Jackson RackStar 44, RackStar 66 Installation, Operation And Service Manual
INSTALLATION, OPERATION,
AND SERVICE MANUAL
RACKSTAR
RACKSTAR® SERIES CONVEYOR DISHMACHINES
RackStar® Manual • Rev B • 07610-004-33-05 • Issued: 9-21-2016 • Revised: 10-25-16
®
MANUFACTURER'S WARRANTY
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION, FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTOR Y.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use
due to f aulty ma terial or workmanship during the warranty period, providing the equipment has been unaltered, and has been
properly installed, maintained, and operated in accordance with the applicable factory instruction manual and failure is reported
to an authorized service agency within the warranty period. This includes the use of factory-specied genuine replacement parts,
purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a
hazard and void warranty certication.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada,
during the warranty period provided a Jackson WWS authorized service agency , or those having prior authorization from the factory,
performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of
the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid
by Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only . Accessory components such as table limit
switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these
components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by
unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than
originally intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for
travel time and mileage that exceeds this, or any additonal fees—such as those for air or boat travel—without prior authorization.
WARRANTY REGISTRATION
T o register your product, go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty days
from the date of shipment from the factory, whichever occurs rst.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in the design and specication of any equipment as engineering or necessity
requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND,
INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE
EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE
NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL
JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE
NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT
LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH
AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF
INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS,
DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO,
NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS,
INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.
REVISION HISTOR Y
Revision
Letter
A 9-21-16 JH N/A Initial release of manual.
B 10-25-16 JH N/A
Revision
Date
Made by Applicable ECNs Details
Corrected delime instructions.
Corrected P/Ns for item #6 on pg. 42.
Updated pg. 13 to change the pressure regulator from standard to
optional.
Updated Miscellaneous Electrical Components page.
Added a Door Assemblies page.
Added a Frame Assembly page.
Added Display Fault Codes.
ELECTRICALLY-HEATED MODELS:
®
®
44
66
RackStar
RackStar
NOMENCLATURE
Chemical-sanitizing rack conveyer machine.
STEAM-HEATED MODELS:
Steam-cleaning rack conveyer machine.
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone Number:
RackStar
RackStar
®
44S
®
66S
Jackson WWS, Inc. provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a
call to our technical support
staff. Please have this manual
with you when you call so
that our staff can refer you, if
necessary, to the proper page.
Technical support is not available
on holidays.
Contact technical support toll
free at 1-888-800-5672.
Technical support is available
for service personnel only.
iii
T ABLE OF CONTENTS
GUIDES
Symbols ......................................................................................................................................1
Abbreviations & Acronyms ..........................................................................................................1
SPECIFICATIONS
Machine Dimensions ..................................................................................................................2
Side-Loader Dimensions ............................................................................................................6
Steam Booster Heater Dimensions ............................................................................................7
Operating Parameters ................................................................................................................8
Electrical Requirements ............................................................................................................10
INSTALLATION
Installation Instructions ............................................................................................................. 13
External Device Wiring ............................................................................................................. 17
Curtain Installation Instructions................................................................................................. 18
Drain Quench Kit Instructions ................................................................................................... 19
Operating Instructions............................................................................................................... 21
Display Instructions................................................................................................................... 24
Delime Instructions ................................................................................................................... 25
MAINTENANCE
Preventative Maintenance ........................................................................................................ 26
TROUBLESHOOTING
Common Problems ................................................................................................................... 27
Display Programming ............................................................................................................... 29
Fault Codes .............................................................................................................................. 31
PARTS
Control Box Components.......................................................................................................... 33
Miscellaneous Electrical Components ...................................................................................... 34
Wash Heater & Heater Shroud Assemblies .............................................................................. 35
Pump Suction Assembly ...........................................................................................................36
Wash Heaters ...........................................................................................................................37
Plumbing Assemblies................................................................................................................ 38
Pre-Wash Tank Fill Assembly ...................................................................................................40
Wash Manifold & Arm Assembly ............................................................................................... 41
Pre-Wash Manifold & Arm Assembly ........................................................................................43
PARTS
Rinse Assembly ........................................................................................................................ 45
Pawl Bar Assembly ...................................................................................................................47
Rack Paddle Assembly .............................................................................................................48
Drive Assembly ......................................................................................................................... 49
Ventilation Cowl ........................................................................................................................51
Ventilation Cowl for Unhooded Side-Loader .............................................................................52
Motor Overloads ....................................................................................................................... 53
Side-Loaders ............................................................................................................................ 54
Side-Loader Drive Linkage ....................................................................................................... 57
Steam Heating Coil Assembly ............................................................................................58
Booster Heater Option (Electric) ............................................................................................... 59
Frame Assembly ....................................................................................................................... 60
Door Assemblies ....................................................................................................................... 61
Miscellaneous Parts .............................................................................................................62
TABLE OF CONTENTS
SCHEMATICS
Booster Heater, 3-Phase ..........................................................................................................63
Booster Heater, 1-Phase, 12 kW ..............................................................................................64
Booster Heater, 1-Phase, 18 kW ..............................................................................................65
Steam Booster Heater .............................................................................................................. 66
RackStar 208/230 V, 50/60 Hz, 1-Phase .................................................................................. 67
RackStar 208/230 V, 50/60 Hz, 3-Phase .................................................................................. 68
RackStar 380/480 V, 50/60 Hz, 3-Phase .................................................................................. 69
RackStar Side-Loader .............................................................................................................. 70
ADDENDUM
Display Template ...................................................................................................................... 71
GUIDES
NOTICE
SYMBOLS
- risk of injury to personnel.
!
WARNING
- risk of damage to equipment.
!
CAUTION
- risk of electrical shock.
- caustic chemicals.
- reference data plate.
i
GUIDES
- lockout electrical power.
- important note.
ABBREVIA TIONS & ACRONYMS
ANSI - American National Standards Institute
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
PSI - Pounds per Square Inch
V - Volts
1
07610-004-33-05-B
44" MACHINE DIMENSIONS
SPECIFICATIONS
1. Electrical Connection
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
All dimensions from the oor can be increased
1 3/4" using the machine’s adjustable feet.
25”
[635 mm]
12”
4" MIN
[101.6 mm]
[304.8 mm]
44" LEFT-TO-RIGHT
ADJUSTABLE FROM 51 1/2" TO 54"
[1308.1 mm TO 1371.6 mm]
4"
[101.6 mm]
2
4
4”
[101.6 mm]
1
]
]
m
m
m
m
“
4
1”
3
.2
.
6
6
0
9
0
4
6
5
1
[
[1
3
21"
2
[533.4 mm]
7"
[177.8 mm]
4
5”
[127.0 mm]
8”
[203.2 mm]
]
m
m
6”
4
1
.
6
0
[4
]
m
“
m
0
2
8
0
[5
1
[1117.6 mm]
[1625.6 mm]
1. Electrical Connection
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
3
28”
[711.2 mm]
25”
[635.0 mm]
5”
[127.0 mm]
7”
[177.8 mm]
18”
[457.2 mm]
]
m
m
2”
.8
3
2
1
[8
]
m
“
5
m
1
1
8
]
[3
m
m
0”
0
.
3
2
6
[7
1
44"
]
m
m
3”
.2
6
0
0
6
1
[
4" MIN
[101.6 mm]
2
]
m
m
4
1”
.
6
9
4
5
[1
64"
]
m
m
9”
.6
6
2
5
7
[1
07610-004-33-05-B
2
SPECIFICATIONS
44" MACHINE DIMENSIONS
44" RIGHT-TO-LEFT
4"
[101.6 mm]
1
]
m
m
3”
2
.
6
0
0
6
[1
ADJUSTABLE FROM 51 1/2" TO 54"
[1308.1 mm TO 1371.6 mm]
4
2
4"
[101.6 mm]
]
m
m
5”
0
.
7
2
[1
1. Electrical Connection
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
All dimensions from the oor can be increased
4
]
m
m
1”
4
.
6
9
4
5
[1
1 3/4" using the machine’s adjustable feet.
3
2
52”
[1320.8 mm]
[431.8 mm]
17”
]
m
m
8”
.2
3
0
2
[
7”
[177.8 mm]
21”
[533.4 mm]
4" MIN
[101.6 mm]
1
28”
[711.2 mm]
25”
[635.0 mm]
5”
[127.0 mm]
]
m
m
6”
4
1
.
6
0
[4
]
m
m
5”
1
.0
]
1
m
8
3
[
m
0”
.0
3
2
6
7
[
3
1
2
]
]
m
m
9”
.6
6
2
5
7
[1
]
m
m
m
m
3”
2
4
1”
.
.
6
6
0
9
0
4
6
5
[1
[1
7”
[177.8 mm]
]
m
m
0”
0
2
.
8
0
[5
44"
[1117.6 mm]
64"
[1625.6 mm]
1. Electrical Connection
]
m
m
2”
8
3
.
2
1
[8
(Provided on both sides of unit)
2. Water Inlet
(1/2" NPT 180 °F)
3. Drain Connection
(1 1/2" NPT)
4. Vent Connections
(Including Dampers)
4" MIN
[101.6 mm]
3
18”
[457.2 mm]
07610-004-33-05-B
>PP@
66" MACHINE DIMENSIONS
1. Electrical Connection
(Provided on both sides of unit)
2. Pre-Wash Water Inlet
(1/2" NPT 180 °F)
1. Electrical Connection
(Provided on both sides of unit)
3. Main Water Inlet
(1/2" NPT 180 °F)
2. 3UH:DVK:DWHU,QOHW
(1/2" NPT 180 °F)
4. Vent Connections
(Including Dampers)
3. Main Water Inlet
(1/2" NPT 180 °F)
5. Drain Connection
(1 1/2" NPT)
4. 9HQW&RQQHFWLRQV
(Including Dampers)
All dimensions from the oor can be increased
1 3/4" using the machine’s adjustable feet.
5. Drain Connection
(1 1/2" NPT)
$OOGLPHQVLRQVIURPWKHÀRRUFDQEHLQFUHDVHG
1 3/4" using the machine’s adjustable feet.
28 7/16
"
[722 mm]
25 1/4
"
[642 mm]
4 3/4
"
[120 mm]
1
6 11/16
"
2,3
[169 mm]
4 " MIN
[102 mm]
0,1
4 3/4
[121 mm]
>PP@
"
]
m
"
m
6
6
1
0
4
[
@
P
P
>
>PP@
SPECIFICATIONS
66" LEFT-TO-RIGHT
2
38 7/8
[610 mm]
>PP@
4
[988 mm]
24 "
>PP@
7 3/4
"
[197 mm]
2
>PP@
"
]
m
m
0
2
8
0
5
[
@
P
P
>
3
"
3
1
1
66 "
[1676 mm]
86 "
[2184 mm]
>PP@
ADJUSTABLE FROM 73 1/2 - 76 "
[1867 - 1930 mm]
>PP@
]
"
m
8
m
/
1
4
8
5
3
1
[
]
"
m
4
m
/
3
6
5
9
7
2
[
@
P
P
>
@
P
P
>
4
@
P
P
>
"
]
m
2
/
m
1
0
8
4
6
7
1
[
]
m
"
m
0
3
0
6
6
1
[
4" MIN
[102 mm]
"
]
m
8
/
m
3
9
1
5
6
5
1
[
5
18 5/16
[465 mm]
"
07610-004-33-05-B
@
P
P
>
"
]
6
m
1
/
5
m
1
1
1
1
8
3
[
@
P
P
>
@
P
P
>
>PP@
5
@
P
P
>
4
SPECIFICATIONS
63 13/16
"
()
[2184 mm]
66" RIGHT-TO-LEFT
1. Electrical Connection
(Provided on both sides of unit)
2. Pre-Wash Water Inlet
(1/2" NPT 180 °F)
3. Main Water Inlet
2. 3UH:DVK:DWHU,QOHW
(1/2" NPT 180 °F)
(1/2" NPT 180 °F)
4. Vent Connections
3. Main Water Inlet
(Including Dampers)
(1/2" NPT 180 °F)
4. 9HQW&RQQHFWLRQV
5. Drain Connection
(Including Dampers)
(1 1/2" NPT)
5. Drain Connection
All dimensions from the oor can be increased
(1 1/2" NPT)
1 3/4" using the machine’s adjustable feet.
$OOGLPHQVLRQVIURPWKHÀRRUFDQEHLQFUHDVHG
1 3/4" using the machine’s adjustable feet.
28 7/16
"
[722 mm]
25 1/4
"
[642 mm]
4 3/4
"
1
2,3
[120 mm]
6 11/16
[169 mm]
"
"
6
1
"
6
1
66" MACHINE DIMENSIONS
1
1
]
m
m
6
0
4
[
]
m
m
6
0
4
[
]
m
"
m
0
8
2
0
5
[
]
m
"
m
0
8
2
0
5
[
4
3
63 13/16
[1621 mm]
3
[1621 mm]
66 "
[1676 mm]
86 "
86 "
[2184 mm]
ADJUSTABLE FROM 73 1/2 - 76 "
ADJUSTABLE FROM - 76 "
[1867 - 1930 mm]
[1867 - 1930 mm]
"
1
73
2
38 7/8
[987 mm]
38 7/8
[987 mm]
2
"
7 13/16
[198 mm]
"
2
"
7 13/16
[198 mm]
"
]
N
m
I
m
M
"
2
0
1
4
[
]
N
"
m
]
I
m
m
M
8
/
"
2
m
1
0
4
5
1
4
[
8
1
3
[
]
"
m
4
m
/
3
"
8
/
1
5
1
6
]
5
9
7
m
2
[
m
4
8
3
[
]
"
m
4
m
/
3
6
5
9
7
2
[
4
"
]
m
m
5
7
2
4 1/8
"
1
[105 mm]
[
"
]
m
2
/
m
1
0
8
4
6
7
1
[
]
m
"
m
0
3
0
6
6
1
[
4" MIN
[102 mm]
"
]
m
8
/
m
3
9
1
5
6
5
1
[
18 5/16
5
[465 mm]
"
5
]
m
"
m
2
/
3
1
1
3
6
6
1
[
]
"
"
]
m
6
4
m
m
/
1
/
1
0
m
5
7
4
8
1
3
[
1
1
1
8
3
[
5
18 3/8
[466 mm]
]
]
"
m
m
"
m
m
"
8
/
3
4
8
7
0
2
4
2
1
[
[
07610-004-33-05-B
SIDE-LOADER DIMENSIONS
SPECIFICATIONS
30.32
29.00
16.35
ADJUSTABLE VENTILATION
DUCT ADAPTER
VENTILATION SCOOP
23" L-R UNHOODED
SIDE-LOADER
DIMENSION IS 30.00" FOR THE
30" UNHOODED SIDE-LOADER
23.00
23" R-L UNHOODED
SIDE-LOADER
DIMENSION IS 30.00" FOR THE
30" UNHOODED SIDE-LOADER
23.00
ADJUSTABLE VENTILATION
DUCT ADAPTER
VENTILATION SCOOP
30.32
29.00
16.35
VENTILATION COWL
WITH CUTOUT FOR
L-R UNITS
10.00
+1.00
34.00
-1.00
22.00
ELECTRICAL
CONDUIT
SIDE-LOADER
DRAIN HOSE
ELECTRICAL
CONDUIT
SIDE-LOADER
DRAIN HOSE
22.00
VENTILATION COWL
WITH CUTOUT FOR
R-L UNITS
10.00
34.00
+1.00
-1.00
07610-004-33-05-B
6
SPECIFICATIONS
STEAM BOOSTER HEATER DIMENSIONS
33.69
1
20
in
4
W1
S
24 in
E
W2
PS
PW
in
2
1
17
in
8
3
11
E
PW
28
PS
5
22 in
in
8
W2
20
S
PW
W2
in
8
1
E
33
in
4
3
20
in
8
5
in
14
8
7
2
3
3
in
8
3
19
in
8
1
in
8
C
C
1
PS
10
3
1
8
in
4
1
7
5
8
22 in
in
8
S
W1
in
8
1
11
in
2
in
7
8
in
8
E MAIN ELECTRICAL CONNECTION (7/8" DIA HOLE)
W1 MAIN INLET WATER CONNECTION (3/4" NPT-F)
W2 WATER OUTLET CONNECTION (3/4" NPT-F)
PW WATER PRESSURE RELIEF OUTLET (3/4" NPT-F)
7
PS STEAM PRESSURE RELIEF OUTLET (1" NPT-F)
S STEAM SUPPLY TO BOOSTER (1" NPT-F)
C STEAM CONDENSATE CONNECTION (3/4" NPT-F)
07610-004-33-05-B
OPERATING PARAMETERS
NOTICE
Model Designation: 44" 66" 44" STEAM 66" STEAM
Operating Capacity:
Racks per Hour 218 218 218 218
Dishes per Hour 3488 3488 3488 3488
Glasses per Hour 7848 7848 7848 7848
Tank Capacity (Gallons):
Wash Tank 35.6 35.6 35.6 35.6
Pre-Wash Tank N/A 15.8 N/A 15.8
Electrical Loads (as applicable):
Wash Motor HP 3.0 3.0 3.0 3.0
SPECIFICATIONS
Drive Motor HP 0.25 0.25 0.25 0.25
Pre-Wash Motor HP N/A 2.0 N/A 2.0
Wash Heater kW 15 15 N/A N/A
NOTE: Always refer to the machine data plate for specic electrical and water requirements.
The material provided on this page is for reference only and may change without notice.
i
07610-004-33-05-B
8
SPECIFICATIONS
NOTICE
Model Designation: 44" 66" 44" STEAM 66" STEAM
HOT WATER SANITIZING
Water Temperatures (°F):
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 160 160 160 160
Incoming Rinse Temperature 180 180 180 180
Incoming Water Temperature
12 kW Booster 140 140 N/A N/A
18 kW Booster 110 110 N/A N/A
No Booster 180 180 180 180
CHEMICAL SANITIZING
Water Temperatures (°F):
OPERATING PARAMETERS
Pre-Wash Temperature (recommended) N/A 110-140 N/A 110-140
Minimum Wash Temperature 120 120 120 120
Minimum Rinse Temperature 120 120 120 120
Incoming Water Temperature
12 kW Booster 80 80 N/A N/A
18 kW Booster 50 50 N/A N/A
No Booster 120 120 120 120
Other Water Requirements:
Water Flow Pressure (PSI) 15 15 15 15
Flow Rate Minimum (GPM) 1.27 1.18 1.27 1.18
Water Line Size (NPT) 1/2" 1/2" 1/2" 1/2"
Drain Line Size (NPT) 1-1/2" 1-1/2" 1-1/2" 1-1/2"
Steam Requirements:
Steam Line for Wash Tank (NPT) N/A N/A 3/4" 3/4"
Steam Flow Pressure (PSI) N/A N/A 10-20 10-20
Consumption @ 15 PSI (lbs/hr) N/A N/A 60 60
NOTE: Always refer to the machine data plate for specic electrical and water requirements.
The material provided on this page is for reference only and may change without notice.
i
9
07610-004-33-05-B
ELECTRICAL REQUIREMENTS
SPECIFICATIONS
i
All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact
electrical information for this machine. All electrical work performed on machines should be done in accordance
with applicable local, state, territorial, and national codes. Work should only be performed by qualied electricians and
authorized service agents. A list of authorized Service Agencies is located in the back of this manual.
Note that all electrical wiring used in the dishmachine must be rated, at a minimum, for 212 °F (100 °C), and that only
copper conductors must be used.
Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. The manufacturer
assumes incoming voltages will be either 208, 230, or 460 Volts. Some of the heating elements used in our machines are
actually rated for other voltages, such as 240 or 480 Volts. Always verify the amperage draw of the machine in operation
when sizing circuit protection.
If the machine is equipped with the optional rinse heater, note the rinse heater has its own electrical connection and
therefore requires a separate service. Amperage loads for motors and heaters are called out on the machine data plate
for the installation/service technician.
The electrical congurations of the machines are as follows:
Available Electrical Characteristics:
• 208 V, 60 Hz, Single-phase
• 230 V, 60 Hz, Single-phase
• 208 V, 60 Hz, Three-phase
• 230 V, 60 Hz, Three-phase
• 460 V, 60 Hz, Three-phase
Available Wash Tank Heaters:
• 15 kW
Available Booster Tank Heaters:
• None (standard)
• 12 kW (40 °F rise in temperature)
• 18 kW (70 °F rise in temperature)
07610-004-33-05-B
10
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
i
44"
Wash
Volts Phase Hz
208 1 60 10.0 1.8 72.1 83.9
230 1 60 10.0 1.8 59.9 71.7
208 3 60 8.6 1.1 41.6 51.3
230 3 60 8.4 1.1 34.6 44.1
460 3 60 4.2 0.6 17.3 22.1
Motor
Amps
44" Steam
Wash
Volts Phase Hz
208 1 60 10.0 1.8 11.8
230 1 60 10.0 1.8 11.8
208 3 60 8.6 1.1 9.7
230 3 60 8.4 1.1 9.5
460 3 60 4.2 0.6 4.8
Motor
Amps
Drive
Motor
Amps
Drive
Motor
Amps
Wash
Heater
Amps
Total
Load
Total
Load
11
07610-004-33-05-B
ELECTRICAL REQUIREMENTS
i
66"
Pre-Wash
Volts Phase Hz
208 1 60 10.2 10.0 1.8 72.1 94.1
230 1 60 9.4 10.0 1.8 59.9 81.1
208 3 60 6.2 8.6 1.1 41.7 58.3
230 3 60 6.4 8.4 1.1 34.6 50.5
460 3 60 3.2 4.2 0.6 17.3 25.3
Motor
Amps
66" Steam
Pre-Wash
Volts Phase Hz
208 1 60 10.2 10.0 1.8 22.0
230 1 60 9.4 10.0 1.8 21.2
208 3 60 6.2 8.6 1.1 15.9
230 3 60 9.4 10.0 1.1 20.5
460 3 60 3.2 4.2 0.6 8.0
Motor
Amps
Wash
Motor
Amps
Wash
Motor
Amps
Drive
Motor
Amps
Wash
Heater
Amps
Drive
Motor
Amps
SPECIFICATIONS
Total
Load
Total
Load
40 °F Rise – 12 kW Booster
Rinse
Volts Phase Hz
208 1 60 57.7
230 1 60 47.9
208 3 60 33.3
230 3 60 27.7
460 3 60 13.8
Note: On the 208 V machines, the rinse heater is actually rated at 17.2 kW.
Heater
Amps
Blower/Dryer
Volts Phase Hz Amps
208 3 60 32.2
230 3 60 22.9
460 3 60 13.4
07610-004-33-05-B
70 °F Rise – 18 kW Booster
Rinse
Volts Phase Hz
208 1 60 82.7
230 1 60 71.9
208 3 60 47.7
230 3 60 41.5
460 3 60 20.7
Heater
Amps
12
INSTALLATION
INSTRUCTIONS
VISUAL
INSPECTION
Do not throw away the
container if damage is
evident!
UNPACKING THE
MACHINE
LEVEL THE
DISHMACHINE
Before installing the unit, check the packaging and the machine for damage. Damaged
packaging might be an indication there is possible damage to the product. If there is
any type of damage to both the packaging and the unit, DO NOT THROW AWAY THE
PACKAGING. The dishmachine has been previously inspected at the factory and is
expected to arrive in new, undamaged condition. However, rough handling by carriers
or others might result in damage to the unit while it is in transit. If this occurs, DO NOT
RETURN THE UNIT TO THE MANUFACTURER. Instead, contact the carrier and ask them
to send a representative to the site to inspect the damage and request that an inspection
report be completed. Contact the carrier and dealer that sold you the unit within 48 hours
of receiving the machine in order to report possible freight damage.
The machine should be unboxed and removed from the pallet before installing. Remove
the wooden lift beams and their associated brackets after the unit has been positioned.
Open the front door and remove all materials from inside. Once unpacked, verify there are
no missing parts. If a part is missing, contact the manufacturer immediately.
The dishmachine is designed to operate while level. This is important to prevent any damage
to the machine during operation and to ensure the best possible results. The unit comes
equipped with adjustable bullet feet, which can be turned using a pair of pliers. Verify the
unit is level from front-to-back and side-to-side before making any electrical or plumbing
connections.
PLUMBING THE
DISHMACHINE
The plumber MUST ush
the incoming water line!
i
13
All plumbing connections must be made to adhere to local, state, territorial, and national
codes. The installing plumber is responsible for ensuring the incoming water lines are
ushed of debris before connecting to the machine. Note that chips and materials from
cutting processes can become lodged in the solenoid valves and prevent them from
opening or closing. Any valves that are found to be fouled or defective because of foreign
matter left in the water line and any subsequent water damage are not the responsibility of
the manufacturer.
Water hardness should be a maximum of 6 GPG. Hard water should be treated before
being used by the machine. Iron in the water line can cause staining. A lter designed
to remove iron from the water supply is highly recommended for supplies in excess of
0.1 ppm.
The manufacturer has an optional water pressure regulator to accommodate areas where
water pressure uctuates or is higher than the recommended pressure. The unit utilizes
a ow pressure of 15 PSI for the incoming water line. Do not confuse static pressure with
ow pressure. Static pressure occurs when there is no ow and the valves are closed.
Flow pressure occurs when water is running into the machine. The pressure regulator
should be adjusted to the proper ow pressure indicated on the data plate.
The water supply line must be 1/2" NPT minimum and must be able to provide water at the
minimum temperature indicated on the machine data plate.
A shut-off valve should be installed to allow isolating the dishmachine from the water
system in the event service is required. It is also suggested that a shock absorber (not
supplied with dishmachine) be installed on the incoming water line. This prevents water
hammer (hydraulic shock)—induced by the solenoid valve as it operates—from causing
damage to the equipment.
07610-004-33-05-B
INSTRUCTIONS
NOTICE
INSTALLATION
CONNECTING
THE DRAIN LINE
STEAM LINE
CONNECTIONS
i
ELECTRICAL
POWER
CONNECTIONS
Disconnect electrical
power at the breaker or
disconnect switch and
tag-out in accordance
with procedures and
codes.
The drain for the unit is a gravity discharge drain. All piping to the machine drain must be
a minimum 1-1/2” NPT AND MUST NOT BE REDUCED. There must also be an air gap
between the machine drain line and the oor sink or drain. If a grease trap is required by
code, it should have a ow capacity of 5 GPM. 44" units have one drain connection point
and 66" units have two.
Some machines covered in this manual are designed to use low-pressure steam as a
source of heat for the wash tank. Those machines come with lines by which an outside
source of steam (e.g. steam booster) is connected. Connect all steam lines from the
booster to the machine in accordance with the booster manufacturer’s instructions. Ensure
that all applicable codes and regulations are adhered to. See the machine data plate for
information related to steam ow requirements.
All electrical connections are to be made in accordance with applicable portions of local,
state, territorial, and national codes.
This manual provides reference information regarding electrical requirements and loads,
but that information may change without notice. Always refer to the machine data plate for
voltage requirements, machine voltage, total amperage load, and serial number. If a data
plate has been damaged and cannot be read, contact the manufacturer.
The main power terminal blocks (for the dishmachine and for the rinse booster heater, if
applicable) are located at the top of the machine. Remove the top cover to access these
connections. Route incoming power lines within conduit that will connect via ttings to the
pre-punched holes in the back of the control box. Install power and ground wires to lugs as
indicated by the appropriate decals in the control box. Use copper conductors only . Use of
an anti-oxidation agent is permissible on the power connections. Tighten all connections.
Verify the incoming voltage matches the voltage indicated on the decal next to the
incoming power pre-punched hole.
07610-004-33-05-B
!
CAUTION
NOTE: The dishmachine has a separate power connection from the rinse booster heater
and the circuit protection requirements are different for each. Refer to the machine data
plate for information on minimum circuit protection.
CAUTION: Improperly connecting external devices can cause damage to the machine
and/or electrical infrastructure!
SEE PAGE 17 FOR A GUIDE ON WIRING EXTERNAL DEVICES (EXHAUST FAN,
CHEMICAL DISPENSERS, ETC.)
14
INSTALLATION
NOTICE
INSTRUCTIONS
DISHMACHINE
VENTILATION
THERMOSTATS
CHEMICAL
FEEDER
EQUIPMENT
The dishmachine should be located with an adequate exhaust hood or ventilation system
with provisions for venting. This is essential to permit efcient removal of the condensation
exhaust. Ensure the exhaust system is acceptable in accordance with applicable codes
and standards.
NOTE: Any damage that is caused by steam and/or moisture due to improper
ventilation is NOT covered under the warranty .
Dishmachine ventilation requirements:
• Load End: 200 CFM
• Unload End: 200 CFM
The exhaust system must be sized to handle this volume for the dishmachine to operate
properly.
The thermostats on this unit have been set at the factory for the wash tank and should only
be adjusted by an authorized service agent.
This dishmachine DOES NOT COME WITH AN INTEGRAL CHEMICAL
SUPPLY/FEEDER SYSTEM. For the dishmachine to operate correctly, connect it to a
third-party chemical dispenser that meets the requirements of NSF Standard 29.
Contact a chemical supplier about connecting a dispenser to the dishmachine. Chemical
dispensers must be set for the type and concentration of chemicals being used.
Detergent usage and water hardness are two factors that contribute greatly to how
efciently the dishmachine will operate. Using the proper amount of detergent can be a
source of substantial savings. A qualied water treatment specialist can explain what is
needed to gain the maximum efciency from detergent.
The dishmachine can operate in either hot-water-sanitizing mode or chemical-sanitizing
mode. The mode of the machine is marked above the machine's data plate.
If the unit is operated in chemical-sanitizing mode, ensure an appropriate chlorine-based
sanitizer is used in the nal rinse line.
15
07610-004-33-05-B
INSTRUCTIONS
Bulkhead Opening for
Conductivity Probe
INSTALLATION
Adjustable Feet
Drain Connection
Main Electrical Opening
(provided on both sides of unit)
Incoming Water
07610-004-33-05-B
Booster Heater Electrical Opening
(provided on both sides of unit)
Detergent
Connection
Point
Drain Connection
16
INSTALLATION
!
CAUTION
EXTERNAL DEVICE WIRING
Wiring Diagram
Exhaust Fan
Contactor
(customer provides)
Do NOT connect
primary load directly
to Terminal Board!
(EXTERNAL) EXT. RELAY
EXHAUST FAN
EXHAUST FAN
CONNECTION
CONNECTION
MAXIMUM LOAD
FAN LOAD ONTIMER OUTPUT
1 AMP, 240/120 VAC
5A, 1/4HP, 240VAC MAX
INPUT L1 OUTPUT TO
L1
L2
Dish Machine
Customer Connecons
TIMER
Terminal Board
WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING
WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING
CONSTANT VOLTAGE
CONSTANT VOLTAGE
CONNECTION
CONNECTION
LIVE WHEN MACHINE
LIVE WHEN MACHINE
POWER SWITCH IS ON
POWER SWITCH IS ON
FUSE: 3 AMP SLOW-ACTING
(3 AMP MAX.)
L1 OUT L2 OUT
L1
L2
RINSE AID DISPENSER
RINSE AID DISPENSER
CONNECTION
CONNECTION
LIVE WHEN RINSE
LIVE WHEN RINSE
VALVE IS OPEN
VALVE IS OPEN
FUSE: 3 AMP SLOW-ACTING
(3 AMP MAX.)
L1 OUT L2 OUT
L1
L2
LIVE WHEN WASH
PUMP MOTOR IS ON
FUSE: 3 AMP SLOW-ACTING
L1 OUT L2 OUT
Fuse Block
DETERGENT
DETERGENT
DISPENSER
DISPENSER
CONNECTION
CONNECTION
LIVE WHEN WASH
PUMP MOTOR IS ON
(3 AMP MAX.)
L1
L1
L2/N
L2
17
Chemical Supplies
Chemical Dispenser Tube Connection
Points to Rinse Injector:
P: Pressure Switch (1/4" NPT)
S: Sanitizer (1/8" NPT)
R: Rinse Aid (1/8" NPT)
07610-004-33-05-B
Loading...