Jackson DishStar LT Installation, Operation And Service Manual

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Page 1

INSTALLATION, OPERATION,

AND SERVICE MANUAL

DISHSTAR

DISHSTAR® SERIES UNDERCOUNTER DISHMACHINES

DishStar® HT/LT Manual • 07610-004-37-13-E

HT/LT

Page 2

Page 3

MANUFACTURER'S WARRANTY

ONE YEAR LIMITED PARTS AND LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION, FOR A PERIOD OF (1) ONE YEAR FROM DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE F ACTORY.

Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty m aterial or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly instal l e d , mainta i n ed, and operated in accordance with the applicable factory instruction manual and failure is reported

to an authorized service agency within the warranty period. This includes the use of factory-specied genuine replacement parts,

purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a

hazard and void warranty certication.

The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency , or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by Jackson WWS.

Accessory components not installed by the factory carry a (1) one year parts warranty only . Accessory components such as table limit switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS.

This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by

unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than originally intended.

TRAVEL LIMITATIONS

Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any additonal fees—such as those for air or boat travel—without prior authorization.

WARRANTY REGISTRATION

T o register your product, go to www .jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.

REPLACEMENT PARTS WARRANTY

Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty

days from the date of shipment from the factory, whichever occurs rst.

PRODUCT CHANGES AND UPDATES

Jackson WWS reserves the right to make changes in the design and specication of any equipment as engineering or necessity

requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND,

INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE

NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL

JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED

THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH

AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF

INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.

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REVISION HISTOR Y

Revision

Letter

A 7-18-16 JH N/A Initial release of the manual.

B 11-30-16 JH N/A Added LT and LT-H units.

C 12-13-16 JH N/A

D 3-6-17 JH N/A Updated pg. 42 with new motor and assembly P/Ns.

E 5-16-17 JH 8511

Revision

Date

Made by Applicable ECNs Details

Updated Operating Parameters on pg. 3. Added Drain Quench Kit and P/N to pg. 52. Updated the Go Box kit, pg. 55.

Updated water line connection information. Changed wording in the chemical feeder pump programming section to indicate changes are lost if closed without saving. Removed item #25 from pg. 47. Changed Discharge Hose to 05700-004-43-76 in the Wash Manifold Assembly. Added 05700-004-36-95 to HT Display page.

Added a Plumbing Options page.

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NOMENCLATURE

DISHSTAR® HT

Undercounter dishmachine; high-temperature, hot-water

sanitizing, with a booster tank and

detergent and rinse-aid chemical feeder pumps.

DISHSTAR® LT

Undercounter dishmachine; low-temperature, chemical-

sanitizing, with detergent, rinse-aid, and sanitizer chemical

feeder pumps.

DISHSTAR® LT-H

Undercounter dishmachine; low-temperature with wash tank

heater, chemical-sanitizing, with detergent, rinse-aid, and

sanitizer chemical feeder pumps.

The manufacturer provides

technical support for all of the dishmachines detailed

in this manual. We strongly

recommend that you refer to

this manual before making a call

to our technical support staff.

Please have this manual with

you when you call so that our

staff can refer you, if necessary,

to the proper page. Technical

support is not available on

holidays. Contact technical

support toll free at

1-888-800-5672.

Technical support is available

for service personnel only.

Page 6

T ABLE OF CONTENTS

GUIDES

Guide to Symbols .............................................................................................................................1

Guide to Abbreviations & Acronyms .................................................................................................1

SPECIFICATIONS

Machine Dimensions ........................................................................................................................2

Operating Parameters ......................................................................................................................3

Electrical Requirements ...................................................................................................................4

INSTRUCTIONS

Installation Instructions .....................................................................................................................5

Inspection......................................................................................................................... 5

Unpacking ........................................................................................................................ 5

Plumbing .......................................................................................................................... 5

Water Supply Connections .............................................................................................. 5

Pressure Regulator .......................................................................................................... 6

Shock Absorber ............................................................................................................... 6

Connecting the Drain Line ............................................................................................... 6

Plumbing Check ............................................................................................................... 6

Electrical Power Connections .......................................................................................... 7

Voltage Check .................................................................................................................. 7

Surrounding Area ............................................................................................................. 7

Thermostats ..................................................................................................................... 7

Chemical Feeder Equipment ........................................................................................... 8

Preparing Chemical Feeder Pumps ................................................................................. 8

Priming Chemical Feeder Pumps .................................................................................... 8

Programming Chemical Feeder Pumps ........................................................................... 9

Leveling...........................................................................................................................11

Heater Contactor Wires (HT Only) ..................................................................................11

Operating Instructions ....................................................................................................................13

Preparation .................................................................................................................... 13

Filling the Wash Tub ...................................................................................................... 13

Ware Preparation ........................................................................................................... 14

Washing a Rack of Ware ............................................................................................... 14

Operational Inspection ................................................................................................... 14

Shutdown & Cleaning .................................................................................................... 14

Deliming ......................................................................................................................... 17

Detergent Control........................................................................................................... 18

MAINTENANCE

Preventative Maintenance ..............................................................................................................19

iii

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T ABLE OF CONTENTS

TROUBLE SHOOTING

Common Problems .........................................................................................................................20

PARTS

HT Control Panel ............................................................................................................................22

LT Control Panel .............................................................................................................................23

LT-H Control Panel .........................................................................................................................24

HT Display Panel ............................................................................................................................25

LT Display Panel .............................................................................................................................26

LT-H Display Panel .........................................................................................................................27

Terminal Block Box Assembly ........................................................................................................28

HT Chemical Feeder Pump Assembly ........................................................................................... 29

HT Chemical Feeder Pump Components ......................................................................................30

LT/LT-H Chemical Feeder Pump Assembly ....................................................................................31

LT/LT-H Peri-pump Track Assembly ...............................................................................................32

HT Plumbing Assemblies ............................................................................................................... 33

LT/LT-H Plumbing Assemblies ........................................................................................................35

Plumbing Options ...........................................................................................................................37

Vacuum Breaker ............................................................................................................................ 38

Wash Manifold Assembly ...............................................................................................................39

Motor & Pump Assembly ................................................................................................................41

Rinse Arm & Wash Arm Assemblies ............................................................................................... 43

Thermostat & Rinse Tank Assembly ...............................................................................................45

Door Assembly ............................................................................................................................... 46

Miscellaneous Door Components ..................................................................................................48

Frame & Panel Components ..........................................................................................................50

Miscellaneous Parts .......................................................................................................................52

Stands & Components ...................................................................................................................53

HTS-11 (Scale Prevention & Corrosion Device) ............................................................................. 54

Go Box Kit ......................................................................................................................................55

LT-H Optional Heater Components ................................................................................................56

LT/LT-H Vacuum Switch Assembly .................................................................................................57

LT/LT-H Vacuum Switch Assembly Install .......................................................................................58

SCHEMATICS

DishStar® HT 208-240 V, 50/60 Hz, 1/3 Phase ..............................................................................59

DishStar

LT/LT-H 115 V, 50/60 Hz, 1 Phase .................................................................................60

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GUIDES

NOTICE

SYMBOLS

- risk of injury to personnel.

WARNING

- risk of damage to equipment.

CAUTION

- risk of electrical shock.

- reference data plate.

- caustic chemicals.

GUIDES

- ground wire.

- lockout electrical power.

- important note.

ABBREVIA TIONS & ACRONYMS

ANSI - American National Standards Institute GHT - Garden Hose Thread GPM - Gallons per Minute GPG - Grains per Gallon HP - Horse Power Hz - Hertz ID - Inside Diameter kW - Kilowatts NFPA - National Fire Protection Association NPT - National Pipe Thread PSI - Pounds per Square Inch V - Volts

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SPECIFICATIONS

LEGEND

A- Water Inlet - 1/2" Female Pipe Thread

A - Water Inlet

2 -1/2" AFF (Connection to a true 1/2" ID water Line)

(3/4" Male GHT, connect to true 1/2" ID line, 110 °F minimum)

B- Electrical Connection

C- Drain Connection- 6' coiled Drain Hose. Shipped inside machine. Must be installed

C - Drain Connection

no more than 24" AFF

(1" ID, 1 3/8" OD)

All dimensions from floor can be increased 1" with adjustablefeet supplied.

All dimensions from the oor can be increased 1" with the

machine's adjustable feet.

MACHINE DIMENSIONS

24 3/16"

(615 mm)

FRONT

18 1/2"

(470 mm)

33 5/16"

(846 mm)

1/4"

(7 mm)

Wall Clearance

TOP

3/8"

(1 mm)

2 3/4"

(70 mm)

BACK

52 3/8"

(1330 mm)

2 1/8"

8 5/8"

(220 mm)

(54 mm)

(18 mm)

3 5/8"

1 7/8"

(48 mm)

10 1/2"

(267 mm)

1 5/8"

(41 mm)

18 1/2"

(470 MM)

*All dimensions are for reference only and are subject to change without notice.

07610-004-37-13-E

Page 10

SPECIFICATIONS

NOTICE

OPERATING PARAMETERS

Operating Capacity: HT LT/LT-H

Racks per Hour 24 24 Dishes per Hour 600 600

Glasses per Hour 864 864 Gallons per Rack 1.1 1.2 Gallons per Hour 26.4 28.8

Tank Capacity (Gallons):

Wash Tank 1.1 1.2 Rinse Tank 3.0 N/A

Electrical Loads (as applicable):

Wash Motor HP 1.0 1.0 Rinse Heater kW 6.7 (208 V)/8.2 (230 V) N/A

Wash Heater kW N/A 1.5

NOTE: Always refer to the machine data plate for specic electrical and

water requirements. The material provided on this page is for reference only and is subject to change without notice.

HOT WATER SANITIZING Water Temperatures (°F):

Minimum Wash Temperature 150 N/A Minimum Rinse Temperature 180 N/A Minimum Incoming Water Temperature 110 N/A

CHEMICAL SANITIZING Water Temperatures (°F):

Minimum Wash Temperature N/A 120 Minimum Rinse Temperature N/A 120 Minimum Incoming Water Temperature N/A 120

Other Water Requirements:

Water Flow Pressure (PSI) 20 ± 5 20 ± 5 Flow Rate Minimum (GPM) 6.6 6.6 Water Line Connection Size (NPT) 3/4" GHT 3/4" GHT Water Line Size (NPT) 1/2" 1/2" Drain Line Size (NPT) 1" ID 1" ID

1 3/8" OD 1 3/8" OD

Minimum Chlorine Required (PPM) N/A 50

07610-004-37-13-E

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NOTICE

SPECIFICATIONS

ELECTRICAL REQUIREMENTS

All electrical ratings provided in this manual are for reference only . Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on

machines should be done in accordance with applicable local, state, territorial, and national codes. Work should only

be performed by qualied electricians and authorized service

agents.

Note that all electrical wiring used in the DishStar® series of

machines must be rated, at a minimum, for 212 °F (100 °C), and

that only copper conductors must be used.

Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. The manufacturer

assumes incoming voltages will be either 208 or 230 Volts. Some

heating elements used in the machines are rated for other voltages,

such as 240 Volts and 480 Volts. Always verify the amperage

draw of the machine in operation when sizing circuit protection.

If the dishmachine is equipped with the optional rinse heater, note the rinse heater might have its own electrical connection and require a separate service. Amperage loads for motors and heaters are indicated on the machine data plate.

Electrical Characteristics

DishStar® HT

VOLTS 208 230

PHASE 1 1

FREQ 60 60

WASH

MOTOR

AMPS RINSE

HEATER

AMPS

TOTAL

LOAD

DishStar® LT

5.0 A 5.0 A

32.2 A 35.7 A

37.2 A 40.7 A

DishStar

LT-H

The electrical congurations of the DishStar

are as follows:

Available Electrical Characteristics: HT

• 208 V, 60 Hz, Single-phase

• 230 V, 60 Hz, Single-phase

LT/LT-H

• 115 V, 60 Hz, Single-phase

Available Wash Tank Heaters:

• 1.5 kW (LT-H Only)

*The DishStar® LT-H is designed so that the wash motor is never running when the wash heater is on. Total Load is based on the higher of the two loads.

07610-004-37-13-E

series of machines

VOLTS 115

PHASE 1

FREQ 60

WASH

MOTOR

AMPS

TOTAL

LOAD

5.0 A

VOLTS 115

PHASE 1

FREQ 60

WASH

MOTOR

AMPS

WASH

HEATER

AMPS

TOTAL

LOAD

5.0 A

13.1 A

13.1 A*

Page 12

INSTALLATION

INSTRUCTIONS

INSPECTION

Do not throw away

container if damage is

evident!

UNPACKING

PLUMBING

The plumber must ush

the incoming water line!

Before installing the unit, check packaging and machine for damage. Damaged packaging might be an indication of damage to the machine. If there is any type of damage to both packaging and unit, do not throw away the packaging. The dishmachine has been inspected at the factory before shipping and is expected to arrive in new, undamaged condition. However, rough handling by carriers or others might result in damage to the unit while in transit. If this occurs, do not return the unit to the manufacturer. Instead, contact the carrier and ask them to send a representative to the site to inspect the damage and request that an inspection report be completed.

Contact the carrier within 48 hours of receiving the machine as well as the dealer that sold you the unit.

The machine should be unboxed and removed from the pallet before installing. Open the front door and remove all of the materials from inside. Once unpacked, verify there are no missing parts. If a part is missing, contact the manufacturer immediately.

All plumbing connections must be made to adhere to local, state, territorial, and national codes. The installing plumber is responsible for ensuring the incoming

water lines are ushed of debris before connecting to the machine. Note that chips

and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing. Any valves that are found to be fouled or defective because of foreign matter left in the water line, and any subsequent damage, are not the responsibility of the manufacturer.

A water hardness test

must be performed.

WATER SUPPLY CONNECTIONS:

WATER HARDNESS

HIGHER THAN

5 GPG

07610-004-37-13-E

A water hardness test must be performed. A hardness test kit can be found on the warning tag that is attached to the incoming plumbing connection on the back of the

machine. If water hardness is higher than 5 GPG, install a water softener or install the optional HTS-11 (scale prevention and corrosion control). See the Plumbing Options

page for more information on the HTS-11.

If water hardness is higher than 5 GPG and a water softener is not being used, install

the HTS-11 into the water line (1/2” ID pipe size minimum) before the machine’s incoming water connection point using copper pipe. Observe proper inlet/outlet water

directions (ow directions are molded into the top of the head). It is recommended

that a water shut-off valve be installed before installing the HTS-1 1 to allow access for

service. Plumb from the HTS-11 outlet to the incoming water connection point using copper pipe (or order the 1/2” ID exible hose kit offered by manufacturer). The water supply must be capable of a minimum of 10 PSI “ow” pressure at the recommended

temperature indicated on the data plate. See the Plumbing Options page for more information on the HTS-11.

Page 13

INSTALLATION

INSTRUCTIONS

WATER SUPPLY

CONNECTION:

WATER HARDNESS

OF 5 GPG

OR LOWER

PRESSURE

REGULATOR

Take care not to confuse

static pressure with

ow pressure!

SHOCK ABSORBER

If water hardness tests at 5 GPG or lower, install the water supply line (1/2” ID pipe

size minimum) to the machine’s incoming water connection point using copper pipe

(or order the 1/2” ID exible hose kit offered by the manufacturer). It is recommended

that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line must be capable of a

minimum of 10 PSI “ow” pressure at the recommended temperature indicated on the

data plate.

The manufacturer has an optional water pressure regulator to accommodate areas

where water pressure uctuates or is higher than the recommended pressure. Take care not to confuse static pressure with ow pressure: static pressure is line pressure in a “no ow” condition (all valves and services are closed); ow pressure is the pressure in the ll line when the valve is opened during the cycle. See the Plumbing Options

page.

It is sug gest ed t hat a sh ock a bso rbe r (not supplied) be installed on the incoming water line. This prevents water hammer (hydraulic shock)—induced by the solenoid valve

as it operates—from causing damage to the equipment. See the Plumbing Options

page.

CONNECTING THE

DRAIN LINE

PLUMBING CHECK

The dishmachine has a pumped (pressure) drain capable of pumping waste water

to a height of 24” above the oor to the kitchen’s drain system. Each dishmachine is

supplied with a drain hose. When installed, it will extend from the rear side of the ma-

chine. There must be an air-gap between the machine drain line and the oor sink or drain. If a grease trap is required by code, it should have a ow capacity of 12 GPM.

After installing the incoming ll line and the drain line, slowly turn on the water supply

to the machine. Check for any leaks and repair as required. All leaks must be repaired before operating the machine.

07610-004-37-13-E

Page 14

INSTALLATION

NOTICE

INSTRUCTIONS

ELECTRICAL POWER

CONNECTIONS

Disconnect electrical

power at the breaker or

disconnect switch and

tag-out in accordance with

procedures and codes.

Electrical and grounding conductors must comply with the applicable portions of the

National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

The data plate is located at the left-front side of the dishmachine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number.

Remove the back panel and set aside. This will require removing the screw at the bottom of the back panel with a phillips screwdriver. Install 3/4” conduit into the prepunched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1 and L2 for HT, L1 and N for LT/ LT-H) to the appropriate terminals as they are marked on the terminal block. Install

the grounding wire into the lug provided. It is recommended that “DE-OX” or another

similar anti-oxidation agent be used on all power connections.

HT LT/LT-H

L1 L2

GRND

L1 N

GRND

VOLT AGE CHECK

SURROUNDING

AREA

THERMOSTATS

Ensure that the "ON/OFF" switch is in the "OFF" position and apply power to dishmachine. Check the incoming power at the terminal block and ensure it

corresponds with the voltage listed on the data plate. If not, contact a qualied service

agency to examine the problem. Do not run dishmachine if voltage is too high or too low. Shut-off the service breaker and advise all proper personnel of the location of the breaker and any problems. Replace the control box cover and tighten-down the screws.

This is a commercial dishmachine and reaches temperatures that can exceed

those generated by a residential machine. Surrounding countertops, cabinets, ooring material, and suboor material must be designed and/or selected with these higher

temperatures in mind.

NOTE: Any damage to surrounding area that is caused by heat and/or moisture to materials that are not recommended for higher temperatures will not be covered under warranty or by the manufacturer.

The thermostats on this dishmachine have been set at the factory. They should only be adjusted by an authorized service agent.

07610-004-37-13-E

Page 15

INSTALLATION

INSTRUCTIONS

CHEMICAL FEEDER

EQUIPMENT

PREPARING

CHEMICAL FEEDER

PUMPS

CAUTION! Chlorine-based sanitizers can be detrimental to this

CAUTION

The bottom of the chemical container cannot be located any higher than 8” from the

oor. If the unit is equipped with the 6” or 18” table stand, the highest position will be 14” or 26” from the oor, respectively. It is important to remember that if you decide

to operate the unit in chemical-sanitizing mode, you must ensure an appropriate

chlorine-based sanitizer is used in the nal rinse line.

The DishStar® HT dishmachine is supplied with detergent and rinse-aid chemical feeder pumps.

The DishStar® LT and LT-H dishmachines are supplied with detergent, rinse-aid, and sanitizer chemical feeder pumps.

Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container. A. Red Tubing = Detergent B. Blue Tubing = Rinse-Aid C. White Tubing = Sanitizer

machine if the chemical solution is too strong. See a chemical professional to ensure the dispenser is set-up correctly .

PRIMING CHEMICAL

FEEDER PUMPS

WARNING

WARNING: Some of the

chemicals used in

dishwashing might cause

chemical burns if they

come in contact with skin.

Wear protective gear when

handling these chemicals.

If any contact with skin

occurs, immediately

follow the treatment

instructions provided

with the chemicals.

Chemical feeder pumps need priming when the machine is rst installed or if the

chemical lines have been removed and air is allowed to enter.

CAUTION

1. Verify that the proper chemical tube stiffener inlet is in the proper container.

2. Use the prime switches located on the control panel at the bottom of the unit to prime each pump. The switches are clearly marked, "D" for detergent and "R" for Rinse-aid.

3. To prime the pumps:

• Detergent - hold the "D" switch in the momentary position until detergent is

• Rinse-aid - hold the "R" switch in the momentary position for one minute.

CAUTION! Water must be in the sump and wash tank before chemicals are dispensed.

seen entering the wash tank.

07610-004-37-13-E

Page 16

INSTALLATION

INSTRUCTIONS

PRIMING CHEMICAL

FEEDER PUMPS

LT/LT-H

• Detergent, Rinse-aid, and Sanitizer - hold each priming switch until the

respective chemical can be seen entering the wash tank.

4. Detergent is dispensed as required during the wash cycle by the timer. The amount of detergent might need to be increased or decreased depending upon water quality and type of detergent.

5. Rinse-aid is dispensed as required into the nal rinse. The amount of rinse-aid might need to be adjusted depending upon water hardness and results.

6. Sanitizer is dispensed proportionally into the nal rinse water line. The amount of sanitizer might need to be adjusted depending on concentration.

7. Please refer to the instructions below on adjusting the chemical feeder pumps on the universal timer.

PROGRAMMING

CHEMICAL

FEEDER PUMPS

To access the programming mode, the machine must be ON and idle (between cycles).

On the timer board, press and hold both the MOVE and ENTER buttons on the timer

board simultaneously for two seconds.

The PROGRAM (PGM) light and light A will illuminate.

NOTE: Once in the programming mode, the MOVE button is used to scroll between

the programming categories and the ENTER button is used to select the category.

Press the MOVE button to move the solid light to the desired location of FILL, RINSE AID, DETERGENT, or SANITIZER. Please note that options A, B, C, and D are not

adjustable outputs.

Press the ENTER button for the chosen category. Now, the (PGM) light will illuminate

along with lights corresponding to the time values for the chosen category. The

ACCEPT light will blink.

The PROGRAM light will illuminate.

07610-004-37-13-E

Page 17

INSTALLATION

INSTRUCTIONS

PROGRAMMING

CHEMICAL

FEEDER PUMPS

To change the value of a parameter, use the MOVE button to illuminate the light next

to the time option (time is measured in seconds). In the time categories, each second in use will light up. To deselect the option, press ENTER and the light will go off, press ENTER again and it will illuminate. Once you have set your time category, press the

MOVE button until the ACCEPT light illuminates and press ENTER. This will save the

changed parameters and exit the programming mode.

To change any other values, you will have to return to the programming mode. To revert back to a previous setting, you must return to that option and change the parameter back to the previous setting.

Once in the programming mode, if there have been no keypad inputs for approximately two minutes, the system will automatically exit out of the programming mode. Any changes to parameters will be lost when the programming mode is automatically exited.

The wash and drain cycles are not adjustable.

All time adjustments are in seconds. Refer to the chart below for adjustable outputs.

PGM DishStar® HT DishStar® LT/LT-H

E Not adjustable Rinse-Aid F Rinse Fill G Detergent Sanitizer H Rinse-Aid Detergent

TIMER PROGRAMMING BOARD

PGM

TIME IN SECONDS

0.8

0.4

0.2

0.1

07610-004-37-13-E

MOVE

ENTER

Page 18

INSTALLATION

INSTRUCTIONS

LEVELING

HEATER CONT ACTOR

WIRES (HT ONLY)

CAUTION

Heater contactor wires

must NOT be connected

before water lls the unit

the rst time!

The dishmachine is designed to operate while level. This is important to prevent any damage to the machine during operation and to ensure the best possible results. The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers. Since this machine is an undercounter unit, it should be levelled as close as possible to the unit's location before it is pushed under the counter.

1. Flip the "ON/OFF" switch to "ON."

2. Listen for the water to stop lling.

3. Flip the "ON/OFF" switch to "OFF."

07610-004-37-13-E

4. Listen for the water to stop draining.

5. Flip the "ON/OFF" switch back to "ON."

6. Listen for the water to stop lling.

7. Flip the "ON/OFF" switch back to "OFF."

8. Listen for the water to stop draining.

9. Flip the "ON/OFF" switch back to "ON."

10. Listen for the water to stop lling. This time the water should begin to splash into the cavity of the machine.

11. Once you hear water splashing, ip the "ON/OFF" switch back to "OFF."

12. Listen for the water to stop draining.

Page 19

INSTALLATION

INSTRUCTIONS

HEATER CONT ACTOR

WIRES (HT ONLY)

Disconnect electrical

power at the breaker or

disconnect switch and

tag-out in accordance with

procedures and codes.

13. Disconnect electrical power at the breaker or disconnect switch and tag-out in accordance with procedures and codes.

14. Remove the front panel of the machine.

15. Locate the disconnected orange/white wires.

16. Connect the wires by pushing the connectors rmly together.

17. Replace the front panel of the machine.

18. Reconnect electrical power at the breaker or disconnect switch in accordance with procedures and codes.

19. The machine is now ready for operation.

07610-004-37-13-E

Page 20

OPERATION

OPERATING INSTRUCTIONS

PREPARATION

Before operating the unit, verify the following:

1. Strainer is in place and clean.

2. Wash and rinse arms are screwed securely into place and end-caps are tight.

3. Wash and rinse arms rotate freely.

07610-004-37-13-E

FILLING THE

WASH TUB

4. Chemical levels in chemical containers are correct.

1. Close the door.

2. Flip the “ON/OFF” switch to the “ON” position.

(HT Controls Shown.)

3. The unit will automatically begin to fill.

4. Once the wash tub is filled, wait for five minutes.

5. Flip the “ON/OFF” switch to the “OFF” position and wait for unit to drain.

6. Flip the “ON/OFF” switch to the “ON” position and wait for unit to fill.

7. Ensure wash temperature is at least 150 °F before operating the unit.

Page 21

OPERATION

OPERATING INSTRUCTIONS

WARE

PREPARATION

W ASHING A RACK

OF WARE

OPERATIONAL

INSPECTION

Proper preparation of ware will help ensure good results and fewer re-washes. If not done properly, ware might not come out clean and the efciency of the dishmachine will be reduced. Putting unscraped dishes into the machine affects its performance,

so scraps should always be removed from ware before being loaded into a rack.

Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole

dishes.

Place cups and glasses upside-down in racks so they don't hold water during the

cycle. The dishmachine sanitizes as well as cleans. To do this, ware must be properly prepared before being placed in the machine.

To wash a rack, open the door completely and slide the rack into the unit. Close the door, ensure the "W ASH/DELIME" switch is on "WASH," press the "Start" button, and

the unit will start. After the cycle light turns off, the cycle is complete. When the ush light is on (steady, not ashing), tank water should be drained and relled.

Based on use, the strainer might become clogged with soil and debris as the workday progresses. Operators should regularly inspect the strainer to ensure it has not become clogged. If clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the strainer at regular intervals or as required by workload.

07610-004-37-13-E

SHUTDOWN &

CLEANING

1. At the end of the workday, close the door. Flip the “ON/OFF” switch to the “OFF” position.

(HT Controls Shown.)

2. The drain pump will activate and empty the unit of water.

Page 22

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

3. When draining stops, remove the strainer.

4. Remove soil and debris from the strainer and set to the side.

5. Unscrew the wash and rinse arms from their manifolds. Remove the end-caps and

ush the arms with water. Use a brush to clean out the inside of the arms. If the

nozzles appear to be clogged, use a toothpick to remove the obstruction.

Nozzle

6. Wipe the inside of the unit out, removing all soil and scraps.

7. Reassemble the wash/rinse arms.

End-Cap

07610-004-37-13-E

Page 23

OPERATION

OPERATING INSTRUCTIONS

SHUTDOWN &

CLEANING

8. Replace the wash and rinse arms in the unit. The arms only need to be hand-tight; do not use tools to tighten them down.

9. Reinstall the strainer and close the door.

07610-004-37-13-E

Page 24

OPERATION

NOTICE

OPERATING INSTRUCTIONS

DELIMING

NOTE: If this machine is

equipped with an

HTS-11 scale prevention

and corrosion control

device and lime is

becoming a frequent

problem, the cartridge

needs to be replaced.

To order a replacement

cartridge, call the

manufacturer.

To proceed with the delime operation, follow the steps below. The tank capacities of

the machine can be found in the Specications section of this manual.

1. Remove rinse arms and place in sink with deliming solution (HT only).

2. Flip the "ON/OFF" switch to the "ON" position.

3. Flip the "WASH/DELIME" switch to the "DELIME" position.

4. Add deliming solution per chemical supplier's instructions.

5. Close the door.

6. Push the "START" button.

7. Wait until cycle is complete and inspect the inside of the machine. If the machine is not delimed, run again.

This equipment is not recommended for use with deionized water or other aggressive

uids. Use of deionized water or other aggressive uids will result in corrosion and

failure of materials and components. Use of deionized water or other aggressive uids

will void the manufacturer’s warranty.

07610-004-37-13-E

Page 25

OPERATION

OPERATING INSTRUCTIONS

DETERGENT

CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how

efciently this dishmachine will operate. Using detergent in the proper amount can become a source of substantial savings. A qualied water treatment specialist can determine what is needed for maximum efciency from the detergent.

1. Hard water greatly affects the performance of the dishmachine, causing the amount of detergent required for washing to increase. If the machine is installed in an area with hard water, the manufacturer recommends the installation of water treatment equipment.

2. Deposited solids from hard water can cause spotting that will not be removed with a drying agent. Treated water will reduce this occurence.

3. Treated water may not be suitable for use in other areas of operation and it may be necessary to install a water treatment unit for the water going to the

dishmachine only. Discuss this option with a qualied water treatment specialist.

4. Dishmachine operators should be properly trained on how much detergent is to be used per cycle. Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators.

5. This dishmachine requires that chemicals be provided for proper operation and sanitization. Contact a chemical supplier with any questions.

6. Water temperature is an important factor in ensuring that the dishmachine functions properly, and the machine's data plate details what the minimum

temperatures must be for the incoming water supply, the wash tank, and the rinse tank. If minimum requirements are not met, there is a possibility that dishes will not be clean or sanitized.

7. Instruct dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a larger problem.

07610-004-37-13-E

Page 26

MAINTENANCE

PREVENTATIVE MAINTENANCE

PREVENTATIVE

MAINTENANCE

The manufacturer highly recommends that any maintenance and repairs not specically discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL. Performing maintenance on your dishmachine may void your warranty, lead to larger

problems, or even cause harm to the operator. So if you have a question or concern, do

not hesitate to contact a QUALIFIED SERVICE AGENCY.

By following the operating and cleaning instructions in this manual, you should get the

most efcient results from your machine. As a reminder, here are some steps to take to

ensure that you are using the dishmachine the way it was designed to work:

1. Ensure that the water temperatures match those listed on the machine data plate. There can be a variety of reasons why your water temperature could be too low.

2. Ensure that all strainers are clean and securely in place before operating the machine. When cleaning out strainers, do NOT beat them on waste cans. Wipe out strainers with a rag and rinse under a faucet if necessary. Use a toothpick to dislodge any stubborn debris.

3. Ensure that all wash and rinse arms are secure in the machine before operating.

4. Remove as much soil from dishes by hand as possible before loading into racks.

5. Do not overll racks.

6. Ensure that glasses are placed upside-down in the rack.

7. Ensure that all chemicals being injected into machine have been veried at the correct concentrations.

8. Clean out the machine at the end of every workday per the Shutdown and Cleaning section of this manual.

9. Follow all safety procedures, whether listed in this manual or put forth by local, state, or national codes/regulations.

07610-004-37-13-E

Page 27

TROUBLESHOOTING

WARNING: Inspection, testing, and repair of electrical equipment should only be performed by qualied

WARNING

PROBLEM POSSIBLE CAUSE REMEDY

Water overow

from bottom of door.

service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment, and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker.

1. Clogged drain.

2. Machine not level.

1. Remove obstruction.

2. Level machine or increase height to the front.

COMMON PROBLEMS

Wash motor doesn’t operate on delime wash.

No water comes through the arms when the "WASH/ DELIME" switch is depressed.

3. Excessive inlet pressure.

4. Detergent foaming.

5. Wash/rinse arm end-cap missing.

1. Loose or broken wires.

2. Defective "WASH/DELIME" switch.

3. Defective motor starting relay .

4. Machine in FAULT mode and locked out.

1. Water not turned on.

2. Defective solenoid valve

3. Install pressure regulator or adjust if one is present.

Ensure ow meets data plate specication.

4. Reduce detergent quantity.

5. Replace.

1. Reconnect or replace wires in motor.

2. Verify "WASH/DELIME" switch triggers input on PLC. If

not, check wiring/replace membrane.

3. Replace.

4. Review fault screen for active faults.

1. Turn water on.

2. Replace solenoid valve.

Little or no water coming through the wash/rinse assemblies.

Rinse water runs continuously with breaker turned off.

07610-004-37-13-E

1. Limed-up heads or piping.

2. Low water pressure.

1. Defective plunger in solenoid valve.

2. Defective diaphragm in solenoid valve.

1. Delime heads.

2. Adjust pressure regulator (not supplied) or increase pipe size to machine.

1. Replace.

2. Replace diaphragm.

Page 28

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE REMEDY

Wash temperature not at required temperature range.

1. Water level low.

2. RTD setpoint too slow.

3. Defective RTD.

1. Check water level. If low, run new ll cycle.

2. Check fault screen. Adjust wash temperature setpoint

3. Replace.

COMMON PROBLEMS

Rinse water not at required temperature range.

Machine doesn’t drain when power button is pressed.

No indication of pressure.

4. Wash heater defective.

5. Defective heater contactor R1.

1. Incoming rinse water does not meet minimum criteria indicated on machine data plate.

2. RTD is defective.

3. Rinse heaters damaged.

4. Setpoint screens set low.

1. Drain clogged.

2. Defective drain valve.

1. Water turned off.

2. Pressure gauge failure.

4. Replace heater element.

5. Replace.

1. Adjust as required.

2. Replace if necessary.

3. Check amperages. Replace if necessary.

4. Adjust rinse tank setpoint.

1. Remove obstruction.

2. Replace.

1. Turn water on.

2. Replace pressure gauge.

07610-004-37-13-E

Page 29

PARTS

HT CONTROL PANEL

2 3

ITEM QTY DESCRIPTION PART NUMBER

1 2 Contactor, 30 A, 240 V 05945-002-74-20 2 1 Relay, Omron 05945-111-89-75 3 3 Open/Closed Bushing 05975-003-35-21 4 1 Control Panel Weldment 05700-004-35-76 5 1 Universal Timer 05945-003-75-23 6 4 Screw, 10-32 x 1" 05305-002-19-42 7* 1 Peri-pump Plate 05700-004-35-78 8 9 Screw, 10-32 x 3/8" 05305-173-12-00

*See Chemical Feeder Pump Assembly page for Peri-pumps.

07610-004-37-13-E

Page 30

PARTS

LT CONTROL PANEL

2 3

ITEM QTY DESCRIPTION PART NUMBER

1 1 Contactor, 110 V 05945-109-05-69 2 1 Relay, Omron 05945-002-47-41 3 3 Open/Closed Bushing 05975-003-35-21 4 1 Control Panel Weldment 05700-004-35-76 5 1 Universal Timer 05945-003-75-23 6 4 Screw, 10-32 x 1" 05305-002-19-42 7 1 Thermostat Plate 05700-004-37-67 8 7 Screw, 10-32 x 3/8" 05305-173-12-00

07610-004-37-13-E

Page 31

PARTS

LT-H CONTROL PANEL

2 3

ITEM QTY DESCRIPTION PART NUMBER

1 2 Contactor, 110 V 05945-109-05-69 2 2 Relay, Omron 05945-002-47-41 3 3 Open/Closed Bushing 05975-003-35-21 4 1 Control Panel Weldment 05700-004-35-76 5 1 Universal Timer 05945-003-75-23 6 4 Screw, 10-32 x 1" 05305-002-19-42 7 1 Thermostat Plate 05700-004-37-67 8 1 Thermostat, ELAN Electric (Dual) 06685-004-17-27 9 7 Screw, 10-32 x 3/8" 05305-173-12-00

07610-004-37-13-E

Page 32

PARTS

HT DISPLAY PANEL

ITEM QTY DESCRIPTION PART NUMBER

1 1 Bracket, Control Panel 05700-004-35-82 2 1 Gauge, with Green Zone 06680-011-86-42 3 1 Hose, Pressure Gauge 05700-004-36-95 4 1 Light, Green 05945-111-44-43 5 2 Prime Switch 05930-011-49-54 6 1 Decal, Display Panel 09905-004-35-39 7 2 Switch 05930-011-49-55 8 1 Light, Red 05945-111-44-45 9 1 Rinse Gauge, 96" 06685-004-31-46 10 1 Light, Amber 05945-111-44-44 11 1 Wash Gauge, 48" 06685-004-31-47

07610-004-37-13-E

Page 33

PARTS

LT DISPLAY PANEL

ITEM QTY DESCRIPTION PART NUMBER

7 1 Light, Amber 05945-111-44-44 8 1 Light, Green 05945-111-44-43 9 1 Light, Red 05945-111-44-45 10 1 Decal, Display Panel 09905-004-37-72

07610-004-37-13-E

Page 34

PARTS

LT-H DISPLAY PANEL

ITEM QTY DESCRIPTION PART NUMBER

1 1 Bracket, Control Panel 05700-004-37-73 2 1 Thermometer, 48" Rinse 06685-004-31-47 3 2 Light, Red 05945-504-07-18 4 3 Prime Switch 05930-011-49-54 5 2 Switch 05930-011-49-55 6 2 Light, Red 05945-111-44-45 7 1 Decal, Hi-Limit Ring 09905-004-37-89 8 1 Counter 05990-111-35-38 9 1 Light, Amber 05945-111-44-44 10 1 Light, Green 05945-111-44-43 11 1 Decal, Display Panel 09905-004-37-72

07610-004-37-13-E

Page 35

PARTS

TERMINAL BLOCK BOX ASSEMBLY

ITEM QTY DESCRIPTION PART NUMBER

1 1

2 1 Terminal Block Box 05700-003-27-69

1 Terminal Box Cover (Not Shown) 05700-003-27-70 3 1 Decal, Copper Conductors 09905-011-62-72 4 2 Screw, 10-32 x 1/2" 05305-011-39-36

Decal, Power Connections, HT 09905-011-47-35 Decal, Power Connections, LT/LT-H 09905-011-47-64

5 1 Ground Lug 05940-200-76-00 6 2 Terminal Block 05940-500-02-19 7 1 Locknut, 10-24 SS Hex with Nylon Insert 05310-373-01-00 8 1 Terminal Block Track 05700-000-43-60

07610-004-37-13-E

Page 36

PARTS

HT CHEMICAL FEEDER PUMP ASSEMBLY

ITEM QTY DESCRIPTION PART NUMBER

1 2 Stiffener , Chemical T ube 05700-002-66-49 2 1 Peri-pump, 14 RPM 05700-002-72-48 3 1 Peri-pump, 36 RPM 05700-003-78-74 4 1 Chemical Tube 05700-011-37-12 5 1 Chemical Tube 05700-011-37-13 6 1 Chemical Tube 05700-011-37-14

7 1 Chemical Tube 05700-011-37-15 8 1 Bulkhead to 1/2" Hose Barb Assembly 05700-004-30-86

07610-004-37-13-E

Page 37

PARTS

HT CHEMICAL FEEDER PUMP COMPONENTS

ITEM QTY DESCRIPTION PART NUMBER

1 Motor, 14 RPM 240 V Rinse Aid Feeder Pump 04320-111-47-46 1

1 Motor, 36 RPM 240 V Detergent Feeder Pump 04320-111-47-47 2 1 Rear Housing 04320-111-37-09 3 2 Screw, 8-32 x 1/2" Phillips Pan Head 05305-011-37-06

1 Squeeze Tube (goes with 14 RPM) 05700-011-65-21 4

1 Squeeze Tube (goes with 36 RPM) 05700-003-22-89

5 1

Roller, Black (goes with 14 RPM) 04320-111-65-27 Roller, White (goes with 36 RPM) 04320-002-82-28

6 1 Front Housing 04320-111-37-08 7 4 Screw, 6-32 x 3/4" Phillips Pan Head 05700-011-37-05 8 2 Screw, 8-32 x 3/8" Phillips Pan Head 04320-111-37-07

07610-004-37-13-E

Page 38

PARTS

LT/LT-H CHEMICAL FEEDER PUMP ASSEMBLY

ITEM QTY DESCRIPTION PART NUMBER

1 1 Motor, 14 RPM 04320-111-35-13 2 2 Motor, 36 RPM 04320-111-35-14 3 1 Tubing, White 05700-002-62-13 4 1 Tubing, Blue 05700-002-62-11 5 1 Tubing, Red 05700-002-62-12 6 3 Pump Cover 04320-111-37-08

07610-004-37-13-E

Page 39

PARTS

LT/LT-H PERI-PUMP TRACK ASSEMBLY

ITEM QTY DESCRIPTION PART NUMBER

1 1 Track Mount 05700-004-37-93 2 1 Pipe Clamp 05700-000-35-05 3 2 Peri-pump Track 05700-003-33-29 4 1 Peri-pump Plate 05700-003-54-41

07610-004-37-13-E

Page 40

PARTS

HT PLUMBING ASSEMBLIES

07610-004-37-13-E

Page 41

NOTICE

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Tee, 1/2" Brass 04730-211-27-00 2 1 Plug, 1/2" Brass Pipe 04730-209-03-00 3 1 Nipple, 1/2" Close Brass 04730-207-15-00 4 3 Adapter, Male 04730-401-03-01 5 1 Tube, Copper 1/2" x 22" 05700-003-32-16 6 1 Vacuum Breaker 04820-003-06-13 7 2 Plug, 1/4" Brass 04730-209-01-00 8 1 Pipe Clamp 05700-011-38-62 9 1 Injector Adapter 05700-031-40-44 10 1 Check Valve 04820-111-51-14 11 1 Fitting, Outlet Elbow 04820-111-51-18 12 1 Nut, Tube 04730-011-59-45

HT PLUMBING ASSEMBLIES

13 1 Bushing, 1/4" x 1/8" 04730-003-05-61 14 1 Valve, 1/2" 208/60 04810-003-71-56

15 1 Hose Adapter 04720-004-24-68 16 1 Elbow, 1/2" 04730-406-31-01 17 1 Copper Tube 1/2" x 3" 05700-003-36-25 18 1 Union, 1/2" 04730-412-05-01 19 1 Elbow, 1/2" 90-Degree 04730-406-32-01 20 1 Tee, 1/2" x 1/2" x 1/4" Female 04730-411-25-01 21 1 Copper Pipe, 4 3/4" Long 05700-002-91-02 22 1 Adapter, 1/2" Male 04730-011-59-53 23 2 Rinse Hub Weldment 05700-021-38-31 24 2 Pipe Clamp (Side of Unit) 05700-000-35-05 25 1 Thermometer,100-220 Degrees 48" SS 06685-004-31-47

NOTE: Use teon tape on threads. Do NOT use "pipe dope."

07610-004-37-13-E

Page 42

PARTS

LT/LT-H PLUMBING ASSEMBLIES

07610-004-37-13-E

8 7

Page 43

NOTICE

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Vacuum Breaker 04820-003-06-13 2 1 Elbow, 1/2" NPT x 3/4" Hose, 45-Degree 04730-003-29-22 3 1 Pipe Clamp 05700-011-38-62 4 2 Pipe Clamp (Side of Unit) 05700-000-35-05 5 1 Union, 1/2" 04730-412-05-01 6 2 Male Adapter 04730-401-03-01 7 2 Elbow, 1/2" 04730-406-31-01 8 1 Copper Pipe, 1/2" x 3" 05700-003-36-25 9 1 Valve, 1/2" 04810-003-71-55 10 1 Copper Pipe, 1/2" x 6 1/2" 05700-002-60-71 11 1 Copper Pipe, 1/2" x 5 1/4" 05700-002-04-92 12 1 Elbow, 1/2", 45-Degree 04730-011-67-77

LT/LT-H PLUMBING ASSEMBLIES

13 1 Copper Pipe, 1/2" x 25 1/2" 05700-011-59-85 14 1 Upper Manifold 05700-031-34-82

15 2 Rinse Plumbing Plate 05700-011-82-86 16 1 Rinse Plumbing Gasket 05330-111-42-81 17 1 Manifold 05700-002-13-75 18 1 Manifold Tube Position Bracket 05700-011-34-63 19 1 Lower Manifold 05700-021-52-80 20 1 O-ring 05330-002-60-69 21 1 Deector Plate 05700-002-62-49

NOTE: Use teon tape on threads. Do NOT use "pipe dope."

07610-004-37-13-E

Page 44

PARTS

SHOCK ABSORBER (WA TER ARREST OR) OPTION

Nipple, 1/2” NPT, Brass

04730-207-15-00

PLUMBING OPTIONS

Water Arrestor , 1/2”

06685-100-05-00

Tee, 1/2” x 1/2” x 1/2”

04730-211-27-00

Water Arrestor Repair Kit

(Plunger & O-ring)

06401-003-06-23

PRESSURE REGULATOR OPTION

Water Pressure Regulator, 1/2”

05700-100-04-07

07610-004-37-13-E

Page 45

PARTS

VACUUM BREAKER

Vacuum Breaker Assembly

ITEM QTY DESCRIPTION PART NUMBER

1 1 Components of Repair Kit 06401-003-06-23

Complete Vacuum Breaker Assembly 1/2” NPT 04820-003-06-13

07610-004-37-13-E

Page 46

PARTS

HT 04730-003-34-64

WASH MANIFOLD ASSEMBLY

LT/LT-H 04730-003-34-60

07610-004-37-13-E

Page 47

PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Hub, Discharge Machine 05700-021-37-90 2 1 Gasket, Manifold 05330-200-23-00 3 1 Nut, Jam 1 1/2-12 05700-000-86-23 4 4 Hose Clamp, 1 5/16” - 2 1/4” #28 04730-719-01-37 5 1 Hose, 1 1/4” x 2 1/4” Reinforced 05700-011-44-48 6 1 Hose, Bottom Manifold Pump 05700-001-22-92 7 3 Clamp, 3/16” to 1 1/2” 04730-719-06-09 8 1 Discharge Hose 05700-004-43-76 9 1 Hosebarb, 1” x 3/4” NPT Polypropylene 04730-011-65-86 10 1 Spacer, Drain Valve 05700-003-31-93 11 1 Bracket, Drain Valve Support 05700-004-35-85 12 1 Hose, 1” ID x 10' Long 05700-011-39-72

WASH MANIFOLD ASSEMBLY

13 1 Hose-barb, 90-Degree 1” x 3/4” NPT 04730-011-65-87

07610-004-37-13-E

Page 48

PARTS

MOTOR & PUMP ASSEMBLY

07610-004-37-13-E

Page 49

PARTS

MOTOR & PUMP ASSEMBLY

Complete Pump & Motor Assembly, DishStar® HT/LT/LT-H

05700-004-36-57

ITEM QTY DESCRIPTION PART NUMBER

1 1 Pump Casing SS, 60 Hz 05700-002-85-00 2 1 Impeller, 60 Hz 05700-002-81-86 3 1 Mechanical Seal, 60 Hz 05330-002-34-22

1 Seal Plate, 60 Hz 05700-002-81-87 4

5 1 Motor Only, HT/LT/LT-H 06105-004-35-22 6 1 Shim Kit 05700-002-82-58 7 1 Case Capscrew 05305-356-04-00

9 1 Mounting Bracket 05700-003-31-58

1 Case O-Ring, 60 Hz 05330-002-81-83

1 Drain Plug (Not Shown) 04730-002-81-89

2 Bolt, 3/8" 05311-276-03-00

2 Lock washer, 3/8" 05311-276-01-00

2 Nut Hex, 3/8-16 05310-276-01-00

07610-004-37-13-E

Page 50

PARTS

Complete Wash Arm Assembly 1 per Unit on HT 2 per Unit on LT/LT-H 05700-021-39-23

RINSE ARM & WASH ARM ASSEMBLIES

ITEM QTY DESCRIPTION PART NUMBER

1 1 Wash Arm with End-cap 05700-021-46-58 2 1 Bearing, Assembly 05700-021-35-97 3 1 O-Ring 05330-002-60-69 4 2 End-cap, Wash Arm 05700-003-31-59

07610-004-37-13-E

Page 51

PARTS

RINSE ARM & WASH ARM ASSEMBLIES

Rinse Arm Assembly 2 per Unit on HT 0 per Unit on LT/LT-H 05700-031-39-21

Rinse Arm Bearing Kit

06401-004-34-89

ITEM QTY DESCRIPTION PART NUMBER

1 1 Bearing, Rinse Arm 03120-004-12-13 2 1 Bushing, Rinse Head 05700-021-33-84 3 1 Ring, Retaining, Rinse Head Bushing 05340-112-01-11

1 Washer, Rinse Arm 05330-011-42-10

1 O-Ring (Not Shown) 05330-002-60-69 5 1 Rinse Arm 05700-031-38-30 6 2 End-cap, Rinse Arm 04730-111-60-41

07610-004-37-13-E

Page 52

F-PLATE, B

F-FITTING, COUPLING F-BAFFLE, STUD, 5/16 F-FRONT,A

PARTS

THERMOSTAT & RINSE TANK ASSEMBLY

Complete Rinse Tank Assembly 05700-003-31-94

110 211 112 413 114

ITEM QTY DESCRIPTION PART NUMBER

1 1 Thermostat, Elan Electric Dual 05585-004-17-27 2 1 Rinse Tank Weldment 05700-003-31-95 3 1 Fitting, 1/4" Imperial Brass 05310-924-02-05

4 1 208-230 Volt Heater 04540-111-43-21 5 4 Lock Washer, 5/16" Split 05311-275-01-00 6 4 Nut, 5/16-18 SS Hex 05310-275-01-00 7 1 Gasket, Heater 05330-011-47-79 8 9 Locknut, 1/4-20 SS Hex with Nylon Insert 05310-374-01-00

9 1 Harness, 4-Connector 05700-004-36-24 10 1 Harness, 5-Connector 05700-004-36-25 11 1 Thermostat Mounting Bracket 05700-004-21-55 12 1 Probe, Thermister 4" 06685-004-17-26

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PARTS

DOOR ASSEMBLY

(2 PLC'S)

(3 PLC'S)

(2 PLC'S)

(3 PLC'S)

(12 PLC'S)

(2 PLC'S)

(12 PLC'S)

(6 PLC'S)

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PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Outer Door Weldment 05700-004-36-55 2 2 Screw, 10-32 x 1/4" 05305-173-01-00 3 2 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00 4 2 Nut, Lock 6-32 Hex with Nylon Insert 05310-373-03-00 5 2 Washer, SS 1/4-20 ID 05311-174-01-00 6 1 Gasket, Door 20" 05330-003-58-35 7 2 Gasket, Door 17 1/8" 05330-003-58-36 8 Item intentionally left blank. 9 1 Door Handle 05700-003-26-62 10 2 Stop, Door Hinge 05700-003-32-55 11 1 Hinge, Left 05700-003-32-71 12 1 Hinge, Right 05700-003-32-72 13 1 Inner Door 05700-003-33-21

DOOR ASSEMBLY

14 12 Screw, 10-32 x 1/2" Pan Phillips Head 05305-011-44-52 15 1 Baffle, Door 05700-003-33-38 16 2 Hinge Spacer 05700-003-33-42 17 1 Switch Assembly 05700-003-34-80 18 2 Retaining Plate 05700-011-44-37 19 1 Magnet 05930-002-88-42 20 1 Channel, Door Seal 05700-003-55-49 21 6 Screw, 1/4-20 x 1 1/2" Hex 05305-274-23-00 22 1 Gasket, Door L 05330-004-36-05 23 1 Gasket Clamp 05700-004-36-56 24 6 Pop Rivet, 1/8" x 3/8" 05320-003-06-98

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PARTS

MISCELLANEOUS DOOR COMPONENTS

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PARTS

MISCELLANEOUS DOOR COMPONENTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Switch Mounting Plate Assembly 05700-003-33-54 2 1 Door Spring 05700-003-32-85 3 1 Cover, Left Hinge Weldment 05700-004-36-80 4 1 Cover, Right Hinge Weldment 05700-004-36-81

Hinge Components secured with Locknut, 1/4-20 SS Hex with Nylon Insert

05310-374-01-00

5 2 O-Ring 05330-003-32-34 6 1 Latch Spring 05700-003-32-32 7 2 Latch Nut 05700-003-32-33

2 Hardware: Locknut, 6-32 SS Hex with Nylon Insert 05310-373-03-00 8

2 Screw, 6-32 x 1/4” Flat Head 05305-171-01-00 9 1 Door Switch 05930-003-31-44

1 Door Switch Bracket 05700-003-31-43 10

Door Switch & Bracket Assembly 05700-003-32-21

Complete Cycle Switch Assembly

05700-004-36-00

(2 PLC'S)

ITEM QTY DESCRIPTION PART NUMBER

1 1 Switch, Cover Plate 05700-004-35-99 2 3 Nut, Lock 6-32 Hex with Nylon Insert 05310-373-03-00 3 1 Wire Nut, Blue Metal 05945-111-01-00 4 2 Term,190030013 .187 Pink Reel 05940-111-46-18 5 1 Switch, Cherry Door 05930-303-38-00 6 1 Lever Spring, Start Switch 05700-004-35-98 7 2 Screw, 6-32 x 5/8" 05305-011-39-85 8 2 Lockwasher, #6 Ext.Tooth 05311-271-02-00

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(2 PLC'S)

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PARTS

FRAME & PANEL COMPONENTS

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PARTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Top Shroud Weldment 05700-003-37-06 2 1 Left Shroud Weldment 05700-003-37-04 3 1 Right Shroud Weldment 05700-004-36-82 4 1 Left Frame Weldment 05700-003-31-91 5 1 Swivel Feet 05340-108-02-00

1 Right Frame Weldment 05700-003-31-90

FRAME & PANEL COMPONENTS

7 2 Bottom Strap 05700-003-92-20 8 1 Optional Back Panel 05700-003-33-55 9 1 Standard Back Panel 05700-004-36-83 10 2 Shroud Plug 05700-003-32-50

4 Hardware: Nut, 1/4-20 Serrated Hex 05310-959-03-00

4 Nut, 5/16-18 Cad Spine 05310-959-03-00

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PARTS

Parts are not shown to scale in relation to each other.

MISCELLANEOUS PARTS

ITEM QTY DESCRIPTION PART NUMBER

Components secured with Locknut, 1/4-20 SS Hex with Nylon Insert 05310-374-01-00 1 1 Rail, Left Rack 05700-031-37-88 2 1 Rail, Right Rack 05700-031-37-88 3 1 Splash Shield 05700-003-33-51

1 Strainer Spacer 05700-002-70-60

Attaches with: Nut, Nylon Wing, 1/4-20 05310-994-01-00 5 1 Strainer Weldment 05700-031-35-81 6 1 Drain Quench Kit (DishStar HT) 06401-002-59-99

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PARTS

STANDS & COMPONENTS

INSTALLATION

INSTRUCTIONS

To install the stand, rst remove the adjustable feet from the machine. Place machine

on table and use the square mounting holes to line-up the machine. Re-insert the adjustable feet through bottom of table top and tighten to lock machine to table.

ITEM QTY DESCRIPTION PART NUMBER

1 1 6” Stand Assembly 05700-003-34-24 2 1 Stand 05700-002-88-82 3 4 6” Leg 05700-021-61-10 4 4 Bullet Foot 05340-108-01-03 5 1 18” Stand Assembly 05700-003-34-25 6 1 Stand 05700-002-88-82 7 4 Bullet Foot 05340-108-01-03 8 4 18” Leg 05700-002-89-47

9 4 Cross Brace 05700-003-25-90 10 4 Cross Member Bracket 04730-003-25-89

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PARTS

HTS-11 (SCALE PREVENTION & CORROSION DEVICE)

INSTALLATION

INSTRUCTIONS

Must be installed vertically. The provided bracket is to be secured to the wall. Observe proper inlet/outlet water directions. Flow directions are molded into the top of the head. Line pressure should be released before changing cartridges. Deliming of equipment before installation is recommended.

ITEM QTY DESCRIPTION PART NUMBER

1 1 Kleeneware HTS-11 System 04730-003-28-03 2 1 Replacement Cartridge (inspect at least every 6 months) 04730-003-28-04

Replacement Test Strip (not shown) 06401-003-28-06

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PARTS

A GO Box is a kit of the most-needed parts for a particular model or model family to successfully effect a repair in the rst

call, 90% or more of the time.

DishStar® HT Go Box Kit

06401-004-40-87

ITEM QTY DESCRIPTION PART NUMBER

1 2 Squeeze T ube, Rinse-aid 05700-011-65-21 2 2 Squeeze Tube, Detergent and Sanitizer 05700-003-22-89 3 12 Tubing, Blue Plastic 04720-601-11-00 4 12 Tubing, Red Plastic 04720-601-12-00 5 1 Timer, Universal 05945-003-75-23 6 2 Bearing, Rinse Arm 03120-004-12-13 7 2 Snap Ring, Retaining, Rinse Arm 05340-112-01-11 8 4 W asher , Rinse Arm 05330-011-42-10 9 1 Harness, 10-Wire Solid Fused Timer 05999-003-87-88

GO BOX KIT

10 2 End-cap, Rinse Arm 04730-111-60-41 11 4 Bearing Assembly, Wash Arm 05700-021-35-97 12 4 End-cap, Wash Arm 05700-003-31-59 13* 1 Pump/Motor Assembly 06105-002-72-75 14 1 Auto/Manual, ON/OFF Switch 05930-011-49-55 15 1 Solenoid Valve, 1/2" 04810-003-71-56 16 1 Pump Seal 05330-002-34-22 17 2 Shim Kit 05700-002-82-58

* Special pricing when purchased with a Go Box Kit. Call for details.

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PARTS

LT-H OPTIONAL HEATER COMPONENTS

ITEM QTY DESCRIPTION PART NUMBER

1 1 Thermostat Bracket 05700-004-36-37 2 1 High Limit Thermostat 05930-004-33-12 3 1 Probe Bracket 05700-004-38-45 4 1 Wash Heater, 115 V, 1.5 kW 04540-004-33-76 5 4 Lockwasher, Split, 5/16" 05311-275-01-00 6 4 Nut, Hex 5/16-18 05310-275-01-00 7 1 Wash Heater Gasket 05330-011-61-34

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Page 64

PARTS

LT/LT-H VACUUM SWITCH ASSEMBLY

ITEM QTY DESCRIPTION PART NUMBER

Complete Assembly 05700-003-55-98 1 1 Box, Vacuum Switch 05700-003-55-96 2 2 Switch, Vacuum 06685-003-36-13 3 2 Wye, 1/4” Barbed PVDF 04730-003-36-14 4 6 Tubing, Clear 5/16" ID 04710-003-53-26 5 1 Tube, Red 1/4" OD x 100" Long 05700-003-03-45 6 1 Tube, White 1/4" OD x 100" Long 05700-003-03-45 7 1 Fitting, Liquidtite .231" x .394" Heyco 05700-003-20-67 8 2 Pressure Switch Bracket 05700-003-53-03 9 2 Spice, Blue Butt 05940-200-11-44 10 6 Locknut, 10-24 x 3/8" Phillips Truss 05945-602-01-16 11 14 Cable, 18 GA/5 Con 46” 05700-003-55-97 12 3 Tube Stiffener 05700-002-66-49 13 2 Splice, Red Butt 05940-200-26-00

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PARTS

LT/LT-H VACUUM SWITCH ASSEMBLY INSTALL

Remove locknut on plumbing support bracket and mount switch box over existing stud. Reinstall bracket and route red and white tubes behind blue hose as shown.

Route gray cable down back and under the tub along inlet plumbing, remove wires from existing pressure switches, and connect to gray cable per note below.

Detergent Switch (Red Tube)

1. Connect black wire from gray cable to black/yellow wire from switch.

2. Connect brown wire from gray cable to blue wire from switch.

Sanitizer Switch (White Tube)

1. Connect white wire from gray cable to white/yellow wire from switch.

Back of machine showing use of existing mounting hardware for installation of vacuum switch assembly.

2. Connect red wire from gray cable to blue wire from switch.

After cutting the existing red and white tube approximately 12” above the gray tube stiffener , insert the cut ends into the clear tubes as shown.

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SCHEMATICS

DISHSTAR® HT

07610-004-37-13-E

Page 67

SCHEMATICS

DISHSTAR® LT/LT-H

07610-004-37-13-E

Page 68

Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA

1.888.800.5672 • www.jacksonwws.com

DishStar® HT/LT Manual • 07610-004-37-13-E