Jackson AJ-90 Service Manual

Page 1
64
SECTION 6:
PARTS SECTION
Page 2
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 CONTROL BOX ASSEMBLY
65
1
2
3 4
5
6
7
8
9
10
12
13
14
15
16, 17
18
19
20
21
22
23
15
Page 3
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 CONTROL BOX ASSEMBLY (CONTINUED)
66
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-43 2 1 Electrical Plate 05700-031-67-03 3 1 Light, Amber 05945-111-44-44 4 1 Ground Lug 05940-200-76-00 5 1 Terminal Block 05940-011-48-27 6 1 Light, Red 05945-111-44-45 7 1 Circuit Breaker (208 & 230 Volt Models Only) 05925-011-68-34 8 1 Motor Contactor 05945-111-68-38 9 1 Motor Contactor 05945-111-68-38 10 1 Switch, Manual Wash 05930-301-46-00 11 1 Overload See Chart 12 2 Heater Contactor (Electrically-Heated Models Only) 05945-002-24-70 13 1 Din Rail, 5-3/4” Long 05700-021-72-75 14 1 Transformer 05950-011-68-35
1 Transformer (575/600 Volt Models Only) 05950-002-23-77 15 2 Relay, Top Mount 05945-111-72-51 16 1 Fuse Holder (460/575/600 Volt Models Only) 05920-011-72-89 17 1 Fuse (460/575/600 Volt Models Only) 05920-011-72-88 18 1 Control Relay 05945-111-35-19 19 1 Terminal Board 05940-021-70-70 20 1 Control Box Decal 09905-021-72-29 21 1 Thermometer, Wash 06685-111-68-48
1 Decal, Wash 160°F 09905-003-00-69 22 1 Thermometer, Rinse 06685-111-68-49
1 Decal, Rinse 180°F 09905-002-97-62 23 1 Terminal Board, Screw Down 05940-021-89-41
Items not shown:
Grommet, 1/2” OD x 3/8” ID 05325-011-46-73 Bushing, Heyco SB100 05975-210-09-00 Plug, Heyco 2700 G-875 05975-011-47-81 Control Box Cover 05700-031-66-88 Control Box Cover Hinge Weldment 05700-021-68-57 Control Hinge Rod 05700-011-68-58 MANUAL/DELIME Switch (Located on rear of control box) 05930-301-22-18
MANUAL/DELIME Decal 09905-011-74-61 Copper Conductors Only Decal 09905-011-47-35 Control Box Leg 05700-011-71-47
Page 4
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 & AJ-90 CONTROL BOX ASSEMBLY
67
1
2
3, 4, 5
6
4, 7, 10, 11, 12
8
4, 9, 10
14
14
14
15
16 17
18
18
20, 21
22, 23
24, 25, 26
26, 27
26, 28
29
31
30
30
13, 26
19, 26
Page 5
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 & AJ-90 CONTROL BOX ASSEMBLY (CONTINUED)
68
ITEM QTY DESCRIPTION Mfg. No.
1 1 Electrical Box Weldment 05700-041-88-50 2 1 Decal, L1-L2-L3 09905-101-12-66 3 1 Terminal Block 05940-011-48-27 4 6 Lockwasher, #10 05311-273-02-00 5 2 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17 6 1 Light, Amber 05945-111-44-44 7 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00 8 1 Light, Red 05945-111-44-45 9 1 Din Rail 05700-021-94-96 10 3 Screw, 10-32 x 1/2” Long Phillips Trusshead 05305-011-39-36 11 1 Washer, Flat, 1/4” 05311-174-01-00 12 1 Decal, Ground 09905-011-86-86 13 1 Terminal Board 05940-021-70-70 14 3 Motor Contactor 05945-111-68-38 15 1 Circuit Breaker (208 & 230 Volt Models Only) 05925-011-68-34 16 1 See Motor Overloads Chart N/A 17 1 Switch, ON/FILL & OFF/DRAIN 05930-011-49-55 18 1 See Motor Overloads Chart N/A 19 1 Terminal Board 05940-021-89-41 20 2 Heater Contactor (Not Available on Steam Models) 05945-002-24-70 21 2 Screw, 10-32 x 3/8” Long Phillips Trusshead 05305-173-12-00 22 1 Transformer 05950-011-68-35
1 Transformer (575/600 Volt Models Only) 05950-002-23-77 23 4 Locknut, 10-24 with Nylon Insert 05310-373-01-00 24 1 Fuse Holder (460/575/600 Volt Models Only) 05920-011-72-89 25 1 Fuse (460/575/600 Volt Models Only) 05920-011-72-88 26 12 Screw, 6-32 x 3/8” Long Phillipshead 05305-171-02-00 27 3 Control Relay 05945-111-35-19 28 1 Relay 05945-111-72-51 29 1 Thermometer, Prewash 06685-111-68-49 30 2 Thermometer, Rinse/Wash 06685-111-87-13
1 Decal, Wash 160°F 09905-003-00-69
1 Decal, Rinse 180°F 09905-002-97-62 31 1 Decal, Gauge 09905-021-72-30
Items not shown:
Grommet, 1/2” OD x 3/8” ID 05325-011-46-73 Bushing, Heyco SB100 05975-210-09-00 Plug, Heyco 2700 G-875 05975-011-47-81 Control Box Cover 05700-031-66-88 Control Box Cover Hinge Weldment 05700-021-68-57 Control Hinge Rod 05700-011-68-58 MANUAL/DELIME Switch (Located on rear of control box) 05930-301-22-18
MANUAL/DELIME Decal 09905-011-74-61 Copper Conductors Only Decal 09905-011-47-35 Control Box Leg 05700-011-71-47
Page 6
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
MOTOR OVERLOADS
69
Model Volts Hz Phase Drive Motor Prewash Motor Wash Motor
AJ-54CE 208 60 1 N/A N/A N/A AJ-54CE 230 60 1 N/A N/A N/A AJ-54CE 208 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CE 230 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CE 460 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CE 575 60 3 05945-111-69-12 N/A 05945-111-68-41 AJ-54CE 600 60 3 05945-111-69-12 N/A 05945-111-81-33
AJ-54CS 208 60 1 N/A N/A N/A AJ-54CS 230 60 1 N/A N/A N/A AJ-54CS 208 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CS 230 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CS 460 60 3 05945-111-68-39 N/A 05945-111-68-40 AJ-54CS 575 60 3 05945-111-69-12 N/A 05945-111-68-41 AJ-54CS 600 60 3 05945-111-69-12 N/A 05945-111-81-33
AJ-76CE 208 60 1 N/A N/A N/A AJ-76CE 230 60 1 N/A N/A N/A AJ-76CE 208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CE 230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CE 460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CE 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-76CE 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-81-33
AJ-76CS 208 60 1 N/A N/A N/A AJ-76CS 230 60 1 N/A N/A N/A AJ-76CS 208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CS 230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CS 460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-76CS 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-76CS 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41
AJ-90CE 208 60 1 N/A N/A N/A AJ-90CE 230 60 1 N/A N/A N/A AJ-90CE 208 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-90CE 230 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-90CE 460 60 3 05945-111-68-39 05945-111-68-41 05945-111-68-40 AJ-90CE 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-90CE 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-81-33
AJ-90CS 208 60 1 N/A N/A N/A AJ-90CS 230 60 1 N/A N/A N/A AJ-90CS 208 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40 AJ-90CS 230 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40 AJ-90CS 460 60 3 05945-111-68-39 05945-111-68-40 05945-111-68-40 AJ-90CS 575 60 3 05945-111-69-12 05945-111-68-41 05945-111-68-41 AJ-90CS 600 60 3 05945-111-69-12 05945-111-68-41 05945-111-81-33
Page 7
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
HEA TER ASSEMBLY
70
Heater Chart
Model Volts Phase KW Part Number
All* 208 1 10 06401-003-12-94
230 1 10 06401-003-12-95 208 3 10 06401-003-12-94 230 3 10 06401-003-12-95 460 3 10 06401-003-12-96 575 3 10 06401-003-12-97 575 3 18 04540-003-06-22 600 3 10 06401-003-12-97
* - AJ-54CGP, AJ-54CS, AJ-76CGP, AJ-76CS and AJ-90CS models do not use electric heaters in the wash tank or power rinse tank.
SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well. Once installed, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a new one when replacing the heater may prevent future leaks.
SERVICE NOTE: The nuts used to secure the heater to the tub should be torqued to 16 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 16 in-lbs.
See Heater Chart Below
Heater Gasket 05330-011-47-79
5/16” Lockwasher
05311-275-01-00
5/16”-18 Hex Nut 05310-275-01-00
Page 8
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
HEA TER ASSEMBLY (CONTINUED)
71
The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop­erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther­mostats.
Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.
Note: The following checkout should be made by either a qualified service person or electrician.
A- Checkout of the heater system
1- If the temperature is too high, adjust thermostat using instructions on the page entitled “Thermostats”. 2- If temperature is too low, adjust thermostat as above, then:
a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine circuit breaker located on right side of control box. b - Remove cover from control box on top of dishwasher. c - Make sure water temperature is below 140° F.(preferably about 130°F.). d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”. If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.
B- If heater relay (R1) closes:
1 - Check power supply at incoming terminal board L1, L2 & L3. It should be the same voltage as indicated on the machine data plate. 2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections. 3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections. 4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instruc­tions. Replace any defective elements.
C - If heater relay (R1) does not close.
1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slow­ly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.
Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg. This should be appropriate for the voltage and phase indicated on the data plate
HEATER PROTECTION & AUTOMATIC FILL
This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still “ON”. The power switch should always be turned-off before draining the unit.
This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.
When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.
If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.
Page 9
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
THERMOST ATS/FRAME ASSEMBLY/DRESS PANELS
72
THERMOSTATS
The thermostat range is from 140°F to 240°F with a maximum bulb exposure temperature of 300°F.
Calibration:
Wash Thermostat:
Set Point: 165°F (Adjustable range)
Hi-LImit Thermostat:
Fixed set point: 210°F (Non-adjustable)
The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situ­ation. It is set for 210°F +0°F or -10°F with a fixed set point. This part is not adjustable.
The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These spec­ify that the wash be no lower than 160°F on hot water sanitizing machines.
To order the thermostats and corresponding decals: Kit, Thermostat, Wash Regulating (CE Models) 06401-003-18-20
Kit, Thermostat, Wash Regulating (CS Models) 06401-003-18-21 Thermostat, High Limit Control 05930-011-49-43 1/4” Imperial Brass Fitting 05310-924-02-05
HEA
TER BOX COMPONENTS
Heater Box Weldment 05700-031-66-81 Heater Box Cover 05700-031-66-82 Terminal Board 05940-002-78-97
FRAME WELDMENTS
Model
Left to Right Part Number Right to Lef
t Part Number
AJ-54’s 05700-031-75-20 05700-031-75-20 AJ-54CGP 05700-002-65-68 05700-002-65-68 AJ-76’s 05700-031-75-25 05700-031-75-22 AJ-76CGP 05700-031-75-25 N/A AJ-90’s 05700-031-75-26 05700-031-75-24
Bullet Feet (4 per model) - order using part number 5340-011-71-74.
FRONT DRESS P
ANELS
Model Left to Right Part Number Right to Left Part Number AJ-54’s 05700-031-72-22 05700-031-72-22
AJ-54CGP 05700-002-63-12 05700-002-63-12 AJ-76’s 05700-031-71-85 05700-031-72-42 AJ-76CGP 05700-002-89-68 N/A AJ-90’s 05700-031-74-06 05700-031-77-10
Page 10
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
73
PREWASH PLUMBING ASSEMBLY
Y-Strainer, 3/4” NPT,
Brass
04730-717-02-06
Nipple, 3/4”, Brass, Close
04730-207-34-00
Valve, Solenoid, 3/4”
04810-100-53-00
Nipple, 3/4”, Brass, Close
04730-207-34-00
Vacuum Breaker, 3/4”
04820-002-53-77
Elbow, 90°, 3/4” Brass
04730-206-04-34
Elbow, 90°, 3/4” Brass
04730-206-04-34
Nipple, 3/4” x 6” Long 05700-001-26-74
Fill Line Injector Replacement Kit
06401-003-09-93
A new gasket can be ordered using part num­ber 05330-111-42-81.
Replacement Kit Note:
The kit for the fill line injector comes with the injector weldment, a new gasket and the mounting hardware.
Page 11
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
74
WASH SECTION INCOMING PLUMBING ASSEMBLY
ITEM QTY DESCRIPTION Mfg. No.
1 1 Rinse Injector Replacement Kit 06401-003-11-88
1 Gasket 05330-111-42-81 2 3 Plug, Brass, 1/8” NPT 04730-209-07-37 3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77 4 3 Elbow, Street, 3/4” NPT 04730-206-04-34 5 1 Plug 04730-209-01-00 6 2 Union, Brass, 3/4” 04730-212-05-00 7 2 Solenoid Valve, 3/4” 04810-100-53-00 8 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00 9 2 Fitting, 3/4” Male to Slip Copper 04730-401-11-01 10 1 Tube, Copper See Chart 11 1 Fill Injector Replacement Kit 06401-003-09-93
1 Gasket 05330-111-42-81 12 1 Tube, Copper See Chart 13 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34
1 Decal, 15-25 PSI 09905-002-97-74 14 1 Valve, Ball, Test Cock, 1/4” NPT 04810-011-72-67 15 1 Tube, Copper See Chart 16 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01 17 1 Elbow, Brass, 90°, 3/4” Copper 04730-406-42-01 18 2 Tube, Copper See Chart 19 1 Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 20 1 Nipple, Brass, 6” Long 05700-001-26-74 21 1 Tee, 3/4”, CUB x CUB x CUB 04730­411-46-01 22 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01
1
3
2
4 20
4
7
7
6 8
8
15
17
8
6 9
10 21 12 162218 5, 16
22
13, 14
19
11 18 9
Left to right direction shown
Tube Length Chart
Item Length (Inches)
10 3/4” x 3-7/16” 12 3/4” x 2-5/8” 15 3/4” x 3” 18 3/4” x 2-13/16”
Replacement Kits Notes:
The rinse and fill injector replacement kits come with the injectors, gasket and mounting hardware. The rinse injector kit (item 1) also has the (3) required brass plugs.
Page 12
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES
75
ITEM QTY DESCRIPTION Mfg. No.
1 - Y-Strainer, 3/4” NPT, Brass 04730-717-02-06 2 - Arrestor, Water Hammer, 1/2” NPT 06685-100-05-00 3 - Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 4 - Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00 5 - Elbow, Brass, 90°, 3/4” 04730-206-13-00 6 - Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 7 - Coupling, 3/4” FNPT x 3/4” FNPT, Brass 04730-011-87-95 8 - Adapter, 3/4” Male 04730-401-11-01 9 - Tube, Copper, 3/4” x 3-7/16” Long 05700-011-72-70 10 - Adapter, 1/2” NPT x Male 04730-401-07-01 11 - Tee, Copper, 3/4” x 3/4” x 1/2” 04730-411-03-01
1
8
9
9
8
2
10
3
4
5
6
7
1
3
4
7
5
6
Plumbing with Water Hammer Arrestor
Plumbing without Water Hammer Arrestor
6
Page 13
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING
76
Elbow, Brass, 90°, 3/4”
04730-206-13-00
Nipple, 3/4” NPT x 2” Long, Brass
04730-207-46-00
Union, 3/4” NPT, Brass
04730-212-05-00
Adapter, 3/4”, Brass
04730-401-11-01
Tube, Copper, 3/4” x 24” Long
05700-021-76-53
Elbow, 3/4” Copper to Copper (Female)
04730-406-16-01
Tube, Copper, 3/4” x 49-1/2” Long
05700-031-87-98
Elbow, 3/4” Copper to Copper (Female)
04730-406-16-01
Elbow, 3/4”, 90°, Street, Copper to Copper
04730-406-40-01
Tube, Copper, 3/4” x 5-7/8” Long 05700-011-87-96
Page 14
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION
77
Nipple, 3/4” NPT,
Close, Brass
04730-207-34-00
Water Arrestor, 1/2” NPT 06685-100-05-00
Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00
Water Arrestor, 1/2” NPT 06685-100-05-00
Bushing, 3/4” x 1/2” 04730-002-01-34
Tee, Brass, 3/4” x 3/4” x 3/4” 04730-211-01-34
Nipple, Close, 3/4”
04730-207-34-00
Regulator, Pressure, 3/4”
06685-011-58-22
WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION
WATER HAMMER ARRESTOR OPTION
Page 15
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
78
RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS
Complete 110 Volt Solenoid Valve Assembly, 3/4”
04810-100-53-00
Coil & Housing only, 3/4”
06401-003-07-43
Screw
Data Plate
Coil & Housing
Valve Bonnet
Spring 06401-003-07-40
Plunger 06401-003-07-40
Spring position is moved for clarity. Goes below the plunger.
O-Ring 06401-003-07-42
Diaphragm
Retainer
Diaphragm 06401-003-07-42
Screen
Retainer
Mesh Screen
Valve Body
Components of
Repair Kit
06401-003-06-24
Cap Screw
Data Plate
Cap
O-Ring
Plunger
Body
Cap Retainer
Complete Vacuum Breaker Assembly, 3/4” NPT
04820-002-53-77
Page 16
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
STEAM UNIT WASH TANK COIL ASSEMBLY
79
Order the entire assembly using part number 05700-002-11-78.
Coil Weldment
05700-002-84-03
Stand “C” Weldment
05700-002-74-84
Stand “D” Weldment
05700-002-74-85
Coil Nut
05310-011-17-85
Flat Washer
05700-001-17-87
Coil Gasket 05700-001-17-86
SERVICE NOTE: Jackson HIGHLY recommends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time.
Stand “B” Weldment
05700-002-74-83
Page 17
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
STEAM PLUMBING (LEFT TO RIGHT)
80
ITEM QTY DESCRIPTION Mfg. No.
1 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 2 2 Union, 3/4” NPT, Black Iron 04730-912-01-00 3 4 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 5 2 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 6 2 Elbow, Street, 90°, 3/4” NPT, Black Iron 04730-011-87-37 7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32 8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00 9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34 10 1 Nipple, 3/4” NPT x 47” Long 04730-021-89-26 11 1 Pipe, 3/4” NPT x 2” Long, Black Iron 04730-907-05-34 12 1 Steam Trap, 3/4” NPT 06680-500-02-77
2
3
4
10
5
3
6
8
3
7
9
15
6
2
3
12
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
Page 18
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
STEAM PLUMBING (RIGHT TO LEFT)
81
ITEM QTY DESCRIPTION Mfg. No.
1 2 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 2 2 Union, 3/4” NPT, Black Iron 04730-912-01-00 3 4 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 4 1 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 5 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 6 1 Elbow, Street, 90°, 3/4” NPT, Black Iron 04730-011-87-37 7 1 Y-Strainer, 3/4” NPT, Black Iron 04730-217-01-32 8 1 Valve, Gate, Steam, 3/4” NPT 04820-100-19-00 9 1 Plug, 3/8” NPT, Black Iron 04730-909-02-34 10 1 Nipple, 3/4” NPT x 10” Long 04730-907-06-34 11 1 Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 12 1 Elbow, 90°, 3/4” FNPT, Black Iron 04730-906-10-34 13 1 Elbow, Street, 3/4” NPT, Black Iron 04730-011-87-37 14 1 Steam Trap, 3/4” NPT 06680-500-02-77
8 9 63
7
10
5 3
3
4
1
2
1
3
2
14
STEAM INLET PLUMBING
STEAM OUTLET PLUMBING
Page 19
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
GAS COIL ASSEMBLY (CGP MODELS)
82
Other items used but not shown.
ITEM QTY DESCRIPTION Mfg. No.
1 1 Thermostat, High Limit 05930-011-49-43 2 1 Gasket 05330-200-02-70 3 1 Terminal Board 05940-002-78-97 4 1 Thermostat Bracket 05700-011-81-64 5 1 Decal, Thermostat Regulating 09905-011-84-31 6 1 Thermostat, Wash Regulating 06401-140-00-32 7 2 Fitting, 1/4”, Imperial Brass 05310-924-02-05
Gas Coil Weldment 05700-002-44-23
Connection point for: Hose, Recirculating Discharge (See “Hose Connections” page )
Connects with: 3/4” 90° Elbow Brass 04730-206-13-00
3/4” Close Brass Nipple 04730-207-34-00
Connection point for: Hose, Wash Coil Assembly (See “Hose Connections” page )
Connects with: 3/4” 90° Elbow Brass 04730-206-13-00
3/4” Close Brass Nipple 04730-207-34-00
Coil Box Weldment
05700-002-50-94
Gas Coil Box Cover
05700-002-48-50
Page 20
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
TANK, RINSE BOOSTER (CGP MODELS ONLY)
83
BOTTOM ANGLED VIEW
TOP ANGLED VIEW
ITEM QTY DESCRIPTION Mfg. No.
1 2 Plumbing Assembly, Inlet/Discharge, Rinse Tank 05700-002-51-24 2 1 Tube, Dispersion Weldment 05700-002-46-16 3 1 Tank, GP Rinse 05700-002-45-05 4 1 Bracket, Upper Rinse Tank 05700-002-67-13 5 1 Bracket, Lower Rinse Tank 05700-002-67-14 6 1 Nipple, 3/4” NPT x 4” Long 04730-207-05-00 7 3 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00 8 1 Nipple, 3/4” NPT x Closed Brass 04730-207-34-00
1
7
4
8
7
6
6
2
7
1
6
Page 21
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY)
84
Nipple, 3/4” Close Brass
2 per
04730-207-34-00
Elbow, 3/4” 90° Brass
2 per
04730-206-13-00
Pump, Recirculating with Adapters
05700-002-51-28
Pump, Recirculating Modified 05700-002-81-22
Pump, Recirculating 06105-002-05-26
Mounting Bracket
05700-002-25-74
Mounting Bracket
05700-002-23-61
Used only on AJ-76CGP left to right units.
Used on AJ-54CGP, AJ-76CGP, AJ-90CGP units right to
left units and the AJ-54CGP left to right unit.
Page 22
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
HOSE CONNECTIONS (CGP MODELS ONLY)
85
HOSE ASSEMBLIES
AJ-54CGP (L-R & R-L)
AJ-76CGP (L-R)
*Each hose assembly includes 2, 3/4” Pushlock Fittings part number 04730-011-94-00. A - Hose, Recirculating Discharge (39”) 05700-002-65-58 (31”) 05700-002-89-69 B - Hose, Recirculating Pump Suction (23 1/2”) 05700-002-65-57 (18”) 05700-002-51-38 C - Hose, Wash Coil Assembly (34”) 05700-002-52-76 (36”) 05700-002-89-72 D - Hose, Wash/Fill Supply (60”) 05700-003-03-97 (60”) 05700-003-03-97 E - Hose connection to existing gas booster outlet fitting. F - Hose connection to existing gas booster inlet fitting. Gas Booster Connection Kit 05700-002-51-73 includes:
18 Feet of 3/4” Hose 4 - 3/4” Push Lock Fittings
A
B
A
C
C
E
D
Recirculating Pump Assembly
Gas Coil Weldment Rinse Booster Tank
Rinse Header Plumbing Assembly
Wash/Fill Plumbing Assembly
B
F
D
Page 23
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
WASH/FILL PLUMBING ASSEMBLY (CGP MODELS)
86
1
5
2
3
3
4
19
6
6
7
8
9
18
6
18
5
21
15
20
10
14
11, 12
12, 13
8
16
47
ITEM QTY DESCRIPTION Mfg. No.
1 1 Rinse Injector Weldment 05700-002-57-87
1 Gasket 05330-111-42-81 2 3 Plug, 1/8” NPT, Brass 04730-209-07-37 3 2 Vacuum Breaker, 3/4” NPT 04820-002-53-77 4 2 Valve, Solenoid, 3/4” NPT, 110 Volt 04810-100-53-00 5 3 Elbow, 3/4” Street Brass 04730-206-04-34 6 4 Nipple, Close, Brass, 3/4” NPT 04730-207-34-00 7 4 Union, 3/4”, Copper to Copper 04730-212-05-00 8 2 Adapter, 3/4” Fitting x Male 04730-401-11-01 9 1 Elbow, 90° 3/4” Copper to MSPS 04730-406-42-01 10 1 Tee, 3/4”, CUB x CUB x CUB 04730-411-46­01 11 2 Tee, 3/4” x 3/4” x 1/2” 04730-411-03-01 12 2 Fitting, Adapter, 1/2” to 1/4” 04730-401-41-01 13 1 Plug, 1/4” NPT, Brass 04730-209-01-00 14 1 Test Cock, Valve, Ball, 1/4” NPT 04810-011-72-67 15 1 Gauge, Pressure, 0-100 PSI 06685-111-88-34
1 Decal, 15-25 PSI 09905-002-97-74 16 1 Nipple, Brass, 6” Long 05700-001-26-74 17 1 Fill Injector 05700-011-67-99
1 Gasket 05330-111-42-81 18 1 Tube, Copper, 3/4” x 2 13/16” Long 05700-011-72-72 19 1 Tube, Copper, 3/4” x 3 7/16” Long 05700-011-72-70 20 1 Tube, Copper, 3/4” X 3” Long 05700-000-54-85 21 1 Tube, Copper, 3/4” x 2 5/8” Long 05700-011-72-71 22 1 Elbow, 3/4” NPT, 90° Brass 04730-206-13-00
To order the AJ-54CGP left to right or right to left model use part number 05700-002-51-17.
To order the AJ-76CGP left to right model as shown (right to left model is not available) use part number 05700-002-51-17.
Page 24
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS)
87
Complete Plumbing Assembly 05700-002-51-16
Incoming Piping Assembly
05700-002-51-15
Incoming Plumbing Support Bracket
05700-002-50-70
Nipple, 3/4” Close Brass
04730-207-34-00
Solenoid Valve, 3/4” 110V 04810-100-53-00
Valve, 3/4” Pressure Reducing 04820-002-51-53
Y-Strainer, 3/4” Brass
04730-717-02-06
Inlet Plumbing Mounting Bracket 2 per 05700-002-51-41
Clamp, Pipe
2 per
05700-000-35-06
Elbow, 3/4” NPT 90° Brass 04730-206-13-00
Nipple, 3/4” Close Brass 04730-207-34-00
Page 25
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 SERIES DRAIN PLUMBING ASSEMBLIES
88
AJ-54 Series Ball Valve Handle Assembly
05700-021-83-53
AJ-54CGP Ball Valve Handle Assembly
05700-021-84-74
Ball Valve, 1-1/2” NPT
04820-111-71-46
Elbow, 1-1/2” Brass 90° Street
04730-206-32-00
AJ-54CGP Complete Drain Assembly
05700-002-52-71
AJ-54 Series Complete Drain Assembly
05700-031-70-10
Nipple, 1-1/2” Brass, Close
04730-207-40-00
Tee, 1-1/2” Brass 04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Fitting, Barbed, 1-1/2” NPT x 1-1/2”
04730-011-69-92
Page 26
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 DRAIN PLUMBING ASSEMBLIES
89
Tube, Copper, 1-1/2” x 10-1/8” Long
05700-002-99-00
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Tube, Copper, 1-1/2” x 4-5/8” Long
05700-002-98-98
Tube, Copper, 1-1/2” x 6-3/8” Long 05700-002-98-99
Left to Right Plumbing Assembly
Connector, No-Hub, 1-1/2”
4720-604-06-00
Valve, Ball, 1-1/2”
04820-111-71-46
Ball Valve Handle Assembly
05700-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Nipple, Brass, 3” NPT 04730-011-87-04
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Tube, Copper, 1-1/2” x 6-3/8” Long
05700-002-98-99
Tube, Copper, 1-1/2” x 4-5/8” Long
05700-002-98-98
Tube, Copper, 1-1/2” x 10-1/8” Long
05700-002-99-00
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass,
Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
All parts are common to both assemblies.
Page 27
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-90 DRAIN PLUMBING ASSEMBLIES
90
Tube, Copper, 1-1/2” x 17-1/4” Long
05700-021-88-16
Elbow, 1-1/2” FNPT, 90°, Brass
04730-011-73-77
Tube, Copper, 1-1/2” x 13-3/4” Long
05700-021-88-17
Valve, Ball, 1-1/2”
04820-111-71-46
Tube, Copper, 1-1/2” x 5-1/16” Long 05700-021-88-13
Left to Right Plumbing Assembly
Adapter, Male to Female, 1-1/2”
04730-401-25-01
Tube, Copper, 1-1/2” x 5-1/16” Long 05700-021-88-13
Tube, Copper, 1-1/2” x 13-3/4” Long 05700-021-88-17
Connector, No-Hub, 1-1/2” 4720-604-06-00
Ball Valve Handle Assembly 05700-021-84-74
Nipple, Brass, Close, 1-1/2” NPT
04730-207-40-00
Nipple, Brass, 3” NPT
04730-011-87-04
Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Nipple, Rinse Weldment
05700-021-84-61
Elbow, Brass, Street, 1-1/2” NPT
04730-206-32-00
Right to Left Plumbing Assembly
All parts are common to both assemblies.
Tube, Copper, 1-1/2” x 17-1/4” Long
05700-021-88-16
Page 28
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76CGP (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY
91
ITEM QTY DESCRIPTION Mfg. No.
1 6 Adapter, Male to Female, 1-1/2” 04730-401-25-01 2 3 No-Hub Connector 4720-604-06-00 3 3 Tee, Brass, 1-1/2” FNPT 04730-011-69-93 4 2 Ball Valve, 1-1/2” FNPT 04820-011-71-46 * 2 Valve Handle Weldment Assembly (Not Shown) 05700-021-84-74 5 2 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00 6 2 Elbow, Brass, 90°, 1-1/2” FNPT 04730-011-73-77 7 1 Tube, Copper, 1-1/2” x 1-3/4” Long 05700-000-75-57 8 1 Rinse Nipple Weldment 05700-021-84-61 9 2 Tube, Copper, 1-1/2” x 3-1/2” Long 05700-011-84-23 10 2 Tube, Copper, 1-1/2” x 7-1/2” Long 05700-002-50-98 11 1 Nipple, Brass, 1-1/2” NPT x 3” Long 04730-011-87-04 12 1 Tube, Copper, 1-1/2” x 4-1/4” Long 05700-011-88-40
1 Entire Assembly 05700-002-89-64
6
6
5 2
2
1
3
4*
8
5
9
9
4*
3 1
2
1
1
10
Plumbing, Prewash Overflow
05700-002-51-05
Plumbing, Prewash Drain
05700-002-51-06
12
Plumbing, Wash Tank Drain
05700-002-89-65
10
13
3
5
7
Plumbing, Drain Connection
05700-002-51-08
(Right to left model not available.)
Page 29
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
DRAIN QUENCH SYSTEM
92
From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4” Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item
7). Tighten the Modified Compression Fitting (Item 10) as required. Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120
°
F - 140°F. Install the Solenoid Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.
Thermostat 05930-121-67-72
Thermostat Bracket 05700-002-73-72
Solenoid Valve 04810-100-09-18
To Cold Water Supply
Nipple, Close, 1/2” NPT 04730-207-15-00
Valve, Check, 1/2” 04820-002-55-77
Reducer, 1-1/2” to 1/2” 04730-002-55-75
Tee, 1-1/2” x 1-1/2” x 1-1/2”
04730-011-69-93
Modified Compression
Fitting
05700-001-16-52
Reducer, 1-1/2” x 1/4”
04730-002-55-76
To Dishmachine Drain
To Drain
Nipple, 1-1/2” NPT
04730-207-40-00
Drain Quench Assembly
06401-002-44-07
Page 30
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
93
MOTOR ASSEMBLIES
WASH MOTOR CHART
Volts Phase Hz Motor Part Number Kit Part Number 208 - 230 1 60 06105-021-70-57 06401-003-09-97 200 - 230 3 60 06105-121-70-58 06401-003-09-98 460 3 60 06105-121-70-58 06401-003-09-98 575 3 60 06105-002-48-31 06401-003-09-99 600 3 60 06105-002-48-31 06401-003-09-99
PREW
ASH MOTOR CHART
Model(s) Volts Phase Hz Part Number Kit Part Number AJ-76’s 208 1 60 06105-121-70-55 06401-003-10-40
230 1 60 06105-121-70-55 06401-003-10-40 200 3 60 06105-121-70-56 06401-003-10-38 220 3 60 06105-121-70-56 06401-003-10-38 230 3 60 06105-121-70-56 06401-003-10-38 460 3 60 06105-121-70-56 06401-003-10-38 575 3 60 06105-002-48-31 06401-003-10-41 600 3 60 06105-002-48-31 06401-003-10-41
AJ-90’s 208 1 60 06105-121-70-57 06401-003-10-42
230 1 60 06105-121-70-57 06401-003-10-42 200 3 60 06105-121-70-58 06401-003-10-43 220 3 60 06105-121-70-58 06401-003-10-43 230 3 60 06105-121-70-58 06401-003-10-43 460 3 60 06105-121-70-58 06401-003-10-43 575 3 60 06105-002-48-31 06401-003-10-41 600 3 60 06105-002-48-31 06401-003-10-41
See Motor
Chart Below
Key, 3/16” x 1” Long
Pump Plate
05700-021-71-83
Cap Screw, 3/8”-16 x 2”
05305-011-74-98
Wash Impeller Replacement Kit 06401-003-10-51
Prewash Impeller Replacement Kit 06401-003-10-55
Pump Seal
06401-003-06-73
Impeller Washer Bolt, 1/4”-20 x 3/4”
Motor Mounting Gasket
06401-003-06-75
Replacement Kit Notes:
The impeller replacement kits come with the impeller, washer, key and bolt. The motor kits come with everything detailed above as well as two new mounting gaskets.
Kit, Motor Brkt Replace
06401-021-73-42
Clamp, 4 1/8” - 7” (Not Shown)
04730-002-32-15
Page 31
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
94
PREWASH & WASH PUMP WELDMENTS
Intake Suction Scoop Weldment
05700-021-87-60
Prewash Intake
Strainer Weldment
05700-021-74-96
Prewash Strainer
Bracket
05700-021-74-94
Prewash Pump Weldment
AJ-76/AJ-90 Right to Left models:
05700-002-11-96
Wash Pump
Weldment
05700-041-68-88
Prewash Pump Weldment
AJ-76/AJ-90 Left to Right models:
05700-002-10-62
Prewash Pump Weldment
AJ-76CGP Left to Right model
05700-002-43-56
Scoop, Intake Suction Wash
Weldment
05700-002-51-20
Pump Discharge
Weldment
05700-002-50-90
Gasket
05330-002-54-55
Wash Pump Weldment
05700-002-50-92
Prewash Pump Weldment
AJ-76CGP Right to Left model
05700-002-42-69
Page 32
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
95
PREWASH ARM/UPPER WASH ARM ASSEMBLY
Lanyard 05340-011-72-46
End Cap Replacement Kit
06401-003-10-19
Upper Wash Arm Manifold Weldment
05700-031-75-07
Cap, Wash Tube
05700-021-69-68
Service Note:
When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Upper Wash Manifold Support Bracket
05700-021-73-97
End Cap
Replacement Kit
06401-003-10-19
Replacement Kit Note:
The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.
Prewash Tube
Weldment
05700-001-16-89
Complete Prewash Arm Assembly
05700-021-74-65
Complete Upper Arm Assembly
05700-031-75-33
Page 33
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
LOWER WASH ARM ASSEMBLY
96
Screw, 10-32 x 3/8” Truss Head
05305-173-12-00
Complete Lower Wash Arm Assembly
05700-031-75-32
End Cap Replacement Kit
06401-003-10-19
Lanyard
6 per
5340-011-72-46
Locknut, 10-24 with Nylon Insert
05310-373-01-00
Lower Wash Arm Manifold Weldment
05700-031-75-06
Manifold Quick-Release Key
05700-011-94-45
SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.
Lower Wash Arm Support Bracket
05700-011-71-20
Secured with Locknut, 1/4”-20 with Nylon Insert
05310-374-01-00
Replacement Kit Note:
The replacement kit for the end cap includes the end­cap, lanyard, mounting screw and the locknut.
Page 34
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
97
CURTAINS/TUB MAGNETS
Curtain, 21” Long x 20-1/2” Wide
08415-131-73-45
Curtain, 12” Long x 20-1/2” Wide
08415-131-73-44
Curtain Rod
05700-021-73-43
Long Curtain Decal
09905-011-73-84
Short Curtain Decal
09905-011-73-82
Curtain, 24 1/2” Long x 20-1/2” Wide
CGP MODELS ONLY
08415-002-47-37
Extra Long Curtain Decal
CGP MODELS ONLY
09905-002-52-69
Middle Curtain Hook
05700-011-72-65
Curtain Hook
05700-011-83-54
Limit Switch Bracket
05700-021-71-18
Conveyor Switch Replacement Kit
06401-003-11-79
Replacement Kit Note:
The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.
Page 35
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
98
FINAL RINSE ASSEMBLY
Final Rinse Manifold Weldment 05700-021-74-88
Upper Rinse Arm Replacement Kit 06401-003-10-08
Lower Rinse Arm Replacement Kit 06401-003-10-09
Rinse Pan Strainer Weldment 05700-041-85-09
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Control Plate 05700-011-68-70
Rinse Drain Overflow Plate 05700-002-53-62
Left Rinse Pan Locator Bracket
05700-021-92-38
Right Rinse Pan Locator Bracket
05700-021-92-37
Rinse Tray Weldment
(All models except CGP)
05700-031-66-75
Rinse Tray Weldment
(CGP models only)
05700-031-66-75
Optional Parts for CGP
Models
Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00
End plugs can be ordered using part number 04730-209-07-37.
O-Ring
05330-011-74-55
Retaining Ring (Not Shown)
05340-112-01-11
Gasket 05330-111-42-81
Rinse Arm
Support Bracket
05700-011-71-19
Replacement Kit Note:
The replacement kits for the rinse arms have the rinse arms, end caps, o­rings and the retaining rings.
Page 36
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
DRIVE ASSEMBLY
99
1
2
3
4
12
13
18
17
14
15
16
5
6
7
8
9
10
See Detail A
Page 37
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
100
DRIVE ASSEMBLY (CONTINUED)
ITEM QTY DESCRIPTION Mfg. No.
1 1 Drive Plate and Rod Weldment 05700-021-67-44
Replacement Kit with Expansion Legs 06401-021-86-80
Replacement Kit with Expansion Legs/Adjuster Crank 06401-011-94-54 2 1 Adjuster Crank Assembly 05700-021-69-95 3 1 Skotch Yoke Weldment Replacement Kit 06401-003-08-48 4 2 Coupling & Expansion Leg Weldment 05700-021-67-50 5 1 Pawl Bar Drive Linkage Casting 09515-021-87-73 6 1 Spacer Plate 05700-011-67-58 7 2 Pillow Block Replacement Kit 06401-003-08-50 8 2 Shaft Collar 05700-011-89-18 9 1 Drive Socket 05700-021-67-39 10 1 Drive Plate 05700-021-67-42 11 2 Pillow Block 03120-021-71-87 12 1 Drive Spring 05315-011-83-51 13 2 Shaft Collar 05700-011-89-18 14 1 Drive Motor Mounting Bracket 05700-031-73-56 15 1 Adjuster Spring 05315-011-71-90 16 1 Adjusting Handle Weldment 05700-021-72-28 17 1 Drive Motor Replacement Kits
Drive Motor (50 Hz Models) 06401-003-08-41
1 Drive Motor (208-230 Volt, 60 Hz, Single Phase Models) 06401-003-08-42
Drive Motor (208-230 Volt, 60 Hz, Three Phase Models) 06401-003-08-40
Drive Motor (600 Volt, 60 Hz, Three Phase Models) 06401-003-08-43 18 1 Gear Drive 06105-011-87-20 19 1 Roller Bearing 03120-011-71-81 20 1 Drive Hub 05700-011-67-97
19
20
Detail A
Front Drive Motor Cover
Replacement Kit
06401-003-11-64
Rear Drive Motor Cover
Replacement Kit
06401-003-10-18
Replacement Kits Notes:
The replacement kits for the drive motor covers come with the weldments and the mounting hardware.
Page 38
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
LUBRICATION CHART FOR DRIVE GEAR
101
Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual.
Ambient Temperature -30 - 15°F 16 - 50°F 51 - 95°F 51 - 95°F 96 - 131°F 96 - 131°F Final Stage Worm Speed
1
up to 2000 FPM up to 2000 FPM up to 450 FPM above 450 FPM up to 450 FPM above 450 FPM
ISO Viscosity Grade 220 460 680 460 680 460
1
AGMA Lubricant No. 5S #7 Compounded #8 Compounded #7 Compounded 8S 7S Mobil SHC 630 600W Super Extra Hecla Super 600W Super SHC 636 SHC 634
Cylinder Cylinder American Lubricants SHC-90W AGMA #7 Gear Oil AGMA #8 Gear Oil AGMA#7 Gear Oil N/A N/A Castrol Tribol 800/220 Tribol 1105-7C Tribol 1105-8C Tribol 1105-7C Tribol 800/680 Tribol 800/460 Chevron Tegra 220 Cylinder Oil W460 Cylinder Oil W680 Cylinder Oil W460 Tegra 680 Tegra 460 Conoco Syncon R & O Inca Oil 460 Inca Oil 680 Inca Oil 460 N/A Syncon R & O
220 460
Exxon (Esso) Teresstic SHP220 Spartan EP460 Spartan EP680 Spartan EP460 Teresstic SHP 680 Teresstic SHP
460 Fiske Brothers SPO-MG SPO-277 SPO-288 SPO-277 N/A N/A Shell Omala RL 220 Valvata J 460 Valvata J 680 Valvata J 460 Omala RL 680 Omala RL 460 Texaco Pinnacle 220 Vanguard 460 Vanguard 680 Vanguard 460 Pinnacle 680 Pinnacle 460
(1) The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the table below. For selecting proper lubricant, use the speed of the worm in the final stage (input RPM divided by the first stage ratio).
Page 39
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
102
DOOR ASSEMBLIES
ITEM QTY DESCRIPTION Mfg. No.
1 1 Wash Door Weldment 05700-003-13-35 2 1 Prewash Door Weldment
Left to Right Model 05700-003-13-42
Right to Left Model 05700-003-13-40 3 1 Screw, 8-32 x 1/4” Long 05305-172-09-00 4 1 Door Switch Magnet 05700-111-51-68 5 1 Door Guide 05700-111-70-92 6 1 Door Stop Weldment, Right 05700-002-96-33 7 1 Door Stop Weldment, Left 05700-002-96-32 8 2 Locknut, 10-24 SS Hex with Nylon Insert 05310-373-01-00 9 2 Door Stop Weldment, Prewash 05700-002-05-46
Wash Door Handle Weldment
05700-011-82-63
Prewash Door Handle Weldment
05700-011-80-45
Wash Door Hood Support: 05700-031-84-13 22” Prewash Door Hood Support: 05700-031-84-14
Door Stiffener (Not Shown) 05700-031-83-43
Door Catch Weldment 05700-031-84-80
2
Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00
1
5
7
8
8
6
3
4
Left Door Guide Weldment
05700-002-32-51
Right Door Guide Weldment
05700-031-76-44
Page 40
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
103
PAWL BAR MISCELLANEOUS COMPONENTS
Pawl Bar Gutter Weldment Replacement Kit
06401-003-09-95
Bottom Guide Block
Top Guide Block
Pawl Bar Gutter Gasket
05330-011-68-55
Replacement Kits Notes:
The pawl bar gutter weldment replacement kit contains the weld­ment, a gasket and the mounting hardware. The guide block kit con­tains both blocks and a gasket.
Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket.
Guide Block Replacement Kit 06401-003-10-15
Pawl Bar Roller Replacement Kit 06401-003-11-80
Replacement Kit Notes:
The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.
Pawl Bar Bracket (with studs) Weldment
05700-031-84-68
Pawl Bar Bracket (without tabs) Weldment
05700-031-92-36
Page 41
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 PAWL BAR ASSEMBLY
104
Pawl Bar Dog Casting
12 per
05700-021-69-00
Pawl Bar Spacer
24 per
05700-011-71-45
Pawl Bar Weldment 05700-031-75-09
AJ-54 Complete Assembly with Hardware
06401-131-81-01
AJ-54 Prison Assembly with Hardware
06401-231-81-01
Page 42
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 PAWL BAR ASSEMBLIES
105
Left to Right Assembly
Pawl Bar Weldment
05700-031-75-18
Pawl Bar Spacer
05700-011-71-45
Pawl Bar Dog Casting 05700-021-69-00
Pawl Bar Weldment
05700-031-82-00
Right to Left Assembly
AJ-76 Complete L-R Assembly 06401-141-81-04
AJ-76 Complete R-L Assembly 06401-241-81-04
AJ-76 Prison Assembly 06401-341-81-04
Page 43
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-90 PAWL BAR ASSEMBLIES
106
Left to Right Assembly
Bolt, 3/8”-16 x 1-3/4” Long
5306-011-36-94
Locknut, 3/8”-16 with Nylon Insert 05700-011-72-55
Pawl Bar Spacer 05700-011-71-45
Pawl Bar Dog Casting
05700-021-69-00
Pawl Bar Weldment 05700-031-74-19
Right to Left Assembly
All associated hardware, spacers and castings may be ordered using the part numbers indicated in the above assembly.
Pawl Bar Weldment
05700-041-82-01
Both assemblies contain 20 pawl bar dog castings. Please note the direction of installation as indicated on the above drawings. When replacing pawl bar dog castings, ensure to re-install in the appropriate direction. If you do not, then the rack will not be pulled through the machine during operation.
AJ-90 Complete L-R Assembly 06401-141-81-05
AJ-90 Complete R-L Assembly 06401-241-81-05
AJ-90 Prison Assembly 06401-341-81-05
Page 44
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-54 RACK RAIL ASSEMBLY
107
Spacer
6 per
05700-011-71-44
Limit Switch Actuator Assembly
1 per
05700-021-77-03
Actuator Switch Replacement Kit
06401-003-10-14
Rack Rail Weldment
05700-031-81-95
Opposite Rack Rail
05700-041-75-29
Replacement Kit Note:
The replacement kit for the actuator switch comes with the switch, two spac­ers and the mounting hardware.
Page 45
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-76 RACK RAIL ASSEMBLIES
108
Rack Guide Weldment 05700-031-75-53
Actuator Switch
Replacement Kit
06401-003-10-99
Actuator Switch Replacement Kit
06401-003-10-14
Actuator Assembly 05700-002-91-11
Spacer
6 per
05700-011-71-44
Left to Right Assembly
Rack Guide Weldment
05700-041-75-47
Opposite Rack Rail
05700-041-75-46
Actuator Switch Replacement Kit
06401-003-10-86
Actuator Switch Replacement Kit
06401-003-10-14
Actuator Assembly
05700-021-77-03
Spacer 6 per 05700-011-71-44
Right to Left Assembly
Opposite Rack Rail 05700-041-75-46
Replacement Kit Notes:
The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware.
Page 46
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
AJ-90 RACK RAIL ASSEMBLIES
109
Rack Guide Weldment
05700-031-81-55
Opposite Rail
05700-041-75-99
Actuator Switch Replacement Kit
06401-003-10-14
Limit Switch Actuator Assembly
05700-002-91-11
Left to Right Assembly
Actuator Switch Replacement
Kit
Rack Guide Spacer
05700-011-71-44
Right to Left Assembly
Limit Switch Actuator Assembly
05700-021-77-03
Rack Guide Spacer
05700-011-71-44
Actuator Switch Replacement Kit
06401-003-10-85
Actuator Switch Replacement Kit
06401-003-10-14
Rack Guide Weldment 05700-031-81-56
Opposite Rail 05700-041-75-98
Replacement Kit Notes:
The replacement kits for the actu­ator switches come with the switch, two spacers and the mounting hardware.
Page 47
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
110
MISCELLANEOUS PARTS AND WELDMENTS
Run Off Sheet Weldment
05700-021-71-39
Plate, Right Water
Directional
05700-021-79-23
Plate, Left Water
Directional
05700-021-79-27
Splash Shield Weldment
05700-031-85-16
Hole Direction Plate Replacement Kit
06401-003-10-00
Replacement Kit Note:
The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.
Pipe Clamp
05700-000-35-05
Rinse Drain Plate Replacement
Kit
(CGP Models Only)
06401-003-10-07
Rinse Drain Plug Replacement Kit
06401-003-10-06
Rinse Drain Weldment Replacement Kit
06401-003-10-05
Rinse Drain Plate Gasket
05330-011-72-27
Replacement Kits Notes:
The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware.
Page 48
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
111
MANIFOLDS/STRAINER SUPPORT WELDMENTS
Prewash Manifold Weldment AJ-66 Models Only 05700-031-69-70
Prewash Manifold Weldment AJ-80 Models Only 05700-002-24-94
Prewash Manifold Weldment (CGP Models Only) 05700-002-59-51
Wash Manifold Weldment
05700-031-71-13
Wash Manifold Weldment
(CGP Models Only)
05700-002-51-14
Shoulder Bolt Wingnut Weldment
05700-002-46-02
Wash Fill Tube Weldment
05700-021-71-21
Prewash Fill Tube Weldment
(AJ-66 & AJ-80 Models Only)
05700-021-74-76
Vellumoid Gasket
05330-111-42-81
Wash Strainer Separator Weldment
05700-031-84-38
Page 49
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
112
STRAINERS
Back Strainer Weldment
05700-021-85-11
Drain Guard
Strainer Weldment
05700-002-09-15
Front Strainer Weldment
05700-021-85-10
Screen Strainer
with Handle Weldment
05700-002-09-04
Overflow Strainer Support
05700-001-96-48
Tub Strainer Weldment (CGP Models)
05700-002-03-21
Wash Intake Strainer Weldment (CGP Models)
05700-002-51-52
Page 50
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
113
FLOAT SWITCH COMPONENTS/SCRAP BASKETS
Float Switch Support Bracket
Replacement Kit
06401-003-11-77
Float Switch Cover
05700-021-75-71
Scrap Basket Lid Weldment 05700-002-56-55
Scrap Basket Assembly
06401-011-87-78
Wash Tank Float Switch Replacement Kit 06401-003-11-75
Prewash Tank Float Switch Replacement Kit 06401-003-11-76
Replacement Kit Note:
The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut.
Service Agent Note:
Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub.
Replacement Kit Note:
The float switch support bracket replace-
ment kit contains the bracket and asso-
ciated hardware for mounting.
Page 51
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
114
VENT COWL ASSEMBLY/VENT SCOOP OPTION
Vent Cowl Cover Replacement Kit
06401-003-10-16
Gasket, Top Vent Cowl 05330-031-83-47
Vent Cowl Replacement Kit
06401-003-11-62
Gasket, Side Vent Cowl 05330-031-83-48
VENT SCOOP OPTION
Replacement Kit Note:
The kit for the vent cowl comes with the vent cowl weldment, new gaskets and the lock­nuts needed to mount it.
Vent Scoop Assembly 05700-002-04-08
Page 52
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: 04-19-2007
SECTION 6: PARTS SECTION
115
EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS
Delay Timer
05945-011-65-44
2” Din Rail
05700-002-36-09
Kit, Exhaust Fan - Electric & Steam Models
05700-031-90-53
Kit, Exhaust Fan - Gas Models
05700-003-14-59
Terminal Board
05940-011-84-41
Whisker Switch Assembly
05700-002-23-94
Whisker Limit Switch & Lever
05930-303-40-01
Whisker Limit Switch
Mounting Bracket 05700-000-14-55
Limit Switch 05930-002-62-81
Striker Plate Limit Switch
Assembly
05700-002-62-94
Proximity Limit Switch Sensor
06685-002-94-15
Bracket, Proximity Switch
05700-002-94-93
Photoelectric Limit Switch
Assembly
05700-002-93-81
FAN LOAD ON TIMER OUTPUT
5A, 1/4HP, 240 V AC MAX
Decal, Fan Load
09905-003-32-20
Page 53
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
116
SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER
ITEM QTY DESCRIPTION Mfg. No.
1 1 Track Weldment (Left to Right) 24” 05700-031-78-98
1 Track Weldment (Right to Left) 24” 05700-031-95-20 1 Track Weldment (Left to Right) 30” 05700-003-04-57
1 Track Weldment (Right to Left) 30” 05700-003-04-58 2 1 Actuator Switch Replacement Kit 06401-003-10-64 3 2 Spacer 05700-011-71-44 4 1 Leg Socket Replacement Kit 06401-003-09-79 5 1 Leg Support Replacement Kit 06401-003-09-80 6 1 Bullet Foot 05340-108-01-03
1
2
3
Side loader track assembly (left to right model shown).
Replacement Kits Notes:
The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers.
The leg socket replacement kit has the leg socket, mounting hardware and set screw.
The leg support replacement kit has the leg and the bullet foot included.
4
5
6
Front Strainer Weldment
05700-021-85-10
Page 54
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
117
SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET
Pawl Dog Wing Weldment
05700-021-86-79
Pawl Bar Spacer
05700-011-71-45
Drive Linkage Replacement Kit (L-R)
06401-003-11-59
Drive Linkage Replacement (R-L)
06401-003-11-60
Kit, Pawl Bar Replacement: 06401-131-86-90 Kit, 30” Pawl Bar Replacement: 06401-231-86-90
Replacement Kit Note:
The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware.
Replacement Kit Note:
The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars.
Pawl Bar Roller Bracket
05700-031-77-94
Replacement Kit Note:
The conveyor switch replacement kit comes with the switch, a termi­nal and a wire nut.
Service Note:
The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.
See page entitled “Pawl Bar Miscellaneous Components” for other parts used on the Side Loader.
Page 55
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
118
SIDE LOADER VENT COWL OPTION
VENT SCOOP OPTION
Vent Scoop Assembly
05700-002-04-08
ST ANDARD ASSEMBLY
Vent Cowl Cover Replacement Kit
06401-003-10-16
Vent Cowl Replacement Kit (Left to Right)
06401-003-11-81
Vent Cowl Replacement Kit (Right to Left)
06401-003-11-83
Replacement Kit Note:
The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.
Replacement Kit Note:
The cover kit contains the cover and the hardware for mounting it.
Vent Cowl Gasket, Top: 05330-031-83-47 Vent Cowl Gasket, Side: 05330-031-83-48
Service Note:
One of the side gaskets that come in the kit will need to be cut to length in order to fit prop­erly on the unit when replaced.
Vent Cowl Assembly for
Hooded Side Loader Option
05700-003-15-66
Page 56
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
D226 STEAM BOOSTER CONTROL BOX ASSEMBLY
119
10
Decal, Warning, Disconnect Power 09905-100-75-93
Decal, Schematic, D226 Booster (on the
inside of the control box cover)
09905-002-78-56
Cover, Control Box 05700-001-19-82
Decal, L1-L2
09905-002-78-67
Ground Lug
05940-200-76-00
Spacer, Terminal Block
05700-011-40-05
Decal, Ground 09905-011-86-86
Thermostat 06680-500-01-77
Conduit Fitting, .231” x.394”
05975-011-49-03
Terminal Block
05940-500-09-61
Control Box with Decal 06401-002-78-87
Decal Only
09905-021-44-97
Light, Red
05945-111-21-57
Power Switch
05930-011-49-55
Page 57
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
D226 STEAM BOOSTER PLUMBING ASSEMBLY
120
17
2
1
2 3 4
5
6
8
9
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
31
7
32
3330
Page 58
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED)
121
ITEM QTY DESCRIPTION Mfg. No.
1 1 Water Pressure Regulator, 3/4” 04820-100-01-06 2 2 Nipple, Brass, 3/4” NPT x 6” Long 05700-001-26-74 3 2 U-Bolt, 6”, 5/8”-11 Thread 5306-458-01-04 4 1 Platform Weldment 05700-002-78-02 5 1 Heat Exchanger 4420-100-01-05 6 1 Steam Trap, 3/4” 06680-500-02-77 7 1 Bushing, 2” NPT x 3/4” NPT, Black Iron 04730-902-06-34 8 2 Elbow, 3/4” NPT, Brass 04730-206-13-00 9 6 Nipple, 1” NPT, Close, Black Iron 04730-907-08-34 10 2 Union, 3/4” NPT, Brass 04730-212-05-00 11 2 Bushing, 2” NPT x 3/4” NPT, Brass 04730-202-18-00 12 4 Nipple, 3/4” NPT x 1-3/8” Long 04730-207-34-00 13 1 Bushing, Hex 3/4” M x 1/2” F, Brass 04730-002-56-27 14 1 Y-Strainer, 1” NPT, Black Iron 04730-217-02-32 15 2 Pressure Gauge 06685-111-88-34 16 1 Steam Relief Valve 04820-100-07-06 17 2 Nipple, 3/4” NPT x 4” Long, Brass 04730-207-05-00 18 2 Tee, 3/4” NPT x 3/4” NPT x 3/4” NPT, Brass 04730-211-01-34 19 1 Bushing, 2” NPT x 1” NPT, Black Iron 04730-002-94-51 20 3 Elbow, 90°, 1” NPT, Black Iron 04730-906-03-34 21 2 Nipple, 1” NPT x 4” Long, Black Iron 04730-907-09-34 22 1 Elbow, 90°, Street, 3/4” NPT, Black Iron 04730-011-87-37 23 1 Nipple, Pigtail, 1/4” NPT 04730-907-14-34 24 1 Coupling, 1/4” NPT x 1/4” NPT 04730-904-01-34 25 1 Steam Solenoid Valve, 240VA 04820-100-29-34 25 1 Steam Solenoid Valve, 200VA 04820-002-93-66 25 1 Steam Solenoid Valve (ASCO) 04820-002-90-26 26 1 Tee, 3/4” NPT x 3/4” NPT x 1/4” NPT, Brass 04730-211-04-00 27 1 Valve, Test Cock, 1/4” NPT 04810-011-72-67 28 1 Tee, 1” NPT x 1” NPT x 1” NPT, Black Iron 04730-911-01-34 29 1 Valve, Safety Relief 1” NPT 04820-100-01-35 30 1 Tee, 1” NPT x 1” NPT x 1/4” NPT, Black Iron 04730-911-01-00 31 2 Union, 3/4” NPT, Black Iron 04730-912-01-00 32 2 Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00 33 2 Nipple, 3/4” NPT, Close, Black Iron 04730-907-01-00
Page 59
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
GO*BOX COMPONENTS
122
A GO*BOX is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90% or more of the time.
The following components may be ordered together using part number 06401-002-14-98.
QTY DESCRIPTION Mfg. No.
1 Drive Motor Contactor 05945-111-68-38 1 Contactor, Wash Heater, 3 ph, 3 pole 05945-002-24-70 1 Contactor, Wash Heater, 1 ph, 4 pole 05945-111-68-37 2 Final Rinse Arm End Cap 05700-011-35-92 1 Float Switch, Dual, Wash & Prewash 06680-121-70-71 1 Gasket, Pawl Bar Gutter 05330-011-68-55 1 Gauge, Pressure 06685-111-88-34 6 Glide, Door Edge 05700-111-70-92 2 Magnet, Door Reed Switch 05930-111-51-68 2 O Ring, Prewash Manifold 05330-400-12-08 2 O Ring, Wash Manifold 05330-011-74-56 1 Overload, Drive Motor 05945-111-68-39 1 Overload, Wash Motor 05945-111-68-40 1 Relay,120v, 3 PDT 05945-111-72-51 1 Relay,120v,50/60Hz 3AControl 05945-111-35-19 1 Repair Kit, 3/4" Vacuum Breaker 04820-001-60-57 4 Roller, Pawl Bar 05700-011-68-16 1 Seal Kit for Wash and Prewash pump 05330-011-71-98 2 Solenoid Valve, Fill & Rinse 04810-100-53-00 2 Switch, Power 05930-011-49-55 2 Switch, Reed, Actuator (NC) 05930-111-68-44 1 Switch, Reed, Door (NO) 05930-111-68-86 1 Thermometer, 48" Capillary 06685-111-68-48 1 Thermometer, 96" Capillary 06685-111-68-49 2 Thermostat, Wash High Limit 05930-121-71-36 2 Thermostat, Wash Regulating 05930-121-67-72 1 Transformer,150VA 05950-011-68-35 1 Valve, Ball 1 1/2" NPT 04820-111-71-46
Page 60
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 6: PARTS SECTION
123
RINSE FILL OPTION
ITEM QTY DESCRIPTION Mfg. No.
1 Rinse Fill Motor Assembly 05700-002-40-25 1 1 Motor 06105-002-72-71 2 1 Bracket, Pump Mounting 05700-002-63-59 3 1 Clamp, Hose 5 5/8” to 6” 04730-011-34-90 4 1 Reducer Bushing, 1 1/4” to 1” 04730-002-73-62 5 1 Reducer Bushing 1” to 3/4” 04730-011-65-14 6 1 Elbow, 90 Deg., 1” Street 04730-002-11-99 7 1 Nipple, 1” NPT x 6” Long Brass 04730-002-12-00 8 1 Elbow, 90 Deg. Brass Female 04730-002-12-55 9 4 Lockwasher, 1/4” 05311-274-01-00 10 4 Bolt, 1/4”-20 x 1/2” Long 05305-274-02-00 11 4 Nut, Hex S/S 1/4”-20 05310-274-01-00 12 1 Rinse Motor Mounting Bracket 05700-002-38-90
3
12
5
10
9
1
2
4
6
7
8
Page 61
124
SECTION 7:
ELECTRICAL SCHEMATICS
Page 62
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CE (208-230 VOLT, 60 HZ, SINGLE PHASE)
125
09905-002-12-70
Page 63
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CE (208-230 VOLT, 60 HZ, THREE PHASE)
126
Page 64
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CE (460-575-600 VOLT, 60 HZ, THREE PHASE)
127
09905-031-95-56
Page 65
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CS (208-230 VOLT, 60 HZ, SINGLE PHASE)
128
Page 66
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CS (208-230 VOLT, 60 HZ, THREE PHASE)
129
Page 67
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CS (460-575-600 VOLT, 60 HZ, THREE PHASE)
130
Page 68
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CE & AJ-90CE (208-230 VOLT, 60 HZ, SINGLE PHASE)
131
09905-031-80-35
Page 69
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CE & AJ-90CE (208-230 VOLT, 60 HZ, THREE PHASE)
132
Page 70
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CE & AJ-90CE (460-575-600 VOLT, 60 HZ, THREE PHASE)
133
Page 71
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CS & AJ-90CS (208-230 VOLT, 60 HZ, SINGLE PHASE)
134
Page 72
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CS & AJ-90CS (208-230 VOLT, 60 HZ, THREE PHASE)
135
09905-002-46-98
Page 73
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CS & AJ-90CS (460-575-600 VOLT, 60 HZ, THREE PHASE)
136
Page 74
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CGP (208-230 VOLT, 60 HZ, SINGLE PHASE)
137
Page 75
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CGP (208-230 VOLT, 60 HZ, THREE PHASE)
138
Page 76
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-54CGP (460 VOLT, 60 HZ, 3 PHASE)
139
Page 77
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CGP (208-230 VOLTS, 60 HZ, SINGLE PHASE)
140
Page 78
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CGP (208-230 VOLTS, 60 HZ, THREE PHASE)
141
Page 79
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
AJ-76CGP (460 VOLTS, 60 HZ, THREE PHASE)
142
Page 80
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
CONVEYOR EXHAUST FAN HOOKUP
143
Page 81
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 7: ELECTRICAL SCHEMATICS
D226 STEAM BOOSTER/DRAIN QUENCH SYSTEM/SIDE LOADER
144
E1
E2
FS1
TS1
S1 S1
L2L1GND
OFF OFF
ON ON
TS1: THERMOSTAT FS1: SOLENOID COIL S1: POWER SWITCH E1: POWER LIGHT E2: SOLENOID LIGHT
D226 STEAM BOOSTER
208/230 VOLT - 60 HZ - 1PH
09905-002-78-56 A
DRAIN QUENCH SYSTEM
54 CONVEYORS
76 & 90 CONVEYORS
Page 82
145
SECTION 8:
JACKSON MAINTENANCE
& REPAIR CENTERS
Page 83
ALABAMA
JONES-McLEOD APPLIANCE SVC
1616 7TH AVE. NORTH BIRMINGHAM, AL 35203 (205) 251-0159 800-821-1150 FAX: (205) 322-1440 service@jones-mcleod.com
JONES-McLEOD APPLIANCE SVC
854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223
ALASKA
RESTAURANT APPLIANCE SERVICE
7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
ARIZONA
AUTHORIZED COMMERCIAL FOOD EQMT. SVC
4832 SOUTH 35TH STREET PHOENIX, AZ 85040 (602) 234-2443 800-824-8875 FAX: (602) 232-5862 acsboss@aol.com
GCS SERVICE INC.
PHOENIX, AZ (602) 474-4510 800-510-3497 FAX: (602) 470-4511
ARKANSAS
BROMLEY PARTS & SVC
10TH AND RINGO P.O. BOX 1688 LITTLE ROCK, AR 72202 (501) 374-0281 800-482-9269 FAX: (501) 374-8352 service@bromleyparts.com parts@bromleyparts.com
GCS SERVICE,INC.
3717 CHERRY ROAD MEMPHIS, TN 38118 (901) 366-4587 800-262-9155 FAX: (901) 366-4588
CALIFORNIA
BARKERS FOOD MACHINERY SERVICES
5367 SECOND STREET IRWINDALE, CA 91706 (626) 960-9390 800-258-6999 FAX: (626) 337-4541 service@barkers.com
GCS SERVICE INC.
LOS ANGELES, CA (213) 683-2090 800-327-1433 FAX: (213) 683-2099
GCS SERVICE INC.
SANTAANA, CA (714) 542-1798 800-540-0719 FAX: (714) 542-4787
GCS SERVICE INC.
S. SAN FRANCISCO, CA (650) 635-0720 800-969-4427 FAX: (650) 871-4019
COMMERCIAL APPLIANCE SERVICE, INC.
6507 PACIFIC AVENUE, SUITE 102 STOCKTON, CA 95207 (916) 567-0203 (800) 464-2222 (916) 567-0266 FAX
GCS SERVICE INC.
SAN DIEGO, CA (858) 549-8411 800-422-7278 FAX: (858) 549-2323
INDUSTRIAL ELECTRIC SVC.
5662 ENGINEER DRIVE HUNTINGTON BEACH, CA 92649 (714) 379-7100 (800-457-3783 FAX: (714) 379-7109
P & D APPLIANCE SVC
100 SOUTH LINDEN AVE. S. SAN FRANCISCO, CA 94080 (650) 635-1900 800-424-1414 FAX: (650) 635-1919 pndappl@aol.com
P & D APPLIANCE
4220-C ROSEVILLE ROAD NORTH HIGHLANDS, CA 95660 (916) 974-2772 800-824-7219 FAX:(916) 974-2774
COMMERCIAL APPLIANCE SERVICE, INC.
281 LATHROP WAY, #100 SACRAMENTO, CA 95815 (916) 567-0203 (800) 464-2222 (916) 567-0324 FAX
COLORADO
GCS SERVICE INC.
SHERIDAN, CO (303) 371-9054 800-972-5314 FAX: (303) 371-4754
HAWKINS COMMERCIAL APPLIANCE SERVICE
3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com
METRO APPLIANCE SERVICE
1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.com
CONNECTICUT
GCS SERVICE INC.
HARTFORD, CT (860) 549-5575 800-423-1562 FAX: (860) 527-6355
SUPERIOR KITCHEN SER­VICE INC.
22 THOMPSON ROAD WINDSOR, CT 06088 (888) 590-1899 (888) 590-1996 FAX
DELAWARE FOOD SERVICE EQMT.
2101 PARKWAY SOUTH BROOMALL, PA19008 (610) 356-6900 FAX: (610) 356-2038 dancerule@aol.com
GCS SERVICE INC.
PHILADELPHIA, PA (215)925-6217 800-441-9115 FAX: (215) 925-6208
ELMER SCHULTZ SERVICE
36 BELMONT AVE. WILLMINGTON, DE 19804 (302) 655-8900 800-225-0599 FAX: (302) 656-3673 elmer2@erols.com
EMR SERVICE DIVISION
106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 FAX: (410) 548-4038
FLORIDA
COMMERCIAL APPLIANCE SERVICE
8416 LAUREL FAIR CIRCLE BLDG 6, SUITE 114 TAMPA, FL 33610 (813) 663-0313 800-282-4718 FAX: (813) 663-0212 commercialappliance@world­net.att.net
GCS SERVICE INC
MIAMI, FL (305) 621-6666 800-766-8966 FAX: (305) 621-6656
GCS SERVICE INC
ORLANDO, FL (407) 841-2551 800-338-7322 FAX: (407) 423-8425
NASS PARTS AND SERVICE, INC.
1144 BELVILLE ROAD, UNIT 359 DAYTONA BEACH, FL 32114 (386) 226-2642 (800) 432-2795 (386) 736-7695 FAX
GCS SERVICE INC
TAMPA, FL (813) 626-6044 800-282-3008 FAX: (813) 621-1174
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
ALABAMA TO FLORIDA
146
Page 84
JONES-McLEOD APPLIANCE SVC
854 LAKESIDE DRIVE MOBILE, AL 36693 (251) 666-7278 800-237-9859 FAX: (251) 661-0223 service@jones-mcleod.com
NASS PARTS AND SERVICE, INC.
1108 SOUTH WOODS AVENUE ORLANDO, FL 32805 (407) 425-2681 (800) 432-2795 (407) 425-3463 FAX
NASS PARTS AND SERVICE, INC.
1376 HEIDE AVENUE PALM BAY, FL 32907 (321) 952-2012 (800) 432-2795 (321) 953-0266 FAX
GEORGIA
GCS SERVICE INC
ATLANTA, GA (770) 452-7322 800-334-3599 FAX: (770) 452-7473
HERITAGE FOODSERVICE GROUP OF ATLANTA
2100 NORCROSS PKWY. SUITE 130 NORCROSS, GA 30071 (770) 368-1465 866-388-9837 FAX: (866) 388-9838
WHALEY FOODSERVICE REPAIRS
109-A OWENS INDUSTRIAL DRIVE SAVANNAH, GA 31405 (912) 447-0827 888-765-0036 FAX: (912) 447-0826
PIERCE PARTS & SERVICE
2422 ALLEN ROAD MACON, GA 31216 (478) 781-6003 800-368-2512 FAX: (478) 781-7186
HAWAII
FOOD EQMT. PARTS & SERVICE CO.
300 PUUHALE RD. HONOLULU, HI 96819 (808) 847-4871 FAX: (808) 842-1560 fepsco@hula.net
IDAHO
RESTAURANT APPLIANCE SVC.
7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
RON'S SERVICE
703 E 44TH STREET STE 10 GARDEN CITY, ID 83714 (208) 375-4073 FAX: (208) 375-4402
ILLINOIS
CONES REPAIR SVC.
2408 40TH AVE. MOLINE, IL 61265 (309) 797-5323 800-716-7070 FAX: (309)797-3631 jackb@cones.com
EICHENAUER SERVICES INC.
130 S OAKLAND ST. DECATUR, IL62522 (217) 429-4229 800-252-5892 FAX: (217) 429-0226 esi@esiquality.com
GCS SERVICE INC.
ELMHURST, IL (630) 941-7800 800-942-9689 FAX: (630) 941-6048
GCS SERVICE INC.
ST. LOUIS, MO (314) 683-7444 800-284-4427 FAX: (314) 638-0135
GENERAL PARTS, INC.
248 JAMES STREET BENSONVILLE, IL 60106 (630) 595-3300 (800) 880-3604 FAX: (630)595-0006
INDIANA
GCS SERVICE INC.
INDIANAPOLIS, IN (317) 545-9655 800-727-8710 FAX: (317) 549-6286
B622 LA PAS TRAIL INDIANAPOLIS, IN 46268 (317) 290-8060 (800) 410-9794 (317) 290-8085 FAX
IOWA GOODWIN TUCKER GROUP
2900 DELAWARE AVENUE
DES MOINES, IA 50317 (515) 262-9308 800-372-6066 FAX: (515) 262-2936 parts@goodwintucker.com
CONES REPAIR SVC.
1056 27TH AVENUE SW CEDAR RAPIDS, IA 52404 (319) 365-3325 800-747-3326 FAX: (319) 365-0885
KANSAS
GCS SERVICE INC.
KANSAS CITY, MO (816) 920-5999 800-229-6477 FAX: (816) 920-7387
GENERAL PARTS, INC.
1101 E. 13TH STREET KANSAS CITY, MO 64106 (816) 421-5400 (800) 279-9967 (816) 421-1270 FAX
KENTUCKY
CERTIFIED SERVICE CENTER
127 DISHMAN LANE BOWLING GREEN, KY 42101 (270) 783-0012 (877) 907-0012 FAX: (270) 783-0058
CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK
4283 PRODUCE ROAD LOUISVILLE, KY 40218 (502) 964-7007 800-637-6350 FAX: (502) 964-7202 cwalker@certifiedsc.com droenigk@certifiedsc.com
CERTIFIED SERVICE CENTER
1051 GOODWIN DRIVE LEXINGTON, KY 40505 (606) 254-8854 800-432-9269 FAX: (606) 231-7781 jatkins@certifiedsc.com
GCS SERVICE INC.
LOUISVILLE, KY (502) 367-1788 800-752-6160 FAX: (502) 367-0400
GCS SERVICE INC.
LEXINGTON, KY (606) 255-0746 800-432-9260 FAX: (606) 255-0748
LOUISIANA
HERITAGE SERVICE GROUP
1532 RIVER OAKS WEST NEW ORLEANS, LA 70123 (504) 734-8864 (800) 499-2351 (504) 733-2559 FAX
MAINE
GCS SERVICE INC.
CHELSEA, MA (617) 889-9393 800-225-1155 FAX: (617) 889-1222
MASSACHUSETTS RESTAU­RANT SUPPLY
34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 686-5331
PINE TREE FOOD EQUIP­MENT
175 LEWISTON ROAD GRAY, ME 04039 (207) 657-6400 (800) 540-5427 (207) 657-5464 FAX
MARYLAND
EMR SERVICE DIVISION
700 EAST 25TH STREET BALTIMORE, MD 21218 (410) 467-8080 800-879-4994 FAX: (410) 467-4191 baltparts@emrco.com
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
FLORIDA TO MARYLAND
147
Page 85
EMR SERVICE DIVISION
106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 (410) 543-8197 888-687-8080 FAX: (410) 548-4038 baltparts@emrco.com
EMR SERVICE DIVISION
5316 Sunnyside Ave. Beltsville, MD 20715 (301) 931-7000 800-348-2365 FAX: (301) 931-3060 baltparts@emrco.com
GCS SERVICE INC.
SILVER SPRING, MD (301) 585-7550 (DC) (410) 792-0338 (BALT) (800) 638-7278 FAX: (301) 495-4410
MASSACHUSETTS
ACE SERVICE CO.
95 HAMPTON AVE. NEEDHAM, MA 02494 (781) 449-4220 800-225-4510 MA & NH FAX: (781) 444-4789 taceservice@aol.com
MASSACHUSETTS RESTAU­RANT SUPPLY
34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331
GCS SERVICE INC.
CHELSEA, MA (617) 889-9393 800-225-1155 FAX: (617) 889-1222
GCS SERVICE INC.
HARTFORD, CT (860) 549-5575 800-723-1562 FAX: (860) 527-6355
SUPERIOR KITCHEN SER­VICE INC.
399 FERRY STREET EVERETT, MA 02149 (617) 389-1899 (888) 590-1899 (617) 389-1996 FAX
MICHIGAN
GCS SERVICE INC.
LIVONIA, MI (248) 426-9500 800-772-2936 FAX: (248) 426-7555
JACKSON SERVICE COMPA­NY
3980 BENSTEIN RD. COMMERCE TWSHP, MI 48382 (248) 363-4159 800-332-4053 FAX: (248) 363-5448
GCS SERVICE INC.
GRAND RAPIDS, MI (616) 241-0200 800-823-4866 FAX: (616) 241-0541
MINNESOTA
GCS SERVICE INC.
MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286
GENERAL PARTS, INC.
11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON, MN 55438­2456 (952) 944-5800 (800) 279-9980 (800) 279-9980 FAX
MISSISSIPPI
GCS SERVICE INC.
JACKSON, MS (601) 956-7800 800-274-5954 FAX: (601) 956-1200
GCS SERVICE INC.
MEMPHIS, TN (901) 366-4587 800-262-9155 FAX: (901) 366-4588
MISSOURI
GCS SERVICE INC.
KANSAS CITY, MO (816) 920-5999 800-229-6477 FAX: (816) 920-7387
GCS SERVICE INC.
ST. LOUIS, MO (314) 638-7444 800-284-4427 FAX: (314) 638-0135
KAEMMERLIN PARTS & SVC.
2728 LOCUST STREET ST. LOUIS, MO 63103 (314) 535-2222 FAX: (314) 535-6205 petek@kps.stl.com
GENERAL PARTS, INC.
1101 EAST 13TH STREET KANSAS CITY, MO 64106 (816) 421-5400 (800) 279-9967 (816) 421-1270 FAX
MONTANA
RESTAURANT APPLIANCE SVC.
7219 ROOSEVELT WAY NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
NEBRASKA
GOODWIN - TUCKER GROUP
7535 D STREET OMAHA, NE 68124 (402) 397-2880 800-228-0342 FAX: (402) 397-2881 askme@goodwintucker.com
NEVADA
HI TECH COMMERCIAL SER­VICE
1840 STELLA LAKE STREET NORTH LAS VEGAS, NV 89106 (702) 649-4616 (877) 924-4832 FAX: (702) 649-4607 larry@hitechnv.com
5454 LOUIE LANE RENO, NV 89511 (775) 852-9696 FAX: (775) 852-5104
GCS SERVICE INC.
LAS VEGAS, NV (702) 450-3495 800-500-9060 FAX: (702) 450-3491
NEW HAMPSHIRE
GCS SERVICE INC.
CHELSEA, MA (617)889-9393 800-225-1155 FAX: (617) 889-1222
ACE SERVICE CO.
95 HAMPTON AVE. NEEDHAM, MA 02494 (781) 449-4220 800-225-4510 MA & NH FAX: (781) 444-4789 taceservice@aol.com
MASSACHUSETTS RESTAU­RANT SUPPLY
34 SOUTH STREET SOMERVILLE, MA 02143 (617) 868-1930 800-338-6737 FAX: (617) 868-5331
NEW JERSEY
JAY HILL REPAIRS
90 CLINTON RD. FAIRFIELD, NJ 07004 (973) 575-9145 800-836-0643 FAX: (973) 575-5890 jhrepair@aol.com
GCS SERVICE INC.
EAST RUTHERFORD, NJ (973) 614-0003 800-399-8294 FAX: (973) 614-0230
GCS SERVICE INC.
PHILADELPHIA, PA (215) 925-6217 800-441-9115 FAX: (215) 925-6208
ELMER SCHULTZ SERVICES
201 W. WASHINGTON AVE. PLEASANTVILLE, NJ 08232 (609) 641-0317 800-378-1641 FAX:(609) 641-8703 elmer2@erols.com
NEW YORK
APPLIANCE INSTALLATION AND SERVICE CORP.
1336 MAIN STREET BUFFALO, NY 14209 (716) 884-7425 800-722-1252 FAX: (716) 884-0410 ais@worldnet.att.net
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
MARYLAND TO NEW YORK
148
Page 86
B.E.S.T. INC.
3003 GENESEE STREET BUFFALO, NY 14225 (716) 893-6464 800-338-5011 FAX: (716) 893-6466 bestserv@aol.com
DUFFY'S EQUIPMENT SVC.
3138 ONEIDA STREET SAUQUOIT, NY 13456 (315) 737-9401 800-443-8339 FAX: (315) 737-7132 duffyequip@aol.com
NORTHERN PARTS & SVC.
21 NORTHERN AVENUE PLATTSBURGH, NY 12903 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com
GCS SERVICE INC.
BROOKLYN, NY (718) 486-5220 800-969-4271 FAX: (718) 486-6772
ALL SERVICE KITCHEN
EQUIPMENT REPAIR 10 CHARLES ST. NEW HYDE PARK, NY 11040 (516) 378-1176 FAX: (516) 378-1735
ALL ISLAND REPAIRS
40-9 BURT DRIVE DEER PARK, NY 11729 (631) 242-5588 FAX: (631) 242-6102
NORTH CAROLINA
AUTHORIZED APPLIANCE
SERVICECENTER 1020 TUCKASEEGEE RD. CHARLOTTE, NC 28208 (704) 377-4501 (800) 532-6127 FAX:(704) 377-4504
AUTHORIZED APPLIANCE
SERVICECENTER 800 N. PERSON ST. RALEIGH, NC 27604 (919) 834-3476 FAX:(919) 834-3477
AUTHORIZED APPLIANCE SERVICECENTER
904 S. MARSHALL ST. WINSTON-SALEM, NC 27403 (336) 725-5396 FAX:(336) 721-1289
AUTHORIZED APPLIANCE SERVICECENTER
104 HINTON AVE. WILMINGTON, NC 28403 (910) 313-1250 FAX:(910) 313-6130
WHALEY FOODSERVICE
8334-K ARROWRIDGE BLVD CHARLOTTE, NC 28273 (704) 529-6242 FAX: (704) 529-1558 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
203-D CREEK RIDGE RD. GREENSBORO, NC 27406 (336) 333-2333 FAX: (336) 333-2533 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
335-105 SHERWEE DRIVE RALEIGH, NC 27603 (919) 779-2266 FAX: (919) 779-2224 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
6418-101 AMSTERDAM WAY WILMINGTON, NC 28405 (910) 791-0000 FAX: (910) 791-6662 info@whaleyfoodservice.com
NORTH DAKOTA
GCS SERVICE INC.
MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286
GENERAL PARTS, INC.
10 SOUTH 18TH STREET FARGO, ND 58103 (701) 235-4161 (800) 279-9987 (701) 235-0539 FAX
OHIO
CERTIFIED SERVICE CENTER
890 REDNA TERRACE CINCINNATI, OH 45215 (513) 772-6600 800-543-2060 FAX: (513) 612-6600 sbarasch@certifiedsc.com
CERTIFIED SERVICE CENTER
171J-K NORTH HAMILTON RD. COLUMBUS, OH 43213 (614) 751-3769 (866) 862-1252 FAX: (614) 751-5792 jadkins@certifiedsc.com
CERTIFIED SERVICE CENTER
6025 N. DIXIE DRIVE DAYTON, OH 45414 (937) 898-4040 (800) 257-2611 FAX: (937) 898-4177 dharvey@certifiedsc.com
COMMERCIAL PARTS & SVC. OF COLUMBUS
5033 TRANSAMERICA DRIVE COLUMBUS, OH 43228 (614) 221-0057 800-837-8327 FAX: (614) 221-3622
GCS SERVICE INC.
COLUMBUS, OH (614) 476-3225 800-282-5406 FAX: (614) 476-1196
ELECTRICAL APPLIANCE REPAIR SVC.
5805 VALLEY BELTROAD CLEVELAND, OH 44131 (216) 459-8700 800-621-8259 FAX: (216) 459-8707 tomr@electapplrep.com
OKLAHOMA
HAGAR RESTAURANT EQMT.
1229 W MAIN STREET OKLAHOMA CITY, OK 73106 (405) 235-2184 800-445-1791 FAX: (405) 236-5592
OREGON
RON'S SERVICE
16364 SW 72ND AVE PORTLAND, OR 97224 (503) 624-0890 800-851-4118 FAX: (503) 684-6107 lrobinson@ronsservice.com
PENNSYLVANIA
A.I.S. COMMERCIAL PARTS & SERVICE
1816 WEST 26TH STREET ERIE, PA16508 (814) 456-3732 800-332-3732 FAX: (814) 452-4843 aiserie@aol.com
ELMER SCHULTZ SVC.
540 NORTH 3RD STREET PHILADELPHIA, PA19123 (215) 627-5400 FAX: (215) 627-5408 elmer2@erols.com
GCS SERVICE INC.
PHILADELPHIA, PA (215) 925-6217 800-441-9115 FAX: (215) 925-6208
GCS SERVICE INC.
HARRISBURG, PA (717) 564-3282 800-367-3225 FAX: (717) 564-9286
GCS SERVICE INC.
PITTSBURGH, PA (412) 787-1970 800-738-1221 FAX: (412) 787-5005
K & D PARTS AND SERVICE CO.
1833-41 N CAMERON STREET HARRISBURG, PA17103 (717) 236-9039 800-932-0503 FAX: (717) 238-4367 kdparts-service@paonline.com
CLARK SERVICE & PARTS
306 AIRPORT DRIVE BOX 10 SMOKETOWN, PA 17576 (717) 392-5590 (717) 392-5735
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
NEW YORK TO PENNSYLVANIA
149
Page 87
RHODE ISLAND
GCS SERVICE INC.
EAST PROVIDENCE, RI (401) 434-6803 800-462-6012 FAX: (401) 438-9400
SUPERIOR KITCHEN SER­VICE INC.
669 ELMWOOD AVENUE PROVIDENCE, RI 02907 (888) 590-1899 (401) 781-1996 FAX
SOUTH CAROLINA
AUTHORIZED APPLIANCE SERVICECENTER
1811 TAYLOR ST. COLUMBIA, SC 29202 (803) 254-8414 FAX: (803) 254-5146
AUTHORIZED APPLIANCE SERVICECENTER
2249 AUGUSTARD. GREENVILLE, SC 29605 (864) 235-9616 FAX: (864) 235-9623
WHALEY FOODSERVICE REPAIRS
I 26&US1 P.O. BOX 4023 WEST COLUMBIA, SC 29170 (803) 791-4420 800-877-2662 FAX: (803) 794-4630 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
748 CONGAREE ROAD GREENVILLE, SC 29607 (864) 234-7011 800-494-2539 FAX: (864) 234-6662 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
1406-C COMMERCE PL. MYRTLE BEACH, SC 29577 (843) 626-1866 FAX: (843) 626-2632 info@whaleyfoodservice.com
WHALEY FOODSERVICE REPAIRS
4740-A FRANCHISE STREET N. CHARLESTON, SC 29418 (843) 760-2110 FAX: (843) 760-2255 info@whaleyfoodservice.com
SOUTH DAKOTA
GCS SERVICE INC.
MINNEAPOLIS, MN (612) 546-4221 800-345-4221 FAX: (612) 546-4286
GENERAL PARTS, INC.
10 SOUTH 18TH STREET FARGO, ND 58103 (701) 235-4161 (800) 279-9987 (701) 235-0539 FAX
TENNESSEE
GCS SERVICE INC.
MEMPHIS, TN (901) 366-4587 800-262-9155 FAX: (901) 366-4588
GCS SERVICE INC.
NASHVILLE, TN (615) 244-8050 800-831-7174 FAX: (615) 244-8885
TEXAS
ARMSTRONG REPAIR CEN­TER
5110 GLENMOUNT DRIVE HOUSTON, TX 77081 (713) 666-7100 800-392-5325 FAX: (713) 661-0520 gm@armstrongrepair.com
COMMERCIAL KITCHEN REPAIR CO.
1377 N BRAZOS P.O BOX 831128 SAN ANTONIO, TX 78207 (210) 735-2811 800-292-2120 FAX: (210) 735-7421 brock@commercialkitchen.com
GCS SERVICE INC.
DALLAS, TX (972) 484-2954 800-442-5026 FAX: (972) 484-2531
GCS SERVICE INC.
HOUSTON, TX (713)785-9187 800-868-6957 FAX: (713) 785-3979
GCS/STOVE PARTS
2120 SOLANA STREET FORT WORTH, TX 76117 (817) 831-0381 800-433-1804 FAX: (817) 834-7754 bud@stoveparts.com
UTAH
LA MONICA'S RESTAURANT EQMT. SVC.
6182 SOUTH STRATLER AVENUE MURRAY, UT 84107 (801) 263-3221 800-527-2561 FAX: (801) 263-3229 lamonica81@aol.com
VERMONT
NORTHERN PARTS & SVC.
4874 S. CATHERINE STREET PLATTSBURGH, NY 12901 (518) 563-3200 800-634-5005 FAX: (800) 782-5424 info@northernparts.com
GCS SERVICE INC.
CHELSEA, MA (617)889-9393 800-225-1155 FAX: (617) 889-1222
VIRGINIA
DAUBERS, INC.
7645 DYNATECH COURT SPINGFIELD, VA22153 (703) 866-3600 800-554-7788 FAX: (703) 866-4071 daubers@aol.com
GCS SERVICE INC.
SILVER SPRING, MD (301) 585-7550(DC) (410) 792-0388(BALT) 800-638-7278 FAX: (301)495-4410
GCS SERVICE INC.
RICHMOND, VA (804) 672-1700 800-899-5949 FAX: (804) 672-2888
GCS SERVICE INC.
VIRGINIA BEACH, VA (757) 464-3500 800-476-4278 FAX: (757) 464-4106
WASHINGTON
GCS SERVICE INC.
SEATTLE, WA (206) 763-0353 800-211-4274 FAX: (206) 763-5943
RESTAURANT APPLIANCE SERVICE
7219 ROOSEVELT WAY, NE SEATTLE, WA 98115 (206) 524-8200 800-433-9390 FAX: (206) 525-2890 info@restappl.com
WEST VIRGINIA
STATEWIDE SERVICE, INC.
603 MAIN AVE. NITRO, WV 25143 (304) 755-1811 (800) 441-9739 FAX: (304) 755-4001 sws3182@aol.com
WISCONSIN
APPLIANCE SERVICE CEN­TER, INC.
2439 ATWOOD AVE MADISON, WI 53704 (608) 246-3160 800-236-7440 FAX: (608) 246-2721 ascmad@execpc.com
APPLIANCE SERVICE CENTER, INC.
6843 W. BELOIT RD. WEST ALLIS, WI 53219 (414) 543-6460 800-236-6460 FAX: (414) 543-6480 ascmil@execpc.com
APPLIANCE SERVICE CENTER
786 MORRIS AVE GREEN BAY, WI 54304 (920) 496-9993 800-236-0871 FAX: (920) 496-9927 ascfox@execpc.com
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
RHODE ISLAND TO WISCONSIN
150
Page 88
GENERAL PARTS, INC.
W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX
WYOMING
HAWKINS COMMERCIAL APPLIANCE SERVICE
3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com
METRO APPLIANCE SERVICE
1640 S BROADWAY DENVER, CO 80210 (303) 778-1126 800-525-3532 FAX: (303) 778-0268 metroappls@aol.com
INTERNATIONAL
GLOBAL PARTS AND SUPPLY
7758 NW 72ND ST MIAMI, FL 33166 (305) 885-6353
H.D. SHELDON AND CO
19 UNION SQUARE, WEST NEW YORK, NY 10003 (212) 627-1759 (212) 924-6920
CANADA
THE GARLAND GROUP
1177 KAMATO ROAD MISSISSAUGA, ONTARIO L4W 1X4 (905) 206-8380 SALES (905) 624-1419 FAX: (905) 624-1851 SERVICE 800-427-6668 FAX: 800-361-7745
AJ-54C Series Technical Manual 7610-002-30-91
Issued: 03-22-2006 Revised: N/A
SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS
WISCONSIN TO WYOMING/INTERNATIONAL
151
March 13, 2007
Page 89
Loading...