”
Drain Line Size 1 1/2”
ENERGY SPECIFICATIONS
VER
Latent Heat 4678 Btu/Hr
Sensible Heat 5190 Btu/Hr
5
SPECIFICATIONS
NOTICE
Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with
your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.
Numbers in this manual are for reference and may change without notice.
On three-phase machines, imbalanced wild leg goes to L3.
Also see the Motor Rotation section.
ELECTRICAL REQUIREMENTS
i
TEMPSTAR 70° Rise (14 kW) & TEMPSTAR VER
Volts Phase Freq
208 1 60 Hz 5.0 A 19.7 A 50.6 A 75.3 A 76.6 A 80.0 A
230 1 60 Hz 5.0 A 21.8 A 55.9 A 82.7 A 84.0 A 90.0 A
208 3 60 Hz 5.0 A 11.4 A 29.2 A 45.6 A 46.9 A 50.0 A
230 3 60 Hz 5.0 A 12.6 A 32.3 A 49.9 A 51.2 A 55.0 A
Wash
Motor
Wash
Heater
Rinse
Heater
Total Load MCA MOP
460 3 60 Hz 1.8 A 6.3 A 16.1 A 24.2 A 24.7 A 30.0 A
i
TEMPSTAR 40° Rise (12 kW)
Volts Phase Freq
208 1 60 Hz 5.0 A 19.7 A 43.3 A 68.0 A 69.3 A 70.0 A
230 1 60 Hz 5.0 A 21.8 A 47.9 A 74.7 A 76.0 A 80.0 A
208 3 60 Hz 5.0 A 11.4 A 25.0 A 41.4 A 42.7 A 45.0 A
230 3 60 Hz 5.0 A 12.6 A 27.7 A 45.3 A 46.6 A 50.0 A
460 3 60 Hz 1.8 A 6.3 A 13.8 A 21.9 A 22.4 A 25.0 A
Wash
Motor
Wash
Heater
Rinse
Heater
Total Load MCA MOP
07610-003-61-42-V
6
SPECIFICATIONS
NOTICE
Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with
your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.
Numbers in this manual are for reference and may change without notice.
On three-phase machines, imbalanced wild leg goes to L3.
Also see the Motor Rotation section.
ELECTRICAL REQUIREMENTS
i
TEMPSTAR LT/NB
Volts Phase Freq
208 1 60 Hz 5.0 A 19.7 A N/A 24.7 A 26.0 A 30.0 A
230 1 60 Hz 5.0 A 21.8 A N/A 26.8 A 28.1 A 30.0 A
208 3 60 Hz 5.0 A 11.4 A N/A 16.4 A 17.7 A 20.0 A
230 3 60 Hz 5.0 A 12.6 A N/A 17.6 A 18.9 A 20.0 A
Wash
Motor
Wash
Heater
Rinse
Heater
Total Load MCA MOP
460 3 60 Hz 1.8 A 6.3 A N/A 8.1 A 8.6 A 15.0 A
i
TEMPSTAR S
Volts Phase Freq
208 1 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A
230 1 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A
208 3 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A
230 3 60 Hz 5.0 A N/A N/A 5.0 A 6.3 A 15.0 A
460 3 60 Hz 1.8 A N/A N/A 1.8 A 2.3 A 15.0 A
Wash
Motor
Wash
Heater
Rinse
Heater
Total Load MCA MOP
07610-003-61-42-V
7
INSTALLATION
INSTRUCTIONS
INSPECTION
Do not throw away
packaging if damage is
evident!
UNPACKING
LEVELING
Before installing the machine, check the packaging and machine for damage. If the
packaging is damaged, the machine might also be damaged. If there is damage to both
packaging and machine, do not throw away the packaging. The machine has been
inspected and packed at the factory and is expected to arrive to you in new, undamaged
condition. However, rough handling by carriers or others might result in damage to the
machine while in transit. If so, do not return the machine to the manufacturer. Instead,
contact the carrier and ask them to send a representative to the site to inspect the
damage and complete an inspection report. You must contact the carrier and the dealer
that sold you the machine within 48 hours of receiving the machine.
While unpacking the machine, ensure that there are no missing parts. If an item is
missing, contact the manufacturer immediately.
The machine must be level in its operating location to prevent damage to the machine
during operation and to ensure the best results. The machine comes with four adjustable
bullet feet, which can be turned using a pair of channel locks (or by hand if the machine
can be raised safely). Ensure that the machine is level from side-to-side and front-toback before making any connections.
PLUMBING
The plumber MUST ush
the incoming water line!
A water hardness test
MUST be performed.
WATER SUPPLY
CONNECTION:
WATER HARDNESS
GREATER THAN
3 GPG
WATER SUPPLY
CONNECTION:
WATER HARDNESS
LESS THAN 3 GPG
Plumbing connections must comply with all applicable local, state, and national
plumbing codes. The plumber is responsible for ensuring that the incoming water line
is thoroughly ushed before connecting it to any component of the machine. It is very
important to remove all foreign debris from the water line that might potentially get
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of
foreign matter left in the water line—and any expenses resulting from this fouling—are
not the responsibility of the manufacturer.
A water hardness test must be performed to determine if a water treatment system
needs to be installed.
If water hardness tests at greater than 3 GPG, install the Scaltrol Water Treatment
system (see the Plumbing Options page) into the water line before the machine’s
incoming water connection point. A water shut-off valve should be installed to allow
access for service.
If water hardness tests at less than 3 GPG, install the water supply line directly to
the machine’s incoming water connection point. A water shut-off valve should be
installed to allow access for service.
07610-003-61-42-V
8
INSTALLATION
INSTRUCTIONS
STEAM LINE
CONNECTION
PRESSURE
REGULATOR
SHOCK ABSORBER
The steam machines come with lines to connect the source steam. Connect all steam
lines to the machine as all applicable codes provide. See machine data plate for
information concerning steam ow pressure. Click here or on the instructions icon for
the Steam Booster manual.
The manufacturer recommends the installation of a pressure regulating valve (PRV)
in the incoming water line to ensure proper owrate at all times and offers these
devices as options (see the Plumbing Options page). The PRV comes standard on
the TempStar VER but ships inside the machine. Click here for install instructions.
Do not confuse static pressure with ow pressure. Static pressure is the line pressure
in a “no ow” condition (all valves and services are closed). Flow pressure is the
pressure in the ll line when the ll valve is opened during the cycle.
The manufacturer also recommends the installation of a shock absorber in the
incoming water line and offers these devices as options (see the Plumbing Options
page). This prevents line hammer/hydraulic shock—induced by the solenoid valve as
it operates—from causing damage to the equipment.
CONNECTING THE
DRAIN LINE
EXHAUST FAN
TIMER
The machine's drain is a gravity-discharge drain. All piping from the 1 1/2” NPT
connection on the wash tank must be pitched (1/4” per foot) to the oor or sink drain.
All piping from the machine to the drain must be a minimum 1 1/2” NPT and must not
be reduced. There must also be an air-gap between the machine drain line and the
oor sink or drain. If a grease trap is required by code, it should have a ow capacity
of 5 GPM.
Determine which exhaust fan timer is on the machine (located in the control box)
and click the instructions icon below that timer to access programming instructions.
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9
INSTALLATION
INSTRUCTIONS
CHEMICAL
CONNECTIONS
Chemical connections
should be made by the
chemical supplier.
Using deionized water or
other aggressive uids
will result in corrosion and
failure of components and
will void the warranty.
!
WARNING
Detergent
Connect detergent by removing the bulkhead tting on the back of the machine and
replacing it with the appropriate dispensing equipment.
Detergent Probe
Installs Here
Rinse-aid and Sanitizer
Connect rinse-aid (and sanitizer, if an LT machine) by removing the brass plug at the
base of the rinse injector and replacing it with the appropriate dispensing equipment.
See "Plumbing - VER" page for a depiction of the VER rinse injector.
WARNING! Some of the
chemicals used in
dishwashing may cause
chemical burns if they
come in contact with skin.
Wear protective gear when
handling these chemicals.
If any skin comes in
contact with these
chemicals, immediately
follow the instructions
provided with the
chemicals for treatment.
Sanitizer (LT Only) Rinse-aid
Dispenser Electrical Connections
The electrical connections for chemical dispensers are made on a fuse block inside
the control box. Click here for a depiction of the fuse block and connection locations.
PLUMBING CHECK
07610-003-61-42-V
Slowly turn on the water supply to the machine after the incoming ll line and drain
line have been installed. Check for any leaks and repair as required. All leaks must be
repaired before operating the machine.
10
INSTALLATION
NOTICE
NOTICE
INSTRUCTIONS
ELECTRICAL POWER
CONNECTIONS
Disconnect electrical
power supplies and
lockout/tagout in
accordance with
appropriate procedures
and codes at the
disconnect switch.
If necessary, see
"Heaters" page for
phase conversion kit.
Electrical and grounding conductors must comply with the applicable portions of the
National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
The data plate is located on the right side of the machine. Refer to the data plate for
machine operating requirements, machine voltage, total amperage, and serial number.
1. Open the control box by using a phillips screwdriver to remove the four screws on
the front cover of the control box.
2. Install 3/4” conduit into the pre-punched holes in the back of the control box.
3. Route power wires and connect to power block and grounding lug.
4. Install the service wires (L3 for 3-Phase only) to the appropriate terminals as they
are marked on the terminal block.
3Φ
Ground
L1
L2
L3
5. Install the grounding wire into the lug provided.
6. Tighten the connections.
Imbalanced
wild leg goes
to L3.
!
CAUTION
MOTOR ROTATION
i
!
CAUTION
CAUTION! On 3-Phase
machines only, correct
pump motor rotation
must be veried
before operation!
“DE-OX” or similar anti-oxidation agent should be used on all power
connections.
CAUTION! Improperly connecting external devices can cause damage to the
machine and/or electrical infrastructure! Click here for a wiring guide.
On 3-Phase machines only, correct pump motor rotation must be veried before
the machine is operated. Failure to do so can result in damage to the machine and
components.
1. Follow the "Filling the Wash Tub" section.
2. Locate the wash pump motor and identify the arrow decal which shows the
correct motor rotation (if no decal is present, correct rotation is away from the
pump volute).
Pump Volute
Impeller
3. Flip the mode switch to "MANUAL" and start the machine.
4. Observe the rotation of impeller and quickly stop the machine.
5. If rotation is incorrect, disconnect electrical power and reverse the L1 and L2
07610-003-61-42-V
connections at terminal block shown in the section above.
11
INSTALLATION
NOTICE
INSTRUCTIONS
VOLTAGE CHECK
i
SURROUNDING
AREA
TEMPERATURE
SETPOINTS
Ensure that the power switch is in the "OFF" position and apply power to machine.
Check the incoming power at the terminal block and ensure it corresponds with the
voltage listed on the data plate. If not, contact a qualied service agency to examine
the problem. Do not run the machine if voltage is too high or too low. Shut off the
service breaker and advise all proper personnel of the location of the breaker and
any problems. Replace the control box cover and tighten-down the screws.
This is a commercial dishmachine and reaches temperatures that can exceed those
generated by a residential machine. Surrounding countertops, cabinets, ooring material, and subooring material must be designed and/or selected with these higher
temperatures in mind.
Any damage to surrounding area caused by heat/moisture to materials that
are not recommended for higher temperatures will not be covered under
warranty or by the manufacturer.
The temperature setpoints on this machine have been set at the factory. They
should only be adjusted by an authorized service agent.
FALSE PANEL/
CORNER INSTALL
The manufacturer offers an optional False Panel Kit for corner installations. See the
Kits page for kit part number. Click here for false panel/corner install instructions.
07610-003-61-42-V
12
OPERATION
OPERATING INSTRUCTIONS
PREPARATION
POWER UP
FILLING THE
WASH TUB
Before operating the machine, verify the following:
1. The tank is clean and free of debris.
2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed
correctly.
3. The standpipe is installed.
Wash & Rinse Arms, Scrap Screen
To energize the machine, turn on the power at the service breaker. The voltage should
have been previously veried as being correct. If not, the voltage will have to be
veried.
Ensure that the mode switch is in the "AUTO" position, and place the power switch
into the "ON" position. The machine will ll automatically and shut-off when the
appropriate level is reached (just below the scrap screen). The wash tub must be
completely lled before operating the wash pump to prevent damage to components.
Once the wash tub is lled, the machine is ready for operation.
Sump Strainer
Standpipe
DAILY MACHINE
07610-003-61-42-V
WARE
PREPARATION
PREPARATION
Proper ware preparation will help ensure good results and fewer re-washes. If not
prepared properly, ware might not come out clean and the efciency of the machine
will be reduced. Putting unscraped dishes into the machine affects its performance,
so scraps should always be removed from ware before being loaded into a rack.
Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole
dishes.
Place cups and glasses upside-down in racks so they don't hold water during the
cycle. The machine sanitizes as well as cleans. To do this, ware must be properly
prepared before being placed in the machine.
Refer to the “Preparation” section and follow the instructions there. Afterward, ensure
that chemicals are supplied to the machine. If not, contact your chemical supplier.
13
OPERATION
OPERATING INSTRUCTIONS
WARM-UP CYCLES
WASHING A RACK
OF WARE
OPERATIONAL
INSPECTION
For the rst operation of each day, it might be necessary to run the machine through
three cycles to ensure that all of the cold water is out of the system and to verify
that the machine is operating correctly. To cycle the machine, ensure that the power
is on and that the tub has lled to the correct level. Lift and close the door and the
cycle light will illuminate. The machine will start, run through the cycle, and shut-off
automatically. Repeat this two more times. The machine is now ready.
To wash a rack, open the door completely (avoiding hot water that might drip from
the door) and slide the rack into the machine.
Close the door and the machine will start automatically. Once the cycle is complete,
open the door and remove the rack of clean ware. Replace with a rack of soiled
ware and close the door. Repeat this process.
Based on use, the scrap screen might become clogged with soil and debris as the
workday progresses. Operators should regularly inspect the scrap screen to ensure
it has not become clogged. If clogged, it will reduce the washing capability of the
machine. Instruct operators to clean-out the scrap screen at regular intervals or as
required by workload. Do NOT beat strainers to remove debris.
SHUTDOWN &
CLEANING
!
WARNING
WARNING! Wash tank
water will be hot!
07610-003-61-42-V
1. Turn machine off by flipping the power switch to “OFF.”
2. Open the door and allow steam/heat to escape.
3. Remove the standpipe and allow the tub to drain.
14
OPERATION
OPERATING INSTRUCTIONS
SHUTDOWN &
CLEANING
4. Remove the sump strainer and scrap screen.
5. Use a hand-scraper to scrape foodsoil into a trash basket.
6. Rinse with pre-rinse hose and replace.
07610-003-61-42-V
7. Remove all wash and rinse arms.
8. Remove the end-caps from the arms.
9. Clean nozzles with a brush.
15
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