Jackson TEMPSTAR HH-E, TempStar HH-E NB, TempStar HH S, TempStar HH-E-VER Installation, Operation And Service Manual

INSTALLATION, OPERATION,
AND SERVICE MANUAL
TEMPSTAR HH-E
TEMPSTAR® SERIES DOOR-TYPE DISHMACHINES
TempStar® HH-E Manual • 07610-002-23-32-AD
®
MANUFACTURER'S LIMITED WARRANTY
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
WARRANTY REGISTRATION:
To register your Jackson Dishmachine’s warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure to register the Dishmachine will void the warranty.
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed, maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service
Agency within the warranty period. This warranty includes replacement with Jackson specied genuine replacement parts,
purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement parts may create a hazard and shall void this warranty.
THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.
Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates; Jackson will not pay overtime premiums or emergency service charges.
Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one year parts warranty. Labor to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not manufactured by Jackson are not covered by this warranty, but are warranted by their respective manufacturers.
This warranty is void if any defect or failure is a direct result from shipping, handling, re, water, accident, alteration, modication, misuse, abuse, ood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of
replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than originally intended, or if the equipment is installed for residential use.
Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals in Jackson’s Dishmachines, to change this warranty or create any other obligation in connection with Jackson’s Dishmachines.
TRAVEL LIMITATIONS:
Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agents ofce
and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees such as those for air or boat travel without prior authorization.
REPLACEMENT PARTS WARRANTY:
For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations applicable to the Dishmachine.
MANUFACTURER'S LIMITED WARRANTY (CONT.)
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
PRODUCT CHANGES:
Jackson reserves the right to make changes in design and specication of any component of the Dishmachine as
engineering or necessity requires.
DISCLAIMER OF WARRANTIES:
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
LIMITATION OF REMEDIES AND LIABILITIES:
YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR REPLACEMENT AS PROVIDED HEREIN.
UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
ITEMS NOT COVERED:
THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES, GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE
ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL)
GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS, AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS, TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE, FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15) EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17)
FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS
BETWEEN .25 AND 2.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19) FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR’S GUIDE; (23) REMOVAL OR REINSTALLATION OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO, CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25) RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.
REVISION HISTORY
Revision
Letter
F 6-1-04 MAW N/A Change to new layout.
G 1-5-05 MAW N/A
H 1-17-06 MAW 7609 Added universal timer, parts, and schematics.
I 7-6-06 MAW
J 9-14-07 MAW
K 10-8-08 ARL 7990 Added hi-limit thermostat setpoint instructions.
L 1-10-13 RLC 8252 Updated schematic and control box to reect rotary switch.
M 3-7-13 RLC
N 3-24-14 MHH
O 4-16-14 MHH 8291 Changed pgs. 22, 25, 28, and 31.
P 6-4-14 MHH 8287 New P/N for bearing on rinse arm assembly, pg. 41.
Q 10-28-14 KAP 8298
R 12-1-14 KAP N/A Updated assembly numbers on pg. 31.
S 4-6-15 KAP N/A Inserted note pertaining to corner installation pg. 6.
T 4-7-15 KAP 8329 Added Tempstar HH, NB 208-230 V, 60 Hz, 1-phase on pg. 54.
U 6-11-15 KAP N/A
V 6-25-15 KAP N/A Updated schematics on pgs. 64 and 66.
- 7-13-15 KAP N/A Added Ventless heater ratings on pg. 2.
- 9-18-15 KAP N/A Updated Rinse Heater Ratings for 208 V/60 Hz.
W 10-7-15 KAP N/A Added HH ventless booster tank assembly on pg. 42.
- 10-13-15 KAP N/A
X 11-9-15 JH N/A Corrected P/N for item 40 on pg. 37.
Revision
Date
Made by
Applicable
ECN
7713, 7571, 7493, 7553, 7411, 7422,
7231
QOF NDB-
219
Details
Corrected amerate ratings, changed to thermostat bracket
05700-011-81-64, changed thermostat 05930-121-71-29 to thermostat kit 06401-140-00-32, updated drawing for false panel
installation, and added SDI override instructions.
Updated specication & dimension pages.
Updated drain quench assembly.
Replaced door switch 05930-003-02-20 with 05930-003-05-84.
Added false panel kit numbers, door component kits. Replaced ball stop components.
Replaced thermostat 05930-121-71-29 with 05930-510-03-79. Added the wash & rinse thermometer decals.
Obsoleted I/O manual, added warranty & repair centers.
Listed minimum cycle times. Added Top-mount Control Box: dimensions, hood weldment, control box, and schematics. Corrected the rinse tank cover number, updated the cantilever support bracket and reed switch numbers.
Updated Jackson logo and company name.
Updated warranty page. Removed "Stop" page.
Converted manual from Quark to InDesign.
Updated pgs. 4, 5, and 23 to accommodate new door and new
Cantilever Arm.
Added Tempstar HH Ventless components. Updated solid state schematics on pgs. 60 and 61. Added NB
Schematic on page 69. Updated 208-230 V, 60 Hz on page 65. Updated Plumbing Assemblies pg. 46
Updated P/N for solenoid valve on pg. 46 Changed P/N from 04820-002-01-32 to 04820-002-01-56.
REVISION HISTORY
Revision
Letter
Revision
Date
Made by
Applicable
ECN
Details
Y 11-23-15 JH QOF-386 Replaced Plumbing Booster Inlet diagram, pg. 54.
Z 1-8-16 JH N/A Updated schematic on pg. 70.
Changed item 12 on pg. 39 to 05700-003-07-76. Added 05700-004-23-78, 05700-004-23-79, and 05700-004-23­80 to view (pg. 35) and parts list (pg. 36).
Corrected Typical Electrical Circuits for TempStar HH Ventless.
AA 1-11-16 JH
QOF-386
N/A
N/A
Removed views that showed pressure regulator in certain locations. Added the pressure regulator as an option.
Added exploded view and parts list for Motor & Pump Assembly. Changed name of delime switch throughout from NORMAL/ DELIME to AUTO/MANUAL.
Added instructions on rinse arm maintenance to the Maintenance section. Added dimensions for the corner table notch to the Table
AB 5-7-17 JH N/A
Dimensions page. Added a Plumbing Options page.
Added the dispenser connections decal for the 460 V machine.
Added instructional pictures where appropriate. Added external device wiring instructions as an Addendum. Added instructions for programming new exhaust fan timer. Updated schematics. Updated to new manual format.
Audited and corrected all P/Ns in the manual.
Added the TempStar HH-E and associated parts and assemblies. Moved door switch from the Tub Assembly page to the Hood
AC 9-9-17 JH
8541 8543
Assembly page. Added door switch bracket assembly to the Hood Assembly page. Updated schematics on pgs. 76 and 77.
Replaced the HH Ventless with HH-E-VER. Replaced the HH NB with HH-E NB.
Changed steam pressure to 10-30 PSI on pg. 5.
Updated electrical requirements on pgs. 6-7. Added links to exhaust fan timer instructions to pg. 9. Added Chemical Connections section to pg. 10. Added Motor Rotation section to pg. 11.
AD 10-16-18 JH
8392 8480 8533 8536
8558 8567 8576 8599
Added False Panel/Corner Install section to pg. 12. Added new exhaust fan timer to pgs. 23 and 25. Changed P/N for contactor, item #4 on pg. 24.
Updated pgs. 28-29 with new door and arm assembly. Replaced thermostat and components with solid state thermostat
and components pgs. 30-34. Added page for new rinse tank on pg. 36. Updated P/Ns on pg. 37. Added new phase conversion kit P/N to pg. 41. Updated plumbing on pgs. 42-45.
Changed rinse arm bearing assembly on pgs. 50-51.
Changed rinse arm bearing kit P/N on pg. 51. Updated pg. 52-53 with new view and parts list.
Added list of applicable kits to pg. 57. Updated schematics.
NOMENCLATURE
®
TempStar
Door-type dishmachine; ENERGY STAR® qualied, electrically-heated,
high-temp, hot-water sanitizing, with booster heater.
HH-E
TempStar® HH-E-VER
Door-type dishmachine; ENERGY STAR® qualied, electrically-heated,
high-temp, hot-water sanitizing, with booster heater and ventless
energy recovery system.
TempStar® HH-E NB
Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing,
no rinse booster.
TempStar® HH S
Door-type dishmachine; steam-heated, high-temp, hot-water sanitizing.
The manufacturer provides technical support for all of the machines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual open when you call so that our staff can refer you, if necessary, to the proper page. Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-5672.
Technical support is available for service personnel only.
TABLE OF CONTENTS
GUIDES
Symbols ......................................................................................................................................... 1
Abbreviations & Acronyms ............................................................................................................ 1
SPECIFICATIONS
Dimensions .................................................................................................................................... 2
Dimensions - HH-E-VER ............................................................................................................... 3
Table Dimensions .......................................................................................................................... 4
Operating Parameters ................................................................................................................... 5
Electrical Requirements ................................................................................................................ 6
INSTALLATION
Installation Instructions .................................................................................................................. 8
Inspection......................................................................................................................... 8
Unpacking ........................................................................................................................ 8
HH-E-VER Assembly ....................................................................................................... 8
Leveling............................................................................................................................ 8
Plumbing .......................................................................................................................... 8
Water Supply Connection ................................................................................................ 8
Steam Line Connection.................................................................................................... 9
Pressure Regulator .......................................................................................................... 9
Shock Absorber ............................................................................................................... 9
Connecting the Drain Line ............................................................................................... 9
Exhaust Fan Timer ........................................................................................................... 9
Chemical Connections ................................................................................................... 10
Plumbing Check ............................................................................................................. 10
Electrical Power Connections .........................................................................................11
Motor Rotation ................................................................................................................11
Voltage Check ................................................................................................................ 12
Surrounding Area ........................................................................................................... 12
Temperature Setpoints ................................................................................................... 12
False Panel/Corner Install.............................................................................................. 12
Facility Hot Water Heater ............................................................................................... 12
v
TABLE OF CONTENTS
OPERATION
Operating Instructions ................................................................................................................. 13
Preparation ..................................................................................................................... 13
Power Up ........................................................................................................................ 13
Filling the Wash Tub ....................................................................................................... 13
Ware Preparation ........................................................................................................... 13
Daily Machine Preparation ............................................................................................. 13
Warm-up Cycles ............................................................................................................. 14
Washing a Rack of Ware ................................................................................................ 14
Operational Inspection.................................................................................................... 14
Shutdown & Cleaning ..................................................................................................... 14
VER Coil Cleaning .......................................................................................................... 16
Detergent Control ........................................................................................................... 17
Deliming .......................................................................................................................... 18
MAINTENANCE
Preventative Maintenance ........................................................................................................... 19
TROUBLESHOOTING
Common Problems ...................................................................................................................... 20
PARTS
Control Box .................................................................................................................................. 22
Hood ............................................................................................................................................ 26
Door & Arm .................................................................................................................................. 28
Tub .............................................................................................................................................. 30
Steam Tub ................................................................................................................................... 33
Frame .......................................................................................................................................... 35
Rinse Tank .................................................................................................................................. 36
Steam Coil .................................................................................................................................. 38
Motors ......................................................................................................................................... 39
Heaters ........................................................................................................................................ 41
Plumbing - HH-E ......................................................................................................................... 42
Plumbing - HH-E-VER ............................................................................................................. 44
Inlet Plumbing - HH S ................................................................................................................. 46
Outlet Plumbing - HH S .............................................................................................................. 47
Plumbing Options ....................................................................................................................... 48
vi
TABLE OF CONTENTS
PARTS
Solenoid Valve & Vacuum Breaker Parts .................................................................................... 49
Wash & Rinse Assemblies ........................................................................................................... 50
VER System ................................................................................................................................ 52
VER System Door Interlock ......................................................................................................... 54
VER System Door Interlock Override .......................................................................................... 55
460 V Machine Transformer Mounting Box ................................................................................. 56
Kits .............................................................................................................................................. 57
SCHEMATICS
HH-E & HH-E-VER 208/230 V, New Rinse Tank ......................................................................... 58
HH-E & HH-E-VER 460 V, New Rinse Tank ................................................................................ 59
HH-E & HH-E-VER 208/230 V, Old Rinse Tank .......................................................................... 60
HH-E & HH-E-VER 460 V, Old Rinse Tank ................................................................................. 61
NB 208/230 V .............................................................................................................................. 62
NB 460 V ..................................................................................................................................... 63
HH S 208/230 V .......................................................................................................................... 64
SDI Options ................................................................................................................................. 65
vii
GUIDES
NOTICE
SYMBOLS
- risk of injury to personnel.
!
WARNING
- risk of damage to equipment.
!
CAUTION
- risk of electrical shock.
- caustic chemicals.
- reference data plate.
i
GUIDES
- lockout electrical power.
- important note.
- instructions hyperlink.
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute Btu/Hr - British Thermal Units per Hour CFM - Cubic Feet per Minute GHT - Garden Hose Thread GPH - Gallons per Hour GPM - Gallons per Minute GPG - Grains per Gallon HP - Horsepower Hz - Hertz ID - Inside Diameter kW - Kilowatts MCA - Minimum Circuit Ampacity MOP - Maximum Overcurrent Protection NFPA - National Fire Protection Association NPT - National Pipe Thread OD - Outside Diameter PRV - Pressure Regulating Valve PSI - Pounds per Square Inch V - Volts
07610-002-23-32-AD
1
SPECIFICATIONS
7
4 [124 mm]
8
C
4
[102 mm]
MINIMUM
A
DIMENSIONS
LEGEND
A - Drain 1 1/2" NPT B - Water Inlet 3/4" NPT C - Electrical Connection D - Optional Steam Connection 3/4” NPT
1
15 [387 mm]
4
17 [432 mm]
C
1
25
[641 mm]
5
28
[727 mm]
8
25 [635 mm]
increased 2" using the machine's adjustable feet.
4
[102 mm]
4
MINIMUM
B
5
31 [803 mm]
8
7
3
8
[97 mm]
1
[25 mm]
B
C
27
[686 mm]
CLEARANCE
73
[1854 mm]
D
20
[508 mm]
1
25
4
[641 mm]
A
07610-002-23-32-AD
[2203 mm]
WITH DOOR
3
73
4
[1874 mm]
86
OPEN
3
4
3
76
8
[1941 mm]
[1740 mm]
68
1
2
34
[864 mm]
A
5 1/2
(140 mm)
D
3
11
4
[299 mm]
73
[1856 mm]
2
SPECIFICATIONS
B
1
5
(134mm)
4
5
2 ( 7mm)
7
8
2
8
17 (432mm)
(
4
10mm
2
MINIMUM
DIMENSIONS - HH-E-VER
LEGEND
A - Drain 1 1/2" NPT B - Water Inlet 3/4" NPT
(
C - Electrical Connection
increased 2" using the machine's adjustable feet.
7
8
( 3 mm)
5
3
2
8
B
93 (2362mm)
73 (1856mm)
C
2
7 ( mm)
6
68
CLEARANCE
34 (861mm)
3
2
(79mm)
4
88 (2235mm)
07610-002-23-32-AD
3
11
(298mm)
4
A
1
15
(387mm)
4
3
SPECIFICATIONS
TABLE DIMENSIONS
CORNER INSTALLATION
For corner
install instructions:
8 1/4
(210 mm)
30
(762 mm)
Distance from wall
to rear rack rail.
20 1/2”
(521 mm)
OPENING
Control Panel
Distance from wall
to right rack rail.
4 (102 mm) MIN
ALIGN WITH TABLE -
DISTANCE CAN VARY
8 1/4
(210 mm)
4 (102 mm) MIN
ALIGN WITH TABLE -
DISTANCE CAN VARY
[32 mm]
STRAIGHT-THROUGH INSTALLATION
8 1/4
(210 mm)
30
(762 mm)
Distance from wall
to rear rack rail.
20 1/2”
(521 mm)
OPENING
Control Panel
1 1/4”
1 3/8”
[35 mm]
ALIGN WITH TABLE -
DISTANCE CAN VARY
4 (102 mm) MIN
20 1/2”
[521 mm]
OPENING
20 1/2”
(521 mm)
OPENING
07610-002-23-32-AD
4
SPECIFICATIONS
NOTICE
OPERATING PARAMETERS
OPERATING CYCLES (SECONDS): Wash Rinse Dwell Total
HH-E 40 10 10 60
Normal 45 15 2 62
Medium 103 15 2 120
Heavy 163 15 2 180
Extra-Heavy 283 15 2 300
HH-E-VER:
Wash Time 45
Rinse Time 15 Dwell Time 2
Condensate Removal 30
Total 92
OPERATING CAPACITY:
Normal Cycle
Racks per Hour 53 Dishes per Hour 1325 Glasses per Hour 1908
Medium Cycle
Racks per Hour 28 Dishes per Hour 700
Glasses per Hour 1008
WATER REQUIREMENTS:
TempStar HH-E:
Wash Temperature (minimum) (°F/°C) 155/68 Rinse Temperature (minimum) (°F/°C) 180/83 Inlet Water Temperature (°F/°C) 12 kW Rinse Heater (°F/°C) 140/60 14 kW Rinse Heater (°F/°C) 110/44
Flow Pressure (PSI) 10 ± 2
Water Line Size (NPT) 1/2" Drain Line Size (NPT) 1 1/2"
TempStar HH-E-VER:
Wash Temperature (minimum) (°F/°C) 155/68 Rinse Temperature (minimum) (°F/°C) 180/83
Inlet Water Temperature (°F/°C) 40-90/4.4-32.2
Flow Pressure (PSI) 10 ± 2
Water Line Size (NPT) 3/4" Drain Line Size (NPT) 1 1/2"
TempStar HH-E NB/Tempstar HH S:
Wash Temperature (minimum) (°F/°C) 150/66 Rinse Temperature (minimum) (°F/°C) 180/83 Inlet Water Temperature (°F/°C) 180/83
Flow Pressure (PSI) 20 ± 5
Water Line Size (NPT) 3/4" Drain Line Size (NPT) 1 1/2"
Heavy Cycle
Racks per Hour 19
Dishes per Hour 475 Glasses per Hour 684
Extra-heavy Cycle
Racks per Hour 11 Dishes per Hour 275
Glasses per Hour 396
Tank Capacity:
Rinse Tank (gallons/liters) 3.0/11.4 Wash Tank (gallons/liters) 8.0/30.3
MOTOR HP:
Wash Motor HP 2.0
Always refer to the machine data plate for specic electrical and water requirements.
i
07610-002-23-32-AD
The material provided on this page is for reference only and is subject to change without notice.
HH S STEAM REQUIREMENTS:
Coil Size 3/4" Steam Flow Pressure (PSI) 10-30 Consumption @ 15 PSI (lbs/hr) 45
ENERGY SPECIFICATIONS
HH-E-VER
Latent Heat 4678 Btu/Hr Sensible Heat 5190 Btu/Hr
5
SPECIFICATIONS
NOTICE
Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual
are for reference and may change without notice.
On three-phase machines, imbalanced wild leg goes to L3.
i
TEMPSTAR HH-E 70° Rise (14 kW) & TEMPSTAR HH-E-VER
Volts Phase Freq
208 1 60 Hz 11.2 A 19.7 A 50.6 A 81.5 A 84.3 A 95.0 A
230 1 60 Hz 11.2 A 21.8 A 55.9 A 88.9 A 91.7 A 100.0 A
208 3 60 Hz 11.2 A 11.4 A 29.2 A 51.8 A 54.6 A 65.0 A
230 3 60 Hz 11.2 A 12.6 A 32.3 A 56.1 A 58.9 A 70.0 A
460 3 60 Hz 3.0 A 6.3 A 16.1 A 25.4 A 26.2 A 30.0 A
Also see the Motor Rotation section.
Wash
Motor
ELECTRICAL REQUIREMENTS
Wash
Heater
Rinse
Heater
Total Load MCA MOP
i
TEMPSTAR HH-E 40° Rise (12 kW)
Volts Phase Freq
208 1 60 Hz 11.2 A 19.7 A 43.3 A 74.2 A 77.0 A 85.0 A
230 1 60 Hz 11.2 A 21.8 A 47.9 A 80.9 A 83.7 A 90.0 A
208 3 60 Hz 11.2 A 11.4 A 25.0 A 47.6 A 50.4 A 60.0 A
230 3 60 Hz 11.2 A 12.6 A 27.7 A 51.5 A 54.3 A 65.0 A
460 3 60 Hz 3.0 A 6.3 A 13.8 A 23.1 A 23.9 A 25.0 A
Wash
Motor
Wash
Heater
Rinse
Heater
Total Load MCA MOP
07610-002-23-32-AD
6
SPECIFICATIONS
NOTICE
Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual
are for reference and may change without notice.
On three-phase machines, imbalanced wild leg goes to L3.
i
TEMPSTAR HH-E NB
Volts Phase Freq
208 1 60 Hz 11.2 A 19.7 A N/A 30.9 A 33.7 A 40.0 A
230 1 60 Hz 11.2 A 21.8 A N/A 33.0 A 35.8 A 45.0 A
208 3 60 Hz 11.2 A 11.4 A N/A 22.6 A 25.4 A 35.0 A
230 3 60 Hz 11.2 A 12.6 A N/A 23.8 A 26.6 A 35.0 A
460 3 60 Hz 3.0 A 6.3 A N/A 9.3 A 10.1 A 15.0 A
Also see the Motor Rotation section.
Wash
Motor
ELECTRICAL REQUIREMENTS
Wash
Heater
Rinse
Heater
Total Load MCA MOP
i
TEMPSTAR HH S
Volts Phase Freq
208 1 60 Hz 11.2 A N/A N/A 11.2 A 14.0 A 25.0 A
230 1 60 Hz 11.2 A N/A N/A 11.2 A 14.0 A 25.0 A
208 3 60 Hz 11.2 A N/A N/A 11.2 A 14.0 A 25.0 A
230 3 60 Hz 11.2 A N/A N/A 11.2 A 14.0 A 25.0 A
460 3 60 Hz 3.0 A N/A N/A 3.0 A 3.8 A 15.0 A
Wash
Motor
Wash
Heater
Rinse
Heater
Total Load MCA MOP
07610-002-23-32-AD
7
INSTALLATION
INSTRUCTIONS
INSPECTION
Do not throw away
packaging if damage is
evident!
UNPACKING
HH-E-VER
ASSEMBLY
Before installing the unit, check the packaging and machine for damage. If the packaging is damaged, the machine might also be damaged. If there is damage to both packaging and machine, do not throw away the packaging. The machine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others might result in damage to the unit while in transit. If so, do not return the unit to the manufacturer. Instead, contact the carrier and ask them to send a representative to the site to inspect the damage and complete an inspection report. You must contact the carrier and the dealer that sold you the unit
within 48 hours of receiving the machine.
While unpacking the machine, ensure that there are no missing parts. If an item is missing, contact the manufacturer immediately.
While unpacking an HH-E-VER unit, note that the VER system is packaged separately. Click here or on the instructions icon for a guide on mounting the VER system to the machine.
LEVELING
PLUMBING
The plumber MUST ush
the incoming water line!
A water hardness test
MUST be performed.
WATER SUPPLY
CONNECTION:
WATER HARDNESS
GREATER THAN
3 GPG
The machine must be level in its operating location to prevent damage to the machine during operation and to ensure the best results. The unit comes with four adjustable bullet feet, which can be turned using a pair of channel locks (or by hand if the unit can be raised safely). Ensure that the unit is level from side-to-side and front-to-back before making any connections.
Plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line
is thoroughly ushed before connecting it to any component of the machine. It is very
important to remove all foreign debris from the water line that might potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line—and any expenses resulting from this fouling—are not the responsibility of the manufacturer.
A water hardness test must be performed to determine if a water treatment system needs to be installed.
If water hardness tests at greater than 3 GPG, install the Scaltrol Water Treatment
system (see the Plumbing Options page) into the water line before the machine’s incoming water connection point. A water shut-off valve should be installed to allow
access for service.
07610-002-23-32-AD
8
INSTALLATION
INSTRUCTIONS
WATER SUPPLY
CONNECTION:
WATER HARDNESS
OF 3 GPG OR LESS
STEAM LINE
CONNECTION
PRESSURE
REGULATOR
If water hardness tests at less than 3 GPG, install the water supply line directly to
the machine’s incoming water connection point. A water shut-off valve should be installed to allow access for service.
The steam machines come with lines to connect the source steam. Connect all steam lines to the machine as all applicable codes provide. See machine data plate for information concerning steam ow pressure. Click here or on the instructions icon for the Steam Booster manual.
The manufacturer recommends the installation of a water pressure regulator in the
incoming water line to ensure proper owrate at all times and offers these devices as
options (see the Plumbing Options page). The PRV comes standard on the TempStar HH-E-VER but ships inside the machine. Click here for install instructions.
Do not confuse static pressure with ow pressure. Static pressure is the line pressure in a “no ow” condition (all valves and services are closed). Flow pressure is the pressure in the ll line when the ll valve is opened during the cycle.
SHOCK ABSORBER
CONNECTING THE
DRAIN LINE
EXHAUST FAN
TIMER
The manufacturer also recommends the installation of a shock absorber in the
incoming water line and offers these devices as options. This prevents line hammer/
hydraulic shock—induced by the solenoid valve as it operates—from causing damage to the equipment (see the Plumbing Options page).
The machine's drain is a gravity-discharge drain. All piping from the 1 1/2” NPT connection on the wash tank must be pitched (1/4” per foot) to the oor or sink drain. All piping from the machine to the drain must be a minimum 1 1/2” NPT and must not
be reduced. There must also be an air-gap between the machine drain line and the
oor sink or drain. If a grease trap is required by code, it should have a ow capacity of 5 GPM.
Determine which exhaust fan timer is on the machine (located in the control box) and click the instructions icon beside that timer to access programming instructions.
07610-002-23-32-AD
9
INSTALLATION
INSTRUCTIONS
CHEMICAL
CONNECTIONS
Chemical connections
should be made by the
chemical supplier.
Using deionized water or
other aggressive uids
will result in corrosion and
failure of components and
will void the warranty.
!
WARNING
Detergent
Connect detergent by removing the bulkhead tting on the back of the machine and
replacing it with the appropriate dispensing equipment.
Detergent Probe
Installs Here
Rinse-aid
Connect rinse-aid by removing one of the brass plugs at the base of the rinse injector and replacing it with the appropriate dispensing equipment. See "Plumbing - HH-E-VER" page for a depiction of the VER rinse injector.
WARNING! Some of the
chemicals used in
dishwashing may cause
chemical burns if they
come in contact with skin.
Wear protective gear when
handling these chemicals.
If any skin comes in
contact with these
chemicals, immediately
follow the instructions
provided with the
chemicals for treatment.
Rinse-aid
Dispenser Electrical Connections
The electrical connections for chemical dispensers are made on a fuse block inside the control box. Click here for a depiction of the fuse block and connection locations.
PLUMBING CHECK
07610-002-23-32-AD
Slowly turn on the water supply to the machine after the incoming ll line and drain
line have been installed. Check for any leaks and repair as required. All leaks must be repaired before operating the machine.
10
INSTALLATION
NOTICE
NOTICE
Rotation
INSTRUCTIONS
ELECTRICAL POWER
CONNECTIONS
Disconnect electrical
power supplies and
lockout/tagout in
accordance with
appropriate procedures
and codes at the
disconnect switch.
Electrical and grounding conductors must comply with the applicable portions of the
National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
The data plate is located on the right side of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number.
1. Open the control box by using a phillips screwdriver to remove the four screws on the front cover of the control box.
2. Install 3/4” conduit into the pre-punched holes in the back of the control box.
3. Route power wires and connect to power block and grounding lug.
4. Install the service wires (L3 for 3-Phase only) to the appropriate terminals as they
are marked on the terminal block.
3Φ
Ground
L1
L2
L3
5. Install the grounding wire into the lug provided.
6. Tighten the connections.
Imbalanced
wild leg goes
to L3.
!
CAUTION
MOTOR ROTATION
i
!
CAUTION
CAUTION! On 3-Phase
machines only, correct
pump motor rotation
must be veried
before operation!
“DE-OX” or similar anti-oxidation agent should be used on all power connections.
CAUTION! Improperly connecting external devices can cause damage to the machine and/or electrical infrastructure! Click here for a wiring guide.
On 3-Phase machines only, correct pump motor rotation must be veried before
the machine is operated. Failure to do so can result in damage to the machine and components.
1. Follow the "Filling the Wash Tub" section.
2. Locate the wash pump motor and identify the arrow decal which shows the correct motor rotation.
Impeller
3. Flip the mode switch to "MANUAL" and start the machine.
4. Observe the rotation of impeller and quickly stop the machine.
5. If rotation is incorrect, disconnect electrical power and reverse the
07610-002-23-32-AD
L1 and L2 connections at terminal block shown in the section above.
11
NOTICE
INSTALLATION
INSTRUCTIONS
VOLTAGE CHECK
i
SURROUNDING
AREA
TEMPERATURE
SETPOINTS
Ensure that the power switch is in the "OFF" position and apply power to machine. Check the incoming power at the terminal block and ensure it corresponds with the
voltage listed on the data plate. If not, contact a qualied service agency to examine
the problem. Do not run machine if voltage is too high or too low. Shut off the service breaker and advise all proper personnel of the location of the breaker and any prob­lems. Replace the control box cover and tighten-down the screws.
This is a commercial machine and reaches temperatures that can exceed those
generated by a residential machine. Surrounding countertops, cabinets, ooring ma­terial, and subooring material must be designed and/or selected with these higher
temperatures in mind.
Any damage to surrounding area caused by heat/moisture to materials that are not recommended for higher temperatures will not be covered under warranty or by the manufacturer.
The temperature setpoints on this unit have been set at the factory. They should only be adjusted by an authorized service agent.
FALSE PANEL/
CORNER INSTALL
FACILITY HOT
WATER HEATER
The manufacturer offers an optional False Panel Kit for corner installations. See the Kits page for kit part number. Click here for false panel/corner install instructions.
The manufacturer does NOT endorse "Tankless On-demand" water heaters for use with their dishmachines. The manufacturer DOES endorse, and highly recommends, the standard "Tank" style water heaters, sized to properly handle the water heating requirements of the facility.
07610-002-23-32-AD
12
OPERATION
OPERATING INSTRUCTIONS
PREPARATION
POWER UP
FILLING THE
WASH TUB
Before operating the unit, verify the following:
1. The tank is clean and free of debris.
2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed correctly.
3. The standpipe is installed.
Wash & Rinse Arms, Scrap Screen
To energize the unit, turn on the power at the service breaker. The voltage should
have been previously veried as being correct. If not, the voltage will have to be veried.
Ensure that the mode switch is in the "AUTO" position, and place the power switch
into the "ON" position. The machine will ll automatically and shut-off when the
appropriate level is reached (just below the scrap screen). The wash tub must be
completely lled before operating the wash pump to prevent damage to components. Once the wash tub is lled, the unit is ready for operation.
Sump Strainer
Standpipe
PREPARATION
DAILY MACHINE
PREPARATION
07610-002-23-32-AD
WARE
Proper ware preparation will help ensure good results and fewer re-washes. If not
prepared properly, ware might not come out clean and the efciency of the machine
will be reduced. Putting unscraped dishes into the machine affects its performance, so scraps should always be removed from ware before being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes.
Place cups and glasses upside-down in racks so they don't hold water during the cycle. The machine sanitizes as well as cleans. To do this, ware must be properly prepared before being placed in the machine.
Refer to the “Preparation” section and follow the instructions there. Afterward, ensure
that chemicals are supplied to the machine. If not, contact your chemical supplier.
13
OPERATION
OPERATING INSTRUCTIONS
WARM-UP CYCLES
WASHING A RACK
OF WARE
OPERATIONAL
INSPECTION
For the rst operation of each day, it might be necessary to run the machine through
three cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on and
that the tub has lled to the correct level. Lift and close the door and the cycle light will
illuminate. The unit will start, run through the cycle, and shut-off automatically. Repeat this two more times. The unit should now be ready to wash a rack of ware.
To wash a rack, open the door completely (avoiding hot water that might drip from the door) and slide the rack into the unit.
Close the door and the unit will start automatically. Once the cycle is complete, open the door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close the door. Repeat this process.
Based on use, the scrap screen might become clogged with soil and debris as the workday progresses. Operators should regularly inspect the scrap screen to ensure it has not become clogged. If clogged, it will reduce the washing capability of the machine. Instruct operators to clean-out the scrap screen at regular intervals or as required by workload. Do NOT beat strainers to remove debris.
07610-002-23-32-AD
SHUTDOWN &
CLEANING
!
WARNING
1. Turn machine off by flipping the power switch to “OFF.”
2. Open the door and allow steam/heat to escape.
3. Remove the standpipe and allow the tub to drain.
WARNING! Wash tank water will be hot!
14
OPERATION
OPERATING INSTRUCTIONS
SHUTDOWN &
CLEANING
4. Remove the sump strainer and scrap screen.
5. Use a hand-scraper to scrape foodsoil into a trash basket.
6. Rinse with pre-rinse hose and replace.
07610-002-23-32-AD
7. Remove all wash and rinse arms.
8. Remove the end-caps from the arms.
9. Clean nozzles with a brush.
15
OPERATION
OPERATING INSTRUCTIONS
SHUTDOWN &
CLEANING
10. Use a small wire or toothpick to remove remaining debris or lime deposits from the nozzles.
11. Flush the arms with water.
12. Replace end-caps and ensure they have been tightened.
13. Spray or wipe out interior of the machine.
14. Replace wash and rinse arms.
15. Ensure sump strainer and scrap screen are clean and securely in place.
16. Use stainless steel polish to clean and protect outside of machine.
VER COIL CLEANING
The coil on the VER machine must be inspected periodically. If the coil is greasy, dirty, or there is scale build-up, click here for cleaning instructions.
07610-002-23-32-AD
16
OPERATION
DETERGENT CONTROL
DETERGENT
CONTROL
See "Water Supply
Connection" section for
more information
on water treatment.
Detergent usage and water hardness are two factors that contribute greatly to how
efciently this machine will operate. Using detergent in the proper amount can become a source of substantial savings. A qualied water treatment specialist can determine what is needed for maximum efciency from the detergent.
1. Hard water greatly affects the performance of the machine, causing the amount of detergent required for washing to increase. If the machine is installed in an area with hard water, the manufacturer recommends the installation of water treatment equipment.
2. Deposited solids from hard water can cause spotting that will not be removed with a drying agent. Treated water will reduce this occurence.
3. Treated water might not be suitable for use in other areas of operation and it might be necessary to install a water treatment unit for the water going to the
machine only. Discuss this option with a qualied water treatment specialist.
4. Machine operators should be properly trained on how much detergent is to be
used per cycle. Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators.
5. These machines require that chemicals be provided for proper operation and sanitization and require the installation of third-party chemical feeders to introduce these chemicals to the machine. Contact a chemical supplier with any questions.
6. Water temperature is an important factor in ensuring that the machine functions properly. The machine's data plate details what the minimum temperatures must
i
be for the incoming water supply, the wash tank, and the rinse tank. If minimum requirements are not met, there is a possibility that dishes will not be clean or sanitized.
7. Instruct machine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a larger problem.
07610-002-23-32-AD
17
OPERATION
DELIMING
DELIMING
To delime the machine, follow the steps below. The tank capacities of the machine can be found on the Operating Parameters section of this manual.
1. Remove rinse arms and place in sink with deliming solution.
2. Disconnect or turn off chemical feeder pumps.
3. Add deliming solution per chemical supplier’s instructions.
4. Close the door and turn the machine on in "MANUAL" mode.
5. Run the machine for the length of time recommended by the chemical supplier.
6. Flip the mode switch to "AUTO" to shut the unit off.
7. Open the door and step away for ve minutes.
8. Inspect the inside of the machine. If the machine is not delimed, run again.
9. When clean, drain and re-ll the machine.
10. Run two cycles in "AUTO" to remove residual deliming solution.
11. Drain and re-ll the machine.
12. Flush rinse arms with water and replace.
Mode Switch
07610-002-23-32-AD
!
CAUTION
Power Switch
CAUTION! This equipment is not recommended for use with deionized water or other aggressive uids. Using deionized water or other aggressive uids will result in corrosion and
failure of components and will void the warranty.
18
MAINTENANCE
!
PREVENTATIVE MAINTENANCE
PREVENTATIVE
MAINTENANCE
WARNING
i
!
CAUTION
CAUTION!
Do NOT beat strainers to
remove debris!
The manufacturer highly recommends that any maintenance and repairs not specically discussed in this manual be performed only by qualied service personnel.
WARNING! Unqualied personnel performing maintenance on the machine may void the
warranty, lead to larger problems, or cause harm to the operator.
Following the operating and cleaning instructions in this manual will result in the most
efcient results from the machine. As a reminder, here are some steps to take to ensure
the machine is being used the way it was designed to work:
1. Ensure the water temperatures match those listed on the machine data plate. A loss of temperature can indicate a larger problem.
2. Ensure all strainers are clean and securely in place before operating the machine. When cleaning out strainers, do NOT beat them on waste cans. Wipe out strainers with a rag and rinse with water if necessary. Use a toothpick to dislodge any stubborn debris.
3. Ensure all wash and rinse arms are secure in the machine before operating.
4. Ensure the standpipe is in position before operating.
5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overll racks.
7. Ensure glasses are placed upside-down in the rack.
8. Ensure all chemicals being injected into the machine are at the correct concentrations.
9. Clean the machine at the end of every day/shift per the Shutdown and Cleaning section of this manual.
10. Follow all safety procedures, whether listed in this manual or put forth by local, state,
or national codes/regulations.
07610-002-23-32-AD
19
TROUBLESHOOTING
WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a
!
WARNING
PROBLEM POSSIBLE CAUSE REMEDY
Machine will not ll
after the door is closed.
Power “ON” light is
illuminated.
qualied service technician. Many of the tests require that the unit have power to it and live electrical
components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
1. Repair or replace valve as required.
1. Faulty rinse solenoid valve.
2. Verify the wiring of the switch; if correct, replace the
2. Faulty door switch.
3. Fouled/faulty high-level probe.
switch.
3. Clean probe if fouled. If clean and still not working,
replace.
COMMON PROBLEMS
Machine will not ll
after the door is closed.
Power “ON” light is
NOT illuminated.
Machine will not run after the door is closed.
Power “ON” light is
illuminated and the
machine is lling.
Machine runs continuously in the wash cycle.
Wash or rinse heater does not work.
1. Service breaker tripped.
2. Machine not connected to power source.
3. Faulty power source.
1. Timer is faulty.
2. Wash motor faulty/damaged.
3. Wash motor contactor faulty.
1. Machine is in Delime mode.
2. Timer motor is faulty.
3. Cam timer jammed by
obstruction.
1. Faulty heater element.
2. Faulty heater contactor.
3. Misadjusted/faulty
thermostat(s).
1. Reset. If the breaker trips again, contact an electrician to verify the amp draw of the machine.
2. Verify the machine has been properly connected to the power source.
3. Verify the wiring of the switch; if correct, replace switch.
1. Verify the timer is receiving power. If so, replace the timer assembly.
2. Verify the wash motor is getting power. If so, replace the motor.
3. Check for continuity; if contacts are open, replace the
contactor.
1. Flip mode switch to "AUTO."
2. Verify the timer is rotating. If not, verify the motor is
receiving power. If so, replace the motor and/or timer
assembly.
3. Remove obstruction.
1. Check element for continuity; if open, replace the heater.
2. Replace the contactor.
3. Verify operation and setting of thermostats, replace if
necessary.
1. Clogged or obstructed rinse
Machine lls slowly and/or the rinse is
weak.
Rinse water not reaching required temperature.
07610-002-23-32-AD
arms.
2. Low incoming water pressure.
3. Y-strainer is clogged.
1. Faulty rinse heater.
2. Mis-adjusted/faulty
thermostat(s).
3. Rinse thermometer is
defective.
1. Remove and clean the rinse arms.
2. Adjust the water pressure regulator to ensure there is
10 ± 2 PSI ow.
3. Clean out the Y-strainer.
1. Check element for continuity; if open, replace heater.
2. Verify operation and setting of thermostats, replace if necessary.
3. Replace thermometer.
20
TROUBLESHOOTING
WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a
!
WARNING
PROBLEM POSSIBLE CAUSE REMEDY
Machine doesn’t drain when power
switch is ipped to
"OFF."
qualied service technician. Many of the tests require that the unit have power to it and live electrical
components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
1. Drain clogged.
2. Standpipe not removed before draining.
1. Remove obstruction.
2. Remove standpipe and run drain cycle again.
COMMON PROBLEMS
Incorrect water pressure displayed during Fill or Rinse modes.
Wash water is not reaching required temperature.
Door will not close completely.
Water leaks at the wash pump.
1. Water turned off. 1. Turn water on.
1. Check element for continuity; if open, replace the heater.
1. Faulty wash heater.
2. Verify operation and setting of thermostats, replace if
2. Misadjusted/faulty thermostat(s).
3. Wash thermometer is defective.
1. Improper spring tension.
2. Obstruction in door channel.
3. Door panels are not square with
frame.
1. Wash pump seal defective.
2. Petcock or pump drain (if
equipped) not shut/tight.
necessary.
3. Replace thermometer.
1. Adjust spring tension as required by loosening (not removing) spring bolt nuts and adjusting the tension. Tighten nuts back when done.
2. Remove the obstruction.
3. Adjust the frame to accommodate the door panels.
1. Replace the seal.
2. Close or tighten.
3. Loose hoses (hose clamps) on
the wash pump.
1. Defective rinse solenoid. Will not rinse during autocycle.
Dishes are not coming clean.
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2. Faulty timer.
3. No water to the machine.
1. Machine temperatures are not up
to the minimum requirements.
2. No detergent/too much
detergent.
3. Tighten the hose clamps.
1. Repair or replace the rinse solenoid as required.
2. Replace timer.
3. Verify there is water at 10 ± 2 PSI connected to the
machine.
1. Verify incoming water, rinse water, and wash water match the required temperatures as listed on the machine data plate.
2. Adjust detergent concentration as required for the amount of water held by the machine.
21
PARTS
CONTROL BOX
Fuses
208/230 V or 460 V
EXHAUST FAN
CONTROL
MAXIMUM LOAD
1 AMP , 240/120 V
INPUT L1 (EXTERNAL)
Fuse,1 A, Fast-acting
05999-004-47-87
Littelfuse P/N - 0312001.HXP
Qty - 2 (2 per output)
1
WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING
CONSTANT VOLTAGE
CONNECTION
LIVE WHEN MACHINE
AC
POWER SWITCH IS ON
OUTPUT TO
FUSE: 3 AMP SLOW-ACTING
EXT. RELAY
L1 OUT
L2 OUT
36
34
33
L2 OUT
DETERGENT DISPENSER
CONNECTION
LIVE WHEN WASH
PUMP MOTOR IS ON
FUSE: 3 AMP SLOW-ACTING
L1 OUT
L2 OUT
RINSE-AID DISPENSER
CONNECTION
LIVE WHEN RINSE
VALVE IS OPEN
FUSE: 3 AMP SLOW-ACTING
L1 OUT
Fuse, 3 A, Slow-acting
05999-004-44-34
Littelfuse P/N - 0313003.HXP
Qty - 6 (2 per output)
WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING
AC
OUTPUT TO EXT. RELAY
CONSTANT VOLTAGE
CONNECTION
LIVE WHEN MACHINE POWER SWITCH IS ON
FUSE: 200 mA SLOW-ACTING
240 VAC OUT
EXHAUST FAN
INPUT L1 (EXTERNAL)
CONTROL
MAXIMUM LOAD
1 AMP , 240/120 V
Fuse,1 A, Fast-acting
05999-004-47-87
Littelfuse P/N - 0312001.HXP
Qty - 2 (2 per output)
30
RINSE-AID DISPENSER
CONNECTION
LIVE WHEN RINSE
VALVE IS OPEN
FUSE: 200 mA SLOW-ACTING
240 VAC OUT
DETERGENT DISPENSER
CONNECTION
LIVE WHEN WASH
PUMP MOTOR IS ON
FUSE: 200 mA SLOW-ACTING
240 VAC OUT
Fuse, 200 mA, Slow-acting
05999-004-44-33
Littelfuse P/N - 0313.200HXP
Qty - 6 (2 per output)
28
29
25
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26
22
21
22
8
39
37
6
2
6
7
6
5
32
16
31
66
6423
24
6
20
18
17
PARTS
CONTROL BOX
6
16
31
32
5
6
7
6
2
3
4
4
6
6
6
23
4
24
17
18
37
39
8
1114
27
1215
9 10
20
6
07610-002-23-32-AD
13
424041
23
PARTS
CONTROL BOX
ITEM QTY DESCRIPTION PART NUMBER
1 1 Control Box Weldment 05700-003-30-14
2 1 Timer Bracket 05700-003-02-08
3 2 Locknut, 6-32 (Not Shown) 05310-373-03-00
4* 2 Contactor, 4-Pole 05945-004-43-74
5 1 Terminal Block 05940-011-48-27
6 17 Locknut, 10-24 05310-373-01-00
7 1 Contactor, Wash Motor 05945-002-74-20
8
9 1 Light, Green 05945-111-44-43
10 1 Light, Red 05945-111-44-45
11 1 Temperature Gauge, Wash 96" Lead 06685-004-31-46
12 1 Temperature Gauge, Rinse 48" Lead 06685-004-31-47
13 1 Light, Yellow 05945-111-44-44
14 1 Decal, Wash 150 °F Min 09905-002-97-61
15 1 Decal, Rinse 180 °F Min 09905-002-97-62
16 1 Ground Lug 05940-200-76-00
17 1 Bracket, Liquid Level Control Board 05700-002-13-22
18 1 Liquid Level Control Board 06680-200-08-21
19 6 Tricnut, 6-32 05340-118-04-00
20 3 Screw, 6-32 x 5/8" 05305-011-39-85
21 3 Plug, 1/2" 05975-011-47-81
22 2 Grommet, 7/8" Split 05975-200-40-00
1 Relay 05945-111-47-74
1 Relay (460 V, 3-Phase, 5-Wire Only) 05945-111-89-75
23 1 Bushing Snap 05975-210-05-00
24 1 Clamp, Hose .25 - .312 05975-002-61-43
25 1 Decal, Warning-Disconnect Power 09905-004-08-16
26 1 Cover, Top-mount Control Box 05700-002-23-03
27 1 Decal, Control Box 09905-003-97-36
28 4 Lockwasher, Int. Tooth #10 05311-273-03-00
29 4 Screw, 10-32 x 3/8" 05305-173-12-00
30 1 Decal, Copper Conductors 09905-011-47-35
31 1 Decal, Ground 09905-011-86-86
32 1 Decal, L1, L2, L3 09905-101-12-66
33 1 Bracket, Fuse Strip 05700-002-42-03
07610-002-23-32-AD
24
PARTS
CONTROL BOX
ITEM QTY DESCRIPTION PART NUMBER
34 1 Fuse Holder, 6-Pole (Not Shown) 05920-002-42-13
35 2 Screw, 6-32 x 3/8" with Tooth Washer (Not Shown) 05305-002-25-91
36
37 1 Timer, Universal 05945-003-75-23
38 4 Locknut, 10-32 (Not Shown) 05310-373-02-00
39 4 Screw 10-32 x 1" (Not Shown) 05305-002-19-42
40 1 Switch, Rotary Selector 05930-003-97-61
41 1 Switch, Operation 05930-301-53-00
42 1 Switch, Power 05930-011-49-55
43 1 Exhaust Fan Timer, One-Shot 05945-004-34-92
43a 1 Din Rail, One-Shot Timer (Not Shown) 05935-004-47-77
43b 1 Screw, Phillips Pan Washer (Not Shown) 05305-004-47-78
44* 1 Overload, TK-ONY (460 V Unit Only) (Not Shown) 05945-002-65-02
45* 1 Motor Contactor, SC-03Y (460 V Unit Only) (Not Shown) 05945-002-65-00
46* 1 Din Rail, 2 3/4" (460 V Unit Only) (Not Shown) 05700-001-84-65
*For a 460 V Unit, replace item 4 with items 44, 45 & 46.
1 Decal, Dispenser Connection 09905-003-34-09
1 Decal, Dispenser Connection (460 V Unit Only) 09905-004-43-81
07610-002-23-32-AD
25
PARTS
9
HOOD
1
10
3
6
8
7
4
5
2
07610-002-23-32-AD
26
PARTS
HOOD
ITEM QTY DESCRIPTION PART NUMBER
1 1 Hood 05700-004-49-92
2 2 Hood Support Assembly 05700-004-13-45
3 1 Left Back Inner Door Guide 05700-031-76-34
4 1 Right Back Outer Door Guide 05700-031-76-80
5 1 Right Back Inner Door Guide 05700-031-76-35
6 1 Left Back Outer Door Guide 05700-031-76-33
7 34 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00
8 26 Washer, 1/4-20 05311-174-01-00
9 6 Screw, 1/4-20 x 5/8" Hex 05305-274-24-00
10 20 Bolt, 1/4-20 x 1/2" 05305-274-02-00
DOOR SWITCH AND BRACKET
5
ITEM QTY DESCRIPTION PART NUMBER
1 1
Complete Assembly, Bracket, Magnet Mounting Bracket, Magnet Mounting
05700-004-48-16 05700-004-47-83
2 1 Bumper, Door 05700-004-14-25
3 1 Magnet, N50 05930-003-31-63
4 1 End-cap 05700-011-60-92
5 1 Magnetic Door Switch 05930-003-05-84
07610-002-23-32-AD
27
PARTS
















NOTICE
DOOR & ARM
Before ordering door or arm parts,
9a
9b
9b
9c
9d
see the note on the next page.
9e





07610-002-23-32-AD

3




See previous page.







28
PARTS
NOTICE
DOOR & ARM
ITEM QTY DESCRIPTION PART NUMBER
1 6 Door Stop Kit 06401-003-08-69
2 3 Upper Door, Complete Assembly 05700-002-01-30
3 4 Plug, Cantilever 05340-011-35-00
4 2 Connecting Link 05700-021-92-45
5 1
6 6 Wear Button 05700-011-88-01
7 2 Bracket, Cantilever Arm Support 05700-031-88-00
8 2 Nut, 3/8-16 Hex Locking 05310-256-04-00
9 9a 9b 9c 9d 9e
10 2 Rod, Spring Connecting 05700-002-00-91
11 4 Plate, Spring Multiplier 05700-002-00-88
12 4 Spring, Cantilever Door 05340-111-35-22
13 2 Bolt, Cantilever Hanger Eye 3/8-16 05306-956-05-00
14 2 Washer, Impeller 05311-176-02-00
15 4 Locknut, 1/4-20 Low-prole with Nylon Insert 05310-374-02-00
16 4 Bolt, 1/4-20 x 1/2" Hex 05305-274-02-00
2 1 2 1 1 1
Cantilever Arm, Complete Assembly (items 3, 5, 8, 9)
Cantilever Arm, Arm Only
Yoke, Complete Assembly
Clevis Pin, 5/16” x 1 3/8”
Nylon Washer Cotter Pin Bushing Yoke
05700-004-51-87 05700-004-51-40
05700-000-75-77
05315-700-01-00 05311-369-03-00 05315-207-01-00 03120-100-03-00
05700-000-75-78
17 4 Nut, 3/8-16 Hex 05310-276-01-00
18 1 Right Door, Complete Assembly 05700-004-51-86
19 1 Left Door, Complete Assembly 05700-004-51-85
20 1 Handle, Front Door 05700-004-51-39
21 4 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00
22 4 Washer, 1/4-20 05311-174-01-00
23 2 Bracket, Door Connecting 05700-004-14-23
24 1 Front Door, Complete Assembly 05700-004-14-21
Machines with serial numbers before 18C355179 have the old door and arm assembly. Click here to open the manual (revision AC) which shows the old assembly or navigate to it under Support > Document
07610-002-23-32-AD
Archives on our website.
29
PARTS
TUB
7
2
3
1
16
17
16
3
18
6
5
9
8
13
15
34
37
12
14
10
11
11
33
36
26
35
38
32
07610-002-23-32-AD
19
20
19a
25
23
4
21
22
19c
19b
24
27
28
30
31
29
30
PARTS
ITEM QTY DESCRIPTION PART NUMBER
1 1 Tub 05700-004-53-36
2 1 Track Assembly 05700-002-01-00
3 2 Bulk Head Plug 04730-609-05-00
4 1 Wash Motor See "Motors" page.
5 1 Gasket 05700-111-35-03
6 1 O-ring 05330-111-35-15
7 4 Bolt, Hex 3/8-16 x 1 1/4" Long 05305-276-10-00
8 1 Lower Wash Manifold Weldment 05700-031-46-00
9 1 Sump Strainer 05700-001-22-23
10 1 Bracket, Sump Strainer 05700-001-22-24
11 8 Locknut, 1/4-20 with Nylon Insert 05310-374-02-00
12 1 Scrap Screen 05700-003-07-76
13 1 Standpipe 05700-001-25-69
13a 1 Support, Ball Stop Lift (Not Shown) 05700-002-91-55
TUB
13b 1 Ball Stop Lift (Not Shown) 05700-002-91-54
14 1 Overow Support Bracket 05700-001-27-55
14a 1 Shim, Overow Support (Not Shown) 05700-002-96-48
15 1 O-ring 05330-400-05-00
16 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37
17 1 Discharge Hose 05700-011-88-24
18 1 Nipple 05700-021-34-84
19 1 Pump Support Bracket Assembly 05700-002-00-46
19a 1 Nut, 1/4-20 Hex Nut 05310-011-66-49
19b 1 Pump Support Adjustable Bracket 05700-002-20-41
19c 1 Bracket, Pump Support 05700-002-68-31
20 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90
21 1 Connector, 1/2” 05975-111-01-00
22 4 Nut, 3/8-16 Hex 05310-276-01-00
23 4 Lockwasher 3/8” 05311-276-01-00
24 1 Heater See "Heaters" page.
25 5 Probe, High Water 06680-200-02-68
26 1 Thermostat, Elan Electric Dual 06685-004-17-27
07610-002-23-32-AD
31
PARTS
ITEM QTY DESCRIPTION PART NUMBER
27 4 Lockwasher, 5/16", Split 05311-275-01-00
28 4 Nut, Hex, 5/16-18 05310-275-01-00
29 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00
30 1 Cover, Wash Heater 05700-031-47-57
31 1 Decal, Warning-Disconnect Power 09905-004-08-16
32 1 Harness, 5-Connector 05700-004-23-78
33 1 Thermostat Mounting Bracket 05700-004-22-17
34 1 Wash Heater Gasket 05330-011-47-79
35 1 Probe, Thermistor 4” 06685-004-17-26
36 1 Thermostat, High Limit 05930-004-33-12
37 1 Fitting, 1/4" Imperial Brass 05310-924-02-05
38 1 Harness, 4-Connector 05700-004-23-79
TUB
07610-002-23-32-AD
32
PARTS
STEAM TUB
9
12
7
2
3
6
5
8
13
15
10
11
14
11
30
36
35
16
17
16
1
18
242632
3
25
31
33
34
19
4
20
ITEM QTY DESCRIPTION PART NUMBER
1 1 Tub Weldment, HH Steam 05700-002-63-13
2 1 Track Assembly 05700-002-01-00
3 2 Bulk Head Plug 04730-609-05-00
4 1 Wash Motor See "Motors" page.
07610-002-23-32-AD
21
22
23
27
28
29
33
PARTS
STEAM TUB
ITEM QTY DESCRIPTION PART NUMBER
5 1 Gasket 05700-111-35-03
6 1 O-ring 05330-111-35-15
7 4 Bolt, Hex 3/8-16 x 1 1/4" 05305-276-10-00
8 1 Lower Wash Manifold Weldment 05700-031-46-00
9 1 Sump Strainer 05700-002-16-13
10 1 Bracket, Sump Strainer 05700-002-18-28
11 8 Locknut, 1/4-20 with Nylon Insert 05310-374-02-00
12 1 Strainer Weldment 05700-003-07-76
13 1 Wash Overow Weldment 05700-001-25-69
13a 1 Support, Ball Stop Lift (Not Shown) 05700-002-91-55
13b 1 Ball Stop Lift (Not Shown) 05700-003-07-50
14 1 Overow Support Bracket 05700-001-27-55
14a 1 Shim, Overow Support (Not Shown) 05700-002-96-48
15 1 O-ring 05330-400-05-00
16 2 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37
17 1 Discharge Hose 05700-011-88-24
18 1 Nipple 05700-021-34-84
19 1 Pump Support Bracket Assembly See Item #19 on Tub pages.
20 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90
21 1 Connector, 1/2” 05975-111-01-00
22 4 Nut, 3/8-16 Hex 05310-276-01-00
23 4 Lockwasher, 3/8” 05311-276-01-00
24 1 Fitting, 1/4" Imperial Brass 05310-924-02-05
25 1 Probe, High Water 06680-200-02-68
26 1 Thermostat, High Limit 05930-004-33-12
27 1 Cover, Wash Heater 05700-031-47-57
28 1 Decal, Warning-Disconnect Power 09905-004-08-16
29 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00
30 1 Steam Coil 05700-031-41-37
31 1 Probe, Thermistor 4” 06685-004-17-26
32 1 Thermostat Mounting Bracket 05700-004-22-17
33 1 Thermostat, Elan Electric Dual 06685-004-17-27
34 1 Harness, 5-Connector 05700-004-23-78
35 1 Harness, 4-Connector 05700-004-23-79
36 1 Harness, 2-Connector 05700-004-23-80
07610-002-23-32-AD
34
PARTS
FRAME
1
3
ITEM QTY DESCRIPTION PART NUMBER
1 1
2 4
3 1 Front Dress Panel 05700-002-01-42
07610-002-23-32-AD
Frame
Frame, 460 V
Adjustable Foot, 1 1/2" Adjustable Foot, 3"
Adjustable Foot, Flanged
2
05700-002-03-49 05700-002-62-41
05340-108-02-06 05340-002-14-55 05340-002-01-15
35










PARTS








!
RINSE TANK
Complete Assemblies
208-230 V, 14 kW 70 208-230 V, 12 kW 40
Rise - 05700-004-43-33
Rise - 05700-004-52-19 460 V, 14 kW 70◦ Rise - 05700-004-53-22 460 V, 12 kW 40◦ Rise - 05700-004-53-21
CAUTION
CAUTION! HH-E & HH-E-VER machines with serial numbers before 18C355287 have the rinse tank on the next page.
ITEM QTY DESCRIPTION PART NUMBER
1 1 Tank, Rinse 05700-004-50-86
2 1 Heater, Rinse See "Heaters" page.
3 6 Lockwasher, Split 5/16” 05311-275-01-00
4 1 Fitting, 1/4”, Brass Nut/Sleeve 05310-924-02-05
5 1 Gasket, Rinse Heater 05330-200-02-70
6 6 Nut, Hex 5/16-18 05310-275-01-00
7 1 Decal, Warning-Disconnect Power 09905-100-75-93
8 1 Cover, Heater 05700-004-51-34
9 2 Screw 05305-004-27-82
10 1 Thermostat, High-limit 05930-004-33-12
11 1 Bracket, High-limit Thermostat 05700-004-36-84
12 2 Nut, 1/4-20 05310-004-23-96
13 4 Washer, 1/4-20 05311-174-01-00
14 4 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00
15 1 Clamp, Wire 1/8", P-clip 05975-601-10-15
16 1 Cover Door, New Rinse Tank 05700-004-52-21
17 1 Washer, Flat 05311-173-02-00
18 1 Locknut, Hex 8-32 05310-272-02-00
19 1 Plug, 1/4", Brass (Not Shown) 04730-209-01-00
07610-002-23-32-AD
36
PARTS
!
RINSE TANK
Complete Assemblies
208-230 V, 14 kW 70
Rise - 06401-004-55-19 208-230 V, 12 kW 40◦ Rise - 06401-004-55-20 460 V, 14 kW 70◦ Rise - 06401-004-55-21 460 V, 12 kW 40◦ Rise - 06401-004-55-22
CAUTION! HH-E & HH-E-VER machines with serial numbers after
CAUTION
18C355287 have the rinse tank on the previous page.



ITEM QTY DESCRIPTION PART NUMBER
1 1 Tank, Rinse 05700-002-10-19
2 1 Gasket, Rinse Heater 05330-200-02-70
3 1 Heater, Rinse See "Heaters" page.
4 1 Probe, Thermistor 4" 06685-004-17-26
5 1 Fitting, Thermostat Brass 05700-011-73-73
6 6 Nut, Hex, 5/16-18 05310-275-01-00
7 6 Lockwasher, 5/16", Split 05311-275-01-00
8 2 Locknut, 10-24 with Nylon Insert 05310-373-01-00
9 4 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00
10 4 Washer, 1/4", Flat 05311-174-01-00
11 1 Cover, Rinse Tank 05700-002-16-51
12 1 Decal, Warning-Disconnect Power 09905-004-08-16
07610-002-23-32-AD
37
PARTS
STEAM COIL
2
1
3
8
7
4
6
ITEM QTY DESCRIPTION PART NUMBER
1 Steam Coil, Complete Assembly 05700-002-08-62
1 1 Steam Coil 05700-021-41-38
2 1 Stand C, Steam Coil Support 05700-002-08-52
3 1 Stand D, Steam Coil Support 05700-002-08-53
4 1 Gasket, Steam Coil 05700-001-17-86
5 2 Washer, Steam Coil 05700-001-17-87
5
6 2 Adapter, Steam Coil Nut 05310-011-17-85
7 1 Stand A, Steam Coil Support 05700-002-08-50
8 1 Stand B, Steam Coil Support 05700-002-08-51
07610-002-23-32-AD
38
PARTS
NOTICE
Rotation
MOTORS
Complete Assemblies
(See next page for parts.)
See Motor Rotation section.
The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure you order the correct wash motor assembly for the model you are servicing, please refer to the following table:
MODEL VOLTS Hz PHASE
WASH MOTOR
ASSEMBLY
HH-E Series & HH S 208 60 1 06105-002-01-29
HH-E Series & HH S 230 60 1 06105-002-01-29
HH-E Series & HH S 208 60 3 06105-002-01-29
HH-E Series & HH S 230 60 3 06105-002-01-29
HH-E Series 460 60 3 06105-002-09-30
When servicing a wash motor, it is important to refer to the wiring schematic found on the motor to ensure the motor is wired correctly. Different manufacturers of motors might not use the same wire color codes and your new motor might not connect using the same wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schematic removed, contact the manufacturer immediately for technical support.
Complete Motor Mount Assembly
05700-004-13-10
ITEM QTY DESCRIPTION PART NUMBER
1 1 Bracket, Motor Mount Outer 05700-004-13-08
2 1 Bracket, Motor Mount Inner 05700-004-13-07
3 1 Bolt, 1/4-20 x 1/2" 05305-274-02-00
4 1 Washer, 1/4" ID x 3/4" OD 05311-011-76-30
5 1 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00
07610-002-23-32-AD
39
PARTS
MOTORS
Parts
(See previous page for complete assemblies.)
6
5
4
3
2
1
7
8
9
ITEM QTY DESCRIPTION PART NUMBER
1 Pump Casing 208/230 V 05700-002-82-57
1
1 Pump Casing 460 V 05700-002-06-20
1 Impeller Assembly, 208/230 V 05700-002-82-50
2
1 Impeller Assembly, 460 V 05700-002-06-19
1 Mechanical Seal, 208/230 V 05330-002-34-22
3
1 Mechanical Seal, 460 V 05330-002-87-16
4 4 Motor Bolt 05700-002-82-55
5 1 Motor Adapter 05330-002-82-53
6 1 Motor Only 06105-002-82-60
1 Seal Plate, 208/230 V 05700-002-82-52
7
1 Seal Plate, 460 V 05700-002-06-22
1 Case O-ring, 208/230 V 05330-002-34-23
8
1 Case O-ring, 460 V 05330-002-87-02
9 8 Case Screws 05305-002-81-88
10
1 Shim Kit, 208/230 V (Not Shown) 05700-002-82-58
1 Shaft Adapter, 460 V (Not Shown) 05700-011-95-19
07610-002-23-32-AD
40
PARTS
HEATERS
TempStar HH-E
Volts Hz Phase Wash Heater Rinse Heater (12 kW) Rinse Heater (14 kW)
208 50 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
208 50 3 04540-121-47-39 04540-121-47-40 04540-121-63-38
208 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
208 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 50 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 50 3 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 60 1 04540-121-47-39 04540-121-47-40 04540-121-63-38
230 60 3 04540-121-47-39 04540-121-47-40 04540-121-63-38
380 50 3 04540-002-44-31 04540-002-44-32 04540-121-63-38
415 50 3 04540-002-43-09 04540-002-43-10 N/A
440 50 3 04540-121-65-99 04540-100-01-15 04540-121-63-39
460 60 3 04540-121-65-99 04540-100-01-15 04540-121-63-39
TempStar HH-E-VER
Volts Hz Phase Wash Heater Rinse Heater (14 kW)
208 50 1 04540-121-47-39 04540-121-63-38
208 50 3 04540-121-47-39 04540-121-63-38
208 60 1 04540-121-47-39 04540-121-63-38
208 60 3 04540-121-47-39 04540-121-63-38
230 50 1 04540-121-47-39 04540-121-63-38
230 50 3 04540-121-47-39 04540-121-63-38
230 60 1 04540-121-47-39 04540-121-63-38
230 60 3 04540-121-47-39 04540-121-63-38
380 50 3 04540-002-44-31 04540-121-63-38
415 50 3 04540-002-43-09 N/A
440 50 3 04540-121-65-99 04540-121-63-39
460 60 3 04540-121-65-99 04540-121-63-39
Heater Phase Conversion Kit
06401-004-00-22
TempStar HH-E NB
Volts Hz Phase Wash Heater
208 50 1 04540-121-47-39
208 50 3 04540-121-47-39
208 60 1 04540-121-47-39
208 60 3 04540-121-47-39
230 50 1 04540-121-47-39
230 50 3 04540-121-47-39
230 60 1 04540-121-47-39
230 60 3 04540-121-47-39
380 50 3 04540-002-44-31
415 50 3 04540-002-43-09
440 50 3 04540-121-65-99
460 60 3 04540-121-65-99
07610-002-23-32-AD
41
PARTS
NOTICE
PLUMBING - HH-E
Before ordering plumbing parts, see the note on the next page.
Top View
Back View
07610-002-23-32-AD
42
PARTS
NOTICE
NOTICE
PLUMBING - HH-E
ITEM QTY DESCRIPTION PART NUMBER
1 Plumbing, HH-E, Complete Assembly 05700-004-52-85
1 1 Plumbing, Inlet HH-E 05700-004-47-98
2 1 Vacuum Breaker, 1/2" Brass 04820-003-06-13
3 3 Plug, 1/8” Brass 04730-209-07-37
4 1 Casting, 1/2" Flanged Coupling 05700-004-47-97
5
6 1 Hose, 1/2" x 47" Red 05700-004-48-24
7 1 Hose, 1/2" x 48" Blue 05700-004-48-23
8 3 Washer, 1/4-20 Hex with Nylon Insert 05311-174-01-00
9 3 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00
10 2 Elbow, 1/2" 90-degree Brass 04730-011-42-96
11 1 Gasket, Rinse Manifold 05330-003-75-91
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads
can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly
recommended that teon thread tape, used in conservative amounts, be applied to threads when joining components
together. It is not advised to use thread-sealing compounds, sometimes referred to as “pipe dope." Compounds can be
ejected from the threads during the tightening process and become lodged in key components, rendering them useless.
1
1
Machines with serial numbers before 18C355287 have the old plumbing assembly. Click here to open the manual (revision AC) which shows the old assembly or navigate to it under Support > Document Archives on our website.
Rinse Injector
Gasket, Rinse Injector (Not Shown)
05700-002-56-75
05330-111-42-81
07610-002-23-32-AD
43
PARTS
NOTICE
Before ordering plumbing parts, see the note on the next page.
BACK OF
MACHINE
*
14
13

PLUMBING - HH-E-VER
*
APPROX.
45°



07610-002-23-32-AD
44
PARTS
NOTICE
NOTICE
PLUMBING - HH-E-VER
ITEM QTY DESCRIPTION PART NUMBER
1 Plumbing, HH-E-VER, Complete Assembly 05700-004-52-07
1 1 Tee, 1/2" x 1/2" x 1/4" 04730-002-22-56
2 1 Fitting, 1/4" Barb, 1/4" Swivel 04730-011-95-41
3 2 Elbow, 90-degree, 1/2" Street Brass 04730-206-08-00
4 3 Nipple, 1/2" Close Brass 04730-207-15-00
5 1 Solenoid Valve, 1/2", 208 V 04810-003-71-56
6 1 Y-strainer, 1/2" 04730-217-01-10
7 2 Elbow, 1/2" 90-degree Brass 04730-011-42-96
8 1 Nipple, 1/2" x 14” Brass 05700-004-53-43
9 1 Tee, 1/2" Brass 04730-211-27-00
10 1 Coupling, 1/2" x 3/4" Brass 04730-204-07-00
11 1 Plug, 1/2" Brass 04730-209-03-00
12 1 Nipple, 1/2" x 6" 04730-003-62-38
13*
14* 1 Gasket, Rinse Injector 05330-111-42-81
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads
can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly
recommended that teon thread tape, used in conservative amounts, be applied to threads when joining components
together. It is not advised to use thread-sealing compounds, sometimes referred to as “pipe dope." Compounds can be
ejected from the threads during the tightening process and become lodged in key components, rendering them useless.
1
3
*These items are not included in the complete plumbing assembly and must be ordered separately.
Machines with serial numbers before 18C355287 have the old plumbing assembly. Click here to open the manual (revision AC) which shows the old assembly or navigate to it under Support > Document Archives on our website.
Rinse Injector, VER
Plug, Rinse Injector, 1/8” Brass (Not Shown)
09515-004-22-73 04730-209-07-37
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45
Union, 3/4’ NPT, Black Iron
04730-912-01-01
Elbow, 3/4” 90° Street 04730-011-87-37
Steam Trap, 3/4” NPT F&T
06680-500-02-77
Nipple, Close, 3/4’ NPT, Black Iron 04730-907-01-00
Bushing, Reducing, 3/4’ to 1/2’ 04730-911-02-34
To order this complete assembly, use part number: 05700-002-01-55
PARTS
NOTICE
order this complete assembly, use part number:
INLET PLUMBING - HH S
Bushing, Reducing, 3/4’’ to 1/2’’
1
04730-911-02-34
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads
can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly
recommended that teon thread tape, used in conservative amounts, be applied to threads when joining components
together. It is not advised to use thread-sealing compounds, sometimes referred to as “pipe dope." Compounds can be
ejected from the threads during the tightening process and become lodged in key components, rendering them useless.
Elbow, 3/4” 90° Street
04730-011-87-37
Bracket, Steam Plumbing Support
Y-Strainer, 3/4” NPT Black Iron
Gate Valve, 3/4” NPT
04820-100-19-00
9
05700-002-20-83
04730-217-01-32
3
3/4” NPT Black Iron Pipe
05700-002-20-83
4
Solenoid Valve, Steam Plumbing, 220V
7
04820-002-01-32
10
8
Union, 3/4’ NPT, Black Iron 2 per assembly
2
04730-912-01-01
Elbow, 3/4” 90° Street
Nipple, Close, 3/4’ NPT, Black Iron
6
4 per assembly 04730-907-01-00
5
04730-011-87-37
ITEM QTY DESCRIPTION PART NUMBER
1 Inlet Plumbing, HH Steam, Complete Assembly 05700-002-01-60
1 1 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34
2 2 Union, 3/4’’ Black Iron 04730-912-01-00
3 1 Elbow, 90-degree Street, Black Iron 04730-011-87-37
4 1 Pipe, 3/4” NPT Black Iron 05700-002-20-83
5 1 Elbow, 90-degree 3/4" NPT Black Iron 04730-906-10-34
6 4 Nipple, Close 3/4" Black Iron 04730-907-01-00
7 1 Solenoid Valve, Steam Plumbing, 220 V 04820-002-01-56
8 1 Y-Strainer, 3/4" NPT 04730-217-01-32
9 1 Gate Valve, 3/4" NPT 04820-100-19-00
10 1 Bracket, Steam Plumbing Support 05700-002-01-63
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46
use part number:
PARTS
NOTICE
OUTLET PLUMBING - HH S
Union, 3/4’ NPT, Black Iron
04730-912-01-01
Steam Trap, 3/4” NPT F&T
06680-500-02-77
5
1
Elbow, 3/4” 90° Street
3
04730-011-87-37
Nipple, Close, 3/4’ NPT, Black Iron
4
04730-907-01-00
To order this complete assembly, 05700-002-01-55
Bushing, Reducing, 3/4’’ to 1/2’’
2
04730-911-02-34
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads
can cause leaks and loss of pressure, which could adversely affect the performance of the machine. It is strongly
recommended that teon thread tape, used in conservative amounts, be applied to threads when joining components
together. It is not advised to use thread-sealing compounds, sometimes referred to as “pipe dope." Compounds can be
ejected from the threads during the tightening process and become lodged in key components, rendering them useless.
ITEM QTY DESCRIPTION PART NUMBER
1 Outlet Plumbing, HH Steam, Complete Assembly 05700-002-01-55
1 1 Union, 3/4’’ NPT, Black Iron 04730-912-01-00
2 1 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34
3 2 Elbow, 3/4” 90-degree Street 04730-011-87-37
4 1 Nipple, Close, 3/4’’ NPT, Black Iron 04730-907-01-00
5 1 Steam Trap, 3/4” NPT F&T 06680-500-02-77
Click here for the Steam Booster manual.
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PARTS
SHOCK ABSORBER (WATER ARRESTOR) OPTION
Nipple, 1/2”, Close, Brass
04730-207-15-00
Scaltrol System
04730-003-05-76
PLUMBING OPTIONS
Water Arrestor, 1/2”
06685-100-05-00
Tee, 1/2” x 1/2” x 1/2”
04730-211-27-00
WATER TREATMENT OPTION
Replacement Cartridge
(inspect at least every 6 months)
RSC-100
Adapter, 1/2"
04730-011-59-53
PRESSURE REGULATING VALVE OPTION*
Pressure Gauge, 0-100 PSI
06685-111-88-34
Ball Valve, 1/4" Bronze
04810-011-72-67
Tee, Brass, 1/2" x 1/2" x 1/4"
04730-411-25-01
Water Pressure Regulator, 1/2”
04820-100-04-07
Water Pressure Regulator, 3/4” (VER)
06685-011-58-22
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*PRV comes standard on the HH-E-VER but ships inside the machine. Click here for install instructions.
48
PARTS
SOLENOID VALVE & VACUUM BREAKER PARTS
Data Plate
Valve Bonnet
Diaphragm
Retainer
Screen
Retainer
Screw
Coil & Housing
Spring 06401-003-07-40
Spring & Plunger 06401-003-07-40
Plunger 06401-003-07-40
O-Ring 06401-003-07-42
O-ring & Diaphragm 06401-003-07-42
Diaphragm 06401-003-07-42
Data Plate
Cap Retainer
Components of Repair Kit
06401-003-06-24
Cap Screw
Cap
O-Ring
Plunger
Body
Mesh Screen
Valve Body
Complete 240 Volt Solenoid Valve Assembly
04810-100-03-18
Coil & Housing only
06401-003-07-44
Complete Vacuum Breaker Assembly
04820-002-53-77
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13
16
19
14
11
12
15
15
18
18
18
18
PARTS
RINSE ARMS & MANIFOLD
WASH & RINSE ASSEMBLIES
16
16
16
17
16
11
13
12
*
*
14
1
1 5
5
WASH ARMS & MANIFOLD
1
1
169
9, 18
166
6, 18
19
21
158
17, 8
2 3 4
2, 3, 4
10
10
5
5
7
7
15
17
9
9
7
7
21
19
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2 3
2, 3, 19
5
17 18
5
20
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PARTS
WASH & RINSE ASSEMBLIES
ITEM QTY DESCRIPTION PART NUMBER
1 1 Upper Manifold 05700-031-34-82
2 4 Nut, 3/8-16 Hex 05310-276-01-00
3 4 Lockwasher, 3/8" 05311-276-01-00
4 2 Bolt, Hex 3/8-16 x 7/8" 05306-011-36-95
5 2 O-ring 05330-111-35-15
6 1 Positioning Bracket, Manifold Tube 05700-011-34-63
7 1 Tube, Wash Manifold 05700-031-92-58
8 2 Gasket, Manifold 05700-111-35-03
9 1 Wash Arm Assembly 05700-004-13-13
10 1 Bearing Assembly 05700-021-35-97
11* 2 Clip, Retaining, Rinse Head Bushing 05340-112-01-11
12* 2 Bearing Assembly, Rinse Arm 05700-004-54-71
13
14 4 Rinse Arm End-cap 04730-111-60-41
15 1 Lower Wash Manifold Weldment 05700-002-21-70
16 5 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00
17 1 Rinse Manifold Weldment 05700-002-01-19
18 2 Bolt, Hex 3/8-16 x 1 1/4" 05305-276-10-00
19
20 6 Wash Arm End-cap 05700-003-31-59
2 Complete Rinse Arm Assembly 05700-004-47-74
2 Rinse Arm 05700-004-47-56
1 Wash Arm, Double Assembly 05700-003-94-00
1 Wash Arm, Double Assembly, 460 V (Not Shown) 05700-002-46-86
1 Wash Arm Assembly, 460 V (Not Shown) 05700-021-63-81
1 Wash Arm Weldment, 460 V (Not Shown) 05700-021-63-42
1 Bearing Assembly, 460 V (Not Shown) 05700-021-63-80
*Rinse Arm Bearing Kit
(Includes items 11 and 12)
06401-004-57-50
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PARTS
VER SYSTEM
18
17
14
21
16
29
11
12
23
24
27
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28
22
20
19
52
PARTS
ITEM QTY DESCRIPTION PART NUMBER
1 VER System, Complete Assembly 05700-004-53-27
1 1 Plate, Fan Mounting 05700-004-18-07
2 1 Upper Shroud 05700-004-18-06
3 8 Screw, 6-32 x 1 3/4" 05305-004-19-80
4 4 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00
5 1 Exhaust Box 05700-004-18-04
6 1 Gasket, Heat Exchanger 05330-004-18-22
7 1 Gauge 06680-011-86-42
8 1 Coil Box Back 05700-004-18-03
9 1 Coil, Heat Exchanger 04420-004-19-61
10 12 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00
11 1 Vacuum Breaker, 1/2" Brass 04820-003-06-13
12 1 Elbow, 1/2", 90-degree Street Brass 04730-206-08-00
VER SYSTEM
13 1 Bracket, Vacuum Breaker 05700-004-18-91
14 1 Shroud, Heat Exchanger 05700-004-18-92
15 6 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00
16 6 Washer, Flat 05311-173-02-00
17 1 Inlet, Cold Water 05700-004-19-01
18 2 Fan, 85-236 VAC, Corrosion-resistant 05999-004-19-46
19 2 Screw, 1/4-20 x 5/8” Hex Head 05305-274-24-00
20 1 Edge Protector 05700-004-25-62
21 1 Ring, Pressure Gauge 05700-004-35-70
22 4 Nut, 1/4-20 05310-004-23-96
23 1 Bracket, Water Inlet 05700-004-41-27
24 1 Hose, 1/2" x 24" Red 05700-004-19-89
25 1 Hose, 1/2" x 54" Red 05700-004-53-25
26 1 Hose, 1/2" x 58" Blue 05700-004-19-91
27 1 Bushing, 3/4" x 1/2" 04730-002-56-27
28 1 Elbow, 1/2", 90-degree Brass 04730-011-42-96
29 1 Hose, 1/4" x 30" Black 05700-004-63-75
Click here for mounting instructions.
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53
PARTS
VER SYSTEM DOOR INTERLOCK
2
4
13
11
3
7
8
5
6
12
9
1
ITEM QTY DESCRIPTION PART NUMBER
1 1 Guide Block, Door Lock 09330-004-22-72
2 1 Cover, Door Lock Mounting 05700-004-22-80
3 1 Rod, Interlock Weldment 05700-004-23-15
4 1 Solenoid, Horizontal, 1" Push 04820-004-24-11
10
5 1 Spring, Compression 05935-004-24-10
6 1 Base, Door Interlock Box 05700-004-24-25
7 8 Screw, 3/8" Pan Head 05305-171-02-00
8 8 Washer, Flat #10 05311-173-02-00
9 2 Locknut, 1/4-20 05310-374-01-00
10 2 Washer, 1/4-20 05311-174-01-00
11 1 Fitting, Black 05975-011-59-50
12 2 Connector, 2-Conductor 05935-004-03-49
13 1 SJ Cord, 55" 05700-004-24-31
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PARTS
The following instructions are for models equipped with the Door Interlock option. These instructions should only be used if the door interlock fails to unlatch and the doors won't open.
1. Turn machine off by ipping the power switch to "OFF."
2. If this doesn’t disengage the interlock rod, push the rod back by hand.
VER SYSTEM DOOR INTERLOCK OVERRIDE
3. The door should now open.
4. Contact a qualied service agency to have the interlock serviced.
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PARTS
460 V MACHINE TRANSFORMER MOUNTING BOX
460 V Transformer
05950-111-65-93
2 A Circuit Breaker
05925-111-64-18
Transformer Mounting Bracket
05700-031-62-82
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Transformer Mounting Box
05700-002-10-01
Transformer Mounting Box Top
(Not Shown)
05700-000-78-53
56
PARTS
Call 1-880-800-5672 to order kits for TempStar HH-E models and use the part numbers below:
DESCRIPTION PART NUMBER
Door Interlock Kit 06401-004-03-23
Door Magnet Cover Kit 06401-004-07-73
Drain Water Tempering Kit 06401-004-07-86
Exhaust Fan Contactor Kit 05700-004-35-35
False Panel Kit 05700-002-52-89
Phase Conversion Kit 06401-004-00-22
TempStar Go Box Kit* 06401-003-62-04
*The Go Box is a kit of the most-needed parts to successfully complete a repair in the rst call 90% or more of the time.
KITS
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SCHEMATICS
HH-E/VER 208-230 V, NEW RINSE TANK
07610-002-23-32-AD
58
SCHEMATICS
HH-E/VER 460 V, NEW RINSE TANK
07610-002-23-32-AD
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SCHEMATICS
HH-E/VER 208-230 V, OLD RINSE TANK
07610-002-23-32-AD
60
SCHEMATICS
HH-E/VER 460 V, OLD RINSE TANK
07610-002-23-32-AD
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SCHEMATICS
NB 208/230 V
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62
SCHEMATICS
NB 460 V
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SCHEMATICS
HH S 208/230 V
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SCHEMATICS
SDI OPTIONS
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Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA
TempStar® HH-E Manual • 07610-002-23-32-AD
1.888.800.5672 • www.jacksonwws.com
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