Jackson Sideloader Service Manual
SIDELOADER OPTION
for
RACK CONVEYOR
DISHMACHINES
INSTALLATION && OOPERATION
MANUAL
February 22, 2002 P/N 7610-002-56-30 (REV. A)
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www.jacksonmsc.com
SECTION
DESCRIPTION PAGE
I. OPERATION INSTRUCTIONS 1
II. INSTALLATION DETAILS for LEFT TO RIGHT OPERATION 2
III. INSTALLATION DETAILS for RIGHT TO LEFT OPERATION 3
IV. DIMENSIONS 4
V. DRAWINGS
Tub Weldments (Left to Right) 5
Tub Weldments (Right to Left) 6
Loader Track Assembly (Left to Right) 7
Loader Track Assembly (Right to Left) 8
Pawl Bar Assembly (Left to Right) 9
Pawl Bar Assembly (Right to Left) 9
Pawl Bar Associated Parts 10
Miscellaneous Parts 12
Vent Cowl Options 13
VI. ELECTRICAL DIAGRAM 14
VI. JACKSON MAINTENANCE & REPAIR CENTERS 15
VII. IMPORTANT INFORMATION DATA SHEET 19
TABLE OF CONTENTS
i
This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will convert the
direction of travel 90 degrees. Since the Sideloader is shipped mounted on the conveyor dishwasher there is no additional installation
required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or electrical connections.
This Sideloader does not require or add any additonal electrical or mechanical devices to the unit which could create operational or
maintenance problems. As designed the drive mechanism is powered by the conveyor drive motor on the dishmachine. An extension
on the pawl bar provides the drive to push the racks into the unit.
PREPARATION: Before proceeding with the start-up of the unit, verify that the Sideloader pan strainer is installed.
WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may
not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a
garbage disposal and that simply throwing unscrapped dishes into the machine simply defeats the purpose altogether of washing the
ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially
for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The
dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In
order to do this, ware must be properly prepared prior to being placed in the machine.
WASHING A RACK OF WARE: Once a rack is fully loaded it shold be positioned against the front of the dish table. The rack should
then be moved into the sideloader until it activates the actuator swtich. Once the the machine is started, it should pull the rack through
the machine and push it out the unload end. Once a rack has started through, you may put another rack in.
OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should reguarly inspect the pan strainer to ensure it has not become clogged. If the strainer does become clogged,
it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required
by work load.
SHUTDOWN AND CLEANING: At the end of the workday, remove the pan strainer and clean as required. Wipe out the inside of the
sideloader and then reinsert the strainer.
INSTALLATION & OPERATION INSTRUCTIONS
1
NOTE: ALL DIMENSIONS ARE TYPICAL.
INSTALLATION DETAILS for LEFT TO RIGHT OPERATION
2
23”
CONVEYOR
DISHWASHER
LENGTH
8”
4 1/2”
MINIMUM
25”
DISHWASHER
5”
12 1/2”
14 1/2”
29”
1 1/2” TABLE
ROLL
20 3/4”
OPENING
1”
A A
1/2”
MINIMUM
1/2”
DISHTABLE
USE SILICONE
BETWEEN
TABLE AND LIP
OF SIDELOADER TO
PREVENT
LEAKAGE.
WALL OF
SIDELOADER
SECTION “A-A”
CENTER-LINE
DISHMACHINE
SPLASH SHIELD
VENT CONNECTION
OPENING
1 1/2” DRAIN. CONNECTED
TODISHMACHINE DRAIN
LINE
CONVEYOR
DISHMACHINE
NOTE: ALL DIMENSIONS ARE TYPICAL.
INSTALLATION DETAILS for RIGHT TO LEFT OPERATION
14 1/2”
29”
8”
23”
CONVEYOR
DISHMACHINE
LENGTH
4 1/2”
MINIMUM
12 1/2”
25”
DISHWASHER
5”
1 1/2” TABLE
ROLL
20 3/4”
OPENING
1”
1/2”
MINIMUM
DISHTABLE
1/2”
WALL OF
SIDELOADER
USE SILICONE
BETWEEN
TABLE AND LIP
OF SIDELOADER
TO PREVENT
LEAKAGE
SECTION “A-A”
CONVEYOR
DISHMACHINE
CENTER LINE
DISHMACHINE
VENT CONNECTION
OPENING
SPLASH
SHIELD
AA
1 1/2” DRAIN. CONNECTED TO
DISHMACHINE DRAIN LINE
3
DIMENSIONS
4
Refer to chart above.
34”
23”
10”
4”
NOTE: ALL DIMENSIONS ARE TYPICAL.
MODEL
AJ-44
AJ-54
AJ-64
AJ-66
AJ-76
AJ-80
AJ-86
AJ-90
AJ-100
DIMENSIONS
75”
85”
95”
97”
107”
111”
117”
121”
131”
(Left to Right installation shown for reference.)
TUB WELDMENTS (LEFT TO RIGHT)
5
Leg Support Upright
5700-021-87-59
Bullet Feet
5340-108-01-03
Unhooded Tub Weldment
5700-041-92-85
Hooded Tub Weldment
5700-041-91-88
Leg Socket Component Weldment
5700-002-56-14
Associated Hardware:
Bolt, 1/4”-20 x 5/8” S.S. Hex Head 5305-274-24-00
Washer, 1/4”-20 I.D. 5311-174-01-00
Locknut, 1/4”-20 S.S. Hex w/Nylon Insert 5310-374-01-00
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