ISA ZERO PROGEL T8 OR, ZERO PROGEL T5, ZERO PROGEL T8, ZERO PROGEL T12, ZERO PROGEL T16 User manual

ZERO PROGEL
T5 T8 T8 OR T12 T16
ISA S.r.l.
Tel. +39 075 80171 - Fax +39 075 8000900
Via del Lavoro, 5
www.isaitaly.com
EN
ZERO PROGEL
USE AND MAINTENANCE MANUAL
1
428000730
037
1. NOTES / IMPORTANT NOTES 4
2. MANUFACTURER 10
3. WARRANTY TERMS AND CONDITIONS 10
4. EQUIPMENT IDENTIFICATION 11
5. USE 12
5.1 COMPOSITION 12
5.2 LOAD / UNLOADING OF PRODUCTS 13
5.3 LOAD OF PRODUCTS 13
5.4 USING THE SPIKE TEMPERATURE PROBE 15
5.5 USE OF THE LAMP UV (OPTIONAL) 16
6. SAFETY 17
6.1 SAFETY DEVICES PRESENT 17
6.2 FIXED PROTECTIONS 17
6.3 ISOLATING THE ELECTRIC POWER SUPPLY 17
6.4 RESIDUAL RISKS 17
6.5 RISKS OF CONTACT WITH LIVE PARTS 17
6.6 FIRE 18
6.7 EXPLOSIVE ATMOSPHERE 18
6.8 SLIPPING 18
6.9 TRIPPING 18
6.10 CIRCUIT FAULTS 18
6.11 WARNING SIGNS
(IF ANY) 18
6.12 FALLING OBJECTS 18
6.13 COOLING 19
6.14 FOODSTUFFS SAFETY
(PACKAGED PRODUCTS) 19
7. DISPOSAL OF WASTE MATERIAL 20
8. INSTALLATION 21
8.1 STORAGE AND UNPACKING 21
8.2 INSTALLATION - POSITIONING - ENVIRONMENTAL CONDITIONS 21
8.3 ELECTRIC CONNECTION 21
9. MAINTENANCE 22
10. FAULTS - TECHNICAL AFTER-SALES ASSISTANCE 23
10.1 ALARMS LIST (WHERE PRESENT) 24
11. TECHNICAL SPECIFICATIONS 25
11.1 CONTAINERS ARRANGEMENT 26
11.2 KIT SUPPORTS ICE CREAM 27
11.3 INSTALLATION 30
11.4 LOAD LIMITS 30
11.5 POSITIONING / LEVELLING 31
12. CONTROL PANEL 32
13. CLEANING 33
14. PROLONGED APPLIANCE SWITCH-OFF 36
428000730037
ZERO PROGEL
USE AND MAINTENANCE MANUAL
2
EN
ATTACHMENT 1 WIRING DIAGRAM - 412100767100 37 2 WIRING DIAGRAM - 412100769300 38
The manual contains symbols to attract the reader’s attention and highlight particularly important aspects. The table below illustrates the meaning of the various symbols used.
Read the instructions manual
Danger: Live electrical parts
Attention / Danger
Information
Visual observation
Condensing unit on board
Use of protective clothing
Requests for maintenance or operations must be carried out by qualifi ed staff or technical after-sales centres.
Important information
Operations that must be performed by two persons.
Notes / Important notes
Remote condensing unit
EN
ZERO PROGEL
USE AND MAINTENANCE MANUAL
3
428000730
037
1. NOTES / IMPORTANT NOTES
The content of this manual is of technical nature and is owned by ISA. It is forbidden to reproduce, circulate or modify all or part of its content without written consent. Any infringement will be legally pursued.
The manual and the conformity certifi cate are an integral part of the equipment and should always accompany the product in the event of a transfer to a new location or to a new owner. The user is responsible for the integrity of these documents, for their consultation and during the whole life cycle of the equipment itself. Keep this manual in a safe place. It should be available for consultation near the equipment at all times. If lost or destroyed, you can request a copy of the manual from ISA by specifying the exact model, serial number and year of manufacture. The manual refl ects the manufacturing technology at the time of supply. The manufacturer reserves the right to modify its products in any way it deems necessary, with no obligation to update manuals and machines relating to previous manufacturing batches.
This equipment is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or by persons lacking the necessary experience and knowledge, unless they are supervised by a person responsible for their safety who has instructed them on how to use the equipment. Children should be supervised to ensure that they do not play with the equipment. Always refer to this manual before going ahead with any operation. Before doing any type of work, disconnect the equipment from the power supply. Any work on electric and electronic parts or cooling system components should only be carried out by trained personnel in compliance with current laws.
Always refer to this manual before taking any action. Before attempting any intervention disconnect the equipment from the power supply. Work on parts, electronic components or the refrigeration system must be carried out by qualifi ed personnel, in full compliance with the regulations.
The Manufacturer cannot be held liable for any injury to persons or animals, or damage to the product itself in the event of:
• Improper use of the equipment or use of the appliance by unqualifi ed or unauthorised personnel.
• Failure to comply with current legislation.
• Incorrect installation and/or power supply faults.
• Failure to observe the instructions contained in this manual.
• Failure to follow the maintenance programme.
• Unauthorised modifi cations.
• Installation of non-original spare parts in the equipment.
428000730037
ZERO PROGEL
USE AND MAINTENANCE MANUAL
4
EN
1. NOTES / IMPORTANT NOTES
• Installation and use of the equipment for purposes other than those for which the appliance was designed and sold.
• Tampering with or damage to the power supply cable.
Liability for applying the safety instructions contained in this manual is held by the technical personnel responsible for the intended use of the equipment, who should ensure that authorised personnel:
• Are qualifi ed to carry out the requested activity.
• Are aware of, and carefully comply with, the instructions contained in this document.
• Are aware of, and apply, the general safety standards applicable to the equipment.
The buyer is responsible for training personnel using the appliance on the risks, safety devices and general health and safety rules required by the laws of the country where the appliance is installed. Users/operators should be aware of the position of all the controls and how they work, as well as of the features of the appliance. They should also read this manual in its entirely. Maintenance work should be conducted by qualifi ed personnel after the appliance has been prepared adequately.
Danger
Unauthorised tampering or replacement of one or more parts of the appliance, use of accessories that modify the use of the same and use of spare parts different to those recommended, can become the cause of injury.
Danger
Any work conducted on the on the appliance must involve disconnection from the power socket and in any case, none of the protective elements (grid, casing) should be removed by non­qualifi ed staff. The appliance should not be operated when these protective elements have been removed.
Note
In order not to compromise functionality and safety of the appliance, the particularly complex installation and maintenance activities are not documented in this manual and are performed by specialised ISA technicians.
EN
ZERO PROGEL
USE AND MAINTENANCE MANUAL
5
428000730
037
1. NOTES / IMPORTANT NOTES
Never use electric devices inside this appliance. Do not use mechanical or other means to accelerate the defrosting process, other than recommended by the manufacturer . K eep the air vents in the casing of the appliance or in the structure built into the wall free of obstructions. Do not damage the refrigerant circuit.
RISK OF EXPLOSION
Do not store in the equipment products which contain fl ammable propellants and explosives.
R744 - REFRIGERANT (WHERE APPLICABLE)
The refrigerant R744 is a gas that is compatible with the environment. Pay close attention during transport, installation and that the destruction not to damage the refrigerant pipelines.
IN THE EVENT OF DAMAGE:
Keep away from the fl ame or ignition sources. Properly ventilate the premises for a few minutes. Turn the unit off, pull the plug. Inform customer support service.
WARNING
The refrigerant system is High Pressure.
Do not tamper with the system, but call a specialised and qualifi ed technician before disassembly.
ATTENTION
Maintenance must be performed exclusively by qualifi ed staff.
428000730037
ZERO PROGEL
USE AND MAINTENANCE MANUAL
6
EN
1. NOTES / IMPORTANT NOTES
R290 - REFRIGERANT (WHERE APPLICABLE)
The refrigerant R290 is a gas that is compatible with the environment, but highly ammable. Pay close attention during transport, installation and that the destruction not to damage the refrigerant pipelines.
IN THE EVENT OF DAMAGE:
Keep fl ames or sources of ignition away from the appliance. Properly ventilate the premises for a few minutes. Turn the unit off, pull the plug. Inform customer support service. The more refrigerant containing an appliance, the greater must be the environment in which there is the unit. In areas too small, in the event of leakage can form a fl ammable mixture of air and gas. The
volume of the room where the appliance is installed must be at least 19 m³ for each cooling system present in the room.
ATTENTION
Maintenance must be performed by qualifi ed personnel that has been to work with fl ammable refrigerants.
R600a - REFRIGERANT (WHERE APPLICABLE)
The refrigerant R600a is a gas that is compatible with the environment, but highly ammable. Pay close attention during transport, installation and that the destruction not to damage the refrigerant pipelines.
IN THE EVENT OF DAMAGE:
Keep fl ames or sources of ignition away from the appliance. Properly ventilate the premises for a few minutes. Turn the unit off, pull the plug. Inform customer support service. The more refrigerant containing an appliance, the greater must be the environment in which there is the unit. In areas too small, in the event of leakage can form a fl ammable mixture of air and gas. The
volume of the room where the appliance is installed must be at least 17 m³ for each cooling system present in the room.
EN
ATTENTION
Maintenance must be performed by qualifi ed personnel that has been to work with fl ammable refrigerants.
ZERO PROGEL
USE AND MAINTENANCE MANUAL
7
428000730
037
1. NOTES / IMPORTANT NOTES
STAFF TRAINING
The buyer is responsible for ensuring personnel who will use the appliance and maintenance technical staff are instructed and trained adequately. The manufacturer is available for advice, clarifi cations, etc. so that the operator and technical staff can use the appliance correctly. To ensure the operator’s safety, appliance devices should be kept in constant working order. This manual is intended to illustrate the use and maintenance of the appliance. The operator has a responsibility and duty to carefully observe the instructions contained within it.
Failure to comply with safety standards ma y result in injury to personnel and damage to the equipment components and control unit. The user can contact the dealer to request additional information not contained in this document, or suggest improvements, at any time.
Before the product is delivered to the customer, it is essential that a trained technical member of staff checks that the appliance is operating correctly in order to achieve maximum performance.
INTRODUCTION ISA employs materials of the best quality and as they enter the
company , we constantly monitor their stor age and the use as part of the manufacturing process to prevent damage, deterioration and failure. All manufacturing elements are designed and manufactured in order to guarantee reliability and high safety standards. All appliances are subjected to a strict testing procedure before delivery. However, please bear in mind that product performance over time depends on correct use and adequate maintenance. This manual contains the necessary instructions to maintain the appliance’s initial appearance and functions over time.
The Use and Maintenance manual contains the necessary information for understanding how the appliance works and how to use it properly, namely: the technical description of the various operational units, equipment and safety systems, operations, how to use the instruments and the interpretation of any diagnostics reports, main procedures and information relating to routine maintenance. For correct use of the appliance, the working environment should comply with current health and safety standards.
428000730037
ZERO PROGEL
USE AND MAINTENANCE MANUAL
8
EN
1. NOTES / IMPORTANT NOTES
The safety requirements, indications, standards and notes illustrated in the various chapters of the manual are aimed at establishing a code of conduct and a series of obligations to be observed when performing the various activities, in order to create safe conditions for personnel, the equipment and the surrounding environment. The safety standards reported in this document are intended for trained, authorised personnel responsible for:
• Transport
• Installation
• Operation
• Management
• Maintenance
• Cleaning
• Putting out of order
• Disposal
Attention
Reading this manual, albeit in full, is no substitute for adequate user experience. therefore it should only be considered a useful reminder of the technical features and the main operations to perform.
Note
The installers and users must read and understand the instructions contained herein before any operation on the appliance.
EN
ZERO PROGEL
USE AND MAINTENANCE MANUAL
9
428000730
037
2. MANUFACTURER
ISA S.r.l.
Via del Lavoro, 5 06083 - Bastia Umbra - Perugia - Italy Tel. +39 075 80171 Fax +39 075 8000900
www.isaitaly.com
3. WARRANTY TERMS AND CONDITIONS
The seller's warranty on the equipment is valid for 12 (TWELVE) months from the date of delivery. The warranty includes repairs or replacements of any faulty parts due to manufacturing processes or
installation after written communication has been received, stating the appliance serial number and date of installation.
Not included in the warranty:
all defects caused by incorrect use of the appliance
all defects caused by incorrect electrical connection
all defects caused by normal wear (for instance compressor failure and fl uorescent lamp malfunctioning that is not due to manufacturing defects)
calls for installation, technical instructions, adjustments and cleaning the condenser
If the seller's technical staff detect any tampering, unauthorised repairs or inappropriate use of appliance the warranty will be invalidated. Shipment of components covered by the warranty is freight collect only. Any damage to the appliance detected at the time of delivery due to transport must be reported on the same shipping note to claim compensation from the carrier.
The seller cannot be held liable in the event of damage to the preserved product due to appliance failure
428000730037
ZERO PROGEL
USE AND MAINTENANCE MANUAL
10
EN
4. EQUIPMENT IDENTIFICATION
Find the label affi xed on the machine to read the technical data.
Check the machine model and the power supply voltage before you perform any operation.
If you uncover mismatches, contact the manufacturer or the company that supplied the machine immediately.
1 Manufacturer’s address 2 Symbols of Compliance 3 Type 4 Model Name 5 Article 6 Production Date 7 Production Order 8 Customer Order 9 Product Class 10 Serial Number 11 Property Number 12 Power supply voltage 13 Frequency 14 Fuse value 15 Lamp power
16 Absorption of Heating Elements 17 Rated power 18 Defrosting power 19 Min pressure 20 Max pressure 21 Safety Class 22 Rated current 23 Defrosting current 24 Shelf load 25 Tank load 26 Refrigerant type (compressor) 27 Refrigerant weight 28 Gross Volume 29 Foaming agent 30 RAEE Mark
EN
ZERO PROGEL
USE AND MAINTENANCE MANUAL
11
428000730
037
5. USE
This appliance is exclusively intended to:
PRODUCT BLAST CHILLING AND FREEZING
The manufacturer is not liable for injury to persons or damage to property or the appliance itself caused by the displaying of products other than those described above.
THE APPLIANCE IS INTENDED FOR PROFESSIONAL USE.
Uses not allowed
• Food preservation.
Displaying and/or preserving non-food products (chemicals, pharmaceuticals, etc...).
5.1 COMPOSITION
The appliance is made up from a unique cabinet, onto which all devices necessary to make it a professional and effi cient product for its declared use, are installed.
The appliance is made up from:
Cooling system at Ventilated Refrigeration (RV)
Condensing unit on board (UCA)
• Electrical system
Electronic control board
Insulated monolithic structure in ecological polyurethane
Door openable at 180° with automatic closure
• Automatic defrost
Adjustable telescopic feet
• Heated probe
Opening door sensor
Tray collection of condensed water OPTIONAL
Swivel drive wheels with locking brake
• Germicidal light
Pan kit depth 25 mm
• Gastronorm trays
Kit probe support for liquids
428000730037
ZERO PROGEL
USE AND MAINTENANCE MANUAL
12
EN
Loading...
+ 28 hidden pages