JAC HFC3251KR1, HFC1312KR1 Service Manual

AllinformationinthisOwner'sManualiscurrentatthetimeofpublication.HoweverJACreserves therighttomakechangesatanytimesothatourpoliceofcontinualproductimprovementmaybecar鄄 riedout.

ThismanualappliestoallcurrentJACmodelsandincludesdescriptionandexplanationofoptionas wellasstandardequipment.Asaresult袁youmayfindmaterialinthismanualthatdoesnotapplyto yourspecificvehicle.

Preface

ThankyouforchoosingJAC.Wearepleasedtowelcomeyoutothegrowingnumberofdiscriminating peoplewhodriveJAC.Theadvancedengineeringandhigh-qualityconstructionofeachJACwe buildissomethingofwhichweareproud. ThisOwner'sManualwillintroduceyoutothefeaturesandoperationofyournewvehicle.Ifissug鄄 gestedthatyoureaditcarefullysincetheinformationitcontainscancontributegreatlytothesatisfac鄄 tionyoureceivefromyournewvehicle. Themanufactureralsorecommendsthatallserviceandmaintenanceonyourvehiclebeperformed byanauthorizedJACdealer.JACdealersarepreparedtoprovidehigh-qualityservice,maintenance andanyotherassistancethatmayberequired.

ANHUIJIANGHUAIAUTOMOBILECO.袁LTD.

JUN.2008

Note:Becausefutureownerswillalsoneedtheinformationincludedinthismanual,whenyousellthis vehicle,pleaseleaveitinthevehiclefortheiruse.Thankyou.

Themanualhasbeeneditedonthebasisofthetruckairoverhydraulicbrake,left-handdrivevehi鄄 cle.Ontheothermodels,onlythedifferenceshavebeencovered.Someillustrationsmaynotcoincide withyourvehicle,butthecontentsofexplanationsarecommon.Thematerialinthispublicationmay notbereproducedinanyformwithoutwrittenpermissionfromtheJACMotorCompany.

SAFETYANDVEHICLEDAMAGEWARNING

Thismanualincludesinformationtitledas WARNING,CAUTION and NOTE. Thesetitlesindicatethefollowing:

Contents

Page

BEFORE DRIVING1

WARNING:

Thisindicatesthataconditionmayresultinharmorinjurytoyouorotherpersonsifthewarningisnot heeded.Followtheadviceprovidedwiththewarning.

CAUTION:

Thisindicatesthataconditionmayresultindamagetoyourvehicleoritsequipmentifthecautionis notheeded.Followtheadviceprovidedwiththecaution.

NOTE:

Thisindicatesthatinterestingorhelpfulinformationisbeingprovided.

INSTRUMENTS&CONTROLS16 STARTING&OPERATING74 INCASEOF EMERGENCY 113 APPEARANCE CARE131 VEHICLEMAINTENANCE REQUIREMENTS137

DUMP TRUCK183 VEHICLE SPECIFICATION229

BEFOREDRIVING

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

1.IMPORTANTINFORMATION

ThefollowingsareveryimportantforthecorrectmanagementandeconomicuseofJACvehicles,andtheyshallberead carefullybeforeuseandmaintenance.

Nameplate

ThenameplateislocatedneartheVIN,onwhichitmarkedwithinformation aboutthevehicle,suchasitsvehiclemodel,enginemodel,ex-worksdate, etc.

Chassisnumber

Thechassisnumber,thatisVINcodenumber,isstampedontheoutersideof therightlongeronendoftheframe.

Overload

Overloadingwillshortenvehicle'sservicelife,butalsobringaboutpotential risktosafedriving. Theloadingmassmustbelimitedtothespecifiedrangeofthemax.totalmass forvehicle,andtheloaddistributionsonthefrontandrearshaftsshallnotbe morethanthecarryingcapacityofthevehicleshafts.Pleaserefertothetechni鄄 calspecificationsheetfortheratedtotalmassvalueandshaftloadingcapacity.

2.BEFOREDRIVINGYOURJAC

BREAKINGINYOURVEHICLE

Operatethevehicleatmoderatespeedsduringthefirst1,000km(600miles)tobreakitin.Makecertainthatthefollow鄄 ingpointsinparticulararestrictlyobserved.

荫

Allowtheenginetowarmupfullyuntilthecoolanttemperaturereachesabout60益(140℉).

荫

Avoidracingtheengine,abruptstart,accelerationandbraking.

荫

Avoidoverloadingthevehicle,asthiswillresultinashorterlife.

荫

Avoidhighspeedoperationasfaraspossible.Duringbreak-inoperation,makesurethattheenginespeeddoesnot exceed1,500rpm. Makesurethatyourvehicledoesnotmissthefirst1,000km(600miles)and5,000km(2,500miles)inspections. Afterthefirst1,000km(600miles)and5,000km(2,500miles)ordriving,takeyourvehicletoyournearestserviceshop forinspectionsbasedonthe'MaintenanceRequirements'.

NOTE: MusthavetheengineofyourvehiclecheckedattheauthorizedJACservicestation.Ifyoudonotfollowthepre鄄 cautionitmaycauseaseriesdamagetotheengineandisnotcoveredbyJAC.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

Keys

Forgreaterconvenience,yourJAChastwotypesofkeys.Themasterkeys(1) willfunctionintheignition,lockingorunlockingthedoorandfueltankcap fromoutside.Theelectrictiltingcapkeys(2)willbeusedforlockingorunlock鄄 ingtheelectrictiltingcapsystem (Ifinstalled).Carryingasparekeyisrecom鄄 mendedincaseyouaccidentallylockonekeyinsidethecar.

KEYLOCKS

Youcanreleasethekeybypressingtheknobwhenthekeyisin'LOCK"posi鄄 tion.

DOORLOCKS

1.Lockingusingthekey

Lockthedoorbyturningthekeytowardtherearofthecarandunlockitby turningittowardthefront.

CAUTION:

Becarefulnottolockthedoorwiththeignitionkeyleftinthevehicle.

2.Lockingfrominside

TolockyourJACfrominside,simplyclosethedoorandpushthelockbutton down. Whenthisisdone,thedoorcannotbeopenedusingeithertheinsideorthe outsidedoorhandle.

NOTE:

Whenthedoorisopenorajar,thewarninglampdoorwilllighton.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

3.Lockingfromoutside

Thedoorscanbelockedwithoutakey. Firstpushthelockknobdown,thenclosethedoorwhiledepressingthepush buttonforward.

WINDOWGLASS

Toraiseorlowerthewindow,turnthewindow,regulatorhandleclockwiseor counterclockwise.

WARNING:

Whenopeningorclosingthewindows,makesureyourpassenger'sarmsand handsaresafelyoutoftheway.

CENTRALDOORLOCKS(Ifinstalled)

Thecentraldoorlockingsystemislocatedonthedriver'sdoorlockbutton.Itisoperatedbydepressingthedoorlock button.Ifthefrontdoorisopenwhenthebuttonisdepressed,thedoorwilllockwhenclosed.

NOTE:

Whenthefrontdoorlockbuttonisdepressed,thefrontdoorswilllock.When thefrontdoorlockbuttonIspulledup,thefrontdoorswillunlock.

POWERWINDOWS(Ifinstalled)

Thepowerwindowsoperatewhentheignitionkeyisinthe'ON'position.The mainswitchesarelocatedonthedriver'sdoorsideandcontrolthepassen鄄 ger'sside.Thewindowsmaybeopenedbydepressingtheappropriatewin鄄 dowswitchandclosedbypullingupontheswitch.Toopenthewindowonthe driver'sside,presstheswitch(1)halfwaydown.Thewindowsmovesaslong astheswitchisoperated.Tofullyopenthedriver'swindowautomatically, presstheswitchfullydown.Inautomaticoperation,thewindowwillfullyopen evenifyouletgooftheswitch.Tostopatthedesiredopening,pulluponand releasetheswitch.Inordertopreventoperationofthewindowbypassenger, awindowlockswitch(2)isprovidedonthedriver'sdoor.Therearetwotypes ofthepowerwindowswitch.Oneoperatesfor30secondsaftertheignition keyisturnedto"ACC'or'LOCK',butthepowerwindowglassdoesn'tmove whendoorsopen.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

Theotherdoesn'toperateaftertheignitionkeyisturnedto'ACC'or"LOCK

WARNING院

荫

Becarefulthatsomeone'shead,handsandbodyarenottrappedbyclosing window. 荫 Nevertrytooperatethemainswitchonthedriver'sdoorandthepassen鄄 ger'sdoorwindowswitchinopposingdirectionsatthesametime.Ifthisdone, thewindowwillstopandcannotbeopenedorclosed. 荫 Donotleavechildrenaloneinthecar.Alwaysremovetheignitionkeyfor theirsafety.

STEERINGWHEELTILTLEVER(Ifinstalled)

Toadjustthesteeringwheel:

1.Pulltheleverupwardtounlock

2.Raiseorlowerthesteeringwheeltothedesiredposition.

3.Afteradjustment,securelytightentheleverbypushingitdownward.

WARNING:

Donotattempttoadjustthesteeringwheelwhiledrivingasthismayresultin lossofcontrolofthevehicleandresultindeathorseriousinjury.

ADJUSTABLESEAT

Neverattempttoadjusttheseatwhilethevehicleismoving.ThiscouldresultInlossofcontrol.

AdjustingSeatForwardandRearward(Ifinstalled)(Driver'ssideonly)

Tomovetheseattowardthefrontorrear,pullthelockreleaseleverupwards. Thisreleasestheseatonitstracksoyoucanmoveitforwardorrearwardto thedesiredposition.Whenyoufindthepositionyouwant,releasethelever andslidetheseatforwardorrearwardonitstrackuntilitlocksintoposition andcannotbemovedfurther.

SeatCushionHeightFixing(Driver'ssideonly)(Ifinstalled)

Tofixtheheightoftheseatcushion,fitthelockingknobtothelocker.Itwill holdyourseatpositionfromthevibration.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

AdjustingArmrestAngle(Driver'ssideonly)(Ifinstalled)

Thearmrestwillberaisedorloweredmanually. Toraisethearmrest,pullitup. Tolowerit,pressthearmrestdown.

AdjustingSeatbackAngle

Toreclinetheseatback,leanforwardtoyou'reyourweightoffit,thenpullup onthereclinercontrolleverattheoutsideedgeoftheseat.Nowleanbackun鄄 tilthedesiredseatbackangleisachieved.Tolocktheseatbackintoposition, releasethereclinercontrollever.

WARNING:

Tominimizeriskofpersonalinjuryineventofacollisionorsuddenstop,both thedriverandpassengerseatbacksshouldalwaysbeinanearlyuprightposi鄄 tionwhilethevehicleisinmotion.Theprotectionprovidedbytheseatbelts maybereducedsignificantlywhentheseatbackisreclined.Thereisgreater riskthatthepassengerwillslideunderthebeltresultinginseriousinjurywhen theseatbackisreclined. AdjustableHeadrests(Ifinstalled)

TheheadrestsinyourJACmayberaisedorloweredbyreleasingthelock buttonontheheadrestsupport.Toraisetheheadrest,pullitup.Tolowerit, presstheheadrestdown.Tomovetheheadrestforeward,pullonthetop.For maximumeffectivenessincaseofanaccidenttheheadrestshouldbeadjust鄄 edsothetopoftheheadrestisatthesameheightasthetopofoccupant's ears.Forthisreason,theuseofacushionthatholdsthebodyawayfromthe seatbackshouldnotbeused.

WARNING:

Donotoperatevehiclewiththeheadrestsremovedasinjurytoanoccupant mayoccurintheeventofanaccident.Headrestsmayprovideprotectiona鄄 gainstneckinjurieswhenproperlyadjusted.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

LumbarSupportAdjustment(Ifinstalled)(Driver'sseatonly)

TheseatsinsomeJACareequippedwithadjustablelumbarsupport. Thelumbarsupportcanbeadjustedinthreestagestoprovidethemostcom鄄 fortablesupport.

1.Weak;2.Medium;3.Strong

SeatCushionHeightAdjustment(Ifinstalled)(Driver'sseatonly)

Toraiseorlowerthefrontpartoftheseatcushion,tumthefrontknobforward orrearward.Toraiseorlowertherearpartoftheseatcushion,turntherear knobforwardorrearward.

SEATBELTPIVOT

HEIGHTADJUSTMENT(Ifinstalled)

Thelocationoftheupperanchoragepointcanbeset(forgreaterbeltcomfort andsecurity)toanyoneoffourpresetpositions.Toadjusttheseatbeltpivot pushtheknobupwardordownwardtotherequiredsetting,ensuringthatit engagesoneofthepresetpositions (onreleasingtheknob).Theheightad鄄 justermustalwaysbelockedintopositionwhilethevehicleisstationary.Do notattempttoadjusttheheightoftheupperanchoragepointwhilethevehi鄄 cleismoving.Ifyouareanydoubtastothemethodofadjustmentortheopti鄄 mumheightpositionforyourfrontseatbeltalwayscontactyournearestJAC Dealer.

WARNING:

Theheightadjustermustbeinthelockedpositionwhenthevehicleismoving.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

SEATBELTS(3-PointType)

ToFastenYourBelt

Tofastenyourseatbelt,pullitoutoftheretractorandinsertthemetaltabinto thebuckle.Therewillbeanaudible"click,,whenthetablocksintothebuckle. Theseatbeltautomaticallyadjuststotheproperlengthonlyafterthelapbelt isadjustedmanuallysothatitfitssnuglyaroundyourhips.Ifyouleanforward inaslow,easymotion,thebeltwillextendandletyoumovearound.Ifthereis asuddenstoporimpact,however,thebeltwilllockintoposition.Itwillalso lockifyoutrytoleanforwardtooquickly. Checktomakesurethebeltisproperlylockedandthatthebeltisnottwisted.

NOTE:

Ifthedriver'sseatbeltisnotfastenedwhentheignitionkeyIsinthe"ON"posi鄄 tion,theseatbeltwarninglightwillflash.

AdjustingYourSeatBelt

Youshouldplacethebeltaslowaspossibleonyourhips,notonyourwaist.If locatedtoohighonyourbody,thechancesofslidingoutfromunderitand sufferingseriousinjuryordeathareincreased.Botharmsshouldnotbeunder oroverthebelt.Rather,oneshouldbeoverandtheotherunder,asshownin theillustration.

ToReleasetheSeatBelt

Theseatbeltisreleasedbypressingthereleasebuttoninthelockingbuckle. Whenitisreleased,thebeltshouldautomaticallydrawbackintotheretractor. Ifthisdoesnothappen,checkthebelttobesureitisnottwisted,thentryita鄄 gain.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

INSTRUMENTS&CONTROLS

INSTRUMENTSANDCONTROLS

1.Headlight/High&Lowbeam/ turnsignalswitch

2.Controlswitches

3.Hornbutton

4.Wiper&washer/exhaustbrake switch

5.Controlswitches

6.Airconditionercontrolswitches

7.Cigarretelighter

8.Digitalclock

9.Fusebox

10.Sideventilatorlouver

11.Hornconvertswitch

12.P.T.Oswitch

13.Parkingbrake

14.EngineRPMadjustableknob 渊E芋 not冤

15.Worklightswitch

16.Clutchpedal

17.Startswitch

18.Steeringwheeladjustinglever

19.Brakepedal

20.Acceleratorpedal

21.Shiftlever

22.Ashtray

23.Audiosystem

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

Searchlightswitch渊onlyhighcab冤

P.T.Oswitch

HornconvertSwitch

Searchlightswitch渊onlyhighcab冤

Pressthisswitch,thesearchlightwillbelight

HornconvertSwitch

Whentheairpressureisabove6kpa,pressthehornof thesteeringwheel,thentheairhornwillwork

P.T.Oswitch

Pressthisswitch,theP.T.Oofspecialtruckwillwork.

Airconditioningcompressorswitch

Hazardwarninglampswitch

Frontfoglampswitch

Differentiallockswitch(ifinstalled冤

Rearfoglampswitch

Foglampswitch

Usethefoglampwhenyougothroughthefoggyarea.Usethe foglamprotatingthemulti-useleverto1stepwhenyouarenot abletoseewellduetofog.Whileoperatingthisswitch,clearance lamp,taillamp,licenceplatelamp,instrumentlampswillcomeon atthesametime. Depresstheswitchonemoreandthefoglampwillturnoff.

Aircompressorswitch

Whendepressthisswitch,theaircompressorofairconditionwill begintowork.Depresstheswitchonemoreandthefoglampwill stop.

Differentiallockswitch(ifinstalled)

Depresstheswitchtolockthedifferentialandchecktoseethat theDifferentiallockindicatorlightison.Depresstheswitchagain toreleasethedifferential. Lockthedifferentialbeforedrivingonroughroad.Aftergetting outoftheroughroad,besuretoreleasethedifferential.Ifithas becomeimpossibletomovethevehicleandthedifferentialisnot locked,stoptherearwheelsandlockthedifferentialimmediately.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

INSTRUMENTCLUSTERANDINDICATOR渊E域冤

1.Fuelgauge

2.Airpressuregauge

3.Watertemperaturegauge

4.Tachometer

5.Indicatorlightinspectionswitch

6.Speedometer

7.Voltagegauge

8.Oilpressuregauge

TACHOMETER

Thetachometerregistersthespeedofyourengineinrevolutionsperminute (rpm).Itisusefultohelpyoushiftattheappropriateenginespeedtoavoid luggingoroverrunning.

CAUTION:

Theengineshouldnotberacedtosuchaspeedthattheneedleentersthered zoneonthetachometerface.Thiscancausesevereenginedamage.

SPEEDOMETER

Thespeedometerindicatesthevehiclespeedinkilometersormilesperhour.

ODOMETER

Theodometerrecordsthetotaldrivingdistanceinkilometersormiles,andis usefulforkeepingarecordformaintenanceintervals.

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OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

AIRPRESSUREGAUGE

Theairpressuregaugeindicatestheairpressureintheairreservoiratall times. Iftheairpressuredropstobelow6kg/cm2,theairpilotlightcomesonandthe warningbuzzerwillsoundatthesametime.Iffailstobuildupagain,stopthe engineimmediatelyandcontactyourauthorizeddealer.

CAUTION:

Iftheairpressureindicatesthepressurethatisbelowredzonedonotdrivethe vehicle.Thisisverydangerous.

FUELGAUGE

Thefuelgaugewillindicatetheapproximatefuellevelinthetank,whentheig鄄 nitionisinthe"ON"position. Thepositionofthepointerwillvaryslightlywhenaccelerating,braking,or whenthevehicleisgoingupordownhill.Socheckyourfuelsupplywhenthe vehicleismoreorlessspecifiedlevel,whetherstandingstillormoving.

WATERTEMPERATUREGAUGE

Whentheignitionswitchis"ON",thisgaugeindicatesthetemperatureofthe coolant.Undermostdrivingconditions,theneedlewillremainatapproximately thehalfwaypoint.Stopandgodriving,drivingathighspeedsduringwarm weatherordrivingupasteepgradientmaycausethepointertomovetoward theredsector.Ifyourvehicleoverheats,waterlampcomesandtheindicator goesup.Howeverwhenthequantityofcoolantisbelowofthespecification, thewarningbuzzerwillsound. Atthistime,stopyourvehicleimmediately.

VOLTAGEGAUGE

Thevoltmeterindicatesthebatterystateofcharge.Checkwhiletheengineis running.Thepointershouldalwaysindicatebetween20and30volts. Ifthepointerreadsabove30voltsorbelow20volts,contactyournearestau鄄 thorizedJACdealer.

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OILPRESSUREGAUGE

Thegaugeindicatestheengineoilpressurewhiletheengineisrunning. Ifthegaugeindicatesbelow0.5kg/cm2,oilwarninglampcomesonand buzzerwillsoundatthesametime. Atthistimestoptheengineimmediatelyandcheckthelubricatingsystem.

NOTE:

Engineoilpressurewhentheengineiscoldmaygoupabovenormalpressure. IftheengineIswarm,thegaugewillIndicatenormalpressureImmediately. Iftheoilfilterisclogged,theoilpressurewarninglightcomesonbutthebuzzer willnotsound.

INSTRUMENTCLUSTERANDINDICATOR渊E芋冤

1 2 3

1.Speed/odometer

2.Airpressuregauge

3.Oilpressuregauge

4.Tachometer

5.Watertemperaturegauge

6.Fuelgauge

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

SPEED/ODOMETER

Speedometer

Speedometermainlyindicatethevehiclespeedinkilometersormilesper hour.

Odometer

Theodometerrecordsthetotaldrivingdistanceinkilometersormiles,andis usefulforkeepingarecordformaintenanceintervals.

TACHOMETER

Thetachometerregistersthespeedofyourengineinrevolutionsperminute (rpm).Itisusefultohelpyoushiftattheappropriateenginespeedtoavoid luggingoroverrunning.

CAUTION:

Theengineshouldnotberacedtosuchaspeedthattheneedleentersthered zoneonthetachometerface.Thiscancausesevereenginedamage.

WATERTEMPERATUREGAUGE

AIRPRESSUREGAUGE

CAUTION:

Iftheairpressureindicatesthepressurethatisbelowredzonedonotdrivethe vehicle.Thisisverydangerous.

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OILPRESSUREGAUGE

NOTE:

Engineoilpressurewhentheengineiscoldmaygoupabovenormalpressure. IftheengineIswarm,thegaugewillIndicatenormalpressureImmediately.

Iftheoilfilterisclogged,theoilpressurewarninglightcomesonbutthe buzzerwillnotsound.

FUELGAUGE

INDICATORLIGHTS(E域)

1 2 3 4 5 6 7 8 9

16 17 18 19 20 21 22 23 2424 25 26 27 28 29 30 31

1.AutoGreasewarminglight

2.Trailerlockindicatorlight(only tractor)

3.P.T.Owarninglight

4.Heatermirrorindicatorlight

5.Parkingbrakewarminglight

6.Highbeamindicatorlight

7.Turnsignalindicatorlight(left)

8.Oilpressurewarninglight

9.Seatbeltwarminglight

10.Filterindicatorlight

11.Engineoverheatwarminglight

12.Airheater/relaylight

13.Turnsignalindicatorlight(right)

14.Froglampswitchindicatorlight

15.Hightemperaturecontrolindica鄄 torlight

16.TrailerABSindicatorlight

17.NOABSindicatorlight

18.Workinglightindicatorlight

19.Lowindicatorlight

20.Hiindicatorlight

10 11 12 13 14 15

21.Exhaustbrakewarninglight

22.Trailerbrakelight

23.ABSwarminglight

24.Anti-slipregulatorlight

25.Cabtiltingwarninglight

26.Doorajarwarminglight

27.Chargingsystemwarninglight

28.Enginecheckwarninglight

29.Airpressurewarninglight

30.Brakewarninglight

31.Differentiallockindicatorlight

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INDICATORLIGHTS(E芋)

1 2 3 4 5

6 7 8 9 10 11

12 13 14 15 16 17

18 19 20 21 22 23 24

25 26 27 28 29 30 31

1.Turnsignalindicatorlight(left)

2.Chargingsystemwarninglight

3.Highbeamindicatorlight

4.Froglampswitchindicatorlight

5.Turnsignalindicatorlight(right)

6.Parkingbrakewarminglight

7.Heatermirrorindicatorlight

8.Trailerlockindicatorlight(only tractor)

9.NOABSindicatorlight

10.TrailerABSindicatorlight

11.Filterindicatorlight

12.Exhaustbrakewarninglight

13.Hiindicatorlight

14.Lowindicatorlight

15.Workinglightindicatorlight

16.Fuelalarmindicatorlight

17.Doorajarwarminglight

18.Seatbeltwarminglight

19.Oilpressurewarninglight

20.Airheater/relaylight

21.Hightemperaturecontrolindica鄄

torlight

22.Oilandwaterseparateindicator light

23.Differentiallockindicatorlight

24.Brakewarninglight

25.Cabtiltingwarninglight

26.Anti-slipregulatorlight

27.ABSwarminglight

28.Enginecheckwarninglight

29.Trailerbrakelight

30.Airpressurewarninglight

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

AUTOGREASEWARNINGLIGHT

Theautogreasewarninglightisonabout42secondswhenfillingongreaseateachmovingpart,thengoesout. Thislightcomesoncontinuouslywhentroubleoccursonthissystem.

TRAILERLOCKLIGHT(ONLYTRACTOR)

Thetrailerlocklightwillbeilluminatedwhentransmissionisshiftedintoreverseandtrailerlockswitchison.

P.T.OINDICATORLIGHT

TheP.T.OindicatorlightwillbeilluminatedwhentheP.T.Oswitchison.

CAUTION:

Besurenottooperatetheswitchwhiledrivingasthismaycausedamagetoeachpowertrainparts.

THEHEATERMIRRORINDICATORLIGHT

Whentheheatermirrorswitchison,theoutsiderearviewmirrorglassisheatedandtheheatmirrorindicatorlightcomes onatthesametime.

PARKINGBRAKE

Thislightwillbeilluminatedwhentheparkingbrakeisappliedandtheignitionon,andshouldbeextinguishedwhenthe parkingbrakeisreleased.Thevehicleshouldnotbedrivenuntiltheparkingbrakehasbeenreleasedandthelightex鄄 tinguished.

HIGHBEAMINDICATORLIGHT

Thehighbeamindicatorlightcomesonwhenevertheheadlightsareswitchedtohighbeam.

TURNSIGNALINDICATORLIGHTS

Theblinkinggreenarrowontheinstrumentpanelshowsthedirectionindicatedbytheturnsignals. Ifthearrowcomesonbutdoesnotblink,blinksmorerapidlythannormalordoesnotblinkatall,amalfunctioninthetum signalsystemischecked

SEATBELTREMINDERLIGHT

Whentheignitionswitchisturnedon,theseatbeltwarninglightblinksfor5secondstoremindthedrivertoweartheir seatbelt.Ifthedriverfastenstheseatbeltwithin5seconds,thewarninglightgoesout.Whentheignitionswitchis turnedto"ACC"or"LOCK"position,thewarninglightwillalsogoout.

OILPRESSUREWARNINGLAMP

Thislampilluminateswhentheignitionswitchissettothe"ON"positionandgoesoffaftertheenginehasstarted.Ifit lightsupwhiletheengineisrunning,theenginemustbestoppedatonce.ContactthenearestauthorizedJACdealer.

ENGINEOVERHEATWARNINGLIGHT

Ifthecoolanttemperatureistoohighthiswarninglightwillbeon,ifthecoolantlevelisbelowthanthedesignedquantity thebuzzerwillsoundatthesameti-me.Atthistimepulloverandstopthevehicleassoonaspossibleandturnoffthe engine.Thencheckthecoolantlevel.Ifnecessary,addcoolant.Sameratioascoolantintheradiatorshouldbeadded.

AIRHEATER/RELAYLIGHT

Inseverecoldseason,ifthelightisonwhenturningtheignitionkeytothe'ON'position,holditthereuntilthelightis off.Atthistimeturntheignitionkeytothe"START'position.

WORKINGLIGHTINDICATORLIGHT

Whentheworkinglightswitchisturnedonthelightcomeson.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

Turntheswitchoffafterfinishingtheworkorduringdrivingnormally.

LOWLIGHT(ONLYTRACTOR,PULLCARGO,8x4VEHICLE)

Thelowlightwillbeilluminatedwhenitisin'LOW'positionin2ndtransmission.

HIGHLIGHT(ONLYTRACTOR,PULLCARGO,8x4VEHICLE)

Thehighlightwillbeilluminatedwhenitisin'HIGH'positionin2ndtransmission.

EXHAUSTBRAKEWARNINGLIGHT

Theexhaustbrakewarninglightwillbeilluminatediftheexhaustbrakeswitchison.Puttheexhaustbrakeswitchback initsplacewhereitwasandthislightgoesout.

RAILERBRAKELIGHT(ONLYTRACTOR,PULLCARGO)

Thetrailerbrakelightcomesonwhenthetrailerbrakeswitchisapplied.

ABSWARNINGLIGHT

Whenthekeyisturnedto'ON',ABSwarninglightwillbeonandthenoffinafewseconds. IfABSwarninglightremainsonwhiledriving,orremainsoffwhenthekeyisturnedto"ON",theremaybeaproblem aboutABS. Inthiscase,youshouldshowanauthorizedJACdealeryourvehicleandcheckitassoonaspossible. Thoughthereisaproblemaboutthevehicle,thenormalbrakesystemwillstilloperateexceptABS.

ANTI-SLIPREGULATOR

Whenthekeyisturnedto'ON"position'ASR"lampwillbeilluminated. Ifthebrakeisengaged,'ASR"lampgoesout.Butifitdoesn'tgoout,"ASR"doesn'twork.

Whenthereisanyproblemabout'ASR"system,"ABS"lampisilluminated. Duringnormaldriving,'ASR'lampisoff. When'ASR'works,'ASR'lampcomestoblink.

NOTE:

"ASR"lampisamber-coloredand"ABS"lampisred-colored.AmbermeansINDICATIONandredmeansWARNING.

CABTILTINGLIGHT

Thecabtiltinglightwillbeilluminatedwhenmain hookdidn'tfixforcablocking.

DOORAJARWARNINGLIGHT

Thedoorajarwarninglightwarnsyouthatadoorisnotcompletelyclosed.

NOTE:

荫

Closethedoorcompletely.

荫

Beforedriving,checkthatthewarninglighthasgoneout.

CHARGEWARNINGLIGHT

Thechargewarninglightshouldcomeonwhentheignitionkeyisturnedon,thengooutwhentheengineisrunning.If thelightcomesonwhileyouaredriving,stopandturnofftheengineandcheckthetensionofthebelt.Ifthebeltis looseorfraying,adjustorreplacethebelt.

JAKEBRAKEOPERATIONINDICATOR(Ifinstalled)

Jakebrakeisakindoftheenginebrake.Whenitworks,thelampilluminatesbut,incaseofthevehicleequippedwith

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theexhaustbrakeorretarder,itdoesn'tilluminate.

BRAKEWARNINGLIGHT

Thebrakewarninglightwillbeilluminatedwhenoilleaksfromthebrakesystemorthebrakeperformancedroppeddue towearingbrakeshoe. Ifpossible,stopimmediatelyandcontactyourauthorizeddealer.

AIRPRESSUREWARNINGLIGHT

Whentheairpressureintheairreservoirdropped (below4.8-5.2kg/cm2)andtheengineisontheairpressurewarninglightcomesonandthebuzzersoundsatthe sametime.Thenstopdrivingyourvehicleimmediatelyandruntheengineatidle.Waituntiltheairpressuregetsback andthiswarninglightwillgoout.

CAUTION:

Ifthevehicleisdriveninconditionthatairpressurewarninglightcomeson,thisisverydangerous.Ifapressurerising timehasalonginterval,havetheairsystemcheckedandrepairedbyanauthorizeddealer.

CHECKENGINEWARNINGLIGHT(Ifinstalled)

Ifthemainkeyswitchisturnedoninnormalcondition,'CHECKENGINE'lampwillilluminateandthenextinguishafter twoseconds.Ifitilluminatescontinuously,youcansuspectanyprobleminitsohavetocheckorrepairintheauthorized JACdealer.

INDICATORLIGHTSINSPECTIONKNOB

Toconfirmashortofthebulb,presstheknob. Incaseofashortofthebulb,thebulbshouldbeexchangedassoonaspos鄄 sible.

TRUNSIGNALSWITCH

Pullingtheleverback(awayfromyou)causestheturnsignalstheleftsideof thevehicletoblink.Pushingtheleverforward(towardyou)causestheturn signalsontherightsideofthevehicletoblink.Astheturniscompleted,the leverwillautomaticallyreturntothecenterpositionandturnofftheturnsignals atthesametime.Ifeitherturnsignalindicatorlightblinksmorerapidlythan usual,goesonbutdoesnotblink,ordoesnotgoonatail,thereisamalfunc鄄 tioninthesystem.Checkforaburned-outfuseorbulboryou'reyourautho鄄 rizedJACdealer.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

HEADLIGHTSWITCH

Tooperatetheheadlights,turnthebarrelontheendofthemultifunction switch.Thefirstpositionturnsontheparkinglights,sidelights,taillightsand instrumentpanellights.Thesecondpositionturnsontheheadlights.

High-beamandLow-beam

Toturnontheheadlighthighbeams,pushtheleverupward.Forlowbeams, pulltheleverdown.Theappropriateheadlightbeamindicatorlightwillcome onatthesametime.

NOTE:

Thisfunctionisoperatedwhentheheadlightswitchisinthe"ON"position.

PASSINGSWITCH

Theheadlightswillbeflashedwhentheleverispushedupwardandrelease automatically.Theheadlightscanbeflashedeventhoughtheheadlightswitch isinthe"OFF'position.

WINDSHIELDWIPER

Thewindshieldwiperswitchhasthreepositions: INT:Intermittentwiperoperation LO:Low-speedoperation HI:High-speedoperation

NOTE:

Topreventdamagetothewipersystem,donotattempttowipeawayheavy accumulationsofsnoworice. Accumulatedsnowandiceshouldberemovedmanually,Ifthereisonlyalight layerofsnoworice,operatetheheaterinthedefrostmodetomeltthesnowor icebeforeusingthewiper.

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WINDSHIELDWASHEROPERATION

Tousethewindshieldwasher,pressinonthebuttonontheendofthewiper/ washerlever.Whenthewasherbuttonispressed,thewipersautomatically maketwopassesacrossthewindshield,Andthewindshieldwiperisoperated 2to3timesatthesametime,Thewashercontinuestooperateaslongasthe buttonisdepressed.

CAUTION:

荫

Donotusethewiperwhenthewindshieldisdry.

荫

Thewasherbuttonshouldnotbepressedifthewasherreservoirisempty. Thiscandamagethewasherfluidpump.Donotoperatethewasherformore than15secondsatatime.

EXHAUSTBRAKESWITCH

Tousetheexhaustbrake,putthe"ON'position.Theexhaustbrakeoperates whenyouremoveyourfootfromtheacceleratorpedalandtheclutchpedal. Theexhaustbrakewillnotoperateautomaticallyifyouoperatetheaccelerator pedalortheclutchpedal. Useexhaustbrakewhengoingdownaslope.

HAZARDWARNING

Thehazardwarninglampshouldbeusedwheneveryoufinditnecessaryto stopthecarinahazardouslocation.Whenyoumustmakesuchanemergen鄄 cystop,alwayspullofftheroadasfaraspossible. Thehazardwarninglightsareturnedonbypushinginonthehazardswitch. Thiscausesallturnsignallightstoblink.Thehazardwarninglightswilloper鄄 ateeventhoughthekeyisnotintheignition. Toturnthehazardwarninglightsoff,pushinontheswitchasecondtime.

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WORKINGLIGHTSWITCH

Thereisaterminalfortheworkswitchintherightsideofthebatterybox. Whentheswitchisturnedto"ON",youcanusealightbyconnectingatermi鄄 nalofthelighttotheterminaloftheworkswitch. (Ifyouwanttousealight,youshouldpreparethelightanditsterminal)

ELECTRICTYPE(Ifinstalled)

Theoutsiderearviewmirrorcanbeadjustedinanydirectiontogivethemaximumrearviewvision. Theremotecontroloutsiderearviewmirrorswitchcontrolstheadjustmentsforbothrightandleftdoormirror. Toadjustthepositionofeithermirror:

1.Movetheselectingswitchtotherightorlefttoactivatetheadjustablemechanismforthecorrespondingdoormirror. Now,adjustmirroranglebydepressingtheappropriateperimeterswitchasillustrated.

CAUTION:

荫

Donotoperatetheswitchcontinuouslyforanunnecessarylengthoftime.

荫

Scrapingicefromthemirrorfacecouldcausepermanentdamage.Toremoveanyice,usesponge,softclothorap鄄

provedde-icer.

WARNING:

Becarefulwhenjudgingthesizeordistanceofanyobjectseeninthepassengersiderearviewmirror.Itisconvexmirror withacurvedsurface.Anyobjectsseeninthismirrorarecloserthantheyappear.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

STEERINGWHEEL&HORN

YourJACisequippedwithintegralstyledsteeringwheel.Thehornbuttonis locatedonthecenterofthewheel. Thehornsoundswhenthehornbuttonispressedfirmly.

STARTINGTHEENGINEINWINTER

IncoldwinterwhentheignitionswitchisturnedtotheONpositionthenthe amberlamp willcomeon.Holdtheswitchthereandwaituntilthelampis off.Starttheengine.

AIRHEATINGSYSTEM

Theairheatingsystemwarmstheintakeairupinordertostarttheenginewell anddecreasewhitefumeisemittedthroughtheexhaustpipeinwinter. WhentheignitionkeyisturnedtotheONposition,thesystemisoperatedau鄄 tomatically. Ifthe lampisturnedonwhenturningtheignitionkeytotheONposition, waituntilthelampisoff.Andstarttheengine.

CAUTION:

Ifthe lampblinks,theairheatingrelaymaybedamagedorafuseblown, Checkandreplaceit.

POWERMIRRORSSWITCH

Tofoldtheoutsiderearviewmirrors,pushthemtowardtherear. Theoutsiderearviewmirrorscanbefoldedrearwardforparkinginnarrowar鄄 eas.

WARNING:

Donotadjustorfoldtheoutsiderearviewmirrorswhilethevehicleismoving. Thiscouldresultinlossofcontrol,andanaccidentwhichcouldcausedeath, seriousinjuryorpropertydamage

PARKINGBRAKE(EXCEPTTRACTOR,PULLCARGO)

Alwaysengagetheparkingbrakebeforeleavingthevehicle.Thisalsoturnsontheparkingbrakeindicatorlightwhen thekeyisinthe"ACC"or"ON"position.Beforedrivingaway,besurethattheparkingbrakeisfullyreleasedandthatthe indicatorlightisoff.

荫

Toengagetheparkingbrake,pulltheleverup.

荫

Toreleasetheparkingbrake,pullupandpressthumbbutton.

NOTE:

ThebuzzermaysoundwhentheparkingbrakeIsreleased.(ONLYTRACTOR,PULLCARGO)Ifthebuzzersounds,have thebrakesystemcheckedasfollows:

荫

Checktheairpressureintheairreservoir.

荫

Checktheoilleaksfrombrakesystem.

荫

Checktheclearanceofbrakeshoes.

OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

FULLAIRBRAKES

Thefullairbrakevehiclesareequippedwithanemergencybrake.Shouldthecompressedairpressurefallbelow2.7 kgf/crn2 (265kPa),springoperatedemergencybrakeisautomaticallyappliedtotherearwheels.Ontractors,service brakesareappliedtothetraileraswell.

INTERIORLIGHT

Theinteriorcourtesylightshastwobuttons. Thetwobuttonsare: Inthe" "position,theinteriorcourtesylightcomesonwhenanydoorisopenedregardlessoftheignitionkeyposition. Intheposition,thelightstaysonatalltimes.

MapLight

Thetwomaplampswitchesarelocatedonbothsidesoftheinteriorlight. Pushinthemaplightswitchtoturnthelightonoroff.

ReadingLight

Thereadinglighthasabuttonofthreepositions. Thethreepositionsare:

荫

DR(荫) Inthemiddleposition (荫),theinteriorcourtesylightcomesonwhenanydoor isopenedregardlessoftheignitionkeyposition.Thelightgoesoutwhenthe doorisclosed.

荫

ON Inthe'ON'position,thelightstaysonatalltimes.

荫

OFF Inthe'OFF'position,thelightstaysoffatalltimeseventhoughadoorisopen.

Fluorescentlight

Thefluorescentlightislocatedonthefrontoverheadconsole.Pushinthefluo鄄 rescentlighttoturnthelightonoroff.

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HOODRELEASE

Pullthereleaseknobtoopenthehood.Thehoodwillspringupslightly.In frontofthevehicle,liftthehood.Thehoodwillopencompletelybyitselfafterit raisedabouthalfway.Toclosethehoed,lowerandpressdownonit.After closingthehood,trypullingituptomakesureitissecurelyclosed.

CAUTION:

Thehoodshouldbekeepclosedwhenthecarisinmotion.

DIGITALCLOCK

Therearefivecontrolbuttonsforthedigitalclock.Theirfunctionsare:

HOUR -Push"H'toadvancethehourindicated. MIN -Push"M"toadvancetheminuteindicated. RESET -Push'R'toresetminutesto':00'tofacilitateresettingtheclockto

thecorrecttime.Whenthisisdone: Pressing'R'between10:30and11:29changesthereadoutto11:00.Pressing 'R"between11:30and12:29changesthereadoutto12:00.

ALARM -Instateofholdingthealarmbutton,push'H'or"M". STOP -Tostopthealarm,pushthe"ST"button.

CIGARETTELIGHTER

Forthecigarettelightertowork,thekeymustbeinthe"ACC"positionorthe" ON"position. Tousethecigarettelighter,pushitallthewayintoitssocket.Whentheele鄄 menthasheated,thelighterwillpopouttothe"ready"position. Donotholdthecigarettelighterpressedin.Thiscandamagetheheatingele鄄 mentandcreateafirehazard. Ifitisnecessarytoreplacethecigarettelighter,useonlyagenuineJACre鄄 placementoritsapprovedequivalent

ASHTRAY

Theashtraymaybeopenedbypushingandreleasingtheashtraydooratits topedge. Toremovetheashtrayinordertocleanit,themetalashreceptacleshouldbe removedfromtheashtraydoor.Donotattempttoremovetheentireashtray doorassemblyordamagewillresult.Instead,pushthemetalashreceptacle downandforwardintheashtraydoor,anditcanthenbeliftedout.Toreinstall it,placeitintheproperpositionandpressitdownandforwardtore-engage theashreceptaclerearlipintheashtraydoor.Theashtraylampwillonlyillu鄄 minatewhentheexteriorbodylightsareswitchedon.

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BEDTEMPERATUREADJUSTABEKNOB(Ifinstalled)

Iftheknobisturnedclockwisethebedtemperatureincreases,andifitis counterclockwise,thetemperaturedecreases

POWEROUTLET(Ifinstalled)

Thissupplies12Velectricpowerbyconverting24Vofthebatteryinto12Vand itmakesbeabletooperatevariousaccessoriesorequipmentfor12V.

CAUTION院

Becarefultousetheoutletunderthelowerpanelofthepassenger'ssidebe鄄 causeitsupplies24V

OVERHEADCONSOLE

Theoverheadconsoleislocatedintheinteriorceiling.

FLOORCONSOLE

Thefloorconsoleislocatedbetweendriver'sandpassenger'sseatforaddi鄄 tionalstorage.

NOTE:

Keepitintheclosedpositionwhiledriving.

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OWNER爷SMANUAL

JACHEAVYDUTYTRUCK

SUNVlSOR

YourJACisequippedwithtwosunvisorstogivethedriverandpassengerei鄄 therfrontalorsidewardshade.Thesunvisorsarefittedonbothsideson standardmodels.Toreduceglareortoshutoutdirectraysofthesun,turnthe sunvisordowntoblocktheannoyance. Somevehiclesareequippedwiththefrontandsidesunvisorsforthedriver, andthefrontsunvisorforthepassenger.

CAUTION:

Donotplacethesunvisorinsuchamannerthatitobscuresvisibilityorthe roadway,trafficorotherobjects.

AIRSPRAYNOZZLE

Seperatethespraynozzleplugunderthedashpanelofpassangersideand connecttheairhosewiththisplug.Thenyoucanclearyourvehiclewithair spray.

HEATINGANDVENTILATION

RotaryType(Ifinstalled)

Therearefourcontrolsfortheheatingandcoolingsystem.Theyare:

1.AirFlowControl. Thisisusedtodirecttheflowofair.Aircanbedirectedtothefloor,dash鄄 boardoutlets,orwindshield.FivesymbolsareusedtorepresentFace,BiLevel,Floor,Floor-DefrostandDefrostairpositions.

2.AirIntakeControl. Thisallowsyoutoselectfreshoutsideairortocirculateinsideair.

3.TemperatureControl. Thisisusedtoselectthedegreeofheatingdesired.

4.FanSpeedControl. Thisisusedtoturnthefanonandselectthefanspeed.

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