Page 1
INSTALLATION, OPERATION,
AND SERVICE MANUAL
RACKSTAR
RACKSTAR® SERIES CONVEYOR DISHMACHINES
RackStar® Manual • Rev B • 07610-004-33-05 • Issued: 9-21-2016 • Revised: 10-25-16
®
Page 2
Page 3
MANUFACTURER'S WARRANTY
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION, FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTOR Y.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use
due to f aulty ma terial or workmanship during the warranty period, providing the equipment has been unaltered, and has been
properly installed, maintained, and operated in accordance with the applicable factory instruction manual and failure is reported
to an authorized service agency within the warranty period. This includes the use of factory-specied genuine replacement parts,
purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a
hazard and void warranty certication.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada,
during the warranty period provided a Jackson WWS authorized service agency , or those having prior authorization from the factory,
performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of
the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid
by Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only . Accessory components such as table limit
switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these
components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by
unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than
originally intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for
travel time and mileage that exceeds this, or any additonal fees—such as those for air or boat travel—without prior authorization.
WARRANTY REGISTRATION
T o register your product, go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty days
from the date of shipment from the factory, whichever occurs rst.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in the design and specication of any equipment as engineering or necessity
requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND,
INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE
EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE
NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL
JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE
NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT
LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH
AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF
INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS,
DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO,
NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS,
INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.
Page 4
REVISION HISTOR Y
Revision
Letter
A 9-21-16 JH N/A Initial release of manual.
B 10-25-16 JH N/A
Revision
Date
Made by Applicable ECNs Details
Corrected delime instructions.
Corrected P/Ns for item #6 on pg. 42.
Updated pg. 13 to change the pressure regulator from standard to
optional.
Updated Miscellaneous Electrical Components page.
Added a Door Assemblies page.
Added a Frame Assembly page.
Added Display Fault Codes.
Page 5
ELECTRICALLY-HEATED MODELS:
®
®
44
66
RackStar
RackStar
NOMENCLATURE
Chemical-sanitizing rack conveyer machine.
STEAM-HEATED MODELS:
Steam-cleaning rack conveyer machine.
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone Number:
RackStar
RackStar
®
44S
®
66S
Jackson WWS, Inc. provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a
call to our technical support
staff. Please have this manual
with you when you call so
that our staff can refer you, if
necessary, to the proper page.
Technical support is not available
on holidays.
Contact technical support toll
free at 1-888-800-5672.
Technical support is available
for service personnel only.
iii
Page 6
T ABLE OF CONTENTS
GUIDES
Symbols ......................................................................................................................................1
Abbreviations & Acronyms ..........................................................................................................1
SPECIFICATIONS
Machine Dimensions ..................................................................................................................2
Side-Loader Dimensions ............................................................................................................6
Steam Booster Heater Dimensions ............................................................................................7
Operating Parameters ................................................................................................................8
Electrical Requirements ............................................................................................................10
INSTALLATION
Installation Instructions ............................................................................................................. 13
External Device Wiring ............................................................................................................. 17
Curtain Installation Instructions................................................................................................. 18
Drain Quench Kit Instructions ................................................................................................... 19
Operating Instructions............................................................................................................... 21
Display Instructions................................................................................................................... 24
Delime Instructions ................................................................................................................... 25
MAINTENANCE
Preventative Maintenance ........................................................................................................ 26
TROUBLESHOOTING
Common Problems ................................................................................................................... 27
Display Programming ............................................................................................................... 29
Fault Codes .............................................................................................................................. 31
PARTS
Control Box Components.......................................................................................................... 33
Miscellaneous Electrical Components ...................................................................................... 34
Wash Heater & Heater Shroud Assemblies .............................................................................. 35
Pump Suction Assembly ...........................................................................................................36
Wash Heaters ...........................................................................................................................37
Plumbing Assemblies................................................................................................................ 38
Pre-Wash Tank Fill Assembly ...................................................................................................40
Wash Manifold & Arm Assembly ............................................................................................... 41
Pre-Wash Manifold & Arm Assembly ........................................................................................43
Page 7
PARTS
Rinse Assembly ........................................................................................................................ 45
Pawl Bar Assembly ...................................................................................................................47
Rack Paddle Assembly .............................................................................................................48
Drive Assembly ......................................................................................................................... 49
Ventilation Cowl ........................................................................................................................51
Ventilation Cowl for Unhooded Side-Loader .............................................................................52
Motor Overloads ....................................................................................................................... 53
Side-Loaders ............................................................................................................................ 54
Side-Loader Drive Linkage ....................................................................................................... 57
Steam Heating Coil Assembly ............................................................................................58
Booster Heater Option (Electric) ............................................................................................... 59
Frame Assembly ....................................................................................................................... 60
Door Assemblies ....................................................................................................................... 61
Miscellaneous Parts .............................................................................................................62
TABLE OF CONTENTS
SCHEMATICS
Booster Heater, 3-Phase ..........................................................................................................63
Booster Heater, 1-Phase, 12 kW ..............................................................................................64
Booster Heater, 1-Phase, 18 kW ..............................................................................................65
Steam Booster Heater .............................................................................................................. 66
RackStar 208/230 V, 50/60 Hz, 1-Phase .................................................................................. 67
RackStar 208/230 V, 50/60 Hz, 3-Phase .................................................................................. 68
RackStar 380/480 V, 50/60 Hz, 3-Phase .................................................................................. 69
RackStar Side-Loader .............................................................................................................. 70
ADDENDUM
Display Template ...................................................................................................................... 71
Page 8
GUIDES
NOTICE
SYMBOLS
- risk of injury to personnel.
!
WARNING
- risk of damage to equipment.
!
CAUTION
- risk of electrical shock.
- caustic chemicals.
- reference data plate.
i
GUIDES
- lockout electrical power.
- important note.
ABBREVIA TIONS & ACRONYMS
ANSI - American National Standards Institute
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
PSI - Pounds per Square Inch
V - Volts
1
07610-004-33-05-B
Page 9
44" MACHINE DIMENSIONS
SPECIFICATIONS
1. Electrical Connection
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
All dimensions from the oor can be increased
1 3/4" using the machine’s adjustable feet.
25”
[635 mm]
12”
4" MIN
[101.6 mm]
[304.8 mm]
44" LEFT-TO-RIGHT
ADJUSTABLE FROM 51 1/2" TO 54"
[1308.1 mm TO 1371.6 mm]
4"
[101.6 mm]
2
4
4”
[101.6 mm]
1
]
]
m
m
m
m
“
4
1”
3
.2
.
6
6
0
9
0
4
6
5
1
[
[1
3
21"
2
[533.4 mm]
7"
[177.8 mm]
4
5”
[127.0 mm]
8”
[203.2 mm]
]
m
m
6”
4
1
.
6
0
[4
]
m
“
m
0
2
8
0
[5
1
[1117.6 mm]
[1625.6 mm]
1. Electrical Connection
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
3
28”
[711.2 mm]
25”
[635.0 mm]
5”
[127.0 mm]
7”
[177.8 mm]
18”
[457.2 mm]
]
m
m
2”
.8
3
2
1
[8
]
m
“
5
m
1
1
8
]
[3
m
m
0”
0
.
3
2
6
[7
1
44"
]
m
m
3”
.2
6
0
0
6
1
[
4" MIN
[101.6 mm]
2
]
m
m
4
1”
.
6
9
4
5
[1
64"
]
m
m
9”
.6
6
2
5
7
[1
07610-004-33-05-B
2
Page 10
SPECIFICATIONS
44" MACHINE DIMENSIONS
44" RIGHT-TO-LEFT
4"
[101.6 mm]
1
]
m
m
3”
2
.
6
0
0
6
[1
ADJUSTABLE FROM 51 1/2" TO 54"
[1308.1 mm TO 1371.6 mm]
4
2
4"
[101.6 mm]
]
m
m
5”
0
.
7
2
[1
1. Electrical Connection
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
All dimensions from the oor can be increased
4
]
m
m
1”
4
.
6
9
4
5
[1
1 3/4" using the machine’s adjustable feet.
3
2
52”
[1320.8 mm]
[431.8 mm]
17”
]
m
m
8”
.2
3
0
2
[
7”
[177.8 mm]
21”
[533.4 mm]
4" MIN
[101.6 mm]
1
28”
[711.2 mm]
25”
[635.0 mm]
5”
[127.0 mm]
]
m
m
6”
4
1
.
6
0
[4
]
m
m
5”
1
.0
]
1
m
8
3
[
m
0”
.0
3
2
6
7
[
3
1
2
]
]
m
m
9”
.6
6
2
5
7
[1
]
m
m
m
m
3”
2
4
1”
.
.
6
6
0
9
0
4
6
5
[1
[1
7”
[177.8 mm]
]
m
m
0”
0
2
.
8
0
[5
44"
[1117.6 mm]
64"
[1625.6 mm]
1. Electrical Connection
]
m
m
2”
8
3
.
2
1
[8
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
4" MIN
[101.6 mm]
3
18”
[457.2 mm]
07610-004-33-05-B
Page 11
>PP@
66" MACHINE DIMENSIONS
1. Electrical Connection
(Provided on both sides of unit)
2. Pre-Wash Water Inlet
(1/2" NPT 180 °F)
1. Electrical Connection
(Provided on both sides of unit)
3. Main Water Inlet
(1/2" NPT 180 °F)
2. 3UH:DVK:DWHU,QOHW
(1/2" NPT 180 °F)
4. Vent Connections
(Including Dampers)
3. Main Water Inlet
(1/2" NPT 180 °F)
5. Drain Connection
(1 1/2" NPT)
4. 9HQW&RQQHFWLRQV
(Including Dampers)
All dimensions from the oor can be increased
1 3/4" using the machine’s adjustable feet.
5. Drain Connection
(1 1/2" NPT)
$OOGLPHQVLRQVIURPWKHÀRRUFDQEHLQFUHDVHG
1 3/4" using the machine’s adjustable feet.
28 7/16
"
[722 mm]
25 1/4
"
[642 mm]
4 3/4
"
[120 mm]
1
6 11/16
"
2,3
[169 mm]
4 " MIN
[102 mm]
0,1
4 3/4
[121 mm]
>PP@
"
]
m
"
m
6
6
1
0
4
[
@
P
P
>
>PP@
SPECIFICATIONS
66" LEFT-TO-RIGHT
2
38 7/8
[610 mm]
>PP@
4
[988 mm]
24 "
>PP@
7 3/4
"
[197 mm]
2
>PP@
"
]
m
m
0
2
8
0
5
[
@
P
P
>
3
"
3
1
1
66 "
[1676 mm]
86 "
[2184 mm]
>PP@
ADJUSTABLE FROM 73 1/2 - 76 "
[1867 - 1930 mm]
>PP@
]
"
m
8
m
/
1
4
8
5
3
1
[
]
"
m
4
m
/
3
6
5
9
7
2
[
@
P
P
>
@
P
P
>
4
@
P
P
>
"
]
m
2
/
m
1
0
8
4
6
7
1
[
]
m
"
m
0
3
0
6
6
1
[
4" MIN
[102 mm]
"
]
m
8
/
m
3
9
1
5
6
5
1
[
5
18 5/16
[465 mm]
"
07610-004-33-05-B
@
P
P
>
"
]
6
m
1
/
5
m
1
1
1
1
8
3
[
@
P
P
>
@
P
P
>
>PP@
5
@
P
P
>
4
Page 12
SPECIFICATIONS
63 13/16
"
()
[2184 mm]
66" RIGHT-TO-LEFT
1. Electrical Connection
(Provided on both sides of unit)
2. Pre-Wash Water Inlet
(1/2" NPT 180 °F)
3. Main Water Inlet
2. 3UH:DVK:DWHU,QOHW
(1/2" NPT 180 °F)
(1/2" NPT 180 °F)
4. Vent Connections
3. Main Water Inlet
(Including Dampers)
(1/2" NPT 180 °F)
4. 9HQW&RQQHFWLRQV
5. Drain Connection
(Including Dampers)
(1 1/2" NPT)
5. Drain Connection
All dimensions from the oor can be increased
(1 1/2" NPT)
1 3/4" using the machine’s adjustable feet.
$OOGLPHQVLRQVIURPWKHÀRRUFDQEHLQFUHDVHG
1 3/4" using the machine’s adjustable feet.
28 7/16
"
[722 mm]
25 1/4
"
[642 mm]
4 3/4
"
1
2,3
[120 mm]
6 11/16
[169 mm]
"
"
6
1
"
6
1
66" MACHINE DIMENSIONS
1
1
]
m
m
6
0
4
[
]
m
m
6
0
4
[
]
m
"
m
0
8
2
0
5
[
]
m
"
m
0
8
2
0
5
[
4
3
63 13/16
[1621 mm]
3
[1621 mm]
66 "
[1676 mm]
86 "
86 "
[2184 mm]
ADJUSTABLE FROM 73 1/2 - 76 "
ADJUSTABLE FROM - 76 "
[1867 - 1930 mm]
[1867 - 1930 mm]
"
1
73
2
38 7/8
[987 mm]
38 7/8
[987 mm]
2
"
7 13/16
[198 mm]
"
2
"
7 13/16
[198 mm]
"
]
N
m
I
m
M
"
2
0
1
4
[
]
N
"
m
]
I
m
m
M
8
/
"
2
m
1
0
4
5
1
4
[
8
1
3
[
]
"
m
4
m
/
3
"
8
/
1
5
1
6
]
5
9
7
m
2
[
m
4
8
3
[
]
"
m
4
m
/
3
6
5
9
7
2
[
4
"
]
m
m
5
7
2
4 1/8
"
1
[105 mm]
[
"
]
m
2
/
m
1
0
8
4
6
7
1
[
]
m
"
m
0
3
0
6
6
1
[
4" MIN
[102 mm]
"
]
m
8
/
m
3
9
1
5
6
5
1
[
18 5/16
5
[465 mm]
"
5
]
m
"
m
2
/
3
1
1
3
6
6
1
[
]
"
"
]
m
6
4
m
m
/
1
/
1
0
m
5
7
4
8
1
3
[
1
1
1
8
3
[
5
18 3/8
[466 mm]
]
]
"
m
m
"
m
m
"
8
/
3
4
8
7
0
2
4
2
1
[
[
07610-004-33-05-B
Page 13
SIDE-LOADER DIMENSIONS
SPECIFICATIONS
30.32
29.00
16.35
ADJUSTABLE VENTILATION
DUCT ADAPTER
VENTILATION SCOOP
23" L-R UNHOODED
SIDE-LOADER
DIMENSION IS 30.00" FOR THE
30" UNHOODED SIDE-LOADER
23.00
23" R-L UNHOODED
SIDE-LOADER
DIMENSION IS 30.00" FOR THE
30" UNHOODED SIDE-LOADER
23.00
ADJUSTABLE VENTILATION
DUCT ADAPTER
VENTILATION SCOOP
30.32
29.00
16.35
VENTILATION COWL
WITH CUTOUT FOR
L-R UNITS
10.00
+1.00
34.00
-1.00
22.00
ELECTRICAL
CONDUIT
SIDE-LOADER
DRAIN HOSE
ELECTRICAL
CONDUIT
SIDE-LOADER
DRAIN HOSE
22.00
VENTILATION COWL
WITH CUTOUT FOR
R-L UNITS
10.00
34.00
+1.00
-1.00
07610-004-33-05-B
6
Page 14
SPECIFICATIONS
STEAM BOOSTER HEATER DIMENSIONS
33.69
1
20
in
4
W1
S
24 in
E
W2
PS
PW
in
2
1
17
in
8
3
11
E
PW
28
PS
5
22 in
in
8
W2
20
S
PW
W2
in
8
1
E
33
in
4
3
20
in
8
5
in
14
8
7
2
3
3
in
8
3
19
in
8
1
in
8
C
C
1
PS
10
3
1
8
in
4
1
7
5
8
22 in
in
8
S
W1
in
8
1
11
in
2
in
7
8
in
8
E MAIN ELECTRICAL CONNECTION (7/8" DIA HOLE)
W1 MAIN INLET WATER CONNECTION (3/4" NPT-F)
W2 WATER OUTLET CONNECTION (3/4" NPT-F)
PW WATER PRESSURE RELIEF OUTLET (3/4" NPT-F)
7
PS STEAM PRESSURE RELIEF OUTLET (1" NPT-F)
S STEAM SUPPLY TO BOOSTER (1" NPT-F)
C STEAM CONDENSATE CONNECTION (3/4" NPT-F)
07610-004-33-05-B
Page 15
OPERATING PARAMETERS
NOTICE
Model Designation: 44" 66" 44" STEAM 66" STEAM
Operating Capacity:
Racks per Hour 218 218 218 218
Dishes per Hour 3488 3488 3488 3488
Glasses per Hour 7848 7848 7848 7848
Tank Capacity (Gallons):
Wash Tank 35.6 35.6 35.6 35.6
Pre-Wash Tank N/A 15.8 N/A 15.8
Electrical Loads (as applicable):
Wash Motor HP 3.0 3.0 3.0 3.0
SPECIFICATIONS
Drive Motor HP 0.25 0.25 0.25 0.25
Pre-Wash Motor HP N/A 2.0 N/A 2.0
Wash Heater kW 15 15 N/A N/A
NOTE: Always refer to the machine data plate for specic electrical and water requirements.
The material provided on this page is for reference only and may change without notice.
i
07610-004-33-05-B
8
Page 16
SPECIFICATIONS
NOTICE
Model Designation: 44" 66" 44" STEAM 66" STEAM
HOT WATER SANITIZING
Water Temperatures (°F):
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 160 160 160 160
Incoming Rinse Temperature 180 180 180 180
Incoming Water Temperature
12 kW Booster 140 140 N/A N/A
18 kW Booster 110 110 N/A N/A
No Booster 180 180 180 180
CHEMICAL SANITIZING
Water Temperatures (°F):
OPERATING PARAMETERS
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 120 120 120 120
Minimum Rinse Temperature 120 120 120 120
Incoming Water Temperature
12 kW Booster 80 80 N/A N/A
18 kW Booster 50 50 N/A N/A
No Booster 120 120 120 120
Other Water Requirements:
Water Flow Pressure (PSI) 15 15 15 15
Flow Rate Minimum (GPM) 1.27 1.18 1.27 1.18
Water Line Size (NPT) 1/2" 1/2" 1/2" 1/2"
Drain Line Size (NPT) 1-1/2" 1-1/2" 1-1/2" 1-1/2"
Steam Requirements:
Steam Line for Wash Tank (NPT) N/A N/A 3/4" 3/4"
Steam Flow Pressure (PSI) N/A N/A 10-20 10-20
Consumption @ 15 PSI (lbs/hr) N/A N/A 60 60
NOTE: Always refer to the machine data plate for specic electrical and water requirements.
The material provided on this page is for reference only and may change without notice.
i
9
07610-004-33-05-B
Page 17
ELECTRICAL REQUIREMENTS
SPECIFICATIONS
i
All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact
electrical information for this machine. All electrical work performed on machines should be done in accordance
with applicable local, state, territorial, and national codes. Work should only be performed by qualied electricians and
authorized service agents. A list of authorized Service Agencies is located in the back of this manual.
Note that all electrical wiring used in the dishmachine must be rated, at a minimum, for 212 °F (100 °C), and that only
copper conductors must be used.
Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. The manufacturer
assumes incoming voltages will be either 208, 230, or 460 Volts. Some of the heating elements used in our machines are
actually rated for other voltages, such as 240 or 480 Volts. Always verify the amperage draw of the machine in operation
when sizing circuit protection.
If the machine is equipped with the optional rinse heater, note the rinse heater has its own electrical connection and
therefore requires a separate service. Amperage loads for motors and heaters are called out on the machine data plate
for the installation/service technician.
The electrical congurations of the machines are as follows:
Available Electrical Characteristics:
• 208 V, 60 Hz, Single-phase
• 230 V, 60 Hz, Single-phase
• 208 V, 60 Hz, Three-phase
• 230 V, 60 Hz, Three-phase
• 460 V, 60 Hz, Three-phase
Available Wash Tank Heaters:
• 15 kW
Available Booster Tank Heaters:
• None (standard)
• 12 kW (40 °F rise in temperature)
• 18 kW (70 °F rise in temperature)
07610-004-33-05-B
10
Page 18
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
i
44"
Wash
Volts Phase Hz
208 1 60 10.0 1.8 72.1 83.9
230 1 60 10.0 1.8 59.9 71.7
208 3 60 8.6 1.1 41.6 51.3
230 3 60 8.4 1.1 34.6 44.1
460 3 60 4.2 0.6 17.3 22.1
Motor
Amps
44" Steam
Wash
Volts Phase Hz
208 1 60 10.0 1.8 11.8
230 1 60 10.0 1.8 11.8
208 3 60 8.6 1.1 9.7
230 3 60 8.4 1.1 9.5
460 3 60 4.2 0.6 4.8
Motor
Amps
Drive
Motor
Amps
Drive
Motor
Amps
Wash
Heater
Amps
Total
Load
Total
Load
11
07610-004-33-05-B
Page 19
ELECTRICAL REQUIREMENTS
i
66"
Pre-Wash
Volts Phase Hz
208 1 60 10.2 10.0 1.8 72.1 94.1
230 1 60 9.4 10.0 1.8 59.9 81.1
208 3 60 6.2 8.6 1.1 41.7 58.3
230 3 60 6.4 8.4 1.1 34.6 50.5
460 3 60 3.2 4.2 0.6 17.3 25.3
Motor
Amps
66" Steam
Pre-Wash
Volts Phase Hz
208 1 60 10.2 10.0 1.8 22.0
230 1 60 9.4 10.0 1.8 21.2
208 3 60 6.2 8.6 1.1 15.9
230 3 60 9.4 10.0 1.1 20.5
460 3 60 3.2 4.2 0.6 8.0
Motor
Amps
Wash
Motor
Amps
Wash
Motor
Amps
Drive
Motor
Amps
Wash
Heater
Amps
Drive
Motor
Amps
SPECIFICATIONS
Total
Load
Total
Load
40 °F Rise – 12 kW Booster
Rinse
Volts Phase Hz
208 1 60 57.7
230 1 60 47.9
208 3 60 33.3
230 3 60 27.7
460 3 60 13.8
Note: On the 208 V machines, the rinse heater is actually rated at 17.2 kW.
Heater
Amps
Blower/Dryer
Volts Phase Hz Amps
208 3 60 32.2
230 3 60 22.9
460 3 60 13.4
07610-004-33-05-B
70 °F Rise – 18 kW Booster
Rinse
Volts Phase Hz
208 1 60 82.7
230 1 60 71.9
208 3 60 47.7
230 3 60 41.5
460 3 60 20.7
Heater
Amps
12
Page 20
INSTALLATION
INSTRUCTIONS
VISUAL
INSPECTION
Do not throw away the
container if damage is
evident!
UNPACKING THE
MACHINE
LEVEL THE
DISHMACHINE
Before installing the unit, check the packaging and the machine for damage. Damaged
packaging might be an indication there is possible damage to the product. If there is
any type of damage to both the packaging and the unit, DO NOT THROW AWAY THE
PACKAGING. The dishmachine has been previously inspected at the factory and is
expected to arrive in new, undamaged condition. However, rough handling by carriers
or others might result in damage to the unit while it is in transit. If this occurs, DO NOT
RETURN THE UNIT TO THE MANUFACTURER. Instead, contact the carrier and ask them
to send a representative to the site to inspect the damage and request that an inspection
report be completed. Contact the carrier and dealer that sold you the unit within 48 hours
of receiving the machine in order to report possible freight damage.
The machine should be unboxed and removed from the pallet before installing. Remove
the wooden lift beams and their associated brackets after the unit has been positioned.
Open the front door and remove all materials from inside. Once unpacked, verify there are
no missing parts. If a part is missing, contact the manufacturer immediately.
The dishmachine is designed to operate while level. This is important to prevent any damage
to the machine during operation and to ensure the best possible results. The unit comes
equipped with adjustable bullet feet, which can be turned using a pair of pliers. Verify the
unit is level from front-to-back and side-to-side before making any electrical or plumbing
connections.
PLUMBING THE
DISHMACHINE
The plumber MUST ush
the incoming water line!
i
13
All plumbing connections must be made to adhere to local, state, territorial, and national
codes. The installing plumber is responsible for ensuring the incoming water lines are
ushed of debris before connecting to the machine. Note that chips and materials from
cutting processes can become lodged in the solenoid valves and prevent them from
opening or closing. Any valves that are found to be fouled or defective because of foreign
matter left in the water line and any subsequent water damage are not the responsibility of
the manufacturer.
Water hardness should be a maximum of 6 GPG. Hard water should be treated before
being used by the machine. Iron in the water line can cause staining. A lter designed
to remove iron from the water supply is highly recommended for supplies in excess of
0.1 ppm.
The manufacturer has an optional water pressure regulator to accommodate areas where
water pressure uctuates or is higher than the recommended pressure. The unit utilizes
a ow pressure of 15 PSI for the incoming water line. Do not confuse static pressure with
ow pressure. Static pressure occurs when there is no ow and the valves are closed.
Flow pressure occurs when water is running into the machine. The pressure regulator
should be adjusted to the proper ow pressure indicated on the data plate.
The water supply line must be 1/2" NPT minimum and must be able to provide water at the
minimum temperature indicated on the machine data plate.
A shut-off valve should be installed to allow isolating the dishmachine from the water
system in the event service is required. It is also suggested that a shock absorber (not
supplied with dishmachine) be installed on the incoming water line. This prevents water
hammer (hydraulic shock)—induced by the solenoid valve as it operates—from causing
damage to the equipment.
07610-004-33-05-B
Page 21
INSTRUCTIONS
NOTICE
INSTALLATION
CONNECTING
THE DRAIN LINE
STEAM LINE
CONNECTIONS
i
ELECTRICAL
POWER
CONNECTIONS
Disconnect electrical
power at the breaker or
disconnect switch and
tag-out in accordance
with procedures and
codes.
The drain for the unit is a gravity discharge drain. All piping to the machine drain must be
a minimum 1-1/2” NPT AND MUST NOT BE REDUCED. There must also be an air gap
between the machine drain line and the oor sink or drain. If a grease trap is required by
code, it should have a ow capacity of 5 GPM. 44" units have one drain connection point
and 66" units have two.
Some machines covered in this manual are designed to use low-pressure steam as a
source of heat for the wash tank. Those machines come with lines by which an outside
source of steam (e.g. steam booster) is connected. Connect all steam lines from the
booster to the machine in accordance with the booster manufacturer’s instructions. Ensure
that all applicable codes and regulations are adhered to. See the machine data plate for
information related to steam ow requirements.
All electrical connections are to be made in accordance with applicable portions of local,
state, territorial, and national codes.
This manual provides reference information regarding electrical requirements and loads,
but that information may change without notice. Always refer to the machine data plate for
voltage requirements, machine voltage, total amperage load, and serial number. If a data
plate has been damaged and cannot be read, contact the manufacturer.
The main power terminal blocks (for the dishmachine and for the rinse booster heater, if
applicable) are located at the top of the machine. Remove the top cover to access these
connections. Route incoming power lines within conduit that will connect via ttings to the
pre-punched holes in the back of the control box. Install power and ground wires to lugs as
indicated by the appropriate decals in the control box. Use copper conductors only . Use of
an anti-oxidation agent is permissible on the power connections. Tighten all connections.
Verify the incoming voltage matches the voltage indicated on the decal next to the
incoming power pre-punched hole.
07610-004-33-05-B
!
CAUTION
NOTE: The dishmachine has a separate power connection from the rinse booster heater
and the circuit protection requirements are different for each. Refer to the machine data
plate for information on minimum circuit protection.
CAUTION: Improperly connecting external devices can cause damage to the machine
and/or electrical infrastructure!
SEE PAGE 17 FOR A GUIDE ON WIRING EXTERNAL DEVICES (EXHAUST FAN,
CHEMICAL DISPENSERS, ETC.)
14
Page 22
INSTALLATION
NOTICE
INSTRUCTIONS
DISHMACHINE
VENTILATION
THERMOSTATS
CHEMICAL
FEEDER
EQUIPMENT
The dishmachine should be located with an adequate exhaust hood or ventilation system
with provisions for venting. This is essential to permit efcient removal of the condensation
exhaust. Ensure the exhaust system is acceptable in accordance with applicable codes
and standards.
NOTE: Any damage that is caused by steam and/or moisture due to improper
ventilation is NOT covered under the warranty .
Dishmachine ventilation requirements:
• Load End: 200 CFM
• Unload End: 200 CFM
The exhaust system must be sized to handle this volume for the dishmachine to operate
properly.
The thermostats on this unit have been set at the factory for the wash tank and should only
be adjusted by an authorized service agent.
This dishmachine DOES NOT COME WITH AN INTEGRAL CHEMICAL
SUPPLY/FEEDER SYSTEM. For the dishmachine to operate correctly, connect it to a
third-party chemical dispenser that meets the requirements of NSF Standard 29.
Contact a chemical supplier about connecting a dispenser to the dishmachine. Chemical
dispensers must be set for the type and concentration of chemicals being used.
Detergent usage and water hardness are two factors that contribute greatly to how
efciently the dishmachine will operate. Using the proper amount of detergent can be a
source of substantial savings. A qualied water treatment specialist can explain what is
needed to gain the maximum efciency from detergent.
The dishmachine can operate in either hot-water-sanitizing mode or chemical-sanitizing
mode. The mode of the machine is marked above the machine's data plate.
If the unit is operated in chemical-sanitizing mode, ensure an appropriate chlorine-based
sanitizer is used in the nal rinse line.
15
07610-004-33-05-B
Page 23
INSTRUCTIONS
Bulkhead Opening for
Conductivity Probe
INSTALLATION
Adjustable Feet
Drain Connection
Main Electrical Opening
(provided on both sides of unit)
Incoming Water
07610-004-33-05-B
Booster Heater Electrical Opening
(provided on both sides of unit)
Detergent
Connection
Point
Drain Connection
16
Page 24
INSTALLATION
!
CAUTION
EXTERNAL DEVICE WIRING
Wiring Diagram
Exhaust Fan
Contactor
(customer provides)
Do NOT connect
primary load directly
to Terminal Board!
(EXTERNAL) EXT. RELAY
EXHAUST FAN
EXHAUST FAN
CONNECTION
CONNECTION
MAXIMUM LOAD
FAN LOAD ONTIMER OUTPUT
1 AMP, 240/120 VAC
5A, 1/4HP, 240VAC MAX
INPUT L1 OUTPUT TO
L1
L2
Dish Machine
Customer Connecons
TIMER
Terminal Board
WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING
WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING
CONSTANT VOLTAGE
CONSTANT VOLTAGE
CONNECTION
CONNECTION
LIVE WHEN MACHINE
LIVE WHEN MACHINE
POWER SWITCH IS ON
POWER SWITCH IS ON
FUSE: 3 AMP SLOW-ACTING
(3 AMP MAX.)
L1 OUT L2 OUT
L1
L2
RINSE AID DISPENSER
RINSE AID DISPENSER
CONNECTION
CONNECTION
LIVE WHEN RINSE
LIVE WHEN RINSE
VALVE IS OPEN
VALVE IS OPEN
FUSE: 3 AMP SLOW-ACTING
(3 AMP MAX.)
L1 OUT L2 OUT
L1
L2
LIVE WHEN WASH
PUMP MOTOR IS ON
FUSE: 3 AMP SLOW-ACTING
L1 OUT L2 OUT
Fuse Block
DETERGENT
DETERGENT
DISPENSER
DISPENSER
CONNECTION
CONNECTION
LIVE WHEN WASH
PUMP MOTOR IS ON
(3 AMP MAX.)
L1
L1
L2/N
L2
17
Chemical Supplies
Chemical Dispenser Tube Connection
Points to Rinse Injector:
P: Pressure Switch (1/4" NPT)
S: Sanitizer (1/8" NPT)
R: Rinse Aid (1/8" NPT)
07610-004-33-05-B
Page 25
CURTAIN INSTALLATION INSTRUCTIONS
The unit has decals marking the curtain locations inside the machine, starting at the load end and ending at the unload
end. The illustrations below indicate the size of the curtain to be placed on the curtain hooks
provided. If any curtain components are missing, these must be obtained and installed before operation.
DETERMINING CONVEYER DIRECTION: The dishmachine will be congured for either Left-to-Right or Right-to-Left
operation. Direction is from the load end to the unload end, as shown below.
INSTALLATION
44" Left-to-Right 44" Right-to-Left
XL S L L XL
Load
Unload
66" Left-to-Right
Pre-wash
XL S L S L L XL
Load
66" Right-to-Left
XL L L S L S XL
XL L L S XL
Unload
Unload
Pre-wash
Load
Unload
IMPORTANCE OF PROPER CURTAIN PLACEMENT: The curtains inside the dishmachine must be installed properly
for the machine to operate correctly. Curtains are used to control air currents inside the unit and assist in maintaining the heat
necessary to keep energy costs down. Note the approximate locations for each type of curtain in the above illustrations.
S = Short, L = Long, and XL = Extra Long. See the chart below for actual curtain lengths and part numbers. Note the
different part numbers for the curtain and curtain rod for the load end when a side-loader option is present.
Legend Length Part #
S 12" 08415-131-73-44
L 19" 08415-002-14-41
XL 24.25" 08415-002-47-37
Curtain Rod 20.50" 05700-003-77-52
07610-004-33-05-B
Side-Loader
Option
XL
(Load End Only)
Curtain Rod
(Load End Only)
Load
Part #
08415-003-84-88
05700-003-84-57
18
Page 26
INSTALLATION
• This kit should only be installed by qualified service personnel to reduce the risk of electric shock, serious injury, or
fire. A plumbing permit and the services of a licensed plumber and electrician might be required in some areas.
• Turn off the power supply and place the dishwasher disconnect (if applicable) in the off position. Lockout/tag-out to
prevent the power supply from being turned back on accidentally.
• Failure to install this kit within the guidelines might adversely affect safety, performance, component life, and warranty
coverage.
• Do NOT pull power for the Drain Quench Assembly from the machine! 120V facility power only!
DRAIN QUENCH KIT INSTRUCTIONS
!
WARNING
Tools Required
• Pipe Wrench
• Adjustable Wrench
• 5/16” Nut Driver
• 3/8” Nut Driver or Wrench
• Phillips Screwdriver
• Pipe Thread Sealant Tape or "Pipe Dope"
• Needle-nose Pliers
Instructions
1. Connect Drain Quench Assembly to the machine drain via 1.5” NPT street elbow (04730-206-32-00).
2. Orient assembly as shown below:
19
07610-004-33-05-B
Page 27
DRAIN QUENCH KIT INSTRUCTIONS
DRAIN QUENCH SYSTEM
3. Connect user-supplied 115V cord (from facility power) into solenoid box as shown below:
!
CAUTION
Power cannot
be taken from
the machine!
INSTALLATION
4. Connect cold water to inlet side of solenoid valve.
5. Secure all electrical (ensure connection is to 120V facility power) and plumbing connections.
6. Restore water and power to the machine and verify drain quench performance.
IF THERE ARE ANY ISSUES AFTER INSTALLATION, PLEASE CONTACT
TECHNICAL SERVICE AT 1-888-800-5672.
07610-004-33-05-B
20
Page 28
OPERATION
OPERATING INSTRUCTIONS
PREPARATION
i
Before operating the unit, verify the following:
• The strainers are installed.
• The drain valve is closed.
• The actuator switches move with relative freedom and do not bind.
21
POWER UP
• The curtains are installed correctly.
To place the unit in standby, press the START button on the display.
• The unit will automatically determine if there is proper water level in the wash tank. If
not, the unit will begin to ll until the appropriate level is reached.
• If the wash tank temperature is not at the minimum level for the mode of operation, the
wash heater will energize. Refer to the machine data plate for a better understanding of
the minimum temperatures needed to operate the unit correctly. It might take several
minutes for the wash tank to heat up, depending on the initial temperature of the water.
• If the machine is equipped with a rinse booster option, the booster will turn on when
the unit turns on.
• If the machine is heated with a steam booster, the steam booster must be turned on in
accordance with the manufacturer's instructions.
• Do not attempt to start the unit until:
1. The unit stops lling.
2. The unit has reached the appropriate wash tank temperature.
07610-004-33-05-B
Page 29
OPERATING INSTRUCTIONS
OPERATION
FIRST RACK
WARE
PREPARATION
W ASHING A
RACK OF WARE
The rst rack of ware that is placed in the unit will typically reduce the temperature of
the wash tank, and the rst rack might need to run through the unit again. This process
might be necessary any time the unit has not been operated for an extended period of
time, although this is dependent on the type of ware being used, its temperature, and the
ambient temperature of the kitchen area. To ensure proper operation, always observe the
temperatures of the wash and rinse when rst starting the unit.
Proper preparation of ware is essential for the smooth, efcient operation of this
dishmachine.
Any ware placed in the unit should have all solid food waste and scraps removed. Ware
should also be sprayed-down before entering the dishmachine.
Place cups and glasses upside-down in racks so they do not hold water during the cycle.
Presoak atware in warm water to assist in removing food. Load plates and saucers in the
same direction, with the food surface facing the unload end of the machine.
This dishmachine is designed to wash ware that is placed in a rack. Materials should not
be placed in the unit unless they are properly secured in a dish rack.
OPERATIONAL
INSPECTION
i
To start the cycle, gently push the rack into the unit on the load end. Once the wash
actuator has moved sufciently, the unit will automatically begin to convey the dish rack
through the unit. The entire cycle is automatic.
Operators should periodically review the following items while the
machine is operating. These items are important for operating the machine in an
efcient manner.
• Review wash and rinse temperatures and compare to the minimums on the data plate.
• Verify the pan strainers are not becoming clogged. Keeping these free of soil and
debris allows for much better ow of water through the machine and prevents any sort
of redeposit issues.
• Water pressure: The dishmachine is designed to run at a minimum of 15 PSI; if it is
any lower there will not be enough rinse water to properly remove detergent from the
ware.
• Wash and rinse arm nozzles should be free of debris. Open nozzles are essential to
the operation of the dishmachine.
07610-004-33-05-B
22
Page 30
OPERATION
OPERATING INSTRUCTIONS
SHUTDOWN
CLEANING
Do NOT clean the unit
with any type of metallic
scrubbing sponge!
To shut the unit down, press the START button on the front of the machine. To drain the
machine, move the drain valve to the drain position. If the machine is equipped with a
steam booster, shut it down in accordance with its manufacturer’s instructions.
Clean the unit at least once every 24 hours or at the end of the day. Cleaning assists in
maintaining the efcient operation of the unit by removing soil and debris that might other-
wise become trapped in nozzles or deposited onto ware.
• Curtains should be removed and scrubbed with mild detergent and a brush and
allowed to air-dry.
• Strainers should be removed and debris scooped out. Do not hit strainers to remove
debris; this can cause them to warp and not seat correctly. Rinsing the strainer under
water should remove the rest of any debris trapped in the part.
23
• Wash arms can be removed using a 7/16" driver. However, the dishmachine is
designed so that the wash arms are self-cleaning. Operators have the ability to ush the
arms by removing the plastic end-caps and running a rack through the unit. This should
only be done as a cleaning function with an empty rack and a tub that is lled with water.
• The internal chamber can be cleaned with a mild detergent and dishrag. The strainers
and pawl bar should be removed to provide as much room as possible.
• The outside of the unit should be cleaned with a standard countertop or general
cleaner. Do not attempt to clean inside any compartments, boxes, or chambers that are
secured with a cover. These normally contain live electrical components.
07610-004-33-05-B
Page 31
DISPLAY INSTRUCTIONS
OPERATION
RINSE MODES
CHECKING
CYCLE COUNT
GENERAL
Press the I Key for ECONO RINSE.
Press the II Key for TURBO RINSE.
While the unit is powered off, press and hold the Power Key. The total cycle count
will display for several seconds, followed by a normal .ON state.
1. When main power is rst connected to the unit, the digital display will sequence
through its LEDs to show all are functional.
2. The unit will then go into Standby Mode (blank display).
3. Press the Power Key.
4. The display will show “Heating” until the wash tank reaches operating
temperature.
Delime Key
125 F
Cycle Light
Power Key
HEATING
CYCLE 1
Rinse Options
5. The display will show “Ready” when the unit is ready to use.
180 F
READY
CYCLE 1
OPERATIONAL MESSAGES
DISPLAY CONDITION
"Check doors" One of the doors is not fully closed or one of the switches is not being triggered.
"Filling" The wash tank is lling with water.
"Heating" The unit is heating the water in the wash tank.
"Delime" The Delime Key has been pressed.
"Ready" The dishmachine is ready for operation.
"Wash Temp” A rack of dishes is progressing through the wash section.
Alternates “Wash Temp” & “Rinse Temp” A rack of dishes is progressing through the rinse section.
07610-004-33-05-B
24
Page 32
OPERATION
DELIME INSTRUCTIONS
DELIME
INSTRUCTIONS
To proceed with the delime operation, ll the dishmachine with the correct amount of delime
solution as recommended by the chemical supplier. The tank capacities of the machine can
be found in the Specications section of this manual.
After the chemicals are added, perform the following steps:
1. Press the DELIME button.
2. Disconnect or turn off chemical feeder pumps.
3. Close the doors.
4. Press the START button and run the machine for the length of time
recommended by the chemical supplier.
5. Press the START button to shut the unit off.
6. Wait ve minutes, then inspect the inside of the machine. If the machine is not
delimed, run again.
7. Once clean, drain and re-ll the machine and run two cycles to remove residual
deliming solution.
8. Drain and re-ll the machine.
9. The machine is ready to use.
This equipment is not recommended for use with deionized water or other
aggressive uids. Use of deionized water or other aggressive uids will result in
corrosion and failure of materials and components. Use of deionized water or other
aggressive uids will void the manufacturer’s warranty.
25
07610-004-33-05-B
Page 33
PREVENTATIVE MAINTENANCE
TROUBLESHOOTING
PREVENTATIVE
MAINTENANCE
i
Jackson highly recommends that any maintenance and repairs not specically discussed
in this manual be performed only by QUALIFIED SERVICE PERSONNEL. Performing
maintenance on your dishmachine may void your warranty, lead to larger problems, or
even cause harm to the operator. So if you have a question or concern, do not hesitate
to contact a QUALIFIED SERVICE AGENCY.
By following the operating and cleaning instructions in this manual, you should get the
most efcient results from your machine. As a reminder, here are some steps to take to
ensure that you are using the dishmachine the way it was designed to work:
1. Ensure that the water temperatures match those listed on the machine data plate.
There can be a variety of reasons why your water temperature could be too low.
2. Ensure that all strainers are clean and in place laying at before operating the machine.
When cleaning out strainers, do NOT beat them on waste cans. Wipe out strainers with
a rag and rinse under a faucet if necessary. Use a toothpick to dislodge any stubborn
debris.
3. Ensure that all wash and/or rinse arms are secure in the machine before operating.
4. Ensure that drains are closed/sealed before operating.
5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overll racks.
7. Ensure that glasses are placed upside-down in the rack.
8. Ensure that all chemicals being injected into machine have been veried as being at
the correct concentrations.
9. Clean the unit every 24 hours or at the end of every workday per the instructions in this
manual.
10. Follow all safety procedures, whether listed in this manual or put forth by local, state,
or national codes/regulations.
07610-004-33-05-B
26
Page 34
TROUBLESHOOTING
WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a
qualied service technician. Many of the tests require that the unit have power to it and live electrical
!
WARNING
PROBLEM POSSIBLE CAUSE REMEDY
Dishmachine will not ll
after the door is closed.
Power “ON” light is
illuminated.
components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
1. Faulty rinse solenoid valve.
2. Faulty door switch.
1. Repair or replace valve as required.
2. Verify the wiring of the switch; if correct, replace switch.
COMMON PROBLEMS
Dishmachine will not ll
after the door is closed.
Power “ON” light is
NOT illuminated.
Dishmachine will not
run after the door is
closed. Power “ON”
light is illuminated and
the unit is lling.
Dishmachine runs
continuously in the wash
cycle.
Wash heater does not
work.
1. Service breaker tripped.
2. Machine not connected to
power source.
3. Faulty power source.
1. Wash motor faulty/damaged.
2. Wash motor contactor faulty.
1. Machine is in Delime mode.
1. Faulty heater element.
2. Faulty heater contactor.
1. Reset; if the breaker trips again, contact an electrician to
verify the amp draw of the machine.
2. Verify that the machine has been properly connected to
the power source.
3. Verify working power source.
1. Verify that the wash motor is getting power; if so, replace
the motor.
2. Check for continuity; if contacts are open, replace the
contactor.
1. Select an automatic cycle by choosing I, II, or III on the
controller display.
1. Check element for continuity; if open, replace the heater.
2. Replace the contactor.
1. Clogged or obstructed rinse
Dishmachine lls slowly
and/or the rinse is
weak.
arms.
2. Low incoming water pressure.
3. Y-strainer is clogged
27
1. Remove and clean the rinse arms.
2. Adjust the water pressure regulator to ensure that there
is 10 PSI ow.
3. Clean out the Y-strainer.
07610-004-33-05-B
Page 35
COMMON PROBLEMS
WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a
qualied service technician. Many of the tests require that the unit have power to it and live electrical
!
WARNING
PROBLEM POSSIBLE CAUSE REMEDY
components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
TROUBLESHOOTING
No indication of
pressure.
Wash water is not
reaching required
temperature.
Doors will not close
completely.
Water leaks at the
wash pump.
1. Water turned off.
2. Transducer disconnected.
3. Pressure transducer defective.
1. Faulty wash heater.
2. Wash thermometer is defective.
1. Obstruction in door channel.
2. Machine not level.
1. Wash pump seal defective.
2. Petcock or pump drain (if
equipped) not shut/tight.
1. Turn water on.
2. Verify wiring.
3. Replace pressure transducer.
1. Check element for continuity; if open, replace the heater.
2. Replace thermometer.
1. Remove the obstruction.
2. Adjust the feet to level machine.
1. Replace the seal.
2. Close or tighten.
Will not rinse.
Dishes are not
coming clean.
07610-004-33-05-B
3. Loose hoses (hose clamps) on
the wash pump.
1. Defective rinse solenoid.
2. Faulty timer.
3. No water to the machine.
1. Machine temperatures are not up
to the minimum requirements.
2. No detergent/too much
detergent.
3. Tighten the hose clamps.
1. Repair or replace the rinse solenoid.
2. Replace timer.
3. Verify that there is water at 10 PSI connected to the
machine.
1. Verify that incoming water, rinse water, and wash
water match the required temperatures as listed on the
machine data plate.
2. Adjust detergent concentration as required for the
amount of water held by the machine.
28
Page 36
TROUBLESHOOTING
DISPLAY PROGRAMMING
PROGRAM
SELECTION MODE
To access Program Selection Mode, the unit should be on and preferably not in
operation (accessing this mode during operation will interrupt the process).
The programming Keys (Up-arrow, Down-arrow, and Select) are hidden on the
display and are shown below outlined with red dots.
1. Press and hold the I and II Keys until “Program” starts ashing (2 - 3 seconds).
PROGRAM
2. Press the Select Key.
3. Use the Up-arrow Key to change the program number to “6.”
PROGRAM
6
4. Press the Select Key.
5. “Program” will ash.
6. Press the Delime Key to exit.
READY
CYCLE 1
180 F
29
07610-004-33-05-B
Page 37
DISPLAY PROGRAMMING
TROUBLESHOOTING
SETUP MODE
To access Setup Mode, the unit should be on and preferably not in operation (ac-
cessing this mode during operation will interrupt the process).
1. Press and hold the Up-arrow and Down-arrow Keys until “Setup” starts ashing
(2 - 3 seconds).
SETUP
2. The display will then change to “Version” and show the rmware versions of the
IO module and UI board.
3. Use the Up-arrow Key to cycle through the categories (will be ashing).
• Language • Wash Offset
• Temperature Scale • Rinse Offset
• Wash Temperature • Boost Offset
• Boost Temperature • Spare Offset
LANGUAGE
4. Press the Select Key to choose the category you want to change.
• Regardless of the category, steps 5 - 7 remain the same.
5. Use the Up-arrow Key to change the options (will be ashing). Numerical
options are shown in the top window.
LANGUAGE
ENGLISH
6. Press the Select Key to accept the changes.
7. Press the Delime Key to exit.
07610-004-33-05-B
30
Page 38
TROUBLESHOOTING
DISPLAY SHOWS POSSIBLE CAUSES REMEDY
"F4 Service needed,"
"Check incoming
power"
1. Incoming power not properly connected.
2. L3 is missing (3-phase units only).
1. Low or no water pressure.
2. Faulty inlet valve or ll relay.
1. Check connections to heater.
2. Verify that L3 is present and connected properly.
1. Verify incoming water pressure is 8–12 PSI.
2. Verify that ll relay is supplying voltage to ll solenoid.
Replace faulty component.
FAULT CODES
“F6 Service needed,”
“No water in wash tank”
“F7 Service needed,”
“Check wash tank
thermostat”
“F8 No water in wash
tank,” “Check inlet
water and door”
F11 Service need-
ed –check wash tank
thermostat
F13 Communication
error. Check 6-pin
cable
3. Contactor to wash heater not turning off.
4. Faulty temperature input (T1) on IO
module.
5. Faulty temperature probe (T1).
6. Faulty oat switch allows heaters to operate with no water in tub.
1. Contactor to wash heater not turning off.
2. Faulty temperature input (P10) on IO
module.
3. Faulty temperature probe (T1).
1. Malfunction of ll solenoid or ll relay.
2. Door is open, which inhibits ll mode.
3. Faulty door switch.
1. Faulty temperature probe (T1). 1. Replace probe that connects to P10.
1. Loose connection in 6-pin cable between
display board and IO module.
2. Faulty 6-pin cable between display board
and IO module.
3. Faulty communication port on IO module or
display board.
3. Check for welded contacts. Verify that output from IO
module turns off when above the set temperature.
4. Substitute a 1.2 kΩ resistor for T1, and verify that wash
heater turns off. If not, replace IO module.
5. Verify that T1 resistance is correct with respect to temperature. (See Table 1.) If not, replace T1.
6. Replace oat switch.
1. Check for welded contacts. Verify that output from IO
module turns off when above the set temperature.
2. Substitute a 1.2 kΩ resistor for T1, and verify that wash
heater turns off. If not, replace IO module.
3. Verify that T1 resistance is correct with respect to temperature. (See Table 1.) If not, replace T1.
1. Replace faulty solenoid or ll relay.
2. Close door to activate door switch.
3. Replace or adjust door switch.
1. Fully disconnect 6-pin cable at each end, and reconnect
each end until a click is heard.
2. Inspect for broken wire or unseated terminal by gently
pulling on each wire at each end of the cable. Reseat any
loose terminals by inserting it fully into the housing using
long-nosed pliers. Replace cable if broken wire is found.
3. Temporarily substitute a veried good display board, and
check if F13 message recurs. If so, repeat substitution with
a good IO module.
31
07610-004-33-05-B
Page 39
FAULT CODES
TABLE 1: RESISTANCE-TO-TEMPERATURE VALUES
TROUBLESHOOTING
R (kΩ) °F
11.58 69.8
10.37 75.2
9.30 80.6
7.78 89.6
3.05 140.0
2.54 150.8
2.18 159.8
1.58 179.6
1.45 185.0
1.33 190.4
1.16 199.4
0.96 212.0
07610-004-33-05-B
32
Page 40
PARTS
1 2 3 4
CONTROL BOX COMPONENTS
12
ITEM QTY DESCRIPTION PART NUMBER
1 1 Terminal Block, 3-pole 05940-011-48-27
2 1 Fuse Holder 05920-011-72-89
3 2 Terminal Board 05940-002-78-97
4 1 PCB, Electronic Control 05945-004-47-81
5 4 Relay, KUP14AT5-120 P&B 3PO TP MO 05945-111-72-51
6 1 Timer, Universal Digital Multi-timer 05945-004-22-78
7 1 Overload 05945-111-68-40
8 2 Contactor, Wash Motor 05945-111-68-38
9 1 Overload 05945-111-68-39
10 1
11
Transformer, 208 V 05950-011-75-59
Transformer, 230/460 V 05950-011-68-35
10
56789
11 1 Contactor, CR353FE3AA1 3-pole 50A 05945-002-24-70
12 1 Fan 05999-004-30-62
33
07610-004-33-05-B
Page 41
MISCELLANEOUS ELECTRICAL COMPONENTS
1 2
3
PARTS
4
ITEM QTY DESCRIPTION PART NUMBER
1 4 Nut, Thumb, 6-32 Nylon 05310-002-83-12
2 1 Board, Populated Circuit 05945-004-36-33
3 4 Spacer, Display Board 05999-004-19-75
4 1 Panel with Display Membrane 05700-004-40-08
Thermistor Probe
06685-004-34-58
Temperature RTD
06680-002-16-80
Actuator Switch
05930-111-68-44
07610-004-33-05-B
Float Switch
06680-121-70-71
Float Switch Cover
06680-121-70-71
Probe Fitting, Brass
05310-924-02-05
34
Page 42
PARTS
WASH HEATER & HEATER SHROUD ASSEMBLIES
9
2
3
7
1
5
12
6
11
10
4
9
8
ITEM QTY DESCRIPTION PART NUMBER
1 1 Heater Shroud Weldment Lower 05700-003-74-21
2 1 Heater Shroud Weldment Upper 05700-003-74-24
3 1 Gasket, Suction Casting 05330-003-75-89
4 1 Gasket, Pump Suction 05330-003-75-87
5 1 Gasket, Heater 05330-200-02-70
6 1 Heater Box Rails 05700-003-74-72
7 1 Wash Pump Suction Weldment 05700-003-77-63
8 2 Washer, S/S 05311-174-01-00
9 9 Locknut, 1/4"-20 Hex w/Nylon Insert 05310-374-01-00
10 6 Nut, Hex 5/16"-18 S/S 05310-275-01-00
11 6 Lockwasher, 5/16" Split S/S 05311-375-01-00
12 1 Wash Heating Element, 15kW/18kW See Heater Chart
35
07610-004-33-05-B
Page 43
PUMP SUCTION ASSEMBLY
1
PARTS
4
Pump Suction Assembly
05700-003-83-98
RackStar
Pump Suction Assembly
3
ITEM QTY DESCRIPTION PART NUMBER
1 1 Gasket, Suction Casting 05330-003-75-89
2 1 Gasket, Pump Suction 05330-003-75-87
3 1 Pre-Wash Pump Suction Weldment 05700-003-82-27
®
66 Pre-wash
05700-004-34-24
2
4 1 Strainer, Pre-Wash Pump 05700-003-81-28
07610-004-33-05-B
36
Page 44
PARTS
WASH HEATERS
VOLTAGE PHASE KW PART NUMBER CONTACTOR
208 1 15 04540-121-68-45 05945-111-68-37
230 1 15 04540-121-68-46 05945-111-68-37
208 3 15 04540-121-68-45 05945-002-24-70
230 3 15 04540-121-68-46 05945-002-24-70
460 3 15 04540-121-68-47 05945-002-24-70
208 1 18 04540-121-79-30 05945-111-68-37
230 1 18 04540-121-79-31 05945-111-68-37
208 3 18 04540-121-79-30 05945-002-24-70
230 3 18 04540-121-79-31 05945-002-24-70
460 3 18 04540-121-79-32 05945-002-24-70
SERVICE NOTES: When replacing wash heaters, it is highly recommended to change the gasket as well. Once installed,
gaskets become compressed and are subject to extreme temperature changes. Replacing the gasket with the heater
might prevent future leaks.
The nuts used to secure the heater to the casting should be torqued to 16 in-lbs. After tightening, the unit should be allowed
to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more
to verify they are torqued to 16 in-lbs.
37
07610-004-33-05-B
Page 45
PLUMBING ASSEMBLIES
PARTS
6
4 5
3
3
2
1
7
3
9
3
7
1
8
8
4
10
ITEM QTY DESCRIPTION PART NUMBER
1 3 Elbow, 90-Degree 1/2 Street Brass 04730-206-08-00
2 1 Vacuum Breaker 04820-003-06-13
3 5 Nipple, 1/2 Close Brass 04730-207-15-00
4 2 Solenoid Valve, 1/2 04810-003-71-55
5 1 Tee, 1/2 Brass 04730-211-27-00
6 1 Y-strainer 04730-217-01-10
7 2 Elbow, 1/2 NPT 04730-011-42-96
8 2 Adapter, 1/2 Fitting X Male 04730-011-59-53
9 1 Tee, 1/2 X 1/2 X 1/4 Female 04730-411-25-01
10 1 Tank Fill Injector Weldment 05700-003-76-84
1
07610-004-33-05-B
38
Page 46
PARTS
PLUMBING ASSEMBLIES
6
5
4
3
2
13
1
1
14
15
1
6
12
13
3
7
8
9
8
7
10
1112
ITEM QTY DESCRIPTION PART NUMBER
1 3 Plug, 1/8 Brass 04730-209-07-37
2 1 Elbow, 90-Degree 1/2 Street Brass 04730-206-08-00
3 2 Vacuum Breaker, 1/2" 04820-003-06-13
4 1 Injector, Turbo Rinse 05700-004-32-61
5 1 Elbow, 1/2 NPT Brass 04730-011-42-96
6 2 Nipple, 1/2 Brass 2 Long 04730-207-19-00
7 2 Adapter, 1/2 Fitting X Male 04730-011-59-53
8 2 Elbow, 1/2 04730-406-31-01
9 1 Union, 1/2 04730-412-05-01
10 1 Solenoid Valve, 1/2 04810-003-71-55
11 1 Fitting, Comp. 1/2 NPT X 1/4 05700-004-36-74
12 2 Tee, 1/2 Brass 04730-211-27-00
13 2 Nipple, 1/2 Close Brass 04730-207-15-00
14 1 Rinse Injector 05700-003-76-83
15 1 Plug, 1/4 Brass 04730-209-01-00
39
07610-004-33-05-B
Page 47
PRE-WASH TANK FILL ASSEMBLY
PARTS
5
4
3
2
1
10
6
7
8
9
ITEM QTY DESCRIPTION PART NUMBER
1 1 Y-strainer 04730-217-01-10
2 1 Nipple, 1/2" Close, Brass 04730-207-15-00
3 1 Valve, 1/2" 04810-003-71-55
4 2 Nipple, 1/2" Brass 2 Long 04730-207-19-00
5 1 Vacuum Breaker, 1/2" 04820-003-06-13
6 1 Elbow, 90-degree 1/2" Street Brass 04730-206-08-00
7 1 Wash Fill Injector 05700-003-77-56
8 1 Gasket, Rinse Manifold 05330-003-75-91
9 1 Tube, Tank Fill 05700-003-76-81
10 1 Elbow, 1/2" NPT 90 Brass 04730-011-42-96
07610-004-33-05-B
40
Page 48
1
2
4
5
4
6
7
13
8
9
14
14
10
11
11
10
12
14
13
3
PARTS
WASH MANIFOLD & ARM ASSEMBLY
Mechanical Pump Seal
05330-002-34-22
16
15
41
07610-004-33-05-B
Page 49
WASH MANIFOLD & ARM ASSEMBLY
ITEM QTY DESCRIPTION PART NUMBER
1 1 Pump & Motor Assembly See Table Below
2 1 Gasket, Pump Suction 05330-003-75-87
3 1 Gasket, Pump Discharge 05330-003-75-88
4 2 Hose Clamp, Range 2-9/16" to 3-1/2" 04730-003-15-40
5 1 Hose, Wash Pump Discharge 05700-003-77-62
PARTS
6 1
7 1 Casting, Wash Manifold 09515-003-71-50
8 1 Tube, Manifold Riser 05700-003-72-37
9 1 Wash Manifold Weldment, Upper 05700-003-73-66
10 1 Wash Arm Weldment, Top-right 05700-003-75-79
11 1 Wash Arm Weldment, Top-left 05700-003-75-80
12 12 Cap, Threaded 04730-603-12-00
13 3 O-Ring, Silicone, .103 Dia., 2-1/2" x 2-11/16" OD 05330-003-73-71
14 4 O-Ring, Silicone, .139 Dia., 2-1/4" ID x 2-1/2" OD 05330-003-73-72
15 1 Wash Arm Weldment, Bottom-right 05700-004-27-43
16 1 Wash Arm Weldment, Bottom-left 05700-004-27-42
PUMP & MOTOR ASSEMBLY PART NUMBER
Wash Pump, 3 HP, 208 V, 60 Hz, 3-Phase 06105-003-76-11
(L-R Machines) Lower Manifold
(R-L Machines) Lower Manifold
05700-004-27-39
05700-004-30-27
Wash Pump, 3 HP, 230 V, 60 Hz, 3-Phase 06105-003-76-11
Wash Pump, 3 HP, 460 V, 60 Hz, 3-Phase 06105-003-76-11
Wash Pump, 3 HP, 460 V, 60 Hz, 1-Phase 06105-003-76-13
Wash Pump, 3 HP, 230 V, 60 Hz, 1-Phase 06105-003-76-13
07610-004-33-05-B
42
Page 50
PARTS
PRE-WASH MANIFOLD & ARM ASSEMBLY
7
6
5
5
8
9
10
7
8
11
43
10
4
12
2
3
2
1
13
Mechanical Pump Seal
05330-002-34-22
07610-004-33-05-B
Page 51
PRE-WASH MANIFOLD & ARM ASSEMBLY
ITEM QTY DESCRIPTION PART NUMBER
1 1 Gasket, Pump Suction 05330-003-75-87
2 2 Hose Clamp 04730-003-15-40
3 1 Hose, Wash Pump Discharge 05700-003-77-62
4 1 Manifold, Pre-wash System 05700-004-31-60
5 3 O-Ring, Silicone, .103 Dia., 2-1/2" x 2-11/16" OD 05330-003-73-71
6 1 Tube, Manifold Riser 05700-003-81-53
7 2 Casting, Pre-wash Manifold 09515-003-77-22
8 2 O-Ring, Silicone, .139 Dia., 2-1/4" ID x 2-1/2" OD 05330-003-73-72
9 1 Pre-wash Arm 05700-003-75-79
10 4 Cap, Threaded 04730-603-12-00
11 1 Pre-wash Arm, Lower 05700-003-80-96
12 1 Gasket, Pump Discharge 05330-003-75-88
PARTS
13 1 Pre-wash Motor See Table Below
PUMP & MOTOR ASSEMBLY PART NUMBER
Pre-Wash Pump, 2HP, 208V, 60Hz, 3-Phase 06105-003-76-12
Pre-Wash Pump, 2HP, 230V, 60Hz, 3-Phase 06105-003-76-12
Pre-Wash Pump, 2HP, 460V, 60Hz, 3-Phase 06105-003-76-12
Pre-Wash Pump, 2HP, 460V, 60Hz, 1-Phase 06105-003-76-14
Pre-Wash Pump, 2HP, 230V, 60Hz, 1-Phase 06105-003-76-14
07610-004-33-05-B
44
Page 52
PARTS
RINSE ASSEMBLY
3
20
2
1
13
17
4
5
6
7
6
8
3
11
9
8
9
10
12
19
21
15
20
14
13
18
17
16
14
45
07610-004-33-05-B
Page 53
RINSE ASSEMBLY
ITEM QTY DESCRIPTION PART NUMBER
1 1 Rinse Injector 09515-003-73-35
2 1 Elbow, 90-degree 1/2 Street Brass 04730-206-08-00
3 2 Vacuum Breaker 04820-003-06-13
4 1 Nipple, 1/2 Close Brass 04730-207-15-00
5 1 Tee, 1/2 Brass 04730-211-27-00
6 2 Nipple, 1/2 Brass 2 Long 04730-207-19-00
7 1 Valve, 1/2" 04810-003-71-55
8 2 Adapter, Male 04730-401-03-01
9 2 Elbow, 607 1/2 IN CTOC 04730-406-01-01
10 1 Union, 1/2" 04730-412-05-01
11 1 Elbow, 1/2 NPT 90 Brass 04730-011-42-96
12 1 Fill Injector 05700-004-32-61
PARTS
13 2 Rinse Manifold 05700-003-76-79
14 2 Lower Rinse Arm 05700-004-32-95
15 4 End-cap, Rinse Arm 05700-011-35-92
16 1 Elbow 04730-004-34-53
17 2 Fitting, 1/2" Male Swivel Brass 04730-004-19-62
18 1 Hose 05700-004-33-91
19 8 Nozzle, Lower Rinse Arm 04730-003-76-06
20 2 Upper Rinse Arm 05700-003-76-02
21 8 Nozzle, Upper Rinse Arm 04730-003-76-07
07610-004-33-05-B
46
Page 54
PARTS
1
PAWL BAR ASSEMBL Y
2
3
5
4
6
7
11
8
9
10
ITEM QTY DESCRIPTION PART NUMBER
1 14 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
2 14 Washer, 1/4-20 I.D. 05311-174-01-00
3 14 Washer-Flat, .406 I.D. x .750 O.D. 05311-004-29-35
4 7 Rack Catch, Left 05700-004-15-70
5 7 Rack Catch, Right 05700-004-15-71
6 14 Bolt-Shoulder, 3/8 DIA. x 1/4", 1/4-20 05306-004-29-34
7 14 Rivet, Flat Head 05320-107-21-00
8 1 44" Pawl Bar Weldment 05700-004-17-74
9 2 Bolt, 1/4-20 x 1/2 05305-274-02-00
10 2 Nut, 1/4-20 x 1/2 05310-011-44-35
11 1 Rack Drive Guide 05700-004-11-80
47
07610-004-33-05-B
Page 55
RACK PADDLE ASSEMBLY
1
7
3
6
PARTS
2
3
5
4
ITEM QTY DESCRIPTION PART NUMBER
1 1 Paddle Switch 05700-004-26-89
2 1 Nut, Lock 1/4-20 Hex w/Nylon Insert 05310-374-01-00
3 2 Washer, 1/4-20 I.D. 05311-174-01-00
4 1 End-cap, Magnet Tube 05700-002-21-36
5 1 Magnet 05930-003-31-63
6 1 End-cap, Paddle Switch 05700-011-60-92
7 1 Bolt, Hex Head, 1/4-20 x 3-1/4" 05306-004-29-03
07610-004-33-05-B
48
Page 56
PARTS
DRIVE ASSEMBLY
22
23
11
12
10
Drive Assembly
7
05700-004-29-95
8
12
13
16
17
2
20
21
4
21
19
7
6
1
15
14
15
49
17
18
13
14
9
18
07610-004-33-05-B
Page 57
DRIVE ASSEMBLY
ITEM QTY DESCRIPTION PART NUMBER
1 1 Drive Casting, Top 09515-004-17-06
2 1 Gasket, Drive Casting 05330-004-20-31
3 4 Screw, 1/4-20 x 1 1/2" Flat 05305-011-44-50
4 1 Drive Casting, Bottom 09515-004-17-03
5 1 Drive Shaft 05700-004-29-79
6 1 Gasket, Drain Seat 05700-002-04-42
7 4 Screw, 10-32 x 1 3/4" 05306-003-92-52
8 1 Drive Shaft Cover 05700-004-29-46
9 1 Clutch-Drive, 3/4" x 3/4" 06105-004-29-41
10 1 Drive Plate Cover 05700-004-29-49
11 1 Washer, Bonded Sealing 1/4" x 3/4" 05311-002-77-79
12 1 Collar, Shaft Drive 05700-004-29-45
13 1 Motor Plate 05700-004-19-38
PARTS
14 1 Motor Support Plate 05700-004-26-97
15 1 Gasket, Clutch 05330-004-28-88
16 1 Seal, Viton Oil Shaft 3/4" ID 05330-004-29-06
17 1 Drive Motor 06105-004-29-53
18 4 Bolt, 1/4-28 x 1" S/S Hex Head 05306-004-30-91
19 1 Collar, Shaft 3/4" (Clamp-On) 03120-004-33-50
20 1 Key, 3/16" x 9/10" Long 05700-011-89-17
21 3 Bearing, Thrust 3/4" Shaft x 1-1/4" ID 03120-004-37-10
22 1 Sealing Pan Head Phillips 05305-004-26-70
07610-004-33-05-B
50
Page 58
PARTS
VENTILATION COWL
3
2
5
1
4
ITEM QTY DESCRIPTION PART NUMBER
1 2 Ventilation Cowl 05700-004-34-01
2 2 Ventilation Scoop 05700-004-29-68
3 2 Ventilation Duct Adapter 05700-003-75-73
4 2 Damper, Ventilation Scoop 05700-003-74-76
5 4 Curtain Hook 05700-003-17-98
51
07610-004-33-05-B
Page 59
VENTILA TION COWL FOR UNHOODED SIDE-LOADER
PARTS
This illustration
depicts the
Ventilation Cowl
for a Left
Unhooded
Side-Loader.
ORIENT THE CURTAIN SO THAT
T
AT THE BEND OF THE ROD.
7
6
STEP 1
1A
HE 3 CUTOUTS ARE LOCATED
To attach the curtain and rod to the Ventilation Cowl,
STEP 3
8
5
ensure that the curtain is oriented as depicted and
follow the steps below:
1. Insert the rod into the hole at the rear of the
Ventilation Cowl.
7
2. Insert the rod into the bracket at the front of the
Ventilation Cowl.
3. Gently lift the rod at the curtain cutout over and
onto the curtain hook ensuring that the ends of the
STEP 2
9
10
rod stay inserted in the holes.
8
5
7
1B
This illustration
depicts the
Ventilation Cowl
for a Right
Unhooded
Side-Loader.
ITEM QTY DESCRIPTION PART NUMBER
1A
1B
1
1
Ventilation Cowl w/Cutout for Left Side Loader
Ventilation Cowl w/Cutout for Right Side Loader
2 1 Ventilation Scoop (not shown) 05700-003-75-74
3 1 Ventilation Duct Adapter (not shown) 05700-003-75-73
4 1 Damper, Ventilation Scoop (not shown) 05700-003-74-76
5 2 Curtain Hook 05700-003-86-10
6 1 Curtain, XL for Side-Loader 08415-003-84-88
7 1 Curtain Rod 05700-003-84-57
8 3 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
9 3 Lockwasher, 1/4" Spring 05311-274-01-00
10 3 Bolt, 1/4-20 x 1/2" Long 05305-274-02-00
07610-004-33-05-B
9
10
05700-003-84-67
05700-003-84-66
52
Page 60
PARTS
WASH MOTORS: Overloads are specied for 3-phase units only.
For GE brand MT03* series overloads, the process for setting is as follows:
• Determine the Full Load Amps (FLA) for the wash motor.
• Set the overload at the closest setting without going over for the FLA of the motor.
• The overload already compensates for the FLA and will have a setpoint that is 125% of the FLA. (Example: Wash motor
is rated at 10.0 FLA on the data plate. The replacement MT03* overload will be set at 10.0. It will trip at 12.5 Amps.)
MOTOR OVERLOADS
WASH MOTOR
VOLTAGE
208 05945-111-68-40 RT1M
230 05945-111-68-40 RT1M
DRIVE MOTORS: Overloads are specied for 3-phase units only.
For GE brand MT03* series overloads, the process for setting is as follows:
• Determine the FLA for the drive motor.
• Set the overload at the closest setting without going over for the FLA of the motor.
• The overload already compensates for the FLA and will have a setpoint that is 125% of the FLA. (Example: Drive motor
is rated at 1.0 FLA on the data plate. The replacement MT03* overload will be set at 1.0. It will trip at 1.25 Amps.)
DRIVE MOTOR
VOLTAGE
208 05945-111-68-39 RT1G
230 05945-111-68-39 RT1G
PART NUMBER GE PART NUMBER
PART NUMBER GE PART NUMBER
Blue selector switch should be
set to H for manual reset.
Blue selector switch should be
set to H for manual reset.
PRE-WASH MOTORS: Overloads are specied for 3-phase units only.
For GE brand MT03* series overloads, the process for setting is as follows:
• Determine the FLA for the pre-wash motor.
• Set the overload at the closest setting without going over for the FLA of the motor.
• The overload already compensates for the FLA and will have a setpoint that is 125% of the FLA. (Example: Pre-wash
motor is rated at 6.0 FLA on the data plate. The replacement MT03* overload will be set at 6.0. It will trip at 7.5 Amps.)
PRE-WASH MOTOR
VOLTAGE
208 05945-003-76-28 MT03M
230 05945-003-76-28 MT03M
460 05945-003-76-26 MT03K
NOTE: Connections should be tightened to 7 in-lbs.
PART NUMBER GE PART NUMBER
53
Blue selector switch should be
set to H for manual reset.
07610-004-33-05-B
Page 61
DETAIL A
SIDE-LOADERS
PARTS
17
16
4
17
This illustration depicts a
13
14
16
19
18
1
15
16
5
16
4
14
2
3
A
23" Right-to-Left Unhooded
Side-Loader.
Differences in parts for the
23" Left-to-Right and both
16
14
directions of the 30" Side-Loaders
are reected in the parts list.
32
32
33
26
*NOTE
07610-004-33-05-B
31
28
33
32
25
26
27
*NOTE
*NOTE: Order lengths of Hose or Conduit by
measuring the lengths in the eld and add an
29
30
additional 1' to ensure any custom-cut lengths
are accounted for.
54
Page 62
PARTS
16
6
SIDE-LOADERS
4
15
16
10
1
B
16
9
11
12
16
23
This illustration depicts a
6
23" Right-to-Left Unhooded Side-Loader.
Differences in parts for the 23" Left-to-Right
and both directions of the 30" Side-Loaders
7
7
8
are reected in the parts list.
21
24
24
22
20
DETAIL B
8
14
16
55
23
14
16
16
07610-004-33-05-B
Page 63
SIDE-LOADERS
ITEM QTY DESCRIPTION PART NUMBER
Tub Weldment, 23" Side-Loader L-R
1 1
2 1 Rack Support L-R 05700-003-90-00
3 1 Strainer 05700-021-85-10
4 1 Pawl Bar Drive Linkage (see side-loader drive linkage page) 05700-003-84-78
5 1 Actuator Switch Assembly 05700-003-89-96
6 2 Leg Socket 05700-002-56-14
7 2 Support Leg 05700-021-87-59
8 2 Foot, Adjustable 05340-108-01-03
9 1 Gutter, Pawl Bar 05700-021-66-86
10 1 Guide Block Top-Slotted 05700-011-69-49
11 1 Guide Block Bottom-Slotted 05700-011-69-50
12 1 Gasket, Drive Gutter 05330-011-68-55
Tub Weldment, 23" Side-Loader R-L
Tub Weldment, 30" Side-Loader L-R
Tub Weldment, 30" Side-Loader R-L
05700-003-84-59
05700-003-84-58
05700-003-88-46
05700-003-88-39
PARTS
13 1 Bracket, Loader Pawl Bar Support 05700-003-87-39
14 16 Washer, 1/4" S/S 05311-174-01-00
15 4 Bolt, 1/4-20 x 1/2" Long 05305-274-02-00
16 39 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
17 2 Roller 05700-011-68-16
18 2 SRackStar® , 1/4-20 x 1-3/4" Long Hex Head 05305-274-10-00
19 2 Roller Shaft 05700-011-68-14
20 1 Bracket, Limit Switch 05700-021-71-18
21 1 Terminal Board 05940-011-84-41
22 1 Switch Assembly, Side-Loader, 24VDC 05700-003-87-43
23 1 Cover, Side-Loader Switch 05700-003-87-41
24 2 Locknut, 6-32 Hex w/Nylon Insert 05310-373-03-00
25 *NOTE Drain Hose, Polybraid 1" (*SEE NOTE ON PG. 54) *04720-011-69-16
26 2 Hose Clamp (Range: 13/16" to 1-1/2") 04730-719-06-09
27 1 Drain Fitting Weldment 05700-021-84-61
28 1 Tee, 1-1/2" Brass 04730-011-69-93
29 1 Nipple, 1-1/2" Close Brass 04730-207-40-00
30 1 Elbow, 90 Deg Street, Brass 1-1/2" 04730-206-32-00
31 *NOTE Conduit, 1/2" Flex 2 (*SEE NOTE ON PG. 54) *05975-003-33-36
32 3 Clamp, 1" Nylon 04730-002-41-88
33 2 Fitting, 1/2" Straight Twist/Snap 05975-003-33-27
07610-004-33-05-B
56
Page 64
PARTS
SIDE-LOADER DRIVE LINKAGE
1
6
5
3
Side-Loader Drive Assembly
05700-003-84-78
4
8
2
7
ITEM QTY DESCRIPTION PART NUMBER
1 1 Pawl Bar, Side-Loader 05700-021-86-88
2 1 Drive Linkage, Side-Loader 05700-001-99-16
3 3 Pawl Dog w/Wing 05700-021-86-79
4 3 Locknut, 3/8-16 w/Nylon Insert 05310-011-72-55
5 3 Bolt, 3/8-16 x 1-3/4" Long Hex Head 05306-011-36-94
6 6 Spacer, Pawl Bar Dog 05700-011-71-45
7 3 SRackStar® , 1/4-20 x 1" Long Hex Head 05305-274-27-00
8 3 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00
57
07610-004-33-05-B
Page 65
STEAM-HEATING COIL ASSEMBLY
4
2
5
1
3
6
8
8
Steam-Heating Coil Assembly
7
05700-003-83-83
8
8
9
10
9
10
11
12
13
PARTS
11
12
13
14
13
19
16
15
20
18
17
ITEM QTY DESCRIPTION PART NUMBER
1 1 Steam Coil Weldment 05700-003-83-70
2 3 Steam Coil Spacer Weldment 05700-003-83-33
3 3 Plate, Steam Coil Spacer 05700-003-83-32
4 6 Sleeve, 1/4" x 5/8" Long 05700-003-83-35
5 6 Bolt, 1/4-20 x 1-1/4 Hex Head 05305-274-22-00
6 6 Locknut, 1/4-20 Low Prole w/Nylon Insert 05310-374-02-00
7 1 Bracket, Steam Coil Adjustment 05700-003-83-79
8 4 Gasket, Steam Coil 05700-001-17-86
9 2 Washer, Steam Coil Adapter 05700-001-17-87
10 2 Nut, Steam Coil Adapter 05310-011-17-85
11 2 Reducer, 3/4" x 1/2" Black Iron 04730-911-02-34
12 2 Union, 3/4" Black Iron 04730-912-01-00
13 3 Nipple, Close 3/4" Black Iron 04730-907-01-00
14 1 Valve, 3/4" Steam 110V Coil 04820-011-87-39
15 1 Elbow, 3/4" Street, Black Iron 04730-011-87-37
16 1 Y-Strainer, 3/4" Steam 04730-217-01-32
17 1 Nipple, 3/4" x 4" Long, Black Iron 04730-907-02-34
18 1 Valve, Gate 3/4" Steam 04820-100-19-00
19 1 Trap, Steam 3/4" 06680-500-02-77
20 1 Plug, 3/4" Square Head, Black Iron 04730-002-86-59
07610-004-33-05-B
58
Page 66
PARTS
BOOSTER HEATER OPTION (ELECTRIC)
*
The hose from the Final Rinse
Plumbing connects here.
*For Booster Heater service parts not listed here, reference
the Hatco Booster Manual. To access the manual:
1. Go to www.jacksonwws.com
2. Go to the Support page
3. Under Category, choose Conveyors
4. Under Products, choose either RackStar® 44 or RackStar
5. Click View Resources and click the Hatco Booster Manual link
®
66
The hose from the Main Inlet
Call Hatco at 800-558-0607 with any service support questions.
ITEM QTY DESCRIPTION PART NUMBER
1* 1 Booster Heater See Chart Below
BOOSTER HEATER PART NUMBER
12 kW (40 °F Rise) 208 V, 3-Phase 04540-004-30-83
12 kW (40 °F Rise) 240 V, 3-Phase 04540-004-30-82
12 kW (40 °F Rise) 480 V, 3-Phase 04540-004-30-81
12 kW (40 °F Rise) 208 V, 1-Phase 04540-004-30-80
12 kW (40 °F Rise) 240 V, 1-phase 04540-004-30-79
17 kW (70 °F Rise) 208 V, 3-Phase 04540-004-29-75
Plumbing connects here.
18 kW (70 °F Rise) 240 V, 3-Phase 04540-004-29-77
18 kW (70 °F Rise) 480 V, 3-Phase 04540-004-30-77
18 kW (70 °F Rise) 208 V, 1-Phase 04540-004-29-76
18 kW (70 °F Rise) 240 V, 1-Phase 04540-004-30-78
59
07610-004-33-05-B
Page 67
FRAME ASSEMBLY
1
PARTS
2
3
RackStar® 66
7
4
5
6
ITEM QTY DESCRIPTION PART NUMBER
1 1 Hood Dress Panel 05700-004-18-39
2 1
3 1 Display
4 1 Front Dress Panel, RackStar
5 1 Adjustable Foot 05340-011-71-74
6 1
7 1 Pre-wash Hood Dress Panel 05700-004-30-08
8 1 Front Dress Panel, RackStar
Right Dress Panel, Right-to-Left Machine 05700-004-31-93
Left Dress Panel, Left-to-Right Machine 05700-004-30-60
See "Miscellaneous Electrical
Components" page.
®
44 05700-004-30-44
Left Dress Panel, Right-to-Left Machine 05700-004-31-92
Right Dress Panel, Left-to-Right Machine 05700-004-30-59
®
66 05700-004-34-48
8
07610-004-33-05-B
60
Page 68
PARTS
DOOR ASSEMBLIES
2
1
3
4
ITEM QTY DESCRIPTION PART NUMBER
1 1 Left Door Assembly 04420-002-43-94
2 1 Right Door Assembly 05306-002-89-27
3 4 Bearing, Flanged Sleeve 03120-004-39-92
4 2 Door Seal 09330-004-17-41
61
Door Switch
05930-002-36-80
07610-004-33-05-B
Page 69
MISCELLANEOUS PARTS
PARTS
Front Rack Rail
Entire Assembly
05700-004-26-88
Rail Only (shown)
05700-004-26-87
Curtain Bracket, Middle
05700-004-32-75
Rear Rack Rail
Entire Assembly
05700-004-26-86
Rail Only (shown)
05700-004-22-95
Curtain Bracket, End
05700-004-21-24
Pre-wash Scrap Basket
05700-004-37-61
07610-004-33-05-B
Strainer, W ash Tank
05700-004-29-02
62
Page 70
SCHEMATICS
USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS:
BOOSTER HEATER, 3-PHASE
• 208V, 60Hz, 3-Phase, 12 kW, 40° Rise
• 230V, 60Hz, 3-Phase, 12 kW, 40° Rise
• 460V, 60Hz, 3-Phase, 12 kW, 40° Rise
• 208V, 60Hz, 3-Phase, 18 kW, 70° Rise
• 230V, 60Hz, 3-Phase, 18 kW, 70° Rise
• 460V, 60Hz, 3-Phase, 18 kW, 70° Rise
63
07610-004-33-05-B
Page 71
BOOSTER HEATER, 1-PHASE, 12kW
USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS:
• 208V, 60Hz, 1-Phase, 12 kW, 40° Rise
• 230V, 60Hz, 1-Phase, 12 kW, 40° Rise
SCHEMATICS
07610-004-33-05-B
64
Page 72
SCHEMATICS
USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS:
BOOSTER HEATER, 1-PHASE, 18kW
• 208V, 60Hz, 1-Phase, 18 kW, 70° Rise
• 230V, 60Hz, 1-Phase, 18 kW, 70° Rise
65
07610-004-33-05-B
Page 73
STEAM BOOSTER HEATER
SCHEMATICS
07610-004-33-05-B
66
Page 74
SCHEMATICS
Programming
header
Temperature
Sensor inputs
T4 (spare)
T2 (Rinse Injector) GRY/BLU
T1 (Wash) RED/WHT
AC signals
I1
I2
I3
I4
I5
Analog input
Piezo switch 24 VDC OUT / RS-232
Relay Assignments
K12 Drain / Start
AC power in
{
1
K2
L1 L2/N
Input Assignments
I5 Chemicals
BLK (DC RTN)
RED (+24 VDC)
WHT
BLK
DC RTN
+24 VDC
CORRESPONDING CONNECTOR
TO DISPLAY PCB PN 05945-004-36-33
B
W
G
LOGIC INPUT
~+4.5 VDC OUT
T3 (Booster) RED/BLU
GRN
BLK
2
3
4
5
6
7
8
9
10
11
12
Interconnect cable is
Bel
3 twisted pairs
Connecon Diagram for IO Module PN 05945-004-36-34
DC RTN
Pressure sensor
1
2 3
4
5
5
6
6 1 2 3
4
PAIR 1 PAIR 2 PAIR 3
Connectors shown in top
view (wire-inseron end)
K1 K4 K3 K6 K5 K8 K7 K10 K9 K12 K11
P1 P2 P3 P4 P5 P6
P7
P9
P8
P10 P11 P12 P13
P14
P15
R
D
B
B
Programming
header
Temperature
Sensor inputs
T4 (spare)
T2 (Rinse Injector) GRY/BLU
T1 (Wash) RED/WHT
AC signals
I1
I2
I3
I4
I5
Analog input
Piezo switch
24 VDC OUT / RS-232
Relay Assignments
K12 Drain / Start
AC power in
{
K2
L1 L2/N
Input Assignments
I5 Chemicals
BLK (DC RTN)
RED (+24 VDC)
WHT
BLK
DC RTN
+24 VDC
CORRESPONDING CONNECTOR
TO DISPLAY PCB PN 05945-004-36-33
B
W
G
LOGIC INPUT
~+4.5 VDC OUT
T3 (Booster) RED/BLU
GRN
BLK
1
Interconnect cable is
Bel
3 twisted pairs
Connecon Diagram for IO Module PN 05945-004-36-34
DC RTN
Pressure sensor
1 2
3
4
5
5
6
6 1 2 3
4
PAIR 1 PAIR 2 PAIR 3
Connectors shown in top
view (wire-inseron end)
K1 K4 K3 K6 K5 K8 K7 K10 K9 K12 K11
P1 P2 P3 P4 P5 P6
P7
P9
P8
P10 P11 P12 P13
P14
P15
R
D
B
B
RACKSTAR 208/230 V, 50/60 HZ, 1-PHASE
I1 Wash
I1 Wash
I2 Cycle
I2 Cycle
I3 Float
I3 Float
I4 Rinse
I4 Rinse
K
K
K
K
K
K
K
K
K
K
K
K1 Power
K1 Power
K2 Booster heater
K2 Booster heater
K3 Wash heater
K3 Wash heater
K4 Aux 1 reserved
K4 Aux 1 reserved
K5 Aux 2 reserved
K5 Aux 2 reserved
K6 Aux 3 reserved
K6 Aux 3 reserved
K7 Aux 4 reserved
K7 Aux 4 reserved
K8 Delime
K8 Delime
K9 Detergent Dispenser
K9 Detergent Dispenser
K10 Rinse Aid Dispenser
K10 Rinse Aid Dispenser
K11 Sanizer Dispenser
K11 Sanizer Dispenser
K
K
K
K
K
1
2
3
4
5
K
K
K
K
K
K
K
6
K
7
8
9
10
1
12
E
L
L
H
E
L
L
H
K
K
N
T
K
K
T
den 9745 060U500
den 9745 060U500
L
R
R
K
N
L
K
67
09905-004-35-19-E
09905-004-35-19-E
07610-004-33-05-B
Page 75
RACKSTAR 208/230 V, 50/60 HZ, 3-PHASE
Programming
header
Temperature
Sensor inputs
T4 (spare)
T2 (Rinse Injector) GRY/BLU
T1 (Wash) RED/WHT
AC signals
I1
I2
I3
I4
I5
Analog input
Piezo switch
24 VDC OUT / RS-232
Relay Assignments
K12 Drain / Start
AC power in
{
1
K2
L1 L2/N
Input Assignments
I5 Chemicals
BLK (DC RTN)
RED (+24 VDC) WHT
BLK
DC RTN
+24 VDC
CORRESPONDING CONNECTOR
TO DISPLAY PCB PN 05945-004-36-33
B
W
G
LOGIC INPUT
~+4.5 VDC OUT
T3 (Booster) RED/BLU
GRN
BLK
2
3
4
5
6
7
8
9
10
11
12
Interconnect cable is
Bel
3 twisted pairs
Connecon Diagram for IO Module PN 05945-004-36-34
DC RTN Pressure sensor
1
2
3
4
5
5
6
6 1 2 3
4
PAIR 1 PAIR 2 PAIR 3
Connectors shown in top
view (wire-inseron end)
K1 K4 K3 K6 K5 K8 K7 K10 K9 K12 K11
P1 P2 P3 P4 P5 P6
P7
P9
P8
P10 P11 P12 P13
P14
P15
R
D
B
B
SCHEMATICS
I1 Wash
I2 Cycle
I3 Float
I4 Rinse
K1 Power
K2 Booster heater
K3 Wash heater
K4 Aux 1 reserved
K5 Aux 2 reserved
K6 Aux 3 reserved
K7 Aux 4 reserved
K8 Delime
K9 Detergent Dispenser
K10 Rinse Aid Dispenser
K11 Sanizer Dispenser
K
K
K
K
K
K
K
K
K
K
K
K
E
L
K
den 9745 060U500
L
H
K
T
L
R
N
K
07610-004-33-05-B
09905-004-31-27-G
68
Page 76
SCHEMATICS
Programming
header
Temperature
Sensor inputs
T4 (spare)
T2 (Rinse Injector) GRY/BLU
T1 (Wash) RED/WHT
AC signals
I1
I2
I3
I4
I5
Analog input
Piezo switch
24 VDC OUT / RS-232
Relay Assignments
K12 Drain / Start
AC power in
{
1
K2
L1 L2/N
Input Assignments
I5 Chemicals
BLK (DC RTN)
RED (+24 VDC)
WHT
BLK
DC RTN
+24 VDC
CORRESPONDING CONNECTOR
TO DISPLAY PCB PN 05945-004-36-33
B
W
G
LOGIC INPUT
~+4.5 VDC OUT
T3 (Booster) RED/BLU
GRN
BLK
2
3
4
5
6
7
8
9
10
11
12
Interconnect cable is
Bel
3 twisted pairs
Connecon Diagram for IO Module PN 05945-004-36-34
DC RTN
Pressure sensor
1
2
3 4
5
5
6
6 1 2 3
4
PAIR 1 PAIR 2 PAIR 3
Connectors shown in top
view (wire-inseron end)
K1 K4 K3 K6 K5 K8 K7 K10 K9 K12 K11
P1 P2 P3 P4 P5 P6
P7
P9
P8
P10 P11 P12 P13
P14
P15
R
D
B
B
RACKSTAR 380/480 V, 50/60 HZ, 3-PHASE
I1 Wash
I2 Cycle
I3 Float
I4 Rinse
K1 Power
K2 Booster heater
K3 Wash heater
K4 Aux 1 reserved
K5 Aux 2 reserved
K6 Aux 3 reserved
K7 Aux 4 reserved
K8 Delime
K9 Detergent Dispenser
K10 Rinse Aid Dispenser
K11 Sanizer Dispenser
K
K
K
K
K
K
K
K
K
K
K
K
E
L
L
H
K
K
T
den 9745 060U500
L
R
K
N
69
09905-004-38-57-A
07610-004-33-05-B
Page 77
RACKSTAR SIDE-LOADER
SCHEMATICS
07610-004-33-05-B
70
Page 78
ADDENDUM
This page can be copied and the display templates cut-out. Lay the cut-out over the display and use the Up-arrow, Down-
arrow, and Select Buttons to locate the hidden programming buttons.
DISPLAY TEMPLATE
71
07610-004-33-05-B
Page 79
Page 80
Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA
1.888.800.5672 • www.jacksonwws.com
7373
RackStar® Manual • Rev B • 07610-004-33-05 • Issued: 9-21-2016 • Revised: 10-25-16
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