Jackson TempStar Series, TempStar LT, TempStar NB, TempStar S Installation, Operation And Service Manual

INSTALLATION, OPERATION,

AND SERVICE MANUAL

TEMPSTAR

TEMPSTAR® SERIES DOOR-TYPE DISHMACHINES

TempStar® Manual • 07610-003-61-42-U

®

MANUFACTURER'S WARRANTY

ONE YEAR LIMITED PARTS AND LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MA TERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION, FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE F ACTORY.

Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use
due to f aulty m aterial or workmanship during the warranty period, providing the equipment has been unaltered, and has been
properly installed, maintained , and operated in accordance with the applicable factory instruction manual and failure is reported

to an authorized service agency within the warranty period. This includes the use of factory-specied genuine replacement parts,

purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a

hazard and void warranty certication.

The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada,
during the warranty period provided a Jackson WWS authorized service agency , or those having prior authorization from the factory,
performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of
the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid
by Jackson WWS.

Accessory components not installed by the factory carry a (1) one year parts warranty only . Accessory components such as table limit
switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these
components is not covered by Jackson WWS.

This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by

unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than
originally intended.

TRAVEL LIMITATIONS

Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for
travel time and mileage that exceeds this, or any additonal fees—such as those for air or boat travel—without prior authorization.

WARRANTY REGISTRATION

T o register your product, go to www .jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.

REPLACEMENT PARTS WARRANTY

Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty

days from the date of shipment from the factory, whichever occurs rst.

PRODUCT CHANGES AND UPDATES

Jackson WWS reserves the right to make changes in the design and specication of any equipment as engineering or necessity

requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND,

INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE
EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE

NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL

JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE
NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED

THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT
LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH

AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF

INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS,
DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO,
NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS,
INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.

REVISION HISTOR Y

Revision

Letter

A 11/11/08 ARL 8045 Release to Production.
B 4/22/09 ARL 8094 Added new NSF rating.
C 6/22/09 JC 8114 Removed NSF Rating from steam heated unit.
D 7/24/09 ARL 8104 Added information regarding electrical eld conversion.
E 2/2/10 RLC N/A Added information about Fused Universal Timer pg. 19.

F 1/10/13 RLC 8252
G 3/7/13 RLC QOF NDB-219 Updated Jackson logo and company name.
H 12/17/13 MHH N/A

I 5/28/14 MHH 8287 New bearing and P/N on rinse arm assy, pg. 41.

J 11/17/14 KAP N/A

K 1/6/15 KAP N/A

L 1/14/15 KAP QOF-386

M 3/2/15 KAP QOF-386
N 4/6/15 KAP N/A Inserted note pertaining to corner installation pg. 5.

P 5/8/15 KAP N/A

Q 6/25/15 KAP N/A Updated Schematic on pgs. 65 and 67.

- 8/25/15 KAP N/A Updated P/N for item #5 on pg. 25.

- 10/13/15 KAP N/A

R 11/9/15 JH N/A Corrected P/N for item #33 on pg. 34.
S 11/30/15 JH N/A Added delime instructions.

T 1/11/16 JH QOF-386

Revision

Date

Made by Applicable ECNs Details

Updated schematic and control box assembly for rotary
switch/Removed EnergyStar Logo.

Corrected part number for “right false panel kit,” pg. 43.

Removed “STOP” warning page, pg. 3.

Updated Drain Quench Image on pg. 45.
Added Drain Quench Miscellaneous Parts on pg. 55.

Updated part number for O-ring and Diaphragm on pg. 39.

P/N 06401-003-07-42 was replaced by P/N 4810-200-03-18.

Removed regulator and added Y-Strainer to the assemblies
on pgs. 4, 36, and 38.

Paragraph content was changed on pg. 7.
Changed the PSI ow on pg. 15

Updated wire colors on schematic pgs. 49, 50, 51, 52, and

53.

Added Ventless Operating Capacities on pg. 2.
Added Pressure Regulator Option Dimensions on pg. 5.
Added Ventless Machine Dimensions on pg. 6.
Added Ventless pipe line size on pg. 9.

Added Door interlock items on pg. 23.
Updated Tub and Tub Assembly Thermostats on pgs. 25-28.
Added thermister to Rinse Tank Assembly on pg. 30.

Added Ventless Plumbing pgs. 41 and 42.
Added Ventless and Energy Recovery Assembly pg. 46.

Updated Schematic pgs. 54 and 55.
Added Solid State BB/LT Schematic on page 58 and 60.

Updated P/N for solenoid valve on pg. 40.
Changed P/N from 04820-002-01-32 to 04820-002-01-56.

Changed item 12 on pg. 35 to 05700-003-07-76.

N/A

Added 05700-004-23-78 and 05700-004-23-79 to view
(pg. 31) and parts list (pg. 32).

iii

REVISION HISTOR Y

Revision

Letter

U 3/14/17 JH N/A

Revision

Date

Made by Applicable ECNs Details

Added view showing dimensions for the notch cut into
table on corner installations to pg. 4.
Corrected total amps and typical electrical circuit for

230 V, 50 Hz, 1 Phase LT/NB machines on pg. 7 to 35

A and 40 A, respectively.

Corrected P/N for item 6 on pgs. 36 and 39.

Changed item 19 to item 17 in Tube Length Chart on
pg. 51.

Changed valve (item 15) view and P/N to 04810-003-

71-56 on pgs. 51 and 52.

Changed valve (item 7) view and P/N to 04810-003-

71-56 on pg. 53.
Removed views that showed pressure regulator in

certain locations. Created Plumbing Options, pg. 54,

with the pressure regulator and arrestor as options.

Added wash arm end-cap as item #21 to pg. 58.

Added external device wiring instructions.
Added instructions for programming new exhaust fan
timer.
Added rinse arm bearing replacement instructions.
Updated schematics.
Changed name of delime switch throughout from
NORMAL/DELIME to AUTO/MANUAL.
Updated Delime Instructions and added instructions
for low-temp machine.
Added water level probe cleaning to the Shutdown
and Cleaning section.
Updated to new manual format.

Audited and corrected all P/Ns in the manual.

iv

NOMENCLATURE

TempStar

®

Door-type dishmachine; electrically-heated,

high-temp, hot-water sanitizing,

with booster heater.

TempStar® LT

Door-type dishmachine; electrically-heated,

low-temp, chemical-sanitizing,

with no rinse booster.

TempStar® NB

Door-type dishmachine; electrically-heated,

high-temp, hot-water sanitizing,

with no rinse booster.

TempStar® S

Door-type dishmachine; steam-heated,

high-temp, hot-water sanitizing.

TempStar

®

with Ventless and Energy Recovery

Door-type dishmachine; electrically-heated,

high-temp, hot-water sanitizing,

with booster heater and

ventless heat recovery system.

The manufacturer provides

technical support for all of
the dishmachines detailed

in this manual. We strongly

recommend that you refer to

this manual before making a call

to our technical support staff.

Please have this manual with

you when you call so that our

staff can refer you, if necessary,

to the proper page. Technical

support is not available

on holidays.

Contact technical

support toll-free at

1-888-800-5672.

Technical support is available

for service personnel only.

v

T ABLE OF CONTENTS

GUIDES

Symbols 1

Abbreviations & Acronyms 1

SPECIFICATIONS

TempStar/LT/NB/S Dimensions .................................................................................................. 2

Ventless Dimensions ..................................................................................................................3

Table Dimensions .......................................................................................................................4

Operating Capacities ..................................................................................................................5

Electrical Requirements .............................................................................................................6

INSTALLATION

Installation Instructions ...............................................................................................................8

Inspection 8

Unpacking 8
Leveling 8
Plumbing 8
Connecting the Drain Line 8
Water Supply Connections 9
Steam Line Connection 9
Chemical Dispensing Equipment 9
Plumbing Check 9
Electrical Power Connections 10
Voltage Check 10
False Panel Installation 11
Programming Exhaust Fan Timer 13
Testing Exhaust Fan Timer 14

OPERATION

Operating Instructions ..............................................................................................................15

Preparation 15

Power Up 15
Filling the Wash Tub 15
Ware Preparation 15
Daily Machine Preparation 15
Warm-Up Cycles 16
Washing a Rack of Ware 16
Operational Inspection 16
Shutdown & Cleaning 16

Detergent Control .....................................................................................................................19

Delime Instructions ...................................................................................................................20

vi

T ABLE OF CONTENTS

MAINTENANCE

Preventative Maintenance ........................................................................................................21

Rinse Arm Maintenance ...........................................................................................................22

TROUBLESHOOTING

Common Problems ...................................................................................................................24

PARTS

Control Box Assembly ..............................................................................................................26

Hood Assembly ........................................................................................................................ 31

Cantilever Arm/Door Assemblies ..............................................................................................32

Tub Assembly ...........................................................................................................................35

Steam Tub Assembly ................................................................................................................38

Frame Assembly ....................................................................................................................... 41

Rinse T ank Assembly ...............................................................................................................42

Coil Assembly ........................................................................................................................... 44

Steam Inlet Plumbing ...............................................................................................................45

Wash Motors ............................................................................................................................47

Motor & Pump Assembly ..........................................................................................................48

Heaters .....................................................................................................................................49

Inlet/Outlet Plumbing ................................................................................................................51

LT & NB Inlet Plumbing ............................................................................................................53

Plumbing Options .....................................................................................................................54

Ventless Plumbing ....................................................................................................................55

Wash & Rinse Arm/Manifold Assemblies .................................................................................. 58

Ventless System Assembly ......................................................................................................60

Ventless Door Interlock ............................................................................................................62

Door Interlock, Exhaust Fan, Transformer Box ........................................................................63

GO BOX Components ..............................................................................................................64

Drain Quench Assembly ...........................................................................................................65

SCHEMATICS

208-230 V, 50/60 Hz, 1 Phase ..................................................................................................68

460 V, 50/60 Hz, 3 Phase .........................................................................................................69

LT & NB, 208-230 V, 50/60 Hz, 1 Phase ..................................................................................70

LT & NB, 460 V, 50/60 Hz, 3 Phase .........................................................................................71

Steam, 208-230 V, 50/60 Hz, 1/3 Phase ..................................................................................72

SDI Options ..............................................................................................................................73

Drain Quench Option ................................................................................................................74

ADDENDUM

Phase Conversion Kit ...............................................................................................................75

External Device Wiring .............................................................................................................76

vii

GUIDES

NOTICE

SYMBOLS

- risk of injury to personnel.

!

WARNING

- risk of damage to equipment.

!

CAUTION

- risk of electrical shock.

- caustic chemicals.

- reference data plate.

i

GUIDES

- lockout electrical power.

- important note.

ABBREVIA TIONS & ACRONYMS

ANSI - American National Standards Institute
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPH - Gallons per Hour
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
PSI - Pounds per Square Inch
V - Volts

07610-003-61-42-U

1

SPECIFICATIONS

TEMPSTAR/LT/NB/S DIMENSIONS

LEGEND

A - Water Inlet (1/2” NPT)
B - Electrical Connection Point
C - Drain (1 1/2” NPT)

D - Standard clearance between
machine and wall is 4” (10.2 cm)

All dimensions from the oor

can be increased 2" using the
machine's adjustable feet.

07610-003-61-42-U

2

SPECIFICATIONS

5

1
4

(134mm)

4

1
2

(114mm)

25

1
4

(641mm)

32 (813mm)

B

5

1
4

(134mm)

25

1
4

(642mm)

25

1
4

(641mm)

32 (813mm)

B

VENTLESS DIMENSIONS

LEGEND

A - Drain (1 1/2" NPT)
B - Water Inlet (3/4" NPT)
C - Electrical Connection Point

B

25

B

1

(641mm)

4

32 (813mm)

17 (432mm)

25

1

5

4

1
4

(134mm)

(642mm)

1

4

(114mm)

2

All dimensions from the oor

can be increased 2" using the
machine's adjustable feet.

1

5

(134mm)

4

3 (79mm)

07610-003-61-42-U

82 (2083mm)

77 (1956mm)

C

24

13

1
4

1
4

(616mm)

57

(335mm)

3

(1468mm)

4

C

60 (1527mm)

A

A

3

4

(120mm)

4

1

15

(394mm)

2

3

SPECIFICATIONS

TABLE DIMENSIONS

NOTE: Remove the front dress panel from the dishmachine if mounting the dishmachine in a corner

installation with side tables. Corner installation will trap the panel, making it difcult to remove.

4” (10.2 cm)

(6.4 cm)

2 1/2” (6.4 cm)

4” (10.2 cm)

MINIMUM

2 1/2”

OPENING

20 1/2” (52.1 cm)

TABLE DIMENSIONS

CORNER INSTALLATION

20 1/2” (52.1 cm)

OPENING

25 1/4”

(64.1 cm)

25 1/4”

(64.1 cm)

MINIMUM

NOTCH DIMENSIONS

07610-003-61-42-U

3/4” (1.9 cm)

20 1/2”

(52.1 cm)

4” (10.2 cm)

MINIMUM

25 1/4”

(64.1 cm)

2 1/2”

(6.4 cm)

OPENING

20 1/2” (52.1 cm)

TABLE DIMENSIONS

STRAIGHT THROUGH INSTALLATION

-

1 1/2” (3.81 cm) ROLL

TABLE DIMENSIONS

CONNECTION TO DISHMACHINE

25 1/4” (64.1 cm)

4

SPECIFICATIONS

NOTICE

OPERATING CAPACITIES

PERFORMANCE/CAPABILITIES
Operating Capacity:

TempStar/NB/S

Racks per Hour 58
Dishes per Hour 1450

Glasses per Hour 2088

LT

Racks per Hour 50
Dishes per Hour 1250

Glasses per Hour 1800

Ventless

Racks per Hour 39
Dishes per Hour 975

Glasses per Hour 1404

Minimum Operating Cycle (seconds):

TempStar/NB/S

Wash T ime 40
Rinse Time 13
Dwell Time 4
Total Cycle Time 57

LT

Wash T ime 45
Rinse Time 11
Dwell Time 10
Total Cycle Time 66

WATER REQUIREMENTS

TempStar/Ventless

Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83
Inlet Water Temperature:
12 kW Rinse Heater (°F/°C) 140/60
14 kW Rinse Heater (°F/°C) 110/44

Ventless (°F/°C) 40-90/4.4-32.2
Flow Pressure (PSI) 10 ± 2
Water Line Size (NPT) (Vented) 1/2”
Water Linse Sze (Ventless) 3/4"
Drain Line Size (NPT) 1 1/2”

LT

Minimum Wash Temperature (°F/°C) 130/55
Minimum Rinse Temperature (°F/°C) 130/55
Inlet Water Temperature (°F/°C) 130/55

Flow Pressure (PSI) 10 ± 2
Water Line Size (NPT) 1/2”
Drain Line Size (NPT) 1 1/2”
Minimum Chlorine Required (PPM) 50

NB/S

Minimum Wash Temperature (°F/°C) 150/66
Minimum Rinse Temperature (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 180/83

Flow Pressure (PSI) 10 ± 2
Water Line Size (NPT) 1/2”
Drain Line Size (NPT) 1 1/2”

Ventless

Wash T ime 40
Rinse Time 13
Dwell Time 4
Condensate Removal 30
Total Cycle Time 87

Tank Capacity (Gallons/Liters):

Wash Tank 8.0/30.3
Rinse Tank 3.0/1 1.4

Steam Requirements:

Coil Size 3/4"

Steam Flow Pressure (PSI) 10-20
Consumption at 15 PSI (lbs/hr) 45

07610-003-61-42-U

NOTE: Always refer to the machine data

plate for specic electrical and water

requirements. The material provided

i

on this page is for reference only and is
subject to change without notice.

5

SPECIFICATIONS

NOTICE

NOTICE

NOTICE

NOTE: Typical Electrical Circuit is based on:

1. 125% of the full amperage load of the machine.

i

Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service
contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual
are for reference and may change without notice.

2. Typical xed-trip circuit breaker sizes as listed in the NEC (Latest Edition).

ELECTRICAL REQUIREMENTS

TempStar

Volts Phase Hz

Rinse Heater

Rating

T otal Amps Typical Electrical Circuit

208 1 50 12 kW at 240 V 71 A 90 A
208 1 50 14 kW at 240 V 78 A 100 A
230 1 50 12 kW at 240 V 78 A 100 A
230 1 50 14 kW at 240 V 86 A 110 A

208 3 50 12 kW at 240 V 45 A 60 A
208 3 50 14 kW at 240 V 49 A 70 A
230 3 50 12 kW at 240 V 48 A 60 A
230 3 50 14 kW at 240 V 53 A 70 A
380 3 50 12 kW at 380 V 29A 40 A

380* 3 50 14 kW at 380 V 34A 45 A

415 3 50 12 kW at 415 V 26 A 35 A
415 3 50 14 kW at 415 V 29 A 40 A
440 3 50 12 kW at 460 V 21 A 30 A

Imbalanced

wild leg goes

to L3.

440 3 50 14 kW at 460 V 25 A 35 A
208 1 60 12 kW at 240 V 69 A 90 A

208 1 60 14 kW at 240 V 76 A 100 A
230 1 60 12 kW at 240 V 76 A 100 A
230 1 60 14 kW at 240 V 84 A 110 A

208 3 60 12 kW at 240 V 43 A 60 AP
208 3 60 14 kW at 240 V 47 A 60 A
230 3 60 12 kW at 240 V 46 A 60 A
230 3 60 14 kW at 240 V 51 A 70 A
460 3 60 12 kW at 480 V 22 A 30 A
460 3 60 14 kW at 480 V 25 A 35 A

* This model is wired in a wye conguration for the heaters.

07610-003-61-42-U

Imbalanced

wild leg goes

to L3.

6

SPECIFICATIONS

NOTICE

NOTICE

NOTICE

ELECTRICAL REQUIREMENTS

LT/NB

i

Volts Phase Hz

208 1 50 N/A 28 A 35 A
230 1 50 N/A 35 A 40 A

208 3 50 N/A 20 A 25 A
230 3 50 N/A 21 A 30 A
380 3 50 N/A 10 A 15 A
415 3 50 N/A 10 A 15 A
440 3 50 N/A 8 A 15 A

208 1 60 N/A 26 A 35 A
230 1 60 N/A 28 A 35 A

208 1 60 N/A 26 A 35 A

Rinse Heater

Rating

T otal Amps Typical Electrical Circuit

Imbalanced

wild leg goes

to L3.

230 1 60 N/A 28 A 35 A

208 3 60 N/A 18 A 25 A
230 3 60 N/A 28 A 35 A
460 3 60 N/A 8 A 15 A

i

S

Volts Phase Hz

208 1 60 N/A 6 A 15 A
230 1 60 N/A 6 A 15 A

208 3 60 N/A 6 A 15 A
230 3 60 N/A 6 A 15 A

Rinse Heater

Rating

T otal Amps Typical Electrical Circuit

Imbalanced

wild leg goes

to L3.

Imbalanced

wild leg goes

to L3.

07610-003-61-42-U

7

INSTALLATION

INSTRUCTIONS

INSPECTION

Do not throw away

packaging if damage is

evident.

UNPACKING

LEVELING

Before installing the unit, check the packaging and machine for damage. If the
packaging is damaged, the machine might also be damaged. If there is damage to
both the packaging and machine, do not throw away the packaging. The dishmachine
has been inspected and packed at the factory and is expected to arrive to you in new,
undamaged condition. However, rough handling by carriers or others might result in
damage to the unit while in transit. If so, do not return the unit to the manufacturer;
instead, contact the carrier and ask them to send a representative to the site to inspect
the damage and complete an inspection report. You must contact the carrier and dealer
that sold you the unit within 48 hours of receiving the machine.

While unpacking the machine, ensure that there are no missing parts. If an item is
missing, contact the manufacturer immediately .

The dishmachine must be level in its operating location to
prevent damage to the machine during operation and to
ensure the best results. The unit comes with four adjustable
bullet feet, which can be turned using a pair of channel locks
(or by hand if the unit can be raised safely). Ensure that
the unit is level from side-to-side and front-to-back before
making any connections.

Raise

Frame with Adjustable Foot

Lower

PLUMBING

The plumber MUST ush

the incoming water line!

CONNECTING THE

DRAIN LINE

Plumbing connections must comply with all applicable local, state, and national

plumbing codes. The plumber is responsible for ensuring that the incoming water line

is thoroughly ushed before connecting it to any component of the dishmachine. It is

very important to remove all foreign debris from the water line that might potentially get
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of
foreign matter left in the water line—and any expenses resulting from this fouling—are
not the responsibility of the manufacturer.

The drains for the models covered in this manual are gravity discharge drains. All piping

from the 1 1/2” NPT connection on the wash tank must be pitched 1/4” per foot to the
oor or sink drain. All piping from the machine to the drain must be a minimum 1 1/2”
NPT and must not be reduced. There must also be an air gap between the machine
drain line and the oor sink or drain. If a grease trap is required by code, it should have
a ow capacity of 5 GPM. For units equipped with the Drain Quench Option, see the
Drain Quench Assembly section of this manual.

07610-003-61-42-U

8

INSTALLATION

NOTICE

INSTRUCTIONS

WATER SUPPLY

CONNECTIONS

i

Take care not to confuse

static pressure with

ow pressure!

NOTE: Ensure that you've read the Plumbing section before proceeding.

Install the water supply line (1/2” ID minimum) to the dishmachine line strainer using
copper pipe. A water shut-off valve should be installed in the water line between the
main supply and the machine to allow access for service. For units equipped with the

Drain Quench Option, see the Drain Quench Assembly section of this manual.

The water supply line is to be capable of 10 ± 2 pounds per square inch (PSI) “ow”
pressure at the recommended temperature indicated on the data plate.

The manufacturer recommends the installation of a water pressure regulator* in the

incoming water line of all TempStar models to ensure proper owrate at all times and

offers these devices as options.

Do not confuse static pressure with ow pressure. Static pressure is the line pressure
in a “no ow” condition (all valves and services are closed). Flow pressure is the
pressure in the ll line when the ll valve is opened during the cycle.

The manufacturer also recommends the installation of a shock absorber* in the
incoming water line of all models and offers these devices as options. This prevents
line hammer/hydraulic shock—induced by the solenoid valve as it operates—from
causing damage to the equipment.

STEAM LINE

CONNECTION

i

CHEMICAL

DISPENSING

EQUIPMENT

PLUMBING CHECK

*See the Plumbing Options page and contact your dealer with any questions you
might have.

The steam machines come with lines to connect the source steam. Connect all steam
lines to the machine as all applicable codes provide. See machine data plate for

information concerning steam ow pressure.

The L T machine requires that a separate chemical feeder be connected to it to provide
the required detergent and sanitizer. This feeder needs to be able to operate against a

head of 25 PSI and provide 1.79 ml of a 10% Chlorine sanitizer per minute.

Slowly turn on the water supply to the machine after the incoming ll line and the drain

line have been installed. Check for any leaks and repair as required. All leaks must be
repaired before operating the machine.

07610-003-61-42-U

9

NOTICE

INSTALLATION

NOTICE

INSTRUCTIONS

ELECTRICAL POWER

CONNECTIONS

Disconnect electrical

power supplies

and tag out in

accordance with

appropriate procedures/

codes at the

disconnect switch.

Electrical and grounding connections must comply with the applicable portions of the

National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate
that you are working on the circuit.

The dishmachine data plate is located on the right side and to the front of the machine.
Refer to the data plate for machine operating requirements, machine voltage, total
amperage load, and serial number.

1. Open the control box. This will require taking a phillips screwdriver and removing
the four screws on the front cover of the control box.

2. Install 3/4” conduit into the pre-punched holes in the back of the control box.

3. Route power wires and connect to power block and grounding lug.

4. Install the service wires (L3 for 3-Phase only) to the appropriate terminals as they
are marked on the terminal block.

3Φ

Ground

L1

L2

L3

Imbalanced

wild leg goes

to L3.

!

CAUTION

VOLT AGE CHECK

!

CAUTION

i

5. Install the grounding wire into the lug provided.

6. Tighten the connections.

NOTE: It is recommended that “DE-OX” or similar anti-oxidation agent be
used on all power connections.

CAUTION: Improperly connecting external devices can cause damage to the
machine and/or electrical infrastructure! See Addendum for a wiring guide.

1. Ensure that the power switch is in the OFF position and apply power to the
dishmachine.

2. Check the incoming power at the terminal block and ensure it corresponds to

the voltage listed on the data plate. If not, contact a qualied service agency to

examine the problem.

CAUTION: Do not run the dishmachine if the voltage is too high or too low (refer to
applicable electrical codes).

3. Shut the service breaker off and mark it as being for the dishmachine.

4. Advise all proper personnel of any problems and of the location of the service
breaker. Replace the control box cover and tighten-down the screws.

07610-003-61-42-U

10

INSTALLATION

Rack rail removed & repositioned
for a corner operation.

FALSE PANEL INSTALLATION

Insert this

side rst.

07610-003-61-42-U

False panel positioned in unit.

11

INSTALLATION

1. Remove the rack assembly from the unit.

2. False panel will mount inside the dishmachine.

3. Position panel in unit on side to be closed.

4. Hold panel against side of dishmachine and push up.

5. Panel will clip in at the top, inside unit.

6. Holes in false panel will line up with rack assembly holes.

7. Re-install screws for rack assembly which will secure false panel to unit.

8. Re-assemble the rack track in an “L” shape for a corner operation.

FALSE PANEL INSTALLATION

07610-003-61-42-U

12

INSTALLATION

PROGRAMMING EXHAUST FAN TIMER

1. Apply power (120, 208, or 240 VAC) to the A1 & A2 terminals.

Timer Wiring with Correct Wire Colors

Light Gray

Dark Gray

Red/Yellow

Yellow/Black

2. Hold down the SET and ADJ buttons for at least 3 seconds.

Yellow

Red

3. Repeatedly press the ADJ button until the letter E appears on the left-hand side.

4. Press the SET button.

5. Press the ADJ button until the letters M S appear.

6. Press the SET button.

7. Press the ADJ button to adjust the rst digit to 2.

8. Press the SET button.

9. Press the ADJ button to adjust the second digit to 3.

10. Press the SET button.

11. Press the ADJ button to adjust the third digit to 0.

12. Press the SET button.

13. Press the ADJ button so there is an arrow facing downward.

14. Press the SET button.

07610-003-61-42-U

13

INSTALLATION

STEP ACTION RESULT

1. Apply power (120, 208, or 240 VAC) to the A1 & A2
terminals.

TESTING EXHAUST FAN TIMER

Idle state.

2. Make control signal connection at B1. No control
signal is applied.

3. Apply control signal (logic high). Relay closes (ports 15-18).

4. Remove control signal (logic low). Relay remains closed for 2.5 minutes.

NOTE: In Step 4, if control signal is reapplied while the relay is still closed, Step 3 will restart.

Remains in idle state.

07610-003-61-42-U

14

OPERATION

OPERATING INSTRUCTIONS

PREPARATION

POWER UP

FILLING THE

WASH TUB

Before operating the unit, verify the following:

1. The tank is clean and free of debris.

2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed
correctly.

3. The standpipe is installed.

Wash & Rinse Arms, Scrap Screen

To energize the unit, turn on the power at the service breaker. The voltage should

have been previously veried as being correct. If not, the voltage will have to be
veried.

Ensure that the mode switch is in the AUT O position, and place the power switch into

the ON position. The machine will ll automatically and shut-off when the appropriate
level is reached (just below the scrap screen). The wash tub must be completely lled

before operating the wash pump to prevent damage to the component. Once the

wash tub is lled, the unit is ready for operation.

Sump Strainer

Standpipe

DAILY MACHINE

07610-003-61-42-U

WARE

PREPARATION

PREPARATION

Proper preparation of ware will help ensure good results and fewer re-washes. If not
done properly, ware might not come out clean and the efciency of the dishmachine
will be reduced. Putting unscraped dishes into the machine affects its performance,

so scraps should always be removed from ware before being loaded into a rack.

Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole

dishes.

Place cups and glasses upside-down in racks so they don't hold water during the

cycle. The dishmachine sanitizes as well as cleans. To do this, ware must be properly
prepared before being placed in the machine.

Refer to the “Preparation” section and follow the instructions there. Afterward, ensure

that chemicals are supplied to the machine. If not, contact your chemical supplier.

15

OPERATION

OPERATING INSTRUCTIONS

WARM-UP CYCLES

W ASHING A RACK

OF WARE

OPERATIONAL

INSPECTION

For the rst operation of each day, it might be necessary to run the machine through

three cycles to ensure that all of the cold water is out of the system and to verify that
the unit is operating correctly. To cycle the machine, ensure that the power is on

and that the tub has lled to the correct level. Lift the doors and the cycle light will

illuminate. When the light goes out, close the doors, the unit will start, run through the
cycle, and shut-off automatically . Repeat this two more times. The unit should now be
ready to proceed with the washing of ware.

To wash a rack, open the doors completely (avoiding hot water that might drip from
the door) and slide the rack into the unit.

Close the door and the unit will start automatically. Once the cycle is complete,
open the door (again watching for the dripping hot water) and remove the rack of
clean ware. Replace with a rack of soiled ware and close the door. The process will
repeat itself.

Based upon usage, the scrap screen may become clogged with soil and debris as
the workday progresses. Operators should regularly inspect the scrap screen to
ensure it has not become clogged. If clogged, it will reduce the washing capability of
the machine. Instruct operators to clean-out the scrap screen at regular intervals or
as required by workload.

SHUTDOWN &

CLEANING

!

WARNING

1. Turn machine off by flipping the “Power On/Power Off” switch to “OFF.”

2. Open the door and allow steam/heat to escape.

3. Remove the standpipe and allow tub to drain.

WARNING: Wash tank water will be hot!

07610-003-61-42-U

16

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

4. Remove the sump strainer and scrap screen.

5. Use a hand-scraper to scrape foodsoil into trash basket.

6. Rinse with pre-rinse hose and replace.

07610-003-61-42-U

7. Remove all wash and rinse arms.

8. Remove the end-caps from the arms.

9. Clean nozzles with a brush.

17

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

10. Use a small wire or toothpick to remove remaining debris or lime deposits from
the nozzles.

11. Flush the arms with water.

12. Replace end-caps and ensure they have been tightened.

13. Ensure the water level probe is clean.

14. Spray or wipe out interior of the machine.

15. Replace wash and rinse arms.

16. Ensure sump strainer and scrap screen are clean and securely in place.

17. Use stainless steel polish to clean/protect outside of dishmachine.

07610-003-61-42-U

18

OPERATION

DETERGENT CONTROL

DETERGENT

CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how

efciently this dishmachine will operate. Using detergent in the proper amount can
become a source of substantial savings. A qualied water treatment specialist can
determine what is needed for maximum efciency from the detergent.

1. Hard water greatly affects the performance of the dishmachine, causing the
amount of detergent required for washing to increase. If the machine is installed
in an area with hard water, the manufacturer recommends the installation of
water treatment equipment.

2. Deposited solids from hard water can cause spotting that will not be removed
with a drying agent. Treated water will reduce this occurence.

3. Treated water may not be suitable for use in other areas of operation and it
might be necessary to install a water treatment unit for the water going to the

dishmachine only. Discuss this option with a qualied water treatment specialist.

4. Dishmachine operators should be properly trained on how much detergent is to
be used per cycle. Meet with a water treatment specialist and detergent vendor
to discuss a complete training program for operators.

5. These dishmachines require that chemicals be provided for proper operation
and sanitization and require the installation of third-party chemical feeders to
introduce these chemicals to the machine. Contact a chemical supplier with any
questions.

6. Water temperature is an important factor in ensuring that the dishmachine
functions properly. The machine's data plate details what the minimum
temperatures must be for the incoming water supply, the wash tank, and the
rinse tank. If minimum requirements are not met, there is a possibility that dishes
will not be clean or sanitized.

7. Instruct dishmachine operators to observe the required temperatures and to
report when they fall below the minimum allowed. A loss of temperature can

indicate a larger problem.

07610-003-61-42-U

19

OPERATION

DELIME INSTRUCTIONS

DELIMING

To delime the machine, follow the steps below. The tank capacities of the machine

can be found in the Specications section of this manual.

1. Remove rinse arms and place in sink with deliming solution.

2. Disconnect or turn off chemical feeder pumps.

3. Add deliming solution per chemical supplier’s instructions.

4. Close the door and turn the machine on in MANUAL mode.

5. Run the machine for the length of time recommended by the chemical supplier.

6. Flip the mode switch to AUTO to shut the unit off.

7. Open the door and step away for 5 minutes.

8. Inspect the inside of the machine. If the machine is not delimed, run again.

9. When clean, drain and re-ll the machine.

10. Run two cycles in AUTO to remove residual deliming solution.

11. Drain and re-ll the machine.

12. Flush rinse arms with water and replace.

Mode Switch

07610-003-61-42-U

Power Switch

This equipment is not recommended for use with deionized water or other aggressive

uids. Use of deionized water or other aggressive uids will result in corrosion and

failure of materials and components. Use of deionized water or other aggressive uids

will void the manufacturer’s warranty.

20

MAINTENANCE

PREVENTATIVE MAINTENANCE

PREVENTATIVE

MAINTENANCE

i

The manufacturer highly recommends that any maintenance and repairs not specically
discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL.
Performing maintenance on your dishmachine may void your warranty, lead to larger

problems, or even cause harm to the operator. So if you have a question or concern, do

not hesitate to contact a QUALIFIED SERVICE AGENCY.

By following the operating and cleaning instructions in this manual, you should get the

most efcient results from your machine. As a reminder, here are some steps to take to

ensure that you are using the dishmachine the way it was designed to work:

1. Ensure that the water temperatures match those listed on the machine data plate.
There can be a variety of reasons why your water temperature could be too low.

2. Ensure that all strainers are clean and secruely in place before operating the machine.
When cleaning out strainers, do NOT beat them on waste cans. Wipe-out strainers
with a rag and rinse under a faucet if necessary. Use a toothpick to dislodge any
stubborn debris.

3. Ensure that all wash and rinse arms are secure in the machine before operating.

4. Ensure that the standpipe is seated in the sump before operating.

5. Remove as much soil from dishes by hand as possible before loading into racks.

6. Do not overll racks.

7. Ensure that glasses are placed upside-down in the rack.

8. Ensure that all chemicals being injected into machine have been veried at the
correct concentrations.

9. Clean-out the machine at the end of every workday per the Shutdown and Cleaning
section of this manual.

10. Follow all safety procedures, whether listed in this manual or put forth by local, state,
or national codes/regulations.

07610-003-61-42-U

21

MAINTENANCE

RINSE ARM MAINTENANCE

BEARING

REPLACEMENT

Disconnect electrical

power at the breaker or

disconnect switch and

tag-out in accordance with

procedures and codes.

06401-004-33-51
RINSE ARM BEARING KIT

• 1 Bearing

03120-004-12-13

• 1 Retaining Clip

05340-112-01-11

• 2 Washers

05330-011-42-10

1. Unscrew the rinse arm from the manifold.

2. Take the retaining clip off with a flathead screwdriver.

3. Remove the first washer.

TOOLS REQUIRED

• Flathead Screwdriver

4. Remove the rinse head bushing.

5. Remove the bearing.

6. Remove the second washer.

07610-003-61-42-U

22

MAINTENANCE

NOTICE

RINSE ARM MAINTENANCE

BEARING

REPLACEMENT

One of the washers from

the kit is used in this step.

The bearing from the kit is

used in this step.

7. Place one of the washers from the kit on the rinse arm.

8. Put the bearing from the kit on top of the washer.

9. Place the rinse head bushing back on the rinse arm.

One of the washers from

the kit is used in this step.

The retaining clip from the

kit is used in this step.

!

CAUTION

10. Put the other washer from the kit on top of the rinse head bushing.

11. Push the retaining clip from the kit into place.

12. Screw the rinse arm back on the manifold.

Work performed on dishmachines by unauthorized or unqualified personnel
may void the warranty. Before beginning this or any other maintenance on a
unit under warranty, you should contact a manufacturer-certified technician or
the manufacturer's Technical Service.

07610-003-61-42-U

23

TROUBLESHOOTING

WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a

!

WARNING

PROBLEM POSSIBLE CAUSE REMEDY

Dishmachine will not ll

after the door is close.

Power “ON” light is

illuminated.

qualied service technician. Many of the tests require that the unit have power to it and live electrical

components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

1. Repair or replace valve as required.

1. Faulty rinse solenoid valve.

2. Verify the wiring of the switch; if correct, replace the

2. Faulty door switch.

3. Fouled/faulty high-level probe.

switch.

3. Clean probe if fouled. If clean, and still not working,
replace.

COMMON PROBLEMS

Dishmachine will not ll

after the door is closed.

Power “ON” light is

NOT illuminated.

Dishmachine will not
run after the door is

closed. Power “ON”

light is illuminated and

the unit is lling.

Dishmachine runs
continuously in the wash
cycle.

Wash or rinse heater
does not work

1. Service breaker tripped.

2. Machine not connected to
power source.

3. Faulty power source.

1. Timer is faulty.

2. Wash motor faulty/damaged.

3. Wash motor contactor faulty.

1. Machine is in Delime mode.

2. Timer motor is faulty.

3. Cam timer jammed by
obstruction.

1. Faulty heater element.

2. Faulty heater contactor.

3. Misadjusted/faulty
thermostat(s).

1. Reset. If the breaker trips again, contact an electrician to
verify the amp draw of the machine.

2. Verify that the machine has been properly connected to

the power source.

3. Verify the wiring of the switch; if correct, replace switch.

1. Check to see that the timer is receiving power. If so,
replace the timer assembly.

2. Verify that the wash motor is getting power. If so,

replace the motor.

3. Check for continuity; if contacts are open, replace the
contactor.

1. Flip mode switch to AUTO.

2. Verify that the timer is rotating. If not, check to see that

the motor is receiving power. If so, replace the motor
and/or timer assembly.

3. Remove obstruction.

1. Check element for continuity; if open, replace the heater.

2. Replace the contactor.

3. Verify operation and setting of thermostats, replace if

necessary.

1. Clogged or obstructed rinse

Dishmachine lls slowly

and/or the rinse is
weak.

Rinse water not
reaching required
temperature.

07610-003-61-42-U

arms.

2. Low incoming water pressure.

3. Y-strainer is clogged

1. Faulty rinse heater.

2. Mis-adjusted/faulty
thermostat(s).

3. Rinse thermometer is
defective.

1. Remove and clean the rinse arms.

2. Adjust the water pressure regulator to ensure that there

is 10 ± 2 PSI ow.

3. Clean out the Y-strainer.

1. Check element for continuity; if open, replace heater.

2. Verify operation and setting of thermostats, replace if

necessary.

3. Replace thermometer.

24

TROUBLESHOOTING

WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a

!

WARNING

PROBLEM POSSIBLE CAUSE REMEDY

Machine doesn’t
drain when power
button is pressed.

No indication of
pressure.

qualied service technician. Many of the tests require that the unit have power to it and live electrical

components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

1. Drain clogged.

2. Standpipe not removed before
draining.

3. Defective drain valve.

1. Water turned off.

2. Transducer disconnected.

1. Remove obstruction.

2. Remove standpipe and run drain cycle again.

3. Replace.

1. Turn water on.

2. Verify wiring.

COMMON PROBLEMS

Wash water is not
reaching required
temperature.

Doors will not close
completely.

Water leaks at the
wash pump.

Will not rinse during
autocycle.

3. Pressure transducer defective.

1. Faulty wash heater.

2. Misadjusted/faulty thermostat(s).

3. Wash thermometer is defective.

1. Improper spring tension.

2. Obstruction in door channel.

3. Doors are not square with frame.

1. Wash pump seal defective.

2. Petcock or pump drain (if

equipped) not shut/tight.

3. Loose hoses (hose clamps) on
the wash pump.

1. Defective rinse solenoid.

2. Faulty timer.

3. Replace pressure transducer.

1. Check element for continuity; if open, replace the heater.

2. Verify operation and setting of thermostats, replace if

necessary.

3. Replace thermometer.

1. Adjust spring tension as required by loosening (not
removing) spring bolt nuts and adjusting the tension.
Tighten nuts back when done.

2. Remove the obstruction.

3. Adjust the frame to accommodate the doors.

1. Replace the seal.

2. Close or tighten.

Tighten the hose clamps.

1. Repair or replace the rinse solenoid as required.

2. Replace timer.

3. No water to the machine.

1. Machine temperatures are not up
to the minimum requirements.

Dishes are not
coming clean.

07610-003-61-42-U

2. No detergent/too much
detergent.

3. Solid dispenser canister is empty.

3. Verify that there is water at 10 ± 2 PSI connected to the

machine.

1. Verify that incoming water, rinse water, and wash

water match the required temperatures as listed on the
machine data plate.

2. Adjust detergent concentration as required for the
amount of water held by the machine.

3. Replace the canister.

25

PARTS

CONTROL BOX ASSEMBLY

6

16

32

5

6

7

31

6

4

6

6

23

4

24

39

8

37

6

2

6

17

18

20

6

07610-003-61-42-U

26

17

18

6

20

8

2

7

6

6

6

5

32

24

37

39

PARTS

CONTROL BOX ASSEMBLY

14

11

27

15

12

41 42

40

10913

25

22

22

21

21

21

07610-003-61-42-U

27

PARTS

CONTROL BOX ASSEMBLY

26

30

36

1

34

33

28

29

07610-003-61-42-U

28

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Control Box Weldment 05700-003-30-14
2 1 Timer Bracket 05700-003-02-08
3 2 Lock Nut 6-32 05310-373-03-00
4 2 Heater Contactor 05945-109-01-69
5 1 Terminal Block 05940-011-48-27
6 17 Lock Nut 10-24 05310-373-01-00
7 1 Contactor, Wash Motor 05945-002-74-20
8 1 Relay 05945-111-47-51

1 Relay, (415 V, 3 PH, 5 Wire Only) 05945-111-89-75
9 1 Light, Green 05945-111-44-43
10 1 Light, Red 05945-111-44-45
11 1 Temperature Gauge, 96” 06685-004-31-46

CONTROL BOX ASSEMBLY

12 1 Temperature Gauge, 48” 06685-004-31-47
13 1 Light, Yellow 05945-111-44-44
14 1 Decal, Wash 150 °F Min 09905-002-97-61
15 1 Decal, Rinse 180 °F Min 09905-002-97-62
16 1 Ground Lug 05940-200-76-00
17 1 Bracket, Liquid Level Control Board 05700-002-13-22
18 1 Liquid Level Control Board 06680-200-08-21

19 6 Tricnut, 6-32 05340-118-04-00
20 3 Screw, 6-32 x 5/8” 05305-011-39-85

21 3 Plug, 1/2” 05975-011-47-81
22 2 Grommet, 7/8” Split 05975-200-40-00
23 1 Bushing Snap 05975-210-05-00
24 1 Clamp, Hose 1/4" - 1/3" 05975-002-61-43
25 1 Decal, Warning-Disconnect Power 09905-004-08-16
26 1 Cover, Top Mount Control Box 05700-002-23-03
27 1 Decal, Control Box 09905-003-97-36
28 4 Lockwasher, Int. Tooth #10 05311-273-03-00
29 4 Screw, 10-32 x 3/8” Phillips Truss Head 05305-173-12-00
30 1 Decal, Copper Conductors 09905-011-47-35

07610-003-61-42-U

29

PARTS

ITEM QTY DESCRIPTION PART NUMBER

31 1 Decal, Ground 09905-011-86-86
32 1 Decal, L1, L2 09905-002-78-67

33 1 Bracket, Fuse Strip 05700-002-42-03
34 1 Fuse Holder, 6-pole 05920-002-42-13
35 2 Screw, 6-32 x 3/8” with Tooth Washer 05305-002-25-91
36 1 Decal, Dispenser Connection 09905-003-34-09

CONTROL BOX ASSEMBLY

37

38 4 Locknut, 10-32 05310-373-02-00
39 4 Screw 10-32 x 1” 05305-002-19-42
40 1 Switch, Rotary Selector 05930-003-97-61
41 1 Switch, Operation 05930-301-53-00
42 1 Switch, Power 05930-011-49-55

1 Kit, Universal Timer with Bracket 06401-003-80-83

Universal Timer, Fused 05945-003-75-23

07610-003-61-42-U

30

PARTS

4

HOOD ASSEMBLY

1

3

5

2

ITEM QTY DESCRIPTION PART NUMBER

1 Hood Weldment (Tempstar/Tempstar LT/Tempstar NB) 05700-002-29-79
1

2 2 Hood Support 05700-002-78-99
3 6 Bolt, 1/4-20 x 1/2” 05305-274-21-00
4 6 Washer, Flat, SS, 1/4-20 05311-174-01-00
5 4 Spacer, Sleeve Hood 05700-003-55-15
6 6 Locknut, 1/4-20 with Nylon Insert (Not Shown) 05310-374-01-00

1 Hood Weldment (Tempstar Ventless) 05700-004-19-85

1 Hood Weldment (Tempstar S) 05700-002-41-36

07610-003-61-42-U

31

PARTS

CANTILEVER ARM/DOOR ASSEMBLIES

12

11

10

18

24

14

16

15

1823

18

1

2

3

4

5

6

7

8

3a

22

3b

3e

19

11

12

3d

20

3c

19

17

12

11

26

07610-003-61-42-U

3f

32

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Cantilever Arm 05700-031-50-67
2 2 Spring Pin, 1/4" x 1 1/8" 05315-407-06-00
3 2 Y oke Assembly 05700-000-75-77
3a 1 Cotter Pin 05315-207-01-00
3b 1 Yoke 05700-000-75-78
3c 1 Clevis Pin, 5/16” x 1 3/8” 05315-700-01-00
3d 2 Nylon Washer 05311-369-03-00
3e 1 Bushing 03120-100-03-00
3f 2 Locknut, 3/8-16 Hex Center 05310-256-04-00
4 2 Rod, Spring 05700-003-67-39
5 2 Spring 05340-109-02-00
6 2 Bolt, Cantilever Hanger Eye 3/8-16 05306-956-05-00

CANTILEVER ARM/DOOR ASSEMBLIES

7 2 Washer, 3/8" ID x 7/8" OD 05311-176-02-00
8 4 Nut, 3/8-16 S/S Hex 05310-276-01-00
9 2 Connector, Cantilever Arm 05700-011-90-99
10 2 Screw, 1/4-20 x 1 1/2" 05305-274-23-00
11 4 Washer, 1/4" 05311-174-01-00
12 4 Locknut, 1/4-20 Hex with Nylon Insert Low Prole 05310-374-02-00
13 2 Sleeve, Cantilever Arm 05700-000-85-69

14 2 Plug, Cantilever Arm 05340-011-35-00
15 1 Magnet, Reed Switch 05930-111-51-68

16 2 Locknut, 8-32 Hex with Nylon Insert 05310-272-02-00

17

18 6 Door, Guides 05700-111-33-59
19 2 Screw, 1/4-20 x 1/2" 05307-011-36-96
20 2 Spacer, PB Bolt 05700-000-29-40
21 4 Locknut, 1/4-20 Hex with Nylon Insert (Not Shown) 05310-374-01-00

1 Door, Right Side (Complete Assembly) 05700-004-07-47

1 Door, Right Side Weldment with Studs 05700-002-29-85

22 2 Door Connector Bracket 05700-021-33-39

1 Door, Front (Complete Assembly) with Decal 05700-002-30-89
23

1 Door Only, Front 05700-002-67-71

07610-003-61-42-U

33

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 Door, Left Side (Complete Assembly) 05700-002-30-87

CANTILEVER ARM/DOOR ASSEMBLIES

24

25 1 Door Connecting Plate (Not Shown) 05700-002-20-78
26 1 Bracket, Cantilever Arm Support 09515-003-15-64
27 1 Wear Button, 1/2" Dia. UHMW (Not Shown) 05700-011-88-01
28 1 Door Interlock Bracket (Not Shown) 05700-004-23-17

1 Door, Left Side (Ventless, Complete Assembly) 05700-004-24-32

1 Door Only, Left Side 05700-002-29-86

1 Door Only, Left Side (Ventless) 05700-004-24-34

07610-003-61-42-U

34

PARTS

TUB ASSEMBLY

15

13

33

26

12

10

11

14
11

SOLID STATE THERMOSTAT

42

40

38

35

31

32

30

41

39

2

3

1

3

16

17

16

18

6

5

7

8

34

36

37

19

20

Nut, 1/4-20 Hex Nut

05310-011-66-49

Pump Support Adjustable Bracket

Complete Assembly

05700-011-60-33

4

21

22

23

25

24

27

28

29

Bracket, Motor Support Weldment

05700-002-68-31

Pump Support Adjustable Bracket

05700-002-20-41

07610-003-61-42-U

35

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Tub Weldment 05700-002-33-93
2 1 Rack Assembly 05700-002-01-00
3 2 Bulk Head Plug 04730-609-05-00
4 1 See Page Entitled “Wash Motors” N/A
5 1 Gasket 05700-111-35-03
6 1 O-ring 05330-111-35-15
7 4 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00
8 1 Lower Wash Manifold Weldment 05700-031-46-00
9 1 Suction Strain Weldment 05700-001-22-23
10 1 Suction Strain Bracket 05700-001-22-24
11 8 Locknut, 1/4-20 with Nylon Insert 05310-374-02-00
12 1 Scrap Screen 05700-003-07-76

TUB ASSEMBLY

13 1 Standpipe 05700-001-25-69
13a 1 Support, Ball Stop Lift (Not Shown) 05700-002-91-55
13b 1 Ball Stop Lift (Not Shown) 05700-002-91-54
14 1 Overow Support Bracket 05700-001-27-55
14a 1 Shim, Overow Support (Not Shown) 05700-002-96-48
15 1 O-ring 05330-400-05-00
16 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37

17 1 Discharge Hose 05700-011-88-24
18 1 Nipple 05700-021-34-84

19 1 Pump Support Bracket Assembly 05700-002-00-46
20 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90

21 1 Connector, 1/2” 05975-111-01-00
22 4 Nut, 3/8-16 Hex 05310-276-01-00

23 4 Lockwasher 3/8” 05311-276-01-00
24 1 See “Wash Heaters/Rinse Heaters” page N/A
25 5 Probe, High Water 06680-200-02-68
26 1 Locknut, 6-32 with Nylon Insert 05310-373-03-00

07610-003-61-42-U

36

PARTS

ITEM QTY DESCRIPTION PART NUMBER

27 4 Lockwasher, 5/16", Split 05311-275-01-00
28 4 Nut, Hex, 5/16-18 05310-275-01-00
29 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00
30 1 Cover, Wash Heater 05700-031-47-57
31 1 Decal, Warning-Disconnect Power 09905-004-08-16
32 1 Decal, High Limit 09905-011-84-32
33 1 Thermostat Bracket 05700-011-81-64
34 1 Wash Heater Gasket 05330-011-47-79

1 Thermostat, Regulating 05930-510-02-79

35

1

36 1 Thermostat, High Limit 05930-004-33-12

Kit, Wash Thermostat Replacement

(Includes: thermostat, brass fitting, two jumper wires, & instructions)

TUB ASSEMBLY

06401-003-18-22

37 1 Fitting, 1/4" Imperial Brass 05310-924-02-05
38 1 Probe, Thermistor 4” 06685-004-17-26
39 1 Thermostat Mounting Bracket 05700-004-22-17
40 1 Thermostat, Elan Electric Dual 06685-004-17-27
41 1 Harness, 5-Connector 05700-004-23-78
42 1 Harness, 4-Connector 05700-004-23-79

07610-003-61-42-U

37

PARTS

STEAM TUB ASSEMBLY

2

3

1

3

16

17

16

18

6

5

7

8

12

10
11

13

15

24

26

14

11

30

SOLID STATE THERMOSTAT

35

19

20

4

Nut, 1/4-20 Hex Nut

05310-011-66-49

Pump Support Adjustable Bracket

Complete Assembly

05700-011-60-33

21

22

23

25

27

28

29

33

31

Bracket, Motor Support Weldment

05700-002-68-31

34

32

07610-003-61-42-U

Pump Support Adjustable Bracket

05700-002-20-41

38

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Tub Weldment, Steam 05700-002-09-26
2 1 Rack Assembly 05700-002-01-00
3 2 Bulk Head Plug 04730-609-05-00
4 1 See Page Entitled “Wash Motors” N/A
5 1 Gasket 05700-111-35-03
6 1 O-ring 05330-111-35-15
7 4 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00
8 1 Lower Wash Manifold Weldment 05700-031-46-00
9 1 Suction Strain Weldment 05700-001-22-23
10 1 Suction Strain Bracket 05700-001-22-24
11 8 Locknut, 1/4-20 with Nylon Insert 05310-374-02-00
12 1 Scrap Screen 05700-003-07-76

STEAM TUB ASSEMBLY

13 1 Standpipe 05700-001-25-69
13a 1 Support, Ball Stop Lift (Not Shown) 05700-002-91-55
13b 1 Ball Stop Lift (Not Shown) 05700-002-91-54
14 1 Overow Support Bracket 05700-001-27-55
14a 1 Shim, Overow Support (Not Shown) 05700-002-96-48
15 1 O-ring 05330-400-05-00
16 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37
17 1 Discharge Hose 05700-011-88-24
18 1 Nipple 05700-021-34-84
19 1 Pump Support Bracket Assembly 05700-002-00-46
20 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90
21 1 Connector, 1/2” 05975-111-01-00
22 4 Nut, 3/8-16 05310-276-01-00
23 4 Lockwasher 3/8” 05311-276-01-00
24 1 Fitting, 1/4" Imperial Brass 05310-924-05-05

07610-003-61-42-U

39

PARTS

ITEM QTY DESCRIPTION PART NUMBER

25 1 Probe, High Water 06680-200-02-68

1 Thermostat, Regulating 05930-510-02-79

26

1

27 1 Cover, Wash Heater 05700-031-47-57
28 1 Decal, Warning-Disconnect Power 09905-004-08-16
29 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00
30 1 Steam Coil 05700-031-41-37
31 1 Probe, Thermistor 4” 06685-004-17-26
32 1 Thermostat Mounting Bracket 05700-004-22-17
33 1 Thermostat, Elan Electric Dual 06685-004-17-27
34 1 Harness, 5-Connector 05700-004-23-78

Kit, Wash Thermostat Replacement

(Includes: thermostat, brass tting, two jumper wires, & instructions)

STEAM TUB ASSEMBLY

06401-003-18-67

35 1 Harness, 4-Connector 05700-004-23-79

07610-003-61-42-U

40

PARTS

FRAME ASSEMBLY

1

2

3

4

5

ITEM QTY DESCRIPTION PART NUMBER

1 4 Bolt, 1/4-20 x 1/2” 05305-274-02-00
2 4 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-02-00
3 1 Front Panel 05700-002-36-65
4 1 Frame Weldment 05700-031-48-01
5 4 Bullet Foot 05340-108-01-03
6 4 Flanged Bullet Foot (Optional) 05340-002-34-86

6

07610-003-61-42-U

41

PARTS

RINSE TANK ASSEMBL Y

2

3

10

11

6

5

4

See Heaters section.

13

1

12

7

9

8

ITEM QTY DESCRIPTION PART NUMBER

1 1 Booster T ank Weldment 05700-001-22-02
2 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00
3 2 Washer, #10 Flat 05311-173-01-00
4 1 Decal, Warning - Disconnect Power 09905-004-08-16
5 1 Booster Tank Cover Weldment 05700-001-29-30
6 6 Nut, Hex, 5/16-18 05310-275-01-00
7 4 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00
8 4 Washer, 1/4", Flat 05311-174-01-00

1

9

1

10 6 Washer, 5/16” 05311-275-01-00
11 1 Gasket, Rinse Heater 05330-200-02-70
12 1 Fitting, 1/4" Imperial Brass 05310-924-02-05
13 1 Probe, Thermistor 4" 06685-004-17-26

Thermostat, Rinse
Kit, Rinse Thermostat Replacement

(Includes: thermostat, brass tting, two jumper wires, & instructions)

05930-510-03-79

06401-011-66-55

07610-003-61-42-U

42

PARTS

RINSE TANK - ROUND-FLANGED HEATER

2
3

10

11

6

13

5

4

See Heaters section.

ITEM QTY DESCRIPTION PART NUMBER

1 1 Booster T ank Weldment 05700-003-90-50

1

12

9

7

8

2 2 Locknut, 10-24 with Nylon Insert 05310-374-01-00
3 2 Washer, #10 Flat 05311-174-01-00
4 1 Decal, Warning - Disconnect Power 09905-004-08-16
5 1 Booster Tank Cover Weldment 05700-001-29-30
6 6 Nut, Hex, 5/16-18 05310-275-01-00
7 4 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00
8 4 Washer, 1/4", Flat 05311-174-01-00

1

9

1

10 6 Washer, 5/16” 05311-275-01-00
11 1 Gasket, Rinse Heater 05330-003-60-60
12 1 Fitting, 1/4" Imperial Brass 05310-924-02-05
13 1 Washer, 1/4” Split Lock 05311-274-01-00

07610-003-61-42-U

Thermostat, Rinse
Kit, Rinse Thermostat Replacement

(Includes: thermostat, brass tting, two jumper wires, & instructions)

05930-510-03-79

06401-011-66-55

43

PARTS

COIL ASSEMBLY

TempStar S

2

1

3

8

7

4

6

ITEM QTY DESCRIPTION PART NUMBER

Complete Steam Coil Assembly 05700-002-08-62
1 1 Steam Coil Weldment 05700-021-41-38
2 1 Stand C, Steam Coil Support 05700-002-08-52
3 1 Stand D, Steam Coil Support 05700-002-08-53
4 4 Gasket, Steam Coil 05700-001-17-86
5 2 Washer, Steam Coil 05700-001-17-87

5

6 2 Adapter, Steam Coil Nut 05310-011-17-85
7 1 Stand A, Steam Coil Support 05700-002-08-50
8 1 Stand B, Steam Coil Support 05700-002-08-51

07610-003-61-42-U

44

PARTS

NOTICE

STEAM INLET PLUMBING

TempStar S

1

2

5

4

When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of
pressure, which could adversely affect the performance of the dishmachine. It is strongly recommended that thread tape—used in conservative amounts—
be applied to threads when joining components together. Do not use thread-sealing compounds, sometimes referred to as “pipe dope.” Compounds can
be ejected from the threads during the tightening process and become lodged in key components, rendering them useless, including solenoid valves and
pressure gauge ball valves.

3

ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-002-01-55
1 1 Union, 3/4’’ NPT, Black Iron 04730-912-01-00
2 1 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34
3 2 Elbow, 3/4” 90° Street 04730-011-87-37
4 1 Nipple, Close, 3/4’’ NPT, Black Iron 04730-907-01-00
5 1 Steam Trap, 3/4” NPT 06680-500-02-77

07610-003-61-42-U

45

PARTS

STEAM INLET PLUMBING

TempStar S

1

10

9

8

7

6

5

2

3

4

ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-002-01-60
1 1 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34
2 2 Union, 3/4’’ NPT, Black Iron 04730-912-01-00
3 1 Elbow, 3/4” NPT, Black Iron 04730-906-10-34
4 4 Nipple, Close, 3/4’’ NPT, Black Iron 04730-907-01-00
5 1 Gate Valve, 3/4” NPT 04820-100-19-00
6 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32
7 1 Bracket, Steam Plumbing Support 05700-002-01-63
8 1 Solenoid Valve, Steam Plumbing, 220 V 04820-002-01-56
9 1 3/4” NPT Black Iron Pipe 05700-002-20-83
10 1 Elbow, 3/4” 90° Street 04730-011-87-37

07610-003-61-42-U

46

PARTS

WASH MOTORS

The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes
the wash motor and the pump) depending on the characteristics of the machine. To ensure that you order the correct
wash motor assembly for the model you are servicing, please refer to the following table:

TempStar/TempStar NB

Volts Hz

208 50 1 06105-002-19-87
208 50 3 06105-002-19-87

208 60 1 06105-004-24-80
208 60 3 06105-004-24-80
230 50 1 06105-002-19-87

230 50 3 06105-002-19-87
230 60 1 06105-004-24-80
230 60 3 06105-004-24-80
380 50 3 06105-002-41-24
415 50 3 06105-002-41-24
440 50 3 06105-002-41-24

460 60 3 06105-121-64-21

Phase Wash Motor Assembly

TempStar LT

Volts Hz

208 50 1 06105-002-19-87

Phase Wash Motor Assembly

208 50 3 06105-002-19-87
208 60 1 06105-004-24-80
208 60 3 06105-004-24-80
230 50 1 06105-002-19-87

230 50 3 06105-002-19-87
230 60 1 06105-004-24-80
230 60 3 06105-004-24-80
380 50 3 06105-002-41-24
415 50 3 06105-002-41-24
440 50 3 06105-002-41-24

460 60 3 06105-121-64-21

07610-003-61-42-U

47

PARTS

MOTOR & PUMP ASSEMBLY

1

6

7

5

Other parts not shown

2

Drain Plug, 60 Hz

04730-002-81-89

3

4

ITEM QTY DESCRIPTION PART NUMBER

1 1 Motor Only, 60 Hz 06105-004-32-04

Motor Only, 50 Hz 06105-002-85-36

2 1 Case O-ring, 60 Hz 05330-002-81-83

Seal Plate, 60 Hz 05700-002-81-87
Gasket, 50 Hz 05330-002-41-48

3 1 Mechanical Seal, 60 Hz 05330-002-34-22

Seal, 50 Hz 05330-002-06-21
4 1 Case Capscrew, 60 Hz 05305-002-81-88
5 1 Pump Casing 60 Hz 05700-002-85-01
6 1 Shim Kit, 60 Hz 05700-002-82-58

Bracket, 50 Hz
05700-002-06-22

Shaft Adapter, 50 Hz
05700-011-95-49

7 1 Impeller Assembly, 60 Hz 05700-002-81-86

Impeller Assembly, 50 Hz 05700-002-41-49

07610-003-61-42-U

48

PARTS

HEATERS

TempStar

Volts Hz

208 50 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
208 50 3 04540-121-47-39 04540-121-47-40 04540-121-63-38

208 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
208 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 50 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 50 3 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38
380 50 3 04540-002-44-31 04540-002-44-32 04540-121-63-38
415 50 3 04540-002-43-09 04540-002-43-10 N/A
440 50 3 04540-121-65-99 04540-100-01-15 04540-121-63-39
460 60 3 04540-121-65-99 04540-100-01-15 04540-121-63-39

Phase

Wash Heater Rinse Heater (12 kW) Rinse Heater (14 kW)

TempStar LT

Volts Hz

208 50 1 04540-121-47-39
208 50 3 04540-121-47-39

208 60 1 04540-121-47-39
208 60 3 04540-121-47-39

230 50 1 04540-121-47-39
230 50 3 04540-121-47-39
230 60 1 04540-121-47-39
230 60 3 04540-121-47-39
380 50 3 04540-002-44-31
440 50 3 04540-121-65-99
460 60 3 04540-121-65-99

Phase

Wash Heater

Volts

208 50 1 04540-121-47-39

208 50 3 04540-121-47-39

208 60 1 04540-121-47-39

208 60 3 04540-121-47-39

230 50 1 04540-121-47-39
230 50 3 04540-121-47-39
230 60 1 04540-121-47-39
230 60 3 04540-121-47-39
380 50 3 04540-002-44-31
415 50 3 04540-002-43-09
440 50 3 04540-121-65-99
460 60 3 04540-121-65-99

07610-003-61-42-U

TempStar NB

Hz

Phase Wash Heater

Heater Conversion Kits

1 to 3 Phase, 208-230 V/50 Hz

Conversion Kit: 06401-003-15-59

3 to 1 Phase, 208-230 V/50 Hz

Conversion Kit: 06401-003-16-60

1 to 3 Phase, 208-230 V/60 Hz

Conversion Kit: 06401-003-16-61

3 to 1 Phase, 208-230 V/60 Hz

Conversion Kit: 06401-003-16-62

49

PARTS

HEATERS

TempStar with Round-Flanged Rinse Heater

Volts HZ Phase Wash Heater Rinse Heater (12 kW)

208 50 1 04540-003-58-27 04540-003-58-28
208 50 3 04540-003-58-27 04540-003-58-28

208 60 1 04540-003-58-27 04540-003-58-28
208 60 3 04540-003-58-27 04540-003-58-28
230 50 1 04540-003-58-27 04540-003-58-28
230 50 3 04540-003-58-27 04540-003-58-28
230 60 1 04540-003-58-27 04540-003-58-28
230 60 3 04540-003-58-27 04540-003-58-28

07610-003-61-42-U

50

PARTS

NOTICE

INLET/OUTLET PLUMBING

TempStar

Complete Inlet Plumbing Assembly

05700-003-60-74

11

8

6

9

10

5

15

2

Tube Length Chart

Item # Length (inches)

8 1/2” x 2 1/2” Long
9 1/2” x 37” Long
10 1/2” x 3” Long
12 1/2” x 2 1/8” Long
13 1/2” x 3 1/2” Long
17 1/2” x 30 3/4” Long

Complete Outlet Plumbing Assembly

05700-003-60-75

14

4

1

2

3

16

5

10

17

6

17

18

11

13

5

7

12

6

When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of
pressure, which could adversely affect the performance of the dishmachine. It is strongly recommended that thread tape—used in conservative amounts—
be applied to threads when joining components together. Do not use thread-sealing compounds, sometimes referred to as “pipe dope.” Compounds can
be ejected from the threads during the tightening process and become lodged in key components, rendering them useless, including solenoid valves and
pressure gauge ball valves.

07610-003-61-42-U

5

18

19

5

10

12

11

17

5

7

51

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Fitting, Tee, 1/2” x 1/2” x 1/4” 04730-411-25-01
2 2 Adapter, 1/2” MNPT x CU Male 04730-011-59-53
3 1 Y-Strainer, 1/2” 04730-217-01-10
4 1 Ball Valve, Bronze, 1/4" NPT 04810-011-72-67
5 6 Adapter, 1/2” 04730-401-03-01
6 3 Union, 1/2” 04730-412-05-01
7 1 Bushing, Hex 3/4" MNPT - 1/2" FNPT Brass 04730-002-56-27
8 3 Tube, Copper 1/2” x 2 1/2” 05700-002-17-38
9 2 Tube, Copper 1/2” x 37” 05700-003-60-80
10 1 Tube, Copper 1/2” x 3” 05700-001-05-21
11 3 Elbow, 1/2" CU x CU, 90B 04730-406-01-01
12 2 Tube, Copper 1/2” x 2.406” 05700-003-60-79

INLET/OUTLET PLUMBING

13 1 Tube, Copper 1/2” x 3 1/2" 05700-003-60-78
14 1 Pressure Gauge, 0-100 PSI 06685-111-88-34
15 1 Valve, 1/2” 208/60 04810-003-71-56
16 1 Vacuum Breaker, 1/2" NPT 04820-003-06-13
17 1 Tube, Copper 1/2” x 30 3/4” 05700-003-60-81
18 1 Elbow, 1/2” NPT 90-Degree Brass 04730-011-42-96

07610-003-61-42-U

52

PARTS

1

14

4

LT & NB INLET PLUMBING

TempStar LT & TempStar NB

8

2

11

6

10

9

5

5

15

7

7

2

2

1

2

4

3

ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-003-60-73
1 1 Tee, Brass, 1/2" x 1/2" x 1/4" NPT 04730-411-25-01
2 3 Adapter, 1/2” MNPT x CU Male 04730-011-59-53
3 1 Y-Strainer, 1/2” 04730-217-01-10
4 1 Ball Valve, Bronze, 1/4" NPT 04810-011-72-67
5 1 Adapter, 1/2” Male/CU to MSPS 04730-401-03-01
6 1 Pressure Gauge, 0-100 PSI 06685-111-88-34
7 1 Valve, Solenoid, 1/2" NPT 208-240 V 04810-003-71-56
8 1 Vacuum Breaker, 1/2" NPT 04820-003-06-13
9 1 Tube, Copper 1/2” x 5 3/4" 05700-002-91-03
10 1 Union, 1/2” 04730-412-05-01
11 1 Elbow, 1/2” 90-Degree CU to MSPS 04730-406-31-01

07610-003-61-42-U

53

PARTS

SHOCK ABSORBER (WA TER ARREST OR) OPTION

Nipple, 1/2” NPT, Close, Brass

04730-207-15-00

PLUMBING OPTIONS

Water Arrestor , 1/2”

06685-100-05-00

Tee, 1/2” x 1/2” x 1/2”

04730-211-27-00

Adapter, 1/2" MNPT

04730-011-59-53

PRESSURE REGULATOR OPTION

Pressure Gauge, 0-100 PSI

06685-111-88-34

Ball Valve, 1/4" Bronze

04810-011-72-67

Tee, Brass, 1/2" x 1/2" x 1/4" NPT

04730-411-25-01

Water Pressure Regulator, 1/2” NPT

04820-100-04-07

07610-003-61-42-U

54

PARTS

VENTLESS PLUMBING

TempStar Ventless

1

3

7

2

RINSE INJECTOR

09515-004-22-73

5

HOSE PAC, ASSEMBLY (TEMPSTAR) 05700-004-20-01

6

HOSE PAC, ASSEMBLY (TEMPSTAR HH) 05700-004-20-02

Hose Pac Assembly

05700-004-20-01

4

ITEM QTY DESCRIPTION PART NUMBER

1 1 Vacuum Breaker, 1/2" Brass 04820-003-06-13
2 1 Elbow, 90-Degree, 1/2" Street Brass 04730-206-08-00
3 1 Plumbing, Rinse Injector 05700-004-19-83
4 1 Plumbing, Outlet with Heat Exchanger 05700-004-19-12
5 1 Hose, 1/2" ID x 24" LG Red 05700-004-19-89
6 1 Hose, 1/2" ID x 60" LG Red 05700-004-19-90
7 1 Hose, 1/2" ID x 58" LG Blue 05700-004-19-91

07610-003-61-42-U

55

PARTS

VENTLESS PLUMBING

TempStar Ventless

2

3

1

2

6

4

2

5

ITEM QTY DESCRIPTION PART NUMBER

1 1 Bushing, Hex 3/4" to 1/2" Brass 04730-002-56-27
2 3 Nipple, Brass 1/2" x 3" NPT 04730-004-20-10
3 1 Elbow, 1/2" NPT, 90-Degree Brass 04730-011-42-96
4 1 Tee, 1/2" x 1/2" x 1/4" FNPT 04730-002-22-56
5 1 Union, 1/2" x 1/2" Brass 04730-003-62-44
6 1 Fitting, 1/4" Barb, 1/4" MNPT Swivel 04730-011-95-41
7 1 Hose, 1/2" ID x 58" Blue 05700-004-19-91

07610-003-61-42-U

56

4

5

6

2

2

PARTS

2

2

TempStar Ventless

*

3

VENTLESS PLUMBING

5

6

1

4

7

*Pressure Regulator comes standard on the Ventless unit.

ITEM QTY DESCRIPTION PART NUMBER

1 1 Bushing, Hex 3/4" to 1/2" Brass 04730-002-56-27
2 3 Elbow, 3/4" NPT, 90-Degree Street Brass 04730-206-04-34
3 1 Pressure Regulator, 3/4" 06685-011-58-22
4 1 Nipple, 3/4" NPT x 1 3/8" Closed Brass 04730-207-34-00
5 1 Solenoid Valve, 220 V, 3/4" 04810-100-03-18
6 1 Nipple, 1/2" Closed Brass 04730-207-15-00
7 1 Elbow, 1/2", 90-Degree Street Brass 04730-206-08-00

07610-003-61-42-U

57

PARTS

WASH & RINSE ARM/MANIFOLD ASSEMBLIES

FINAL RINSE ARMS & MANIFOLD

10

18

10

12

*

11

13

*

20

*

15

10

10

WASH ARMS & MANIFOLD

1

17

9

14

Rinse Injector Weldment

1 per machine

05700-002-56-75

Plug, 1/8” NPT, Brass

3 per Rinse Injector

04730-209-07-37

3

2

4

Rinse Injector Gasket

2 per machine

05330-111-42-81

1

7

17
9

8

6

2

19

3

07610-003-61-42-U

10

6

7

9

5

17

21

16

58

PARTS

WASH & RINSE ARM/MANIFOLD ASSEMBLIES

ITEM QTY DESCRIPTION PART NUMBER

1 1 Upper Manifold 05700-031-34-82
2 4 Nut, 3/8-16 Hex 05310-276-01-00
3 4 Lockwasher, 3/8" 05311-276-01-00
4 2 Bolt, Hex 3/8-16 x 7/8" 05306-011-36-95
5 2 O-ring 05330-111-35-15
6 1 Positioning Bracket, Manifold Tube 05700-011-34-63
7 1 Tube, Wash Manifold 05700-131-15-07
8 2 Gasket, Manifold 05700-111-35-03
9 2 Wash Arm 05700-004-13-13
10 5 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00
11* 2 Clip, Retaining, Rinse Head Bushing 05340-112-01-11
12* 4 Rinse Arm Washer 05330-011-42-10
13 2 Bushing, Rinse Head 05700-021-33-84
14 2 Rinse Arm 05700-003-58-94
15 4 Rinse Arm End-cap 04730-111-60-41
16 1 Lower Wash Manifold 05700-031-46-00
17 2 Bearing Assembly 05700-021-35-97
18 1 Rinse Manifold Assembly 05700-021-47-61
19 2 Bolt, Hex 3/8-16 x 1 1/4" 05305-276-10-00
20* 2 Bearing, Rinse Head 03120-004-12-13
21 4 W ash Arm End-cap 05700-011-35-92

*Rinse Arm Bearing Kit

(Includes items 11, 12, and 20)

06401-004-33-51

See Maintenance section for replacement instructions.

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59

PARTS

VENTLESS SYSTEM ASSEMBLY

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60

PARTS

VENTLESS SYSTEM ASSEMBLY

ITEM QTY DESCRIPTION PART NUMBER

1 1 Coil, Heat Exchanger 04420-004-19-61
2 1 Inlet, Cold Water 05700-004-19-01
3 1 Ring, Water Inlet 05700-004-19-24
4 1 Plate, Fan Mounting 05700-004-18-07
5 1 Upper Shroud 05700-004-18-06
6 1 Exhaust Box 05700-004-18-04
7 1 Gasket, Heat Exchanger 05330-004-18-22
8 1 Gauge 06680-011-86-42
9 1 Coil Box Back 05700-004-18-03
10 12 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00
11 1 Bracket, Vacuum Breaker 05700-004-18-91
12 1 Shroud, Hear Exchanger 05700-004-18-92
13 6 Nut, Lock 10-24 Hex with Nylon Insert 05310-373-01-00
14 6 Washer, Flat 05311-173-02-00
15 2 Fan, 3.62 Square, 85-236 V AC Corrosion-Resistant 05999-004-19-46
16 8 Screw, 6-32 x 1 1/2" 05305-004-19-80
17 4 Nut, Lock 1/4-20 Hex with Nylon Insert 05310-374-01-00

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61

PARTS

VENTLESS DOOR INTERLOCK

ITEM QTY DESCRIPTION PART NUMBER

Door Interlock Assembly 05700-004-23-06
1 1 Guide Block, Door Lock 09330-004-22-72
2 1 Cover, Door Lock Mounting 05700-004-22-80
3 1 Rod, Interlock Weldment 05700-004-23-15
4 1 Solenoid, Horizontal 1" Push 04820-004-24-11
5 1 Spring, Compression 05935-004-24-10
6 1 Base, Door Interlock Box 05700-004-24-25
7 8 Screw, 3/8" Pan Head 05305-171-02-00
8 8 Washer, Flat 05311-173-02-00
9 2 Locknut, 1/4-20 05310-374-01-00
10 2 Washer, 1/4-20 05311-174-01-00
11 1 Fitting 05975-011-59-50
12 2 Connector, 2-Conductor 05935-004-03-49
13 1 Cord, SJ 55" LG 05700-004-24-31

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62

PARTS

DOOR INTERLOCK, EXHAUST FAN, TRANSFORMER BOX

Door Interlock Box Bottom

05700-001-21-26

OTHER DOOR INTERLOCK (SDI) COMPONENTS (NOT SHOWN):

DESCRIPTION PART NUMBER

Pipe Clamp (found on the side of the machine) 05700-000-35-05
Solenoid, Electrical Interlock Option 04810-100-61-33
Relay 05945-111-47-51

Exhaust Fan Control

2” Din Rail

05700-002-36-09

Door Interlock Box Cover

05700-001-21-27

Transformer Mounting Bracket

05700-031-62-82

Exhaust Fan Control

Delay Timer

05945-004-22-78

415/440/460 V Transformer

05950-111-65-93

380 V Transformer

07610-003-61-42-U

05950-111-64-17

Transformer Mounting Box

05700-002-10-01

Transformer Mounting Box Top

(Not Shown)

05700-000-78-53

2 Amp Circuit Breaker

05925-111-64-18

63

PARTS

A Go Box is a kit of the most-needed parts for a particular model or model family to successfully effect a repair in the rst

call, 90% or more of the time.

The following components can be ordered together using part number 06401-003-62-04

ITEM QTY DESCRIPTION PART NUMBER

1 1 Contactor, Rinse/Wash Heater 05945-109-01-69
2 1 Contactor, Wash Motor 05945-002-74-20
3 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34
4 1 Thermometer 06685-004-31-46
5 1 ELAN Thermostat 06685-004-17-27
6 1 Thermostat, Hi-Limit 05930-011-49-43
7 1 Liquid Level Control 06680-200-08-21
8 1 Probe, Water Level Sensing 06680-200-02-68
9 1 Magnet, Door 05930-111-51-68

GO BOX COMPONENTS

10 6 Glide, Door Edge 05700-111-33-59
11 2 O-ring Wash Manifold 05330-111-35-15
12 1 Relay, Control 240 V 50/60 Hz 05945-111-47-51
13 1 Seal, Mechanical Pump 05330-002-34-22
14 1 O-ring, Wash Pump Gasket 05330-002-81-83
15 1 Door Switch, Magnetic Reed 05930-111-51-69
16 2 Snap Ring, Retaining, Rinse Arm 05340-112-01-11
17 1 Bearing Assembly , Wash Arm 05700-021-35-97
18 1 Timer, Universal 06401-003-80-83
19 4 Washer , Rinse Arm 05330-011-42-10
20 1 Vacuum Breaker, 1/2" Brass 04820-003-06-13
21 1 Solenoid Valve, 1/2", 208-240 V 04810-003-71-56
22 1 Drain Seat O-ring 05330-400-05-00
23 1 Rotary Selector Switch 05930-003-97-61
24 1 Operation Switch 05930-301-53-00
25 1 Power Switch 05930-011-49-55
26 2 Rinse Head Bearing 03120-004-12-13

* 1 Pump & Motor Assembly 06105-004-24-80
Special pricing available when purchased with the Go Box. Call for details.

07610-003-61-42-U

64

PARTS

DRAIN QUENCH ASSEMBLY

13

1

12

11

2

4

5

6

3

7

10

9

8

ITEM QTY DESCRIPTION PART NUMBER

Complete Drain Quench Assembly 05700-004-07-93

1 1 Nipple, 1/4" NPT x 3" Brass 04730-004-08-07
2 1 Reducer, 1 1/2" x 1/2" Hex Brass 04730-002-55-75
3 1 Nipple, 1 1/12" Brass 04730-207-40-00
4 1 Tee, 1 1/2" Brass 04730-011-69-93
5 1 Reducer, 1 1/2" x 1/4" Hex Brass 04730-002-55-76
6 1 Union,1/4" Modied 05700-001-16-52
7 1 Nipple, 1 1/2" Brass 04730-207-40-00
8 1 Tee, 1 1/2" Brass 04730-011-69-93
9 1 Elbow, 1 1/2" NPT, Female 04730-206-32-00
10 1 Nipple, 1/2" Brass 04730-207-15-00
11 1 Valve, Check 1/2" 04820-002-55-77
12 1 Reducer, 1/2" x 1/4" Brass 04730-003-62-16
13 1 Solenoid Valve, 1/4", 240 V 04810-002-31-09

07610-003-61-42-U

65

PARTS

1

DRAIN QUENCH ASSEMBLY

4

8

2

7

3

5

6

ITEM QTY DESCRIPTION PART NUMBER

1 1 Wash Heater Cover 05700-031-47-57
2 1 Large Fitting 05975-011-65-51
3 1 Conduit Fitting, 45-Degree, 1/2" 05975-011-45-23
4 2 Lock Nut, 6-32 Hex 05310-373-03-00
5 1 Thermostat 05930-003-13-65
6 1 Conduit Fitting, 90-Degree, 1/2" 05975-011-45-14
7 1 Small Fitting 05975-011-49-03
8 1 Drain Quench Bracket 05700-004-07-92

07610-003-61-42-U

66

PARTS

DRAIN QUENCH ASSEMBLY

Connect 1 1/2” drain plumbing

(elbow can be removed if not needed)

07610-003-61-42-U

Connect 1/4” cold water line

67

SCHEMATICS

208-230 V, 50/60 HZ, 1 PHASE

07610-003-61-42-U

68

SCHEMATICS

460 V, 50/60 HZ, 3 PHASE

07610-003-61-42-U

69

SCHEMATICS

LT & NB, 208-230 V, 50/60 HZ,1 PHASE

07610-003-61-42-U

70

SCHEMATICS

LT & NB, 460 V, 50/60 HZ, 3 PHASE

07610-003-61-42-U

71

SCHEMATICS

STEAM, 208-230 V, 50/60 HZ, 1/3 PHASE

07610-003-61-42-U

72

SCHEMATICS

SDI OPTIONS

07610-003-61-42-U

73

SCHEMATICS

DRAIN QUENCH OPTION

07610-003-61-42-U

74

ADDENDUM

Intertek
4000897

Conforms to UL Std 921

Conforms to CSA

Std C22.2 No.168

Made in the USA
Jackson WWS, Inc.
P.O. Box 1060
Barbourville, KY. 40906
[phone]
09905-003-69-11D

PHASE CONVERSION KIT

SERIAL NUMBER:

MODEL: Tempstar

40 F RISE BOOSTER

WASH MOTOR

WASH HEATER 4.1 KW 11.4 A 5 KW 12.6 A 5 KW 6.3 A
RINSE HEATER 9 KW 25.0 A
TOTAL LOAD 42.1 A 45.5 A 21.9 A

70 F RISE BOOSTER

WASH MOTOR

WASH HEATER 4.1 KW 11.4 A 5 KW 12.6 A 5 KW 6.3 A
RINSE HEATER 10.5 KW 29.1 A
TOTAL LOAD 46.2 A 50.7 A

40 F RISE BOOSTER

WASH MOTOR

WASH HEATER 4.1 KW 19.7 A 5 KW 21.7 A
RINSE HEATER 9 KW 43.3 A
TOTAL LOAD 68.7 A 75.2 A

70 F RISE BOOSTER

WASH MOTOR

WASH HEATER 4.1 KW 19.7 A 5 KW 21.7 A
RINSE HEATER 10.5 KW 50.4 A
TOTAL LOAD 75.8 A 83.6 A

208-230-460 Volt/60 Hz/3 Phase

208V

3/4 HP 5.7 A 3/4 HP 5.7 A 3/4 HP 1.8 A

208V

3/4 HP 5.7 A 3/4 HP 5.7 A 3/4 HP 1.8 A

208-230 Volt/60 Hz/1 Phase

208V

3/4 HP 5.7 A 3/4 HP 5.7 A

208V

3/4 HP 5.7 A 3/4 HP 5.7 A

OPERATING PARAMETERS

MINIMUM WASH TEMPERATURE 150 F
MINIMUM RINSE TEMPERATURE 180 F

MINIMUM INCOMING WATER TEMPERATURE
70 F RISE BOOSTER 110 F
40 F RISE BOOSTER 140 F

WASH CYCLE TIME 45 SEC
RINSE CYCLE TIME 11 SEC
FLOW PRESSURE 10 PSI

230V

11 KW 27.2 A 11 KW 13.8 A

230V

12.9 KW 32.4 A 12.9 KW 16.2 A

230V

11 KW 47.8 A

230V

12.9 KW 56.1 A

460V

460V

24.3 A

TempStar units that are manufactured with the above-referenced data plate are able to be eld-

converted to different phases and voltages. T o accomplish this, your unit should have shipped
with the TempStar Phase Conversion Kit, part number 06401-003-71-71. This kit contains the
appropriate decals and schematics to apply to your unit once the conversion is complete.

All work should be performed only by Authorized Jackson Service Agents.

Steps:

1. Perform the appropriate wiring and component changes as necessary to achieve
the desired result. Reference Jackson technical manuals or contact technical service for
assistance.

2. Verify the schematic is correct. If not, replace with the correct one from the kit.

3. At the power inlet, remove the “Wired For” decal and replace with the one that matches the

conguration of your machine.

07610-003-61-42-U

75

ADDENDUM

NOTICE

EXTERNAL DEVICE WIRING

!

CAUTION

Do NOT connect

primary load directly to

Fuse Block!

Orientation of Fuse Block

and wires might differ

between models. Wire colors

correspond to function.

INPUT L1
(EXTERNAL)

Exhaust Fan

Exhaust Fan

EXHAUST FAN

CONNECTION

MAXIMUM LOAD

1 AMP, 240/120 VAC

OUTPUT TO
EXT. RELAY

Wiring Diagram

Contactor

Contactor

(Customer provides or orders

(customer provides)

optional kit - 05700-004-35-35)

Dish Machine

Dishmachine

Customer

Customer Connecons

Connections

Timer

TIMER

Fuse Block

WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING

CONSTANT VOLTAGE

CONNECTION

LIVE WHEN MACHINE

POWER SWITCH IS ON

FUSE: 3 AMP SLOW-ACTING

L1 OUT

L2 OUT

RINSE-AID DISPENSER

CONNECTION

LIVE WHEN RINSE

VALVE IS OPEN

FUSE: 3 AMP SLOW-ACTING

L1 OUT

L2 OUT

PUMP MOTOR IS ON

FUSE: 3 AMP SLOW-ACTING

Fuse Block

DETERGENT

DISPENSER

CONNECTION

LIVE WHEN WASH

L1 OUT

L2 OUT

L1
L2/N

L1

L2/N

RED/YEL YEL/BLK GRY RED BLU RED BLK RED

07610-003-61-42-U

76

Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA

1.888.800.5672 • www.jacksonwws.com

TempStar® Manual • 07610-003-61-42-U