Jackson AJ-66T User Manual

Page 1
AJ-66T Vision Series
Standard Features
Power/Connections
Approximate Total Load AMPS
208V / 60HZ / 3PH 51.8 208V / 60HZ / 1PH 88.3 230V / 60HZ / 3PH 47.8 230V / 60HZ / 1PH 81.5 460V / 60HZ / 3PH 23.9
Booster Heater Options
External 40°F Min. Rise KW AMPS
208V / 60HZ / 3PH 15 41.6 230V / 60HZ / 3PH 15 37.7 460V / 60HZ / 3PH 15 18.8
External 70°F Min. Rise KW AMPS
208V / 60HZ / 3 PH 27 75.0 230V / 60HZ / 3PH 27 67.8 460V / 60HZ / 3PH 27 33.9
Venting Requirements (CFM)
Input end 200 Output end 400 Total CFM 600
ater Requirements
W
Incoming Prewash Tank Temperature (°F) 140
ank Temperature (°F) 180
Incoming W With 15 KW booster heater option (°F) 140 With 27 KW booster heater option (°F) 110 Gallons per hour:
Hi-temp s
Gallons per rack:
Hi-temp sanitization 0.70 Prewash Tank Capacity (Gallons) 16.0 Wash Tank Capacity (Gallons) 22.5 Incoming Waterline Size (IPS) (Minimum)
Prewash T
W Flow Pressure (PSI) 15-25 Flow Rate Minimum (GPM)
Hi-temp s Drainline Size IPS (Minimum) (Inches) 1 1/2
ash T
anitization
ank Fill
ash Tank Fill/Rinse 1/2
anitization
14
1/2
2.4
4
• 204 racks per hour hi-temp sanitizing rinse.
• 0.70 gallons per rack hi-temp sanitizing rinse.
• Incoming water pressure regulator
• Standard 25” clearance allows owner operators the ability to wash large utensils, trays, and bun pans.
• Prewash section has two upper arms and one lower arm as opposed to one upper arm and one optional lower arm.
• Totally electro-mechanical; no solid state controls utilized.
• Fully automatic including auto-fill.
• Prewash auto fill requires 110-140°F separate connection and does not fill through the booster heater.
• Self-draining stainless steel wash pumps and impellers.
• Exclusive “Energy Guard” controls system operates wash and rinse sections only when a rack is being washed or rinsed.
Performance/Capacities
Operating Capacity
Racks per hour
Hi-temp Sanitization 204
Dishes per hour
Hi-temp Sanitization 5100
Glasses per hour
Hi-temp Sanitization 6200
Steam Coil Tank Heat
Steam Connection IPS (Inches) 3/4
10-20
G)
I
Steam Flow Pressure (P Consumption @ 15 PSIG (Lbs/hr) 60
Prewash Pump Motor Horsepower 1 Prewash Pump Capacity (GPM) 120 Wash Pump Motor HP 2 Wash Pump Capacity (GPM) 270
ank KW
ash T
W
Conveyor Motor Horsepower 1/4 Conveyor Speed (Feet/minute)
Hi-temp Sanitization 5.7
S
18
• A long 18” wash section as well as 18” separation between wash and rinse produces superior results.
• Convenient, externally operated lever drain.
• Deep well scrap basket conveniently located on front of machine facilitates removal of heavy food soil.
• Stainless steel frame, legs, adjustable bullet feet, and front appearance panel are all standard.
• Standard 8” vent cowls/splash shields on both wash and rinse ends of the machine.
• Heavy gauge construction for extra ruggedness and durability.
Operating Temperatures
Prewash Tank–°F 110-140 Wash Tank–°F (Minimum)
Hi-temp Sanitization 160
Rinse–°F (Minimum)
Hi-temp Sanitization 180
Dimensions (Inc Length between dishtables 66 Machine width 25 Wall Clearance (Minimum) 4.5 Cavity/dish clearance (Maximum) 25
Shipping Information
eight (Lbs) 894
W Dimensions (Inches)
Length Depth 40 Height 78
Volume (Cubic feet) 174
hes)
6
9
Conveyors
Page 2
AJ-66T Vision Series
Conveyors
Specifications
OTE:The AJ-66T series conveyor dishmachines are
N
Certified by the National Sanitation Foundation (NSF) and Listed by Underwriters Laboratories Inc. (UL). They also meet the requirements of A.S.S.E. Standard No. 1004.
PERFORMANCE:
conveyor dishwasher with a recirculating prewash designed to wash, rinse, and sanitize t sils commonly associated with the preparation and con­sumption of food items in a commercial foodservice oper­ation. Sanitization is accomplished through hi-temp saniti­zation utilizing 180-195°F fresh water rinse. The unit con­veys standard 20” x 20” dishracks through a recirculating prewash section where 120 gallons per minute (GPM) of 110-140°F water is pumped over the rack to mechanically prepare the tableware for washing. Next, the rack is con­veyor driven into a detergent laden wash section where 270 GPM of 160°F wash water is pumped over the dishrack to remove the food soil. Finally, the rack is con­veyor driven into a final rinse section where a fresh water final rinse spray system removes residual detergent and sanitizes. For hi-temp sanitizing, the unit must be installed to a potable water line capable of supplying 144 gallons per hour between 180-195°F at 20 PSI flow pressure for maximum hourly rack capacity of 204 racks per hour.
CAUTION:
have an adverse effect on materials including, but not lim­ited to, silver and silver plate, pewter, and aluminum.
CONSTRUCTION:
304 series stainless steel. No 400 series stainless steel and/or plastics are utilized. Frame is constructed of 2” diameter stainless steel tubing formed and completely saddle welded for superior strength. The prewash tank, wash tank, and rinse chamber are formed and heliarc welded 16 gauge #2B finish. Hood is 16 gauge #3 finish. Stainless steel feet are adjustable ±1/2”.
PREWASH PUMP:
inside the prewash tub is totally stainless steel as is the impeller. The prewash pump itself is totally integral with the motor. P wash tank through the manifolds and wash arm system at the rate of 120 GPM.
WASH PUMP:
wash tub is totally stainless steel as is the impeller. The wash pump itself is totally integral with the motor. Wash water is recirculated from the wash t manifolds and wash arm system at the rate of 270 GPM.
PR
enclosed, fan cooled type motor drives the prewash pump and arms. Single-phase motors are capacitor start, induc­tion run with internal thermal overload protection. Three­phase motors are induction run with external overload pro tection. Motor shaft is suppor ed grease packed ball bearings.
rewash water is recirculated from the pre
ASH PUMP MOTOR:
EW
Fully automatic, single tank, rack
ableware and uten-
Use of sodium hypochlorite (chlorine) may
All stainless steel components are
Internal prewash pump located
Internal wash pump located inside the
ank through the
ally
P tot
A 1 H
ted by permanently lubricat-
WASH PUMP MOTOR:
fan cooled t Single-phase motors are capacitor start, induction run with internal thermal overload protection. Three-phase motors are induction run with external overload protection. Motor shaft is supported by permanently lubricated grease pac
CONVEY
through the machine by a center-mounted, heavy-duty stainless steel pawl bar with stainless steel cast, counter­weighted, wide surface pawls. The pawl bar is designed to not interfere with spray patterns in the prewash, wash, and rinse section. The pawl bar is driven by a 1/4 HP motor and worm drive gear reduction unit. The conveyor motor itself is totally enclosed, non-ventilated. Single­phase motors are capacitor start, induction run with inter­nal thermal overload protection. Three-phase motors are induction run with external overload protection. P conveyor drive unit is mounted on the left hand side of the machine and is enclosed with a removable stainless steel cover. Maximum conveyor speed is 5.7 feet per minute.
CHAMBER:
25” which is the highest clearance in the industry---even higher than competitive higher hood options. This adds to the versatility of the machine since you can easily accom­modate larger utensils such as sheet pans and 60 quart mixing bowls.
CONTROLS:
control box mounted on top of the machine for ease of access and increased reliability. Power “ON/OFF” switch is the only manual switch required. “Energy Guard” fully automates the machine and utilizes switching logic to operate prewash, wash, and rinse sections only when a rack is in place as well as turning the conveyor off when a rack exits the machine and there are no other racks in the machine. Regardless of machine voltage, all control cir­cuitry will be operated from a 110 volt control circuit trans­former. The unit is completely wired with 105°C, 600V thermoplastic insulated wire and routed through U approved conduit. The control circuit itself is protected by a manual reset 1 A
­front of the control box.
FI
automatic when machine is initially energized. There are separate fills to eac own standard solenoid valve and vacuum breaker assem­bly. T line capable of filling with 110-140°F incoming potable water rather than filling with 180°F from the booster heater through the wash tank as does the competition. If the cold water thermost an additional cold water line needs to be hooked up to the machine. The wash tank fill line needs to be hooked up to
-
a 1 mally would be supplied by an external booster heater or our own optional Hatco booster heater pac solenoids for both t
ype motor drives the wash pump and arms.
ked ball bearings.
OR SYSTEM:Racks are conveyed
The chamber has a standard clearance of
Controls are located in a stainless steel
M
LL:
Initial fill of the prewash t
h t
he prewash t
80°F minimum incoming potable water line which nor-
ank needs to be hooked up to a water
ank
A 2 HP totally enclosed,
P overload protector located on the
ank and the wash tank is
ank and each is controlled by its
at option is utilized in the prewash,
s are activated by st
awl bar
kages. T
ainless steel
he fill
float systems located in the individual tanks for required maintenance of t
RECIRCULATING PREWASH:
itself has a 1 with a skimming type overflow. Prewashing action is accomplished by recirculating 110-140°F water through 12 separate stripping nozzles through two upper arms and one lower arm. T and deposits it in a large outside deep well scrap basket located on the front of the machine for easy access. A secondary removable pump intake strainer protects the pump itself. Make-up water comes from the wash at the rate of approximately 2 GPM. All three wash arms are eas­ily removable and along with removable prewash arm end caps, are easily cleanable without the use of tools.
RECIRCULATING WASH:
22.5 gallon capacity and maintains that level with a skim­ming type overflow that flows excess wash water into the prewash tank. Washing action is accomplished by recircu­lating detergent laden wash water in the wash tank through upper and lower wash arms. Make-up water comes from the final rinse section and is controlled at approximately 2 GPM. The arms themselves are extended and create a longer wash section than competitive models. Wash section is automatically activated by racks as they pass through. Wash arms, upper and lower, contain 43 separate stripping nozzles for superior performance. Both wash arms are easily removable and along with removable wash arm end caps, are easily cleanable without the use of tools. Large stainless steel strainer pans as well as a pump intake strainer for secondary protection are readily accessible and removable for cleaning purposes. Knockouts and connections are provided to allow easy installation of detergent concentration sensor and dis­penser tubing by others.
FINAL RINSE:
the machine through a standard “Y” strainer, solenoid valve, and approved vacuum breaker assembly and is plumbed to upper and lower final rinse arms located at
L
the output end of the machine. Single rows of fan jet nozzles are located on both rinse arms. Connection points are provided for both rinse agent injection and sodium hypochlorite (low-temp chemical sanitizing machines only) into the final rinse line by others. Total final rinse flow rate is 2.4 G
DRAIN, OVERFLOW, AND MAKE-UP:
hine is designed to maint
mac wash tank water levels at all times even at low pressures. The overflow system is designed to automatically skim the surface of both tanks. Make-up water from the final rinse system not only replenishes the wash water but also helps maintain appropriate water levels as well as appropriate wash tank temperatures. Large levers located on the front panel of the mac prewash and wash tanks completely.
ank water levels.
6.0 gallon capacity and maintains that level
his superior action removes heavy soil
The wash tank has a
Fresh pressurized rinse water enters
M.
P
ain appropriate prewash and
hine operate drain valves and drains the
The prewash tank
The
Page 3
PRESSURE REDUCING VALVE:
actory installed on incoming water line to control water
F pressure.
Additional Standard Equipment:
• Vent cowls/splash shields with 4” x 16” openings cov­ered with removable plates for connection to exhaust ducts when required.
• Flexible strip curtains provided at the ends of the vent cowls as well as at the ends of the machine and sepa­rating the prewash, wash, and final rinse compartments.
• Extra large inspection doors located on front of the machine for easy access and cleanability and requiring only one hand operation.
• Safety door switches shut down the machine, should either door be opened during operation.
• Stainless steel front appearance panel.
• Positive low level water protection for wash tank heat.
• Sealed dial type thermometers for prewash, wash, and rinse temperatures.
Optional Features and Accessories:
EXTERNAL 40°F RISE BOOSTER HEATER:
External Hatco booster heater boosts incoming 140°F water to a minimum of 180°F for hi-temp sanitizing rinse. Custom features include castone-lined t cutoff, pressure relief valve, as well as a pressure reducing valve. Unit is located on the right hand side of the machine, completely plumbed in, and with the controls cir-
y completely interwired to the dishmachine. Power to
cuitr the booster heater requires a separate electrical connec tion. Unless specified otherwise, electrical characteristics of the booster heater will be the same as that of the dish­washer. The booster heater is approximately 15 KW and is optional and available on 208/240/460 voltages/3 phase
hines only.
mac
EXTERNAL 70°F RISE BOOSTER HEATER:
External 27 KW Hatco booster heater capable of boosting incoming 110°F water a minimum of 70°F to a minimum of 180°F for hi-temp sanitizing rinse. Unit is located on the right hand side of the machine and comes completely pre­plumbed. Power to the booster heater requires a separate electrical connection. Unless specified otherwise, electrical characteristics of the booster heater will be the same as that of the dishwasher. The external booster heater is available in 208/240/480 voltages/3 phase only.
ank, low water
COLD WATER THERMOSTAT:
rate method of controlling prewash t “baking on” food soil in the prewash section. This feature is especially valuable for high protein soil loads such as eggs and cheese.
SIDELOADER:
of conveyor machine. This feature allows the machine to
alled close to a corner and maximize dishroom
be inst space. The sideloader option is available in both the hooded and unhooded versions. See separate spec sheets
for details.
-
EXHAUST VENT FAN CONTROL:
Automatically turns exhaust vent fan on when rack enters the machine. Delay timer also turns off the exhaust vent
0 seconds after rack exits machine when no other
fan 5-1 racks are being conveyed through the machine.
FLANGED FEET:
permanent mounting to the floor is required. F adjustable for required height.
WATER HAMMER ARRESTOR:
inside the supply line.
Factory installed option on input end
Available for installations where
Provides an accu-
ank heat to prevent
ully
Installed
Optional Mandatory Specifications:
Wash Tank Heating Equipment (Choose One):
ELECTRIC:
element mounted inside the wash tank and easily remov­able from the outside. The heater is protected by a stain­less steel float system as well as high limit overload pro­tection. Tank water temperature is controlled and main­tained by a fast reacting thermostat which controls the heating element.
STEAM:
injectors so that cont the water is not an issue. St coils are mounted inside the wash tank below the opti­mum water level. The coils are protected by a stainless steel float system. An external steam “Y” strainer and high temperature steam solenoid regulates the flow of steam through the coil. T and maintained by a fast reacting thermostat which con­trols the operation of the steam solenoid. A float and thermostatic steam trap is provided and removes steam condensate from the steam coils whic plumbed to a drain or pumped bac condensate return system is available. Steam coils require a minimum of 1 a maximum of 20 PSIG. Install with a steam pressure regulator (by others) if steam supply exceeds 20 P
Low watt density 18 KW tubular heating
Stainless steel coils are utilized rather than
aminated steam being injected into
ainless steel tubular steam
ank temperature is controlled
h can either be
k to the boiler if a
SIG flowing steam supply and
0 P
G.
I
S
STEAM BOOSTER HEATER:
connected to a standard 140°F incoming water supply in order to insure 180-195°F hi-temp sanitizing final rinse requirements. Unit comes complete with steam “Y” strainer and high temperature steam solenoid as well as a steam pressure relief valve. Water temperature is controlled and maintained by a fast reacting thermostat which controls the operation of the steam solenoid. A float and thermosta­tic steam trap is provided and removes steam condensate from the coil whic pumped back to a boiler if a condensate return system is available. Must be installed with a steam pressure regulator (by others) if steam supply exceeds 20 PSIG.
TABLE LIMIT SWITCH:
and mounted to the backsplash of the table in the field.
revents damage to conveyor drive system, rac
P dishes due to racks backing up on the output end of the machine. Highly recommended for clean dishtables less than 10 feet in length.
VENT COWL COLLARS:
x 7” high collars located on the vent cowls to allow easy connection to an external exhaust system including a st dard “pant-leg” type exhaust duct. Includes adjustable and
kable damper flap for fine tuning exhaust system to
loc remove appropriate CFM requirements.
5
0 CYCLE (HERTZ) ELECTRICAL
CHARACTERISTICS:
the following voltages: 208V/1 or 3PH, 230V/1 or 3PH, 380V/3PH, and 460V/3PH. Units operating at 50 HZ are not submitted for U
h can either be plumbed to a drain or
Factory wired to machine
Factory installed 4” x 16”
Units are available in 50 HZ in
L Listing.
Sized to be
ks, and
an-
Page 4
AJ-66T Vision Series
cifications
Spe
Conveyors
Note: Chec
AJ-66T Series Rack Conveyor Dishwasher— Item No. ____________
Shall be a Jackson AJ-66T Series, single tank rack conveyor dishwasher with 22” prewash. Sanitization shall be accomplished by using:
______ Hi-temp (180°F minimum) sanitizing rinse
Electrical characteristics shall be:
______ 208V/60HZ/3PH ______ 208V/50HZ/3PH
______ 208V/60HZ/1PH ______ 208V/50HZ/1PH
______ 230V/60HZ/3PH ______ 230V/50HZ/3PH
______ 230V/60HZ/1PH ______ 230V/50HZ/1PH
______ 460V/60HZ/3PH ______ 380V/50HZ/3PH
Wash tank heating shall be a minimum of 160°F for hi-temp applications and accomplished by:
______ 18 KW electric heating elements thermostatically controlled.
______ Stainless steel steam coils thermostatically controlled.
Direction of rack flow shall be (when standing in front of machine):
______ Right-to-Left ______ Left-to-Right
k and/or copy all that apply.
Unit shall have the following features:
• Capacity of 204 racks per hour utilizing 0.7 rack for hi-temp sanitizing rinse.
Incoming water pressure regulator.
• Minimum 25" clearance throughout machine.
• Energy Guard controls system which prewashes, washes rins­es and conveys a rack through the machine only when a rack is in place.
• Completely electro-mechanical; no solid-state controls.
• Fully automatic operation includ­ing auto-fill.
• Prewash section shall have 2 upper arms and 1 lower arm.
• Prewash must have separate fill line rather than filling through the wash tank from the booster heater with 180°F heated water.
• Prewash pump, wash pump, and the impellers completely of stainless steel and self-draining.
0 gallons of water per
• Wash section must be a mini­mum of 18” in length as well as 18” separation between recircu­lating wash and final rinse.
• Convenient, externally operated lever drains.
• Vent cowls/splash shields with extra curtains on both prewash and rinse ends of the machine.
• Stainless steel frame, legs, adjustable bullet feet, and front appearance panel.
• All 304 series stainless steel construction; no. 400 series stainless steel and no plastics utilized.
Unit shall have the following features as optional extras:
______ External Hatco 15 KW booster heater for a minimum 40°F rise
and available in the following voltages:
0HZ/3PH
0 or 6
______ 20 ______ 240V/50 or 60HZ/3PH ______ 4
______ External Hatco 27 KW booster heater for a minimum 70°F rise
and available in the following volt ______ 208V/50 or 60HZ/3PH
______ 240V/50 or 60HZ/3PH ______ 4
______ Steam booster heater.
______ Table limit switch completely prewired and extending from the
output end of the mac
8V/5
0 or 6
0V/5
8
80V/50 or 60HZ/3PH
.jacksonmsc.com
www
1-888-800-5672
/3PH
Z
0H
ages:
hine, available in 9’0” length.
______ Table limit switch completely prewired and extending from the
output end of the machine, available in 12’0” length.
______ Table limit switch completely prewired and extending from the
output end of the machine, available in 15’0” length.
______ Installed 4" x 16" x 7" high vent cowl collars for easy connection
8-15 A (0
k-
6/05)
alled.
610-003-0
7
0
able and loc
to an external exhaust system and including adjust able damper flaps.
______ output end only ______ both ends
______ Incoming water hammer arrestor completely inst
______ Sideloader inst
______ unhooded sideloader
______ Exhaust fan control controls external exhaust fan power and
duration time.
______ Flanged feet for permanent in-place mounting to the floor.
alled on input end of mac
______ input end only
hine.
______ hooded sideloader
All specifications subject to change without notice.
Page 5
AJ-66T Vision Series
Left to Right Operation Shown
Legend to Drawing
A– Machine water inlet 1/2” I.P.S., 180°F Hi-temp, 69
5/8” above finished floor
B– Electrical connection -See table for amperage
requirements
C– Drain connection-1 1/2” I.P.S.
D– Vent collar 4” w x 16” lg x 7” high -Optional
E– Vent collar standard
*F– Incoming low pressure steam connection, 3/4” FPT (gate valve supplied)-Optional
*G– Condensate return connection, 3/4” FPT (return to
boiler feeder or open drain)
H– Prewash water inlet 1/2” I.P.S. 110°F- 140°F
J– Cold water thermostat plumbing connection 1/2” I.P.S.-Optional
*Steam tank heat option only Note: All vertical dimensions are +/- 1/2” from floor due
to adjustable bullet feet
1-PH 3-PH 1-PH 3-PH 3-PH
208 Volts 60 Cycles 88.3 51.8 18.3 10.1 41.6
230 Volts 60 Cycles 81.5 47.8 18.3 10.1 37.7
380 volts 50 Cycles N/A 30.9 N /A 5.5 N/A
460 Volts 60 Cycles N/A 23.9 N/A 5.1 18.8
AJ-66T Series Electrical Data
Approximate Tot al Load Amps
Electric Tank Heat Steam Tank Heat Optional 15 KW
Models: Models: Electric AJ-66TE AJ-66TS Booster Heater
Recommended Table
Fabrication
Note: Optional booster heater requires separate electrical connection
AJ66T drawings.qxd 6/24/05 8:09 AM Page 1
Page 6
AJ-66T Vision Series
Right to Left Operation Shown
Legend to Drawing
A– Machine water inlet 1/2” I.P.S., 180°F Hi-temp, 69
5/8” above finished floor
B– Electrical connection -See table for amperage
requirements
C– Drain connection-1 1/2” I.P.S.
D– Vent collar 4” w x 16” lg x 7” high -Optional
E– Vent collar standard
*F– Incoming low pressure steam connection, 3/4” FPT (gate valve supplied)-Optional
*G– Condensate return connection, 3/4” FPT (return to
boiler feeder or open drain)
H– Prewash water inlet 1/2” I.P.S. 110°F- 140°F
J– Cold water thermostat plumbing connection 1/2” I.P.S.-Optional
*Steam tank heat option only Note: All vertical dimensions are +/- 1/2” from floor due
to adjustable bullet feet
1-PH 3-PH 1-PH 3-PH 3-PH
208 Volts 60 Cycles 88.3 51.8 18.3 10.1 41.6
230 Volts 60 Cycles 81.5 47.8 18.3 10.1 37.7
380 volts 50 Cycles N/A 30.9 N /A 5.5 N/A
460 Volts 60 Cycles N/A 23.9 N/A 5.1 18.8
AJ-66 Series Electrical Data
Approximate Tot al Load Amps
Electric Tank Heat Steam Tank Heat Optional 15 KW
Models: Models: Electric AJ-66TE AJ-66TS Booster Heater
Recommended Table
Fabrication
Note: Optional booster heater requires separate electrical connection
07610-003-08-16 A (06/05)
All specifications subject to change without notice.
AJ66T drawings.qxd 6/24/05 8:09 AM Page 2
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