Jackson TempStar Series, TempStar HH-E, TempStar HH, TempStar HH LT, TempStar HH with Ventless and Energy Recovery Installation, Operation And Service Manual
...
INSTALLATION, OPERATION,
AND SERVICE MANUAL
TEMPSTAR
TEMPSTAR® SERIES DOOR-TYPE DISHMACHINES
TempStar® HH Manual • 07610-002-23-32-AC
®
HH
MANUFACTURER'S WARRANTY
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MA TERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION, FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE F ACTORY.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use
due to f aulty m aterial or workmanship during the warranty period, providing the equipment has been unaltered, and has been
properly instal led, maintained, and operated in accordance with the applicable factory instruction manual and failure is reported
to an authorized service agency within the warranty period. This includes the use of factory-specied genuine replacement parts,
purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a
hazard and void warranty certication.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada,
during the warranty period provided a Jackson WWS authorized service agency , or those having prior authorization from the factory,
performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of
the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid
by Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only . Accessory components such as table limit
switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these
components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by
unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than
originally intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for
travel time and mileage that exceeds this, or any additonal fees—such as those for air or boat travel—without prior authorization.
WARRANTY REGISTRATION
T o register your product, go to www .jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty
days from the date of shipment from the factory, whichever occurs rst.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in the design and specication of any equipment as engineering or necessity
requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND,
INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE
EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE
NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL
JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE
NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT
LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH
AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF
INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS,
DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO,
NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS,
INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.
REVISION HISTOR Y
Revision
Letter
F 6-1-04 MAW N/A Change to new layout.
G 1-5-05 MAW N/A
H 1-17-06 MAW 7609 Added universal timer, parts, and schematics.
I 7-6-06 MAW
J 9-14-07 MAW
K 10-8-08 ARL 7990 Added hi-limit thermostat setpoint instructions.
L 1-10-13 RLC 8252 Updated schematic and control box to reect rotary switch.
M 3-7-13 RLC
N 3-24-14 MHH
O 4-16-14 MHH 8291 Changed pgs. 22, 25, 28, and 31.
P 6-4-14 MHH 8287 New P/N for bearing on rinse arm assembly, pg. 41.
Q 10-28-14 KAP 8298
R 12-1-14 KAP N/A Updated assembly numbers on pg. 31.
S 4-6-15 KAP N/A Inserted note pertaining to corner installation pg. 6.
T 4-7-15 KAP 8329 Added Tempstar HH, NB 208-230 V, 60 Hz, 1-phase on pg. 54.
U 6-11-15 KAP N/A
V 6-25-15 KAP N/A Updated schematics on pgs. 64 and 66.
- 7-13-15 KAP N/A Added Ventless heater ratings on pg. 2.
- 9-18-15 KAP N/A Updated Rinse Heater Ratings for 208 V/60 Hz.
W 10-7-15 KAP N/A Added HH ventless booster tank assembly on pg. 42.
- 10-13-15 KAP N/A
X 11-9-15 JH N/A Corrected P/N for item 40 on pg. 37.
Revision
Date
Made by
Applicable
ECN
7713, 7571,
7493, 7553,
7411, 7422,
7231
QOF NDB-
219
Details
Corrected amerate ratings, changed to thermostat bracket
05700-011-81-64, changed thermostat 05930-121-71-29 to
thermostat kit 06401-140-00-32, updated drawing for false panel
installation, and added SDI override instructions.
Updated specication & dimension pages.
Updated drain quench assembly.
Replaced door switch 05930-003-02-20 with 05930-003-05-84.
Added false panel kit numbers, door component kits.
Replaced ball stop components.
Replaced thermostat 05930-121-71-29 with 05930-510-03-79.
Added the wash & rinse thermometer decals.
Obsoleted I/O manual, added warranty & repair centers.
Listed minimum cycle times.
Added Top-mount Control Box: dimensions, hood weldment,
control box, and schematics.
Corrected the rinse tank cover number, updated the cantilever
support bracket and reed switch numbers.
Updated Jackson logo and company name.
Updated warranty page.
Removed "Stop" page.
Converted manual from Quark to InDesign.
Updated pgs. 4, 5, and 23 to accommodate new door and new
Cantilever Arm.
Added Tempstar HH LT and Tempstar HH Ventless components.
Updated solid state schematics on pgs. 60 and 61. Added NB/LT
Schematic on page 69. Updated 208-230 V, 60 Hz on page 65.
Updated Plumbing Assemblies pg. 46
Updated P/N for solenoid valve on pg. 46
Changed P/N from 04820-002-01-32 to 04820-002-01-56.
REVISION HISTOR Y
Revision
Letter
Y 11-23-15 JH QOF-386 Replaced Plumbing Booster Inlet diagram, pg. 54.
Z 1-8-16 JH N/A Updated schematic on pg. 70.
AA 1-11-16 JH
AB 5-7-17 JH N/A
AC 9-9-17 JH
Revision
Date
Made by
Applicable
ECN
QOF-386
N/A
N/A
8541
8543
Details
Changed item 12 on pg. 39 to 05700-003-07-76.
Added 05700-004-23-78, 05700-004-23-79, and 05700-004-2380 to view (pg. 35) and parts list (pg. 36).
Corrected Typical Electrical Circuits for TempStar HH Ventless.
Removed views that showed pressure regulator in certain
locations. Added the pressure regulator as an option.
Added exploded view and parts list for Motor & Pump Assembly.
Changed name of delime switch throughout from NORMAL/
DELIME to AUTO/MANUAL.
Added instructions on rinse arm maintenance to the Maintenance
section.
Added dimensions for the corner table notch to the Table
Dimensions page.
Added a Plumbing Options page.
Added the dispenser connections decal for the 460 V machine.
Added instructional pictures where appropriate.
Added external device wiring instructions as an Addendum.
Added instructions for programming new exhaust fan timer.
Updated schematics.
Updated to new manual format.
Audited and corrected all P/Ns in the manual.
Added the TempStar HH-E and associated parts and assemblies.
Moved door switch from the Tub Assembly page to the Hood
Assembly page.
Added door switch bracket assembly to the Hood Assembly
page.
Updated schematics on pgs. 76 and 77.
NOMENCLATURE
®
TempStar
Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing,
with booster heater.
HH
TempStar® HH-E
Door-type dishmachine; ENERGY STAR® qualied, electrically-heated,
high-temp, hot-water sanitizing, with booster heater.
TempStar® HH NB
Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing,
no rinse booster.
TempStar® HH LT
Door-type dishmachine; ENERGY STAR® qualied, electrically-heated,
low-temp, chemical sanitizing.
TempStar® HH
with Ventless and Energy Recovery
Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing,
with booster heater and ventless heat recovery system.
The manufacturer provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a
call to our technical support
staff. Please have this manual
open when you call so that our
staff can refer you, if necessary,
to the proper page. Technical
support is not available on
holidays.
TempStar® HH S
Door-type dishmachine; steam-heated, high-temp, hot-water sanitizing.
Contact technical support toll
free at 1-888-800-5672.
Technical support is available
for service personnel only.
T ABLE OF CONTENTS
GUIDES
Symbols ......................................................................................................................................... 1
Abbreviations & Acronyms ............................................................................................................1
SPECIFICATIONS
Machine Dimensions ..................................................................................................................... 2
Dimensions - Pressure Regulator Option ...................................................................................... 3
Dimensions - Side-mount Control Box .......................................................................................... 4
Dimensions - Left-side Control Box ...............................................................................................5
Dimensions - Ventless ...................................................................................................................6
Table Dimensions ..........................................................................................................................7
Operating Parameters ................................................................................................................... 8
Electrical Requirements ................................................................................................................ 9
INSTALLATION
Installation Instructions ................................................................................................................10
Inspection....................................................................................................................... 10
Unpacking ...................................................................................................................... 10
Leveling.......................................................................................................................... 10
Plumbing ........................................................................................................................ 10
Steam Line Connection.................................................................................................. 10
Water Supply Connections .............................................................................................11
Pressure Regulator .........................................................................................................11
Shock Absorber ..............................................................................................................11
Connecting the Drain Line ..............................................................................................11
Chemical Connections ................................................................................................... 12
Plumbing Check ............................................................................................................. 12
Electrical Power Connections ........................................................................................ 13
Voltage Check ................................................................................................................ 13
Surrounding Area ........................................................................................................... 13
Temperature Setpoints ................................................................................................... 13
Ventless Mounting Instructions ...................................................................................... 14
Programming Exhaust Fan Timer .................................................................................. 17
Testing Exhaust Fan Timer ............................................................................................ 18
False Panel Instructions................................................................................................. 19
v
T ABLE OF CONTENTS
OPERATION
Operating Instructions ................................................................................................................. 20
Preparation ..................................................................................................................... 20
Power Up ........................................................................................................................20
Filling the Wash Tub .......................................................................................................20
Ware Preparation ...........................................................................................................20
Daily Machine Preparation .............................................................................................20
Warm-up Cycles .............................................................................................................21
Washing a Rack of Ware ................................................................................................21
Operational Inspection....................................................................................................21
Shutdown & Cleaning .....................................................................................................21
Detergent Control ...........................................................................................................24
Delime Instructions .........................................................................................................25
MAINTENANCE
Preventative Maintenance ........................................................................................................... 26
Rinse Arm Maintenance .............................................................................................................. 27
TROUBLESHOOTING
Common Problems ...................................................................................................................... 29
PARTS
Top-mount Control Box ................................................................................................................31
Side-mount Control Box .............................................................................................................. 35
Hood Assembly ........................................................................................................................... 38
Cantilever Arm/Door Assemby ....................................................................................................40
Tub Assembly .............................................................................................................................. 42
Motor & Pump Assembly .............................................................................................................45
Steam Tub Assembly ................................................................................................................... 46
Rinse T ank Assembly ..................................................................................................................48
Ventless Rinse Tank Assembly .................................................................................................... 49
Inlet Plumbing .............................................................................................................................. 50
Outlet Plumbing ........................................................................................................................... 52
Inlet Plumbing - HH-E .............................................................................................................54
Outet Plumbing - HH-E ............................................................................................................... 56
Plumbing - HH Ventless ..........................................................................................................58
Inlet Plumbing - HH Steam ......................................................................................................... 60
Outlet Plumbing - HH Steam ...................................................................................................... 61
vi
T ABLE OF CONTENTS
PARTS
Plumbing Options ........................................................................................................................ 62
Solenoid Valve & Vacuum Breaker Parts .................................................................................... 63
Drain Quench Assembly ..............................................................................................................64
Steam Coil Assembly .................................................................................................................. 65
Motors & Heaters ........................................................................................................................ 66
Frame Assembly .......................................................................................................................... 67
Wash & Rinse Assemblies ........................................................................................................... 68
460 V Machine Transformer Mounting Box .................................................................................70
Exhaust Fan Control Option ........................................................................................................ 71
Ventless & Energy Recovery Assembly ...................................................................................... 72
Ventless Door Interlock ...............................................................................................................74
Ventless Door Interlock Override .................................................................................................75
SCHEMATICS
208/230 V, 50/60 Hz, 1-Phase ..................................................................................................... 76
460 V, 50/60 Hz, 3-Phase ............................................................................................................ 77
LT & NB, 208/230 V, 50/60 Hz, 1-Phase ..................................................................................... 78
LT & NB, 460 V, 50/60 Hz, 3-Phase ............................................................................................ 79
Steam, 208/230 V, 50/60 Hz, 1/3-Phase ..................................................................................... 80
SDI Options ................................................................................................................................. 81
Drain Quench Option ................................................................................................................... 82
ADDENDUM
External Device Wiring ................................................................................................................ 83
vii
GUIDES
NOTICE
SYMBOLS
- risk of injury to personnel.
!
WARNING
- risk of damage to equipment.
!
CAUTION
- risk of electrical shock.
- caustic chemicals.
- reference data plate.
i
GUIDES
- lockout electrical power.
- important note.
ABBREVIA TIONS & ACRONYMS
ANSI - American National Standards Institute
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPH - Gallons per Hour
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
P/N - Part Number
PSI - Pounds per Square Inch
V - Volts
07610-002-23-32-AC
1
4 in [102 mm]
25
1
4
in
[641 mm]
4 in
C
B
25
1
4
in [641mm]
3
7
8
in
[97 mm]
1 in [25 mm]
B
C
34 in
[864mm]
11
3
4
in [299mm]
A
68
1
2
in
[1740 mm
]
76
3
8
in
[1941 mm]
25
1
4
in
[641 mm]
73
3
4
in
[1874 mm]
27 in
[686mm]
86
3
4
in
[2203 mm]
A
73
[1854mm]
17 in [432 mm]
C
B
28
5
8
in [727mm]
25 in [635mm]
[102mm]
1
4
15 in [387mm]
in
SPECIFICATIONS
LEGEND
A - Drain 1 1/2" NPT
B - Water Inlet 3/4" NPT
C - Electrical Connection
All dimensions from the oor can be
increased 2" using the machine's
adjustable feet.
MACHINE DIMENSIONS
07610-002-23-32-AC
2
SPECIFICATIONS
DIMENSIONS - PRESSURE REGULATOR OPTION
LEGEND
A - Drain 1 1/2" NPT
B - Water Inlet 3/4" NPT
C - Electrical Connection
All dimensions from the oor can be
increased 2" using the machine's
adjustable feet.
4 [102mm]
B
86 3/4 [2203mm]
73 [1856mm]
25 [637mm]
17 [432mm]
B
C
27 [686mm]
73 1/4 [1873mm]
4 [102mm]
25 1/4 [641mm]
3 [76mm]
1 [25mm]
B
07610-002-23-32-AC
34 [861mm]
11 3/4 [298mm]
A
15 1/4 [387mm]
3
4 [101mm]
[1873mm]
25 1/4 [639mm]
1 [25mm]
12 1/4 [310mm]
4 [102mm]
4 [102mm]
SPECIFICATIONS
DIMENSIONS - SIDE-MOUNT CONTROL BOX
LEGEND
A - Drain 1 1/2" NPT
B - Water Inlet 3/4" NPT
C - Electrical Connection
All dimensions from the oor can be
increased 2" using the machine's
adjustable feet.
LEGEND
A - DRAIN 1 1/2" IPS
B - WATER INLET 3/4" IPS
C - ELECTRICAL CONNECTION
All dimensions are in inches. All vertical
dimensions are +/- 1/2" due to adjustable
bullet feet.
25 [637mm]
4 [102mm]
4 [102mm]
1 [25mm]
25 1/4 [639mm]
B
B
27
[687]
34
[863mm]
7 1/2 [190mm]
C
12 3/4 [327mm]
73 3/4
A
07610-002-23-32-AC
4
73 3/4
[1873mm]
25 [637mm]
25 1/4 [639mm]
86 1/4
[2156mm]
1 [25mm]
7 1/2 [190mm]
12 3/4 [327mm]
12 1/4 [310mm]
4 [102mm]
4 [102mm]
34
[863mm]
27
[687]
3 [76mm]
15 1/4
[388mm]
SPECIFICATIONS
LEGEND
A - Drain 1 1/2" NPT
B - Water Inlet 3/4" NPT
C - Electrical Connection
All dimensions from the oor can be
increased 2" using the machine's
adjustable feet.
DIMENSIONS - LEFT -SIDE CONTROL BOX
B
B
C
A
07610-002-23-32-AC
5
25
1
4
(639mm)
2
3
4
(79mm)
17 (432mm)
25
1
4
(637mm)
73 (1856mm)
93 (2362mm)
(
)
LEGEND
A) DRAIN 1
1
2
IPS
B) WATER INLET
3
4
MIP
C) ELECTRICAL CONNECTIONS
All vertical dimensions are ± 1
/2" due to
adjustable bullet feet
B
88 (2235mm)
C
SPECIFICATIONS
LEGEND
A - Drain 1 1/2" NPT
B - Water Inlet 3/4" NPT
C - Electrical Connection
All dimensions from the oor can be
increased 2" using the machine's
adjustable feet.
1
25
(639mm)
B
4
DIMENSIONS - VENTLESS
101mm
3 (76mm)
1
5
(134mm)
4
B
1
25
(637mm)
4
17 (432mm)
4
88 (2235mm)
3
2
(79mm)
4
93 (2362mm)
73 (1856mm)
C
34 (861mm)
1
15
(387mm)
4
A
07610-002-23-32-AC
3
11
(298mm)
4
6
SPECIFICATIONS
NOTICE
Remove the front dress panel from the dishmachine if mounting the dishmachine in a corner
installation with side tables. Corner installation will trap the panel, making it difcult to remove.
2 1/2” (6.4 cm)
4” (10.2 cm)
MINIMUM
20 1/2” (52.1 cm)
OPENING
25 1/4”
(64.1 cm)
TABLE DIMENSIONS
4” (10.2 cm)
(6.4 cm)
2 1/2”
OPENING
20 1/2” (52.1 cm)
TABLE DIMENSIONS
CORNER INSTALLATION
25 1/4”
(64.1 cm)
MINIMUM
NOTCH DIMENSIONS
3/4” (1.9 cm)
07610-002-23-32-AC
20 1/2”
(52.1 cm)
4” (10.2 cm)
MINIMUM
25 1/4”
(64.1 cm)
2 1/2”
(6.4 cm)
OPENING
20 1/2” (52.1 cm)
TABLE DIMENSIONS
STRAIGHT THROUGH INSTALLATION
-
1 1/2” (3.81 cm) ROLL
TABLE DIMENSIONS
CONNECTION TO DISHMACHINE
25 1/4” (64.1 cm)
7
SPECIFICATIONS
NOTICE
OPERATING PARAMETERS
OPERATING CAPACITY:
Normal Cycle
Racks per Hour 53
Dishes per Hour 1325
Glasses per Hour 1908
Medium Cycle
Racks per Hour 28
Dishes per Hour 700
Glasses per Hour 1008
Heavy Cycle
Racks per Hour 19
Dishes per Hour 475
Glasses per Hour 684
Extra-heavy Cycle
Racks per Hour 11
Dishes per Hour 275
Glasses per Hour 396
OPERATING CYCLES (SECONDS):
Wash Rinse Dwell Total
HH-E 40 10 10 60
Normal 45 15 2 62
Medium 103 15 2 120
Heavy 163 15 2 180
Extra-Heavy 283 15 2 300
Ventless:
Wash T ime 45
Rinse Time 15
Dwell Time 2
Condensate Removal 30
Total 92
Tank Capacity:
Rinse Tank (gallons/liters) 3.0/11.4
Wash Tank (gallons/liters) 8.0/30.3
WATER REQUIREMENTS:
TempStar HH & TempStar HH Ventless:
Wash Temperature (minimum) (°F/°C) 150/66
Rinse Temperature (minimum) (°F/°C) 180/83
Inlet Water Temperature:
12 kW Rinse Heater (°F/°C) 140/60
14 kW Rinse Heater (°F/°C) 110/44
14 kW Ventless (°F) 40-70
14 kW Ventless (°C) 4.4-21
Flow Pressure (PSI) 20±5
Water Line Size (NPT) 3/4"
Drain Line Size (NPT) 1 1/2"
TempStar HH-E:
Wash Temperature (minimum) (°F/°C) 155/68
Rinse Temperature (minimum) (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 110/44
Flow Pressure (PSI) 10
Water Line Size (NPT) 1/2"
Drain Line Size (NPT) 1 1/2"
TempStar HH NB/Tempstar HH S:
Wash Temperature (minimum) (°F/°C) 150/66
Rinse Temperature (minimum) (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 180/83
Flow Pressure (PSI) 20±5
Water Line Size (NPT) 3/4"
Drain Line Size (NPT) 1 1/2"
TempStar HH LT:
Wash Temperature (minimum) (°F/°C) 120/49
Rinse Temperature (minimum) (°F/°C) 120/49
Inlet Water Temperature (°F/°C) 120/49
Flow Pressure (PSI) 20±5
Water Line Size (NPT) 3/4"
Drain Line Size (NPT) 1 1/2"
STEAM REQUIREMENTS:
MOTOR HP:
Wash Motor HP 2.0
Always refer to the machine data plate for specic electrical and water requirements.
The material provided on this page is for reference only and is subject to change without notice.
i
07610-002-23-32-AC
Coil Size 3/4"
Steam Flow Pressure (PSI) 10-30
Consumption @ 15 PSI (lbs/hr) 45
8
NOTICE
SPECIFICATIONS
Typical Electrical Circuit is based on:
1. 125% of the full amperage load of the machine.
i
Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service
contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual
are for reference and may change without notice.
TEMPSTAR HH & HH-E:
Volts Phase Freq
415 3 60 Hz 12 kW 28 A 35 A
415 3 60 Hz 14 kW 30 A 40 A
208 1 60 Hz 12 kW@240 V 75 A 100 A
208 1 60 Hz 14 kW@240 V 82 A 110 A
230 1 60 Hz 12 kW@240 V 81 A 110 A
230 1 60 Hz 14 kW@240 V 90 A 125 A
208 3 60 Hz 12 kW@240 V 48 A 60 A
208 3 60 Hz 14 kW@240 V 52 A 70 A
230 3 60 Hz 12 kW@240 V 52 A 70 A
230 3 60 Hz 14 kW@240 V 57 A 80 A
460 3 60 Hz 12 kW@480 V 24 A 30 A
460 3 60 Hz 14 kW@480 V 26 A 35 A
TEMPSTAR HH VENTLESS:
Volts Phase Freq
208 1 60 Hz 15.4 kW 87 A 1 10 A
230 1 60 Hz 15.4 kW 96 A 125 A
208 3 60 Hz 15.4 kW 55 A 70 A
230 3 60 Hz 15.4 kW 61 A 80 A
460 3 60 Hz 15.4 kW 28 A 35 A
TEMPSTAR HH NB & TEMPSTAR HH LT:
Volts Phase Freq
208 1 60 Hz N/A 31 A 35 A
230 1 60 Hz N/A 33 A 35 A
208 3 60 Hz N/A 23 A 25 A
230 3 60 Hz N/A 24 A 35 A
460 3 60 Hz N/A 10 A 15 A
TEMPSTAR HH S:
Volts Phase Freq
208 1 60 Hz N/A 12 A 15 A
230 1 60 Hz N/A 12 A 15 A
208 3 60 Hz N/A 12 A 15 A
230 3 60 Hz N/A 12 A 15 A
2. Typical xed-trip circuit breaker sizes as listed in the NEC (latest edition).
ELECTRICAL REQUIREMENTS
Rinse Heater
Ratings
Rinse Heater
Ratings
Rinse Heater
Ratings
Rinse Heater
Ratings
T otal Amps
T otal Amps
T otal Amps
T otal Amps
Typical Electrical
Circuit
Typical Electrical
Circuit
Typical Electrical
Circuit
Typical Electrical
Circuit
07610-002-23-32-AC
9
INSTALLATION
INSTRUCTIONS
INSPECTION
Do not throw away
packaging if damage is
evident!
UNPACKING
LEVELING
Before installing the unit, check the packaging and machine for damage. If the packaging
is damaged, the machine might also be damaged. If there is damage to both packaging
and machine, do not throw away the packaging. The dishmachine has been inspected
and packed at the factory and is expected to arrive to you in new, undamaged condition.
However, rough handling by carriers or others might result in damage to the unit while
in transit. If so, do not return the unit to the manufacturer. Instead, contact the carrier
and ask them to send a representative to the site to inspect the damage and complete
an inspection report. You must contact the carrier and the dealer that sold you the unit
within 48 hours of receiving the machine.
While removing the machine from the container, ensure that there are no missing parts.
If an item is missing, contact the manufacturer immediately .
The dishmachine must be level in its operating location to
prevent damage to the machine during operation and to
ensure the best results. The unit comes with four adjustable
bullet feet, which can be turned using a pair of channel locks
(or by hand if the unit can be raised safely). Ensure that
the unit is level from side-to-side and front-to-back before
making any connections.
Raise
Frame with Adjustable Foot
Lower
PLUMBING
The plumber MUST ush
the incoming water line!
A water hardness test
MUST be performed.
STEAM LINE
CONNECTION
Plumbing connections must comply with all applicable local, state, and national
plumbing codes. The plumber is responsible for ensuring that the incoming water line
is thoroughly ushed before connecting it to any component of the dishmachine. It is
very important to remove all foreign debris from the water line that might potentially get
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of
foreign matter left in the water line—and any expenses resulting from this fouling—are
not the responsibility of the manufacturer.
A water hardness test must be performed to determine if the HTS-11 (scale
prevention and corrosion control) needs to be installed. If water hardness is higher
than 5 GPG, the HTS-11 will need to be installed. Please contact the manufacturer
to purchase the HTS-11.
The steam machines come with lines to connect the source steam. Connect all steam
lines to the machine as all applicable codes provide. See machine data plate for
information concerning steam ow pressure.
Click here for the Steam Booster manual.
07610-002-23-32-AC
10
INSTALLATION
INSTRUCTIONS
WATER SUPPLY
CONNECTION:
WATER HARDNESS
GREATER THAN
5 GPG
WATER SUPPLY
CONNECTION:
WATER HARDNESS
OF 5 GPG OR LESS
PRESSURE
REGULATOR
Take care not to confuse
static pressure with
ow pressure.
If water hardness tests at greater than 5 GPG, install the HTS-11 into the water
line before the dishmachine’s incoming water connection point using copper pipe.
Observe proper inlet/outlet water directions. A water shut-off valve should be
installed to allow access for service. Plumb from the HTS-11 outlet to the incoming
water connection point using copper pipe (or order the exible hose kit offered by
the manufacturer).
If water hardness tests at 5 GPG or less, install the water supply line to the
dishmachine’s incoming water connection point using copper pipe (or order the
exible hose kit offered by the manufacturer). A water shut-off valve should be
installed to allow access for service.
The manufacturer recommends the installation of a water pressure regulator in the
incoming water line to ensure proper owrate at all times and offers these devices as
options. See the Plumbing Options page.
Do not confuse static pressure with ow pressure. Static pressure is the line pressure
in a “no ow” condition (all valves and services are closed). Flow pressure is the
pressure in the ll line when the ll valve is opened during the cycle.
SHOCK ABSORBER
CONNECTING THE
DRAIN LINE
The manufacturer also recommends the installation of a shock absorber in the
incoming water line and offers these devices as options. This prevents line hammer/
hydraulic shock—induced by the solenoid valve as it operates—from causing damage
to the equipment. See the Plumbing Options page.
The dishmachine's drain is a gravity-discharge drain. All piping from the 1 1/2” NPT
connection on the wash tank must be pitched (1/4” per foot) to the oor or sink drain.
All piping from the machine to the drain must be a minimum 1 1/2” NPT and must not
be reduced. There must also be an air-gap between the machine drain line and the
oor sink or drain. If a grease trap is required by code, it should have a ow capacity
of 5 GPM.
07610-002-23-32-AC
11
INSTALLATION
INSTRUCTIONS
CHEMICAL
CONNECTIONS
Chemical connections
should be made by the
chemical supplier.
Using deionized water or
other aggressive uids
will result in corrosion and
failure of components and
will void the warranty.
!
WARNING
Detergent
Connect detergent by removing the bulkhead tting on the back of the machine and
replacing it with the appropriate dispensing equipment.
Rinse-aid and Sanitizer
Connect rinse-aid (and sanitizer, if an LT unit) by removing the brass plug at the base
of the rinse injector and replacing it with the appropriate dispensing equipment.
WARNING! Some of the
chemicals used in
dishwashing may cause
chemical burns if they
come in contact with skin.
Wear protective gear when
handling these chemicals.
If any skin comes in
contact with these
chemicals, immediately
follow the instructions
provided with the
chemicals for treatment.
PLUMBING CHECK
Sanitizer (LT Only) Rinse-aid
Slowly turn on the water supply to the machine after the incoming ll line and the drain
line have been installed. Check for any leaks and repair as required. All leaks must be
repaired before operating the machine.
07610-002-23-32-AC
12
INSTALLATION
NOTICE
NOTICE
NOTICE
INSTRUCTIONS
ELECTRICAL POWER
CONNECTIONS
Disconnect electrical
power supplies and
lockout/tagout in
accordance with
appropriate procedures
and codes at the
disconnect switch.
Electrical and grounding conductors must comply with the applicable portions of the
National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
The data plate is located on the right side of the dishmachine. Refer to the data plate for
machine operating requirements, machine voltage, total amperage and serial number.
1. Open the control box by using a phillips screwdriver to remove the four screws on
the front cover of the control box.
2. Install 3/4” conduit into the pre-punched holes in the back of the control box.
3. Route power wires and connect to power block and grounding lug.
4. Install the service wires (L3 for 3-Phase only) to the appropriate terminals as they
are marked on the terminal block.
3Φ
Ground
L1
L2
L3
5. Install the grounding wire into the lug provided.
6. Tighten the connections.
Imbalanced
wild leg goes
to L3.
!
CAUTION
VOLT AGE CHECK
i
SURROUNDING AREA
It is recommended that “DE-OX” or similar anti-oxidation agent be used on
all power connections.
CAUTION! Improperly connecting external devices can cause damage to the
machine and/or electrical infrastructure! See Addendum for a wiring guide.
Ensure that the power button is in the off position and apply power to dishmachine.
Check the incoming power at the terminal block and ensure it corresponds with the
voltage listed on the data plate. If not, contact a qualied service agency to examine
the problem. Do not run dishmachine if voltage is too high or too low. Shut off the
service breaker and advise all proper personnel of the location of the breaker and
any problems. Replace the control box cover and tighten-down the screws.
This is a commercial dishmachine and reaches temperatures that can exceed
those generated by a residential machine. Surrounding countertops, cabinets, ooring
material, and suboor material must be designed and/or selected with these higher
temperatures in mind.
Any damage to surrounding area caused by heat/moisture to materials that
are not recommended for higher temperatures will not be covered under
warranty or by the manufacturer.
TEMPERATURE
SETPOINTS
07610-002-23-32-AC
The temperature setpoints on this unit have been set at the factory. They should
only be adjusted by an authorized service agent.
13
INSTALLATION
NOTICE
Due to shipping constraints, the Ventless/Energy Recovery assembly is not mounted by the manufacturer. These
instructions show how to mount the Ventless/Energy Recovery assembly onto the Ventless machine.
VENTLESS MOUNTING INSTRUCTIONS
TOOLS REQUIRED:
• 7/16” Wrench
• 9/16” Wrench
• Adjustable Wrench
Ventless/Energy Recovery Unit
The Ventless/Energy Recovery assembly is packaged with the machine
but not mounted.
INSTRUCTIONS:
Base Unit Fully-assembled Unit
Locate and remove the four 1/4-20 bolts using a 7/16 wrench. These are located in the top-left and right corner of the
1
unit.
Lift the Ventless/Energy Recovery unit up and over the lower air inlet, then align and slide unit onto the lower air inlet.
2
Upper unit should slide inside the lower air inlet at the seam.
Ventless/Energy Recovery Unit
Lower Air Inlet Seam
07610-002-23-32-AC
14
INSTALLATION
Reinstall the four 1/4-20 bolts that were removed in step 1 with a 7/16 wrench. They insert into the machine on the
3
right and left corners.
Connect pressure gauge with a 9/16 wrench. Connect the two hoses using an adustable wrench. The hoses are cut-
4
to-length and will only reach their intended connection point.
A. Connect the Gauge B. Final Rinse Inlet
VENTLESS MOUNTING INSTRUCTIONS
C. PRV Inlet from Coil D. Booster Outlet
Before moving to the next step, tidy up the hoses by sliding them under the clamps. You might need to loosen the nut
5
to accomplish this.
07610-002-23-32-AC
15
INSTALLATION
Locate the wire connectors at the top of the unit and connect the white and black wires from the base unit.
6
Tidy up the wires and lock them in place with the P-Clamp on top of the unit.
7
VENTLESS MOUNTING INSTRUCTIONS
Slide wire into the hole and push the lever down.
P-Clamp
You now have a fully-assembled unit.
8
07610-002-23-32-AC
16
INSTALLATION
PROGRAMMING EXHAUST FAN TIMER
1. Apply power (120, 208, or 240 VAC) to the A1 & A2 terminals.
Timer Wiring with Correct Wire Colors
Light Gray
Dark Gray
Red/Yellow
Yellow/Black
2. Hold down the SET and ADJ buttons for at least three seconds.
Yellow
Red
3. Repeatedly press the ADJ button until the letter E appears on the left-hand side.
4. Press the SET button.
5. Press the ADJ button until the letters M S appear.
6. Press the SET button.
7. Press the ADJ button to adjust the rst digit to 2.
8. Press the SET button.
9. Press the ADJ button to adjust the second digit to 3.
10. Press the SET button.
11. Press the ADJ button to adjust the third digit to 0.
12. Press the SET button.
13. Press the ADJ button so there is an arrow facing downward.
14. Press the SET button.
07610-002-23-32-AC
17
NOTICE
INSTALLATION
STEP ACTION RESULT
1. Apply power (120, 208, or 240 VAC) to the A1 & A2 terminals. Idle state.
TESTING EXHAUST FAN TIMER
2. Make control signal connection at B1. No control signal is
applied.
3. Apply control signal (logic high). Relay closes (ports 15-18).
4. Remove control signal (logic low). Relay remains closed for 2.5 minutes.
In Step 4, if control signal is reapplied while the relay is still closed, Step 3 will restart.
Remains in idle state.
07610-002-23-32-AC
18
INSTALLATION
FALSE PANEL INSTRUCTIONS
Rack rail removed and
repositioned for a
corner operation.
07610-002-23-32-AC
False Panel Positioned in Unit
1. Remove the rack assembly from the dishmachine.
2. The false panel will mount inside of the dishmachine.
3. Position the panel in the dishmachine on the side to be closed.
4. Hold the panel against the side of the dishmachine and push upward.
5. The panel will clip in at the top, inside of the unit.
6. The holes in the false panel will line-up with the rack assembly holes.
7. Reinstall the screws for the rack assembly which will secure
the false panel to the unit.
8. Reassemble the rack track in an "L" shape for a corner operation.
19
OPERATION
OPERATING INSTRUCTIONS
PREPARATION
POWER UP
FILLING THE
WASH TUB
Before operating the unit, verify the following:
1. The tank is clean and free of debris.
2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed
correctly.
3. The standpipe is installed.
Wash & Rinse Arms, Scrap Screen
To energize the unit, turn on the power at the service breaker. The voltage should
have been previously veried as being correct. If not, the voltage will have to be
veried.
Ensure that the mode switch is in the "AUTO" position, and place the power switch into
the "ON" position. The machine will ll automatically and shut-off when the appropriate
level is reached (just below the scrap screen). The wash tub must be completely lled
before operating the wash pump to prevent damage to the component. Once the
wash tub is lled, the unit is ready for operation.
Sump Strainer
Standpipe
PREPARATION
DAILY MACHINE
PREPARATION
07610-002-23-32-AC
WARE
Proper preparation of ware will help ensure good results and fewer re-washes.
If not prepared properly, ware might not come out clean and the efciency of the
dishmachine will be reduced. Putting unscraped dishes into the machine affects its
performance, so scraps should always be removed from ware before being loaded
into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and
casserole dishes.
Place cups and glasses upside-down in racks so they don't hold water during the
cycle. The dishmachine sanitizes as well as cleans. To do this, ware must be properly
prepared before being placed in the machine.
Refer to the “Preparation” section and follow the instructions there. Afterward, ensure
that chemicals are supplied to the machine. If not, contact your chemical supplier.
20
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