Jackson Puritan PA-1, Puritan PA-1V, Puritan PA-2, Puritan PA-2CDR, Puritan PA-2CDL Installation & Operation Manual
INSTALLATION & OPERATION MANUAL
FOR PURITAN MODELS:
PA-1
PA-1V
PA-2
PA-2CDL
PA-2CDR
An Company
CHEMICAL SANITIZING, DOOR TYPE,
SINGLE AND DUAL RACK DISHMACHINES
October 29, 2007
P/N 7610-002-24-11 (Revision J)
Manufactured in the United States by:
REVISION/
PAGE
REVISION
DATE
MADEBYAPPLICABLE
ECN
DETAILS
H 03-18-04 MAW N/A Added Part #96582747. Converted to the new layout.
6935 Added Viton Pump Seal 05330-002-87-16.
I 07-13-04 MAW N/A Added Vapor Vent Option.
J 11-02-05 MAW
7293, 7107
7152, 7368
7239
Removed PA-2 door numbers 05700-002-38-62, 05700-002-3840, 05700-002-38-34 replaced with 05700-003-02-98, 05700-00304-64, 05700-003-02-71. Replace reed switch 05930-111-41-70
with 05930-002-36-80. Add the following components to the PA1V: Plumbing bracket - 05700-002-28-95, frame weldment 05700-002-97-85, accumulator weldment - 05700-002-19-05,
spring rod - 05700-002-10-52. Removed interlock solenoid
assembly 05700-002-75-85 added 05700-002-66-17. Added PA2CD schematic 09905-003-00-67.
65 10-29-07 MAW PROCESS Upated PA-1 115V schematic to revision D.
i
ii
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL:
PA-1V
PA = Puritan series, chemical sanitizing, door type dishmachines
PA-1 = Single rack dishmachine
PA-2 = Dual rack dishmachine
V = Vapor Vent
CDL = Corner model with left hand entry
CDR = Corner model with right hand entry
iii
SECTION DESCRIPTION PAGE
I. SPECIFICATION INFORMATION
Specifications of the PA-1 & PA-2 Series Models 2
Dimensions (PA-1) 3
Dimensions (PA-2) 4
Dimensions (PA-2CDL) 5
Dimensions (PA-2CDR) 6
Table Dimensions 7
II. INSTALLATION & OPERATION INSTRUCTIONS
Installation Instructions 9
Electrical Installation Instructions 10
Chemical Dispensing Equipment 11
Operation Instructions 12
Cam Timer Operation 14
Timing Chart 16
Timing Sequence 17
III. PREVENTATIVE MAINTENANCE
Preventative Maintenance 19
IV. TROUBLESHOOTING SECTION
Common Problems 21
V. SERVICE PROCEDURES
Rinse Solenoid Valve Repair Parts Kit 26
Vacuum Breaker Repair Parts Kit 30
VI. PARTS SECTION
Standard Parts 34
Chemical Feeder Pump Assembly 37
Solenoid Valve Assembly 38
Vacuum Breaker Assembly 39
Control Box Assembly 40
Hood Assemblies (PA-1) 42
Hood Assembly (PA-2) 43
Cantilever Arm Assembly (PA-1 & PA-2 Double Bracket Mount) 44
Cantilever Arm Assembly (PA-1 & PA-2 Single Bracket Mount) 46
Tub Assembly (PA-1) 47
Tub Assembly (PA-2) (Left Front View) 48
Tub Assembly (PA-2) (Right Front View) 49
Frame Assemblies (PA-1 & PA-2) 50
Scrap Accumulator Assemblies (PA-1 & PA-2) 51
Incoming Plumbing Assembly (PA-1 & PA-2) 52
Wash Manifold & Wash Arm Assemblies (PA-1 & PA-2) 54
Pump & Motor Assemblies (PA-1 & PA-2) 55
Miscellaneous Parts (PA-1 & PA-2) 56
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
TABLE OF CONTENTS
iv
TABLE OF CONTENTS (CONTINUED)
SECTION DESCRIPTION PAGE
VI. PARTS SECTION
Door Assemblies (PA-1) 57
Door Assemblies (PA-2) 58
PA-2CDL Assembly Options 59
PA-2CDR Assembly Options 61
PA-1 Vapor Vent Option Assembly 63
VII. SCHEMATICS
PA-1 (115 Volt, 60 Hz, single phase) 65
PA-1V (115 Volt, 60 Hz, single phase) 66
PA-2 (115 Volt, 60 Hz, single phase) 67
PA-2CDL/PA-2CDR (115 Volt, 60 Hz, single phase) 68
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
1
SECTION 1:
SPECIFICATION INFORMATION
2
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (PA-1) (RACKS/HOUR)
RACKS PER HOUR 40
RACKS PER HOUR (OPTION) 48
DISHES PER HOUR 1000
GLASSES PER HOUR 1000
OPERATING CAPACITY ( PA-1V) (RACKS/HOUR)
RACK PER HOUR 28
DISHES PER HOUR 700
GLASSES PER HOUR 700
OPERATING CAPACITY (PA-2’s) (RACKS/HOUR)
RACKS PER HOUR 80
RACKS PER HOUR (OPTION) 96
DISHES PER HOUR 2000
GLASSES PER HOUR 2000
OPERATING CYCLE (PA-1) (SECONDS)
WASH TIME 40
RINSE TIME 15
TOTAL CYCLE TIME 90
TOTAL CYCLE TIME (OPTION) 72
OPERATING CYCLE (PA-1V) (SECONDS)
WASH TIME 40
RINSE TIME 15
TOTAL CYCLE TIME 120
OPERATING CYCLE (PA-2’s) (SECONDS)
WASH TIME 35
RINSE TIME 20
TOTAL CYCLE TIME 90
TOTAL CYCLE TIME (OPTION) 72
TUB CAPACITY (GALLONS)
WASH TUB (MINIMUM) (PA-1’s) 1.7
WASH TUB (MINIMUM) (PA-2’s) 3.1
WASH PUMP CAPACITY
GALLONS PER MINUTE 61
TEMPERATURES
WASH---°F (MINIMUM) 120
WASH---°F (RECOMMENDED) 140
RINSE---°F 120
RINSE---°F (RECOMMENDED) 140
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HORSEPOWER (PA-1) 3/4
(2) WASH PUMP MOTOR HORSEPOWER (PA-2’s) 3/4 ea.
NOTE: Typical Electrical Circuit is based upon (1) 125% of
the full amperage load of the machine and (2) typical
fixed-trip circuit breaker sizes as listed in the NEC 2002
Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your
electrical service contractor that your circuit protection is
adequate and meets all applicable national and local
codes. These numbers are provided in this manual simply for reference and may change without notice at any
given time.
TYPICAL
TOTAL ELECTRICAL
VOLTS HERTZ PHASE AMPS CIRCUIT
PA-1’s 115 60 1 12.0 15 AMP
PA-2’s 115 60 1 23.0 30 AMP
WATER REQUIREMENTS
INLET TEMPERATURE (Minimum) 120°F
INLET TEMPERATURE (Recommended) 140°F
GALLONS PER HOUR (PA-1’s) 68
GALLONS PER HOUR (PA-2’s) 160
GALLONS PER HOUR (PA-2’s) (OPTION) 192
WATER LINE SIZE NPT (Minimum) 3/4”
DRAIN LINE SIZE NPT (Minimum) 2”
FLOW PRESSURE P.S.I. 20±5
MINIMUM CHLORINE REQUIRED (PPM) 50
NOTE: Always refer to the machine data plate for specific
electrical and water requirements. The material provided
on this page is for reference only and may be subject to
change without notice.
SECTION 1: SPECIFICATION INFORMATION
SPECIFICATIONS
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
3
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS PA-1
00000000
4” MIN.
TOP VIEW
RACK GUIDES IN STRAIGHT
THROUGH CONFIGURATION
5” MIN
TOP VIEW
RACK GUIDES IN CORNER
CONFIGURATION
24 1/4”
DOORS
19” MAX
CLEARANCE
34”
TABLE HEIGHT
1”
1”
RIGHT SIDE
NOTE: DRAIN IS ON FAR
SIDE OF ACCUMULATOR
4” MIN.
12 1/2”
B
B
A
C
61”
62”
A- Drain Connection 2” NPT
B- Electrical Connection 3/4” Conduit
C- Water Inlet 3/4” NPT
ALL DIMENSION FROM FLOOR ARE ADJUSTABLE +/1/2” DUE TO BULLET FEET.
32 1/4”
6”
FRONT
34”
TABLE HEIGHT
11 1/2”
A
25 1/4”
25 1/4”
12”
4
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS PA-2
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
00000000
TOP VIEW
FRONT VIEW
RIGHT SIDE VIEW
A - WATER INLET - 3/4” NPT
B - DRAIN CONNECTION - 2” NPT
C - ELECTRICAL CONNECTION
ALL DIMENSION FROM FLOOR ARE
ADJUSTABLE +/- 1/2” DUE TO BULLET
FEET.
25 7/8”
1”
66”
59”
56 1/2”
61”
10 5/8”
75 3/4”
44 1/8”
4 1/2” min.
4 3/4”
15 3/4”
13 1/8”
A
A
C
C
B
B
A
34”
TABLE HEIGHT
17 1/2”
MAX
CLEARANCE
5
PA-1/PA-2 Series Installation & Operation Manual
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SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS PA-2CDL
00000000
20 3/4”
OPENING
4 1/2”
MINIMUM
2 1/2”
1 1/2”
19”
OPENING
20 3/4”
OPENING
2 1/2”
3 1/2”
4”
MINIMUM
2 1/2 “
A - DRAIN-GRAVITY 2” NPT
B - WATER INLET 3/4” NPT
C - ELECTRICAL CONNECTION 3/4”
ALL DIMENSION FROM FLOOR ARE
ADJUSTABLE +/- 1/2” DUE TO BULLET FEET.
32 3/4”
25 3/4”
43 1/2 “
46 1/2”
A
C
B
B
16”
13”
66 1/4”
60 3/4”
12”
34”
77”
14”
6
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS PA-2 CDR
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
19”
OPENING
12 3/8”
2 1/2”
2 1/2”
20 3/4”
OPENING
4 1/2”
MINIMUM
1 1/2”
20 3/4”
OPENING
2 1/2”
4” MINIMUM
3 1/2”
A.- DRAIN-GRAVITY 2” NPT
B.- WATER INLET 3/4” NPT
C.- ELECTRICAL CONNECTION
ALL DIMENSION FROM FLOOR ARE
ADJUSTABLE +/- 1/2” DUE TO BULLET FEET.
32 3/4”
25 3/4”
43 1/2”
46 1/2”
30 1/2”
16”
C
C
B
B
A
A
77”
60 3/4”
66 1/4”
34”
12”
12”
14”
7
SECTION 1: SPECIFICATION INFORMATION
TABLE DIMENSIONS
TABLE DIMENSIONS
CORNER INST
ALLATION
T
ABLE DIMENSIONS
CONNECTION TO DISHMACHINE
T
ABLE DIMENSIONS
STRAIGHT THROUGH INSTALLATION
20 1/2”
OPENING
25 1/4”
2 1/4”
4” MIN.
2 1/2”
4”
MIN.
20 1/2”
OPENING
25 1/4”
20 1/2”
3/4”
1 1/2” ROLL
4”
MIN
2 1/2”
25 1/4”
20 1/2”
OPENING
25 1/4” PA-1
44” PA-2
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
SECTION 2:
INSTALLATION/OPERATION
INSTRUCTIONS
8
9
VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away
the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If
such a situation occurs, do not return the unit to Puritan; instead, contact the carrier and ask them to send a representative to
the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of
receiving the machine. Also, contact the dealer through which you purchased the unit.
UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Puritan immediately to have the missing item shipped to you.
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is
important to prevent any damage to the machine during operation and to ensure the best results
when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair
of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side
to side and from front to back before making any connections.
PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to
any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and
any expenses resulting from this fouling, are not the responsibility of the manufacturer.
CONNECTING THE DRAIN LINE: The drain is a gravity discharge drain. All piping from the 2” MNPT connection on the waste
accumulator must be pitched 1/4” per foot to the floor or sink drain. All piping from the machine to the drain must be a minimum
2” NPT and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If
a grease trap is required by code, it should have a flow capacity of 5 gallons per minute.
WATER SUPPLY CONNECTION: Ensure that you have read the section entitled
“PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply
line (3/4” pipe size minimum) to the dishmachine line strainer using copper pipe. It is
recommended that a water shut-off valve be installed in the water line between the
main supply and the machine to allow access for service. The water supply line is to
be capable of 20 ± 5 PSI “flow” pressure at the recommended temperature indicated on the data plate.
VAPOR VENT OPTION: The optional Vapor Vent system must be connected
to the COLD water line. Run several cycles to confirm that the vapor vent is
functioning properly. At the end of the VENTING sequence, there should be only a
small amount of vapor released from the machine when the door interlock retracts
and the machine doors are opened.
In areas where the water pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed.
Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and
services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.
It is also recommended that a shock absorber (not supplied with the PA-1 & PA-2 models) be installed in the incoming water
line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the
equipment.
PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine
in operation.
PA-1/PA-2 Series Installation & Operation Manual
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Frame with Adjustable Foot
Raise
Lower
Incoming Plumbing Y-strainer Connection
10
ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.
The dishmachine data plate is located on the right side and to the front of the
machine. Refer to the data plate for machine operating requirements, machine
voltage, total amperage load and serial number.
To install the incoming power lines, open the control box. This will require unlocking the control box cover. While unpacking the unit, the keys will be located on
the back of the unit tie-wrapped to the plumbing. Install 3/4” conduit into the prepunched holes in the back of the control box. Route power wires and connect to
power block and grounding lug. Install the service wires (L1 & L2) to the appropriate terminals as they are marked on the terminal block. Install the grounding
wire into the lug provided. Tighten the connections. It is recommended that “DEOX” or another similar anti-oxidation agent be used on all power connections.
VOLTAGE CHECK: Ensure that the power switch is in the OFF position and
apply power to the dishmachine. Check the incoming power at the terminal block
and ensure it corresponds to the voltage listed on the data plate. If not, contact a
qualified service agency to examine the problem. Do not run the dishmachine if
the voltage is too high or too low. Shut off the service breaker and mark it as being
for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Close and lock the control box cover.
PA-1/PA-2 Series Installation & Operation Manual
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
ELECTRICAL INSTALLATION INSTRUCTIONS
Lower Control Box - Incoming Power Connection
Power Block
Ground Lug
11
TO PREPARE PUMPS FOR OPERATION
The PA-1/PA-2 dishmachines are supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps.
Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.
A. Red Tubing = Detergent
B. Blue Tubing = Rinse Aid
C. White Tubing = Sanitizer
PRIMING CHEMICAL FEEDER PUMPS
Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been
removed and air is allowed to enter.
CAUTION: Water must be in the sump and wash tank prior to the dispensing of chemicals. Sanitizer in con-
centration is caustic and may cause damage without dilution.
1. Verify that the proper chemical tube stiffener inlet is in the proper container.
2. Use the toggle switches on the right side of control box to prime each pump. There are two (2) switches mounted by the
chemical feeder pumps. One will prime the sanitizer pump only, and the second will prime either the detergent or rinse aid
pump, depending upon which way it is depressed.
3. To prime the pumps, hold the switch in the momentary position until chemical can be observed entering the sump.
4. Detergent is dispensed as required during the wash cycle by the cam timer. The amount of detergent may need to be
increased or decreased depending on water quality and type of detergent. It is adjusted by changing Cam 6 on the cam timer.
5. Rinse additive is dispensed as required into the final rinse. The amount of rinse aid may need to be adjusted depending on
water hardness and results. It can be changed by changing Cam 7 on the cam timer.
6. Sanitizer either chlorine or iodine is dispensed into the final rinse. The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used. It is adjusted by changing Cam 5 on the cam timer.
Warning: Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with
your skin. Wear appropriate protective gear when handling these chemicals. If you do come in contact with
these chemicals, flush the area with fresh water.
PA-1/PA-2 Series Installation & Operation Manual
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SECTION 2: INSTALLATION/OPERATION INSCTRUCTIONS
CHEMICAL DISPENSING EQUIPMENT
PREPARATION: Before proceeding with start-up verify the following:
A. Sump strainer is in place.
B. Drain stopper is installed.
C. Check that the wash arms are securely screwed into the stationary bases and rotate freely. Also check that the end plugs
are securely screwed into the ends of all wash arms.
POWER UP: To energize electrically, proceed as follows:
A. Turn on electrical power supply at the circuit breaker.
B. Check voltage at incoming terminals L1& L2. The voltage measured at these points should match data plate voltage.
C. If voltages are in required range, close the control box cover.
TO FILL WASH TUB: For the initial fill, the unit must run through three (3) cycles. To start depress the “ON/OFF/FILL” rocker
switch to the “FILL” position. Once the circuit is energized the doors should be opened then closed. This will start a cycle and
when it is completed the procedure should repeated two (2) more times. After the third cycle the unit will be filled to the correct
level.
NOTE: Water must be in the sump while the machine is running to avoid running the pump dry and causing damage
to the pump seal.
The water level was set at the factory. If the water level is not at the level noted above it will require adjustment. Check to ensure
that the recommended water pressure is being supplied to the machine (20±5 PSI is required). If the water pressure is correct
then the fill valve cam will need adjustment. Use the following steps to adjust the cam.
A. Turn power off at the machine circuit breaker.
B. Open control box cover
C. Locate the timer fill valve cam (Cam 4 from the timer motor)
D. Locate the spanner wrench taped to the electrical panel. The spanner wrench is used to adjust the cam.
E. To increase the water level, open the notch of the adjustable cam. To decrease the water level, close the notch. Care must
be taken that the set point does not extend into the home position of the timer. Do not move the side of the cam that starts the
fill; this will change the sequence of cycle operation.
F. With the door closed turn the power circuit breaker on. Open and close the door to run a cycle, then check the water level.
Adjust as necessary then close the control box cover.
Refer to the page “Cam Timer Operation” for adjustment to the cam timer.
NOTE: The machine must run a complete cycle to drain and fill. If the machine is not allowed to drain, the water will build up
inside the tub. After the initial fill, the rinse water for the current cycle will become the wash water for the next cycle.
The dishmachine is now ready to proceed with the washing of dishes.
WARNING: Certain materials, including silver, silver plate, aluminum and pewter, are attacked by sodium hypochlorite
sanitizers (bleach).
PA-1/PA-2 Series Installation & Operation Manual
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OPERATING INSTRUCTIONS
SECTION 2: INSTALLATION/OPERATION INSCTRUCTIONS
12
13
PREPARING DISHES: Preparation of the ware will help ensure good results and less re-washes. If not done properly the dishes will not be clean and will reduce the efficiency of the dishmachine.
The following steps should be followed to ensure good results:
A. Remove all scraps and gross soil into a garbage can.
B. Separate and pre-soak silverware.
C. Separate and pre-soak the egg and casserole dishes.
D. Scrape all ware with a brush or spatula.
E. Flush cups, bowls and glasses with running water.
F. Prewash dishware by soaking or spraying with a pre-rinse hose.
G. Place dishes and cups in dish rack. Cups should be upside down (so they don’t hold water).
H. Place glasses and flatware in combination glass/flatware rack. Scatter flatware loosely on the rack bottom. Do not put glasses on top of flatware. Note: For optimal results flatware should be washed vertically in a special rack.
DAILY MACHINE PREPARATION: Before proceeding with start-up, verify the following:
A. Open door and verify that the sump strainer is in place in the sump.
B. Verify that the drain stopper is in position.
C. Check that the plugs are securely screwed into the ends of all wash arms.
D. Check that the wash arms are securely screwed into the stationary bases and rotate freely.
E. Check levels in all chemical containers and replace if empty.
F. For initial fill, close doors then depress the “OFF/ON/FILL” rocker switch to the “FILL” position.
WASHING A RACK OF WARE: A. Open doors, place a full rack into the machine, and close doors. Unit will start automatically.
B. After cycle is completed open doors and remove rack.
C. Place another full rack into the dishmachine, and close doors.
D. Dishmachine will repeat cycle.
SHUT DOWN AND CLEANING:
A. At the end of mealtime, move the “OFF/ON/FILL” switch to the “OFF” position. Unit will automatically shut down.
B. Open doors and manually remove drain stopper to drain the unit.
C. Remove and clean upper and lower wash arms.
D. Remove and clean the sump strainer.
PA-1/PA-2 Series Installation & Operation Manual
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SECTION 2: INSTALLATION/OPERATION INSCTRUCTIONS
OPERATING INSTRUCTIONS (CONTINUED)
14
The PA-1/PA-2 cam timer is a 1 minute, 30 second, 8-cam timer that controls the operation of the dishmachine. The following is
a description of the set points for each cam and the function of each switch.
CAM 1: Cam 1 is a cut cam with a single notch and serves as the cycle/reset control.
FUNCTION: When the machine is in the operation mode the notch is the home position. The machine will remain idle until the door
is opened, then cam 1 moves to the start position and holds until the door is closed. The closing of the door will start the next cycle.
The cam will rotate a complete cycle, and return to the home position and hold.
CAM 2: Cam 2 is a cut cam and provides the wash cycle timing.
FUNCTION: The wash cam works off the normally open contacts of cam 2. This requires the switch be held closed by the cam.
It will close and energize the wash pump 2 seconds after the cycle switch is activated. The pump will operate through the wash
cycle (40 seconds) then shut down for the dwell period (20 seconds). As the cam rotates it energizes the pump for the rinse cycle
(25 seconds). When cam 1 reaches it’s home position it will de-energize cam 2, shutting down the wash pump.
NOTE: The last 6 cams are adjustable. The following instructions will require that the timer position have the cams to the
front and the motor to the left.
CAM 3: Cam 3 is an adjustable cam and controls the drain solenoid.
FUNCTION: The drain solenoid works off the normally closed contacts of cam 3. When the cycle is initiated, the micro switch will
be held open until it is allowed to drop into the notch of the cam. This energizes the energizes the drain solenoid which drains the
machine. After a 12 second delay the cam reverses the micro switch, de-energizing the drain solenoid. This cam may require
adjusting due to varying water pressure. The drain solenoid must remain open long enough to remove whatever water the fill valve
solenoid allows in the machine. This could vary due to the water supply line pressure.
SETTINGS: The right side of cam 3 must be set to pick up the switch arm just before the wash/rinse cycle cam switch drops. It
will hold the drain solenoid open to drain all the water in the tank from the unit during the dwell period. Any adjustment made to
the drain should be made to the left side of cam 3. The cam must be moved back into the wash time until all of the water is drained
from the machine.
CAM 4: Cam 4 is an adjustable cam and controls the fill valve and therefore the rinse cycle.
FUNCTION: The fill valve cam works off the normally closed contacts of cam 4. This requires the switch to be held open by the
cam and allowed to drop into the notch to operate the fill valve. This energizes the fill solenoid which opens to start filling the
machine with fresh water. After a 10 second delay, the cam reverses the micro switch, de-energizing the fill solenoid. The fill cam
may require adjustment due to varying water pressure. The fill solenoid must remain open a sufficient length of time to fill the
machine to the correct level.
SETTINGS: The right side of cam 4 must be set to allow the switch arm to drop 2 seconds before the drain solenoid is de-energized which flushes the detergent residue from the unit. It will hold the fill solenoid open until the cam switch arm is raised. At that
time the fill solenoid is de-energized, shutting off the incoming water. The tub will be filled to the correct level to rinse the rack.
Any adjustment made to the timing of the fill solenoid should be made with the left side of cam 4. To increase the water level, open
the notch of the cam and for decreasing the level of the notch should be closed.
CAM 5: Cam 5 is an adjustable cam and controls the sanitizer pump.
FUNCTION: The sanitizer pump cam works off the normally closed contacts of cam 5. This requires the switch arm to be held
open by the cam and allowed to drop into the notch to operate the pump. The time that the sanitizer pump will remain energized
must be determined in the field to suit the chemical used and water conditions.
SETTINGS: The left side of cam 5 must be set to allow the switch arm to drop in past the starting point of the fill cam and after
the drain solenoid has closed. The adjustment for sanitizer volume must be made with the right side of the cam. To increase the
volume the notch should be increased or to decrease the amount of sanitizer the notch should be closed slightly in increments until
the correct level is reached.
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
SECTION 2: INSTALLATION/OPERATION INSCTRUCTIONS
CAM TIMER OPERATION (PA-1/PA-2)
15
CAM 6: Cam 6 is an adjustable can and controls the detergent pump.
FUNCTION: The detergent pump cam works off the normally closed contacts of cam 6. This requires the switch arm to be held
open by the cam and allowed to drop into the notch to operate the pump. The time that the detergent pump will remain energized
must be determined in the field to suit the chemical used and water conditions.
SETTINGS: The left side of cam 6 must be set to drop in past the starting point of the wash pump cam. The adjustment for detergent volume must be made with the right side of the cam. To increase the volume, the notch should be increased or to decrease
the amount of detergent the notch should be closed slightly in increments until the correct level is reached.
CAM 7: Cam 7 is an adjustable cam and controls the rinse aid pump.
FUNCTION: The rinse aid pump cam works off the normally closed contacts of cam 7. This requires the switch arm to be held
open by the cam and allowed to drop into the notch to operate the pump. The time that the rinse aid pump will remain energized
must be determined in the field to suit the chemical used and water conditions.
SETTINGS: The left side of cam 7 must be set to drop in past the starting point of the fill cam and after the drain solenoid has
closed. The adjustment for rinse aid volume must be made with the right side of the cam. To increase the volume the notch should
be increased or to decrease the amount of detergent the notch should be closed slightly in increments until the correct level is
reached.
CAM 8: Cam 8 is an adjustable cam and is not used.
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
SECTION 2: INSTALLATION/OPERATION INSCTRUCTIONS
CAM TIMER OPERATION (PA-1/PA-2) (CONTINUED)
16
SECTION 2: INSTALLATION/OPERATION INSCTRUCTIONS
TIMING CHART (PA-1/PA-2 MODELS)
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
2 SECONDS INTO CYCLE
*Wash pump starts, runs for 40 seconds, then shuts down. Controlled by C2 cam.
4 SECONDS INT
O CYCLE
*Detergent feed pump is energized. The length of time will be field determined. Time will depend on the detergent used and
water conditions. Controlled by C6 cam.
10 SECONDS INTO CYCLE
* Detergent feed pump shuts down. Controlled by C6 cam.
42 SECONDS INTO CYCLE
* Wash pump shuts down. Controlled by C2 cam.
* Drain solenoid is energized (opens). Wash water drains from the unit. Controlled by C3 cam.
51 SECONDS INTO CYCLE
* Fill solenoid valve is energized (opened) starting to fill unit. Controlled by C4 cam.
53 SECONDS INT
O CYCLE
* Drain solenoid is de-energized (closed). Controlled by C3 cam.
54 SECONDS INTO CYCLE
* Sanitizer pump is energized, injecting sanitizer into wash tank. Controlled by C5 cam.
* Rinse aid pump is energized, injecting rinse aid into wash tank. Controlled by C7 cam.
58 SECONDS INT
O CYCLE
* Sanitizer pump is de-energized. The length of time that the sanitizer pump is activated will be determined in the field.
Timing will depend on the chemical used and water conditions. Controlled by C5 cam.
60 SECONDS INT
O CYCLE
* Rinse aid pump is de-energized. The length of time that the rinse aid pump is activated will be determined in the field.
Timing will depend on the chemical used and water conditions. Controlled by C7 cam.
62 SECONDS INTO CYCLE
* Wash pump is energized for the rinse cycle.
* Fill solenoid valve is de-energized.
87 SECONDS INT
O CYCLE
* Wash pump is de-energized.
* End of cycle.
PA-1/PA-2 Series Installation & Operation Manual
7610-002-24-11 Rev. J (11/02/2005)
HELPFUL HINT:
Each notch on the cam timer is
equal to 10 degrees or 2-1/2
seconds. For timer adjustment,
use the tool provided which is
taped to the inside of the control box!
17
SECTION 2: INSTALLATION/OPERATION INSCTRUCTIONS
TIMING SEQUENCE (PA-1/PA-2 MODELS)
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