Intex CS15110 User Manual

(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

IMPORTANT

SAFETY RULES

Read, understand, and follow all

instructions carefully before

installing and using this product.

Krystal Clear

Sand Filter Pump 14” (360mm) & Saltwater System

Model CS15110

English

163

OOWWNNEERR’’SS MMAANNUUAALL

For illustrative purposes only.

Don’t forget to try these other fine Intex products: pools, pool accessories, inflatable pools and in-home toys, airbeds and boats available at fine retailers or visit our website.

IIMMPPOORRTTAANNTT!!

DO NOT RETURN PRODUCT TO STORE

To purchase parts and accessories or to obtain non-technical assistance,

Visit www.intexcorp.com

For technical assistance and missing parts call us toll-free (for U.S. and Canadian Residents):

1-800-234-6839

Monday through Friday, 8:30am to 5:00pm Pacific Time

163-***-R2-1211

(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

English

Warnings.......................................................................... 3

Parts List & References.................................................. 4-8

Setup Instructions ......................................................... 9-16

Product Specifications................................................... 11

Operating Instructions .................................................. 17-21

LED Code Chart.............................................................. 22

Salt & Pool Water Volumes............................................. 23

Intex Pools Salt Table...................................................... 24

163

Intex Pools Operating Time Table ................................. 25

Intex Pools Cyanuric Acid Table.................................... 26

Non-Intex Pools Salt Table.............................................. 27

Non-Intex Pools Operating Time Table.......................... 27

Non-Intex Pools Cyanuric Acid Table............................ 27

Maintenance.................................................................... 28-32

Long Term Storage.......................................................... 32

Troubleshooting Guide................................................... 33-35

Common Pool Problems................................................. 36

General Aquatic Safety................................................... 37

Limited Warranty............................................................. 38

TTAABBLLEE OOFF CCOONNTTEENNTTSS

Intex Service Center Locations..................................... 39

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

English

IMPORTANT SAFETY RULES

Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product.

READ AND FOLLOW ALL INSTRUCTIONS

WARNING

To reduce the risk of injury, do not permit children to use this product. Always

• supervise children and those with disabilities.

• Children must stay away from this product and electrical cord(s).

• Assembly and disassembly by adults only.

• Risk of electric shock. Connect only to a grounding type receptacle, this product is provided with a ground-fault circuit interrupter. If replacement of the plug or cord is needed, use only identical replacement parts.

• Always unplug this product from the electrical outlet before removing, cleaning, servicing or making any adjustment to the product.

• The unit is provided with a ground-fault circuit interrupter (GFCI). To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button, power should be restored. If the GFCI fails to operate in this manner. The GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.

• Do not bury the electrical cord. Locate the cord where it will not be damaged by lawn mowers, hedge trimmers and other equipment.

• To reduce the risk of electric shock, replace damaged cord immediately. Use a qualified electrician to replace the cord.

• To reduce the risk of electric shock, do not use extension cords, timers, plug adaptors or converter plugs to connect unit to electric supply; provide a properly located outlet.

• Do not attempt to plug in or unplug this product while standing in water or when your hands are wet.

• Do not use an appliance leakage current interrupter (ALCI) in place of a GFCI since the ALCI will not protect people.

• Position this product away from pool, so as to prevent children from climbing on it and access the pool.

• Do not operate this product when pool is occupied.

• To reduce the risk of entrapment hazard, never enter the pool if suction strainer component is loose, broken, cracked, damaged or missing. Replace loose, broken, damaged, cracked or missing suction strainer components immediately.

• Never play or swim near suction fittings. Your body or hair may be trapped causing permanent injury or drowning.

• To prevent equipment damage and risk of injury, always turn pump off before changing the filter control valve position.

• Never operate this product above the maximum working pressure stated on the filter tank.

• Hazardous Pressure. Improper tank valve cover assembly could cause the valve cover to blow off and cause serious injury, property damage or death.

• This product is intended to be used only for the purposes described in the manual!

163

SSAAFFEETTYY RRUULLEESS

FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE, ELECTRIC SHOCK, ENTANGLEMENT OR OTHER SERIOUS INJURY OR DEATH.

CAUTION

This product is for use with storable pools only. Do not use with permanently-installed pools. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.

These product warnings, instructions and safety rules provided with the product represent some common risks of water recreation devices and do not cover all instances of risk and danger. Please use common sense and good judgement when enjoying any water activity.

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

4 5

PARTS LIST

English

163

PPAARRTTSS LLIISSTT

10 11 12

13 14 15

16 17 18

19 20 21

NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

PARTS LIST (continued)

22 2423

25 26 27

28 29 30

English

163

PPAARRTTSS LLIISSTT

31 32 33

34 35 36

Optional Optional

Optional

NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

English

163

PARTS REFERENCE

efore assembling your product, please take a few minutes to check the contents

and become familiar with all the parts.

NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.

PPAARRTTSS RREEFFEERREENNCCEE

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

PARTS REFERENCE (continued)

efore assembling your product, please take a few minutes to check the contents

and become familiar with all the parts.

30 31 32 33 34

30 31 32 33

English

163

30 35 36 37

PPAARRTTSS RREEFFEERREENNCCEE

30 35 36 38

NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

English

PARTS REFERENCE (continued)

Before assembling your product, please take a few minutes to check the contents

and become familiar with all the parts.

REF. NO. DESCRIPTION QTY. SPARE PART NO.

1 2 3 4 5 6 CLAMP 1 11380 7 8 CENTER PIPE HUB 1 11383

9 10 11 LATERAL 10 11384 12 13 14 LEAF TRAP NUT 1 11479 15 LEAF TRAP O-RING 1 11232 16 BASKET 1 11260 17 FILTER HOUSING NUT 1 11261 18 19 SEDIMENT RELEASE VALVE 1 10460 20 VALVE O-RING 1 10264 21 22 23 TITANIUM ELECTRODE 1 11389 24 25 PRE-FILTER ASSEMBLY 1 11371 26 PUMP MOTOR & CONTROL 1 11465EG 27 28 29 HOSE O-RING 2 10262 30 STEP WASHER 2 10745 31 STRAINER NUT 2 10256 32 FLAT STRAINER RUBBER WASHER 2 10255 33 34 ADJUSTABLE POOL INLET NOZZLE 1 11074 35 ADAPTOR B 2 10722 36 STRAINER CONNECTOR 2 11070 37 POOL INLET NOZZLE 1 11071 38 STRAINER GRID 1 11072 39 CHLORINE TEST STRIPS 1 19635 40 COPPER TEST STRIPS 1 11254 41 LEAF TRAP COVER 1 11480 42 ELECTROLYTIC CELL NUT 1 11432 43 COPPER ELECTRODE O-RING 1 11440 44 COPPER ELECTRODE HOUSING 1 11441 45 SAND FILTER PUMP MOTOR INLET O-RING 2 11457 46 COPPER ELECTRODE NUT 1 11488 47 14" SAND FILTER PUMP AND COMBO TANK 1 11498 48 14" SAND FILTER PUMP TANK BASE 1 11513 49 O-RING ON TITANIUM PLATES 1 11515

PRESSURE GAUGE 6-WAY VALVE SET DRAIN OUTLET COVER TANK O-RING SCREW

SAND SHIELD

DRAIN VALVE CAP DRAIN VALVE O-RING

HOSE WITH NUTS SAND FILTER INTERCONNECTING HOSE

L-SHAPE O-RING

FLOW SENSOR ELECTROLYTIC CELL

COPPER ELECTRODE

L-SHAPE O-RING PLUNGER VALVE (HOSE O-RING & STEP WASHER INCLUDED)

THREADED STRAINER CONNECTOR

1 11411 1 11378 1 11131 1 11379 2 11381

1 11382

1 11456 1 11385

2 11009 1 11390

4 11228

1 11460 1 11372

1 11234

1 11439 2 10747

2 11235

163

PPAARRTTSS RREEFFEERREENNCCEE

When ordering parts, be sure to quote the model number and part numbers.

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

English

POOL OUTLET - STRAINER & PLUNGER VALVE SETUP

The strainer grid prevents large objects from jamming and/or damaging the filter pump. If your pool has an inflatable top ring, install the strainer, nozzle and plunger valve before inflating the pool liner top ring. The part numbers here onward refer to the parts depicted in the Parts List section of this manual. To install, do the following:

1. In a counter-clockwise motion unscrew

plunger valve union from the threaded strainer connector (33) (see drawing 1). Be careful not to lose the step rubber washer (30). Place the plunger valve on the ground in a safe place.

2. In a counter-clockwise motion unscrew the strainer nut (31) from the threaded connector (33). Leave the flat washer (32) on the connector (33).

3. Install the strainer and plunger valve at the lower position of pool outlet (marked "+"). From the inside of the pool liner insert the connector (33) into one of the pre-cut holes with the washer remaining on the connector to be placed against the inside of the liner wall.

4. Before assembly, lubricate the threads with a petroleum jelly. With the flat side of the strainer nut (31) facing the outside wall of the liner in a clockwise motion screw the strainer nut (31) back onto the threaded connector (33) (see drawing 2).

5. Finger tighten the strainer nut (31) onto the threaded connector (33).

6. Grasp the plunger valve assembly. Make sure the step washer (30) is in place.

7. In a clockwise motion screw the plunger valve union back onto the threaded connector (33) (see drawing 3).

8. Examine the plunger valve to see if the handle is pushed fully down to the "0/1" position. If not, then grasp the handle at the top and push down turning the handle in a clockwise direction until the plastic protruding notch anchors in the "0/1" position. This will prevent water from flowing out during filling (see

drawings 4.1 & 4.2).

INSIDE

LINER WALL

4.1

INSIDE

LINER WALL

163

SSEETTUUPP IINNSSTTRRUUCCTTIIOONNSS

4.2

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

POOL INLET - NOZZLE & PLUNGER VALVE SETUP

1. In a counter-clockwise motion unscrew

lunger valve union from the threaded

p strainer connector (33) (see drawing 5). Be careful not to lose the step rubber washer (30). Place the plunger valve on the ground in a safe place.

2. In a counter-clockwise motion unscrew the strainer nut (31) from the threaded connector (33). Leave the flat washer (32) on the connector (33).

3. Install the nozzle and plunger valve at the upper position of pool inlet. From the inside of the pool liner insert the connector (33) into one of the pre-cut holes with the washer remaining on the connector to be placed against the inside of the liner wall.

5. Finger tighten the adjustable pool inlet nozzle (34) and the strainer nut (31) onto the threaded connector (33).

6. Grasp the plunger valve assembly. Make sure the step washer (30) is in place.

7. In a clockwise motion screw the plunger valve union back onto the threaded connector (33) (see drawing 7).

drawings 8.1 & 8.2).

9. Adjust the direction of nozzle head pointing

away from the pool outlet for a better circulation result (see drawing 9).

10. The pool liner is now ready to fill with water. Consult the above-ground-pool owner’s manual for filling instructions.

English

INSIDE

LINER WALL

32 33 34

8.1

INSIDE

LINER

WALL

163

SSEETTUUPP IINNSSTTRRUUCCTTIIOONNSS

8.2

WATER

FLOW

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POOL

Page 10

(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

English

PRODUCT SPECIFICATIONS

he sand filter removes suspended particles and sanitize your pool. Pool

T chemistry is a specialized area and you should consult your local pool service specialist for details.

Power: 110-120 Volt AC Amperage: Saltwater System - 0.9 A; Filter Pump - 3 A Wattage: Saltwater System - 100 W; Filter Pump - 370 W Ideal Salt Level: 3000 ppm (parts per million) Maximum Sanitizer Output/hour: 10 grams/hour Copper Ionizer Output Current: 175mA Maximum working pressure: 3.5 bar (50 psi) Effective filtering area: 0.1 m Maximum Flow Rate: 6050 liters/hour (1600 gallons/hour) Recommended filtering media: (Not included) range 0.45 to 0.85 mm (0.018 to 0.033 inches).

Recommended filtering media quantity:

Limited Warranty: see “Limited Warranty”

(1.1 ft2)

No. 20 silica sand or glass sand. Particle size

Uniformity Coefficient less than 1.75. No. 20 silica sand 18 Kg (40 Lbs).

25 Kg (55 Lbs)

or glass sand

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SETUP INSTRUCTIONS

TOOLS REQUIRED: One (1) Phillips screwdriver Pump location and mounting:

• The system must be installed on a solid level and vibration-free base.

• Provide a location protected from the weather, moisture, flooding and

freezing temperature.

• Provide adequate access, space and lighting for routine maintenance.

• Pump motor requires free circulation of air for cooling. Do not install

the pump in a damp or non-ventilated location.

A team of 2 or more people is recommended for setting up this product.

Motor pre-filtering assembly setup:

1. Remove the sand filter and its accessories

from the packaging carefully and inspect for any visible damage. If parts are damaged contact your local service center listed at the back of this owner’s manual.

2. In a counter-clockwise motion unscrew the leaf

trap cover (14) from the pre-filter housing. Take out the basket (16) and filter housing nut (17) (see drawing 10). Connect the pre-filter housing to the motor

water inlet. Note: Align the connector in the pre-filter housing with the water inlet on the motor (see drawing 11).

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PPRROODDUUCCTT SSPPEECCSS && SSEETTUUPP IINNSSTTRRUUCCTTIIOONNSS

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(163) MODEL CS15110 SAND FILTER PUMP & FILTER PUMP ENGLISH 7.5” X 10.3” PANTONE 295U 11/08/2011

160mm

English

SETUP INSTRUCTIONS (continued)

4. In a clockwise motion screw filter housing nut (17) onto the motor water inlet (See drawings 12.1 & 12.2).

12.1

5. Replace the basket (16) and leaf trap cover (14) back to the pre-filter housing (See drawings 13.1 & 13.2).

13.1 13.2

12.2

163

Sand tank installation:

1. Place the tank support base at the selected location.

2. Place the tank on the tank support base (See drawing 14.1).

3. Connect the motor pre-filtering assembly unit to the tank support base (See drawing 14.2). NOTE: Ensure the pre-filter housing water inlet hose connection

is facing towards the pool.

IMPORTANT: Some countries, especially in the European community, require the product to be secured to the ground or to a base in a permanent upright position. Check your local authorities to determine if there is a regulation in your area regarding above-the-ground swimming pool filter-pumps. If yes, then the product can be mounted to a platform using the two holes located in the base. See drawing 14.3.

The product can be mounted on a cement base or onto a wooden platform to prevent accidental falling over.

• The mounting holes are 6.4 mm in diameter and spaced 160 mm apart.

• Use two bolts and lock nuts with a maximum of 6.4 mm in diameter.

14.1

14.2

SSEETTUUPP IINNSSTTRRUUCCTTIIOONNSS

14.3

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