Interton ST660-DRW, ST460-DRW, ST260-DRW Technical Manual

Interton

Global Technical Operations
http://gto.gnresound.com
Lautrupbjerg 7
DK-2750 Ballerup • Denmark

Technical Manual

INT MILANO RIE

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Table of Contents

Product information ......................................................................................................................... 3-4

Part list............................................................................................................................................. 5-6

Part list - prog service module/ASM FRAME.......................................................................................7

Part list - test equipment, 3 pin HI model.............................................................................................8

Part list - test equipment, 2 pin HI model.............................................................................................9

Part list - HSG parts......................................................................................................................10-11

Part list - SureFit (SF) rec tube blister packs & domes, 3 pin ...................................................... 12-13

Part list - rec tube blister packs & domes, 2 pin .......................................................................... 14-16

Power dome tool, 2 pin ......................................................................................................................17

Part list - Accessories - custom insert option,3 pin ............................................................................18

Part list - Accessories - custom insert option,2 pin ............................................................................19

Part list - Accessories - N-cased earmould, 3 pin ..............................................................................20

Part list - Accessories - N-cased earmould, 2 pin ..............................................................................21

Disassemble procedure & replace parts - STEP ...............................................................................22

Disassemble procedure & replace parts - CRISP & SHARE ....................................................... 23-24

Replacing receiver tube .....................................................................................................................25

Service & postponement procedure ..................................................................................................26

Test equipment - 3 pin .......................................................................................................................27

Test equipment - 2 pin .......................................................................................................................28

HI testing ..................................................................................................................................... 29-30

Prog adaptor clip ...............................................................................................................................31

Wireless Test - connection test ..........................................................................................................32

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C4.5 Product Model

Data Sheet

Doc No

MILANO RIE 60

batt size 312 zinc air

3 pin rec

STEP

(wireless)

ST660-DRW 400606000

MILANO RIE 60

batt size 312 zinc air

2 pin rec

STEP

(wireless)

ST460-DRW

400289000

ST260-DRW

This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix above. Furthermore the
doc No for Product Information/Data sheet is listed for a more detailed product information

Product Information - STEP C4.5

Note:

HI is available in BGE colour. If another colour is prefered, a replacement pack/HSG parts in requested colour can be ordered. Replacement packs
are available in these colours:

Medium Blonde (MBL)
Dark Brown (DBR)
Black (BLK)
Sterling Grey (STG)

ST660

with 3 pin rec

ST460/260-DRW mounted w

2 pin rec (S,NP & HP recs)

ST660-DRW mounted

w 3 pin rec

ST460/260

with 2 pin rec

MBLSTG BGE DBR BLK

INT ST660-DRW, 3 PIN REC:

Can be tted with 4 different power levels:

Low Power (LP)
Medium Power (MP)
High Power (HP)
Ultra Power (UP)

Must be mounted with SureFit™ 3 pin rec

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C4.1 Product Model

Data Sheet

Doc No

MILANO RIE 60

batt size 312 zinc air

2 pin rec

CRISP

(wireless)

CI360-DVIRW

400127000

CI260-DVIRW

SHARE

(non wireless)

SR1360-DVIR 400281000

This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix above. Furthermore
the doc No for Product Information/Data sheet is listed for a more detailed product information

CRISP / SHARE 60

Product Information - CRISP & SHARE C4.1

HI is available in these colours:

Medium Blonde (MBL)
Dark Brown (DBR)
Beige (BGE)
Black/Marble Grey (BLK/MGR): BLK TGL,HSG BOT & BAT DR. MGR HSG TOP & CONN LOCK *
Black (BLK)
Sterling Grey (STG) - SHARE only: BLK TGL, HSG BOT, BAT DR & CONN LOCK. GRY3 HSG TOP

Crisp & Share are
mounted with 2 pin
rec tubes

*HI & parts in MGR have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up

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Description Part No

PIN,0.6X5.0 (top/bot HSG, all models) 18035700

PIN,0.6X4.5 (batt door, CI & SR models) 17010500

PIN,0.6X6.6 (batt door, ST models) 15344300

PIN,0.50X4.40 (TGL, CI & SR models) 15156000

CAP,TOGGLE,COPLAND RIE (soft sil cap) 18858600

KIT,COLOUR MARKERS,INT,MRIE 18167200

CHILD LOCK, RED, P60 (colour mrk) 16165800

CHILD LOCK, BLUE, P60 (colour mrk) 16165801

Brush, black Pin removal

tool

Magnet

Cleaning

loop

Colour

markers

Mandrel

Part List

Integrated

FM adaptor

Child lock tool
p/n 18106800

(mandrel)

Description Part No

INTEGRD FM ADAPT HA,INT,NANO (EU) 18642600

INTEGRD FM ADAPT NB,INT,NANO (US/CA) 18642601

CHILDLOCK RELEASE TOOL (mandrel) 18106800

MANDREL (blue plastic) 0490-059

PIN REMOVAL TOOL PACKED 15502500

GENERIC BRUSH, BLK 17435000

DAI ADAPT2 (audio shoe w/3pin euro socket)

19901700

AUTOPHONE MAGNETS (3 pcs) 17294600

DAI adapt 2

(f/ 3pin euro plug)

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Description Part No

CROS,SUREFIT,AUDIO SHOE,SMALL * 20040900

CROS,SUREFIT,AUDIO SHOE,MEDIM * 20041000

CROS,SUREFIT,AUDIO SHOE,LARGE * 20041100

CROS,SUREFIT,EUROPLUG,SMALL * 20040500

CROS,SUREFIT,EUROPLUG,MEDIUM * 20040600

CROS,SUREFIT,EUROPLUG,LARGE * 20040700

CROS,SF

EURO PLUG

(to be connected to a

suitable AUD shoe)

CROS,SF

AUD SHOE

(shoe is xed to the cable)

* Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook)

Part List - CROS SUREFIT

DAI adapt 2

(f/ 3pin euro plug)

Please also see: Doc 400604000 UG,CROS/BICROS,SUREFIT (User Guide) & 400650000 DS,CROS/BICROS,SUREFIT,GB (Data Sheet)

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Service modules are not serviceable at local site. Instead defective ones must be
returned to Global Repair Site

Prog Service module/ASM frame

Prog Service Module/ASM FRAME (C4.1)
CRISP

Part No

CI360-DVIRW 18496700

CI260-DVIRW 18946200

Prog Service Module/ASM FRAME (C4.1)
SHARE

Part No

SR1360-DVIR 19159800

Prog Service Module/ASM FRAME (C4.5)
STEP

Part No

ST660-DRW (3 pin rec plug) 20051700

ST460-DRW 19154400

ST260-DRW 19154500

s/n

label

CRISP & SHARE

2 pin plug for rec

3 pin plug for rec

STEP models only: The s/n label is placed next
to the batt spring. Please note that replacing the
prog serv module means a new s/n

STEP

Part List - Prog Service Module/ASM FRAME

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Description Part No

PROG. CABLE EXTENSION, MILANO (must be

used during HI test due to current measurement)

17517800

PROG CABLE R (CS44) 9022 907 69019

PROG CABLE L (CS44) 9022 907 69029

PROG ADAPTOR (incl guide & prog adapt clips) 18041400

CLIP,PROG ADAPTOR,RED 17736900

CLIP,PROG ADAPTOR,BLUE 17736901

PROG ADAPTOR CABLE,L,500* 18331000

PROG ADAPTOR CABLE,R,500* 18331100

PROG ADAPTOR CABLE,L,2500* 18331200

PROG ADAPTOR CABLE,R,2500* 18331300

COUPL MIC,TSYS,TM-12,MEASURED 18220700

* Prog adapt w/FXD cable can be

used during tting

Part List - Test Equipment, 3 Pin

Please nd more pics and p/n’s of test equip. in the last pages

Description Part No

AIRLINK,COMPL (for wireless connection test)** 17292000

AIRLINK 2,GENERIC (for wl connection test)** 17292002

TEST JIG, BERLIN RIE (to x HI during nal test) 19429000

FRAME
(BLK test frame for ATC4000 sound chamber)

16902800

ASM TEST REC UP 3 PIN 20011700

DSA ADAPTOR 20011800

THREAD CAP 20011900

RUBBER WASHER 20012000

CONE RECEIVER 20012100

BATTERY PILL 312 17449300

ASM TEST REC UP 3 PIN

p/n 20011700

Disassembled ASM TEST REC UP 3 PIN
to show the individual parts

THREAD CAP

p/n 20011900

DSA ADAPT

p/n 20011800

RUB WASH

p/n 20012000

CONE REC

p/n 20012100

** both can be used

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Description Part No

PROG. CABLE EXTENSION, MILANO

(must be used during nal HI test due to current measurement)

17517800

PROG CABLE R (CS44) 9022 907 69019

PROG CABLE L (CS44) 9022 907 69029

PROGRAMMING ADAPT (incl prog adapt clip red & blue) 18041400

CLIP,PROGRAMMING ADAPTOR,RED 17736900

CLIP,PROGRAMMING ADAPTOR,BLUE 17736901

PROG ADAPTOR CABLE,L,500* 18331000

PROG ADAPTOR CABLE,R,500* 18331100

PROG ADAPTOR CABLE,L,2500* 18331200

PROG ADAPTOR CABLE,R,2500* 18331300

COUPL MIC,TSYS,TM-12,MEASURED 18220700

TEST FIXTURE (for HI during nal test - test rec incl) 17850700

TUBE,REC,REWORKED (for nal HI test) 17460000

COUPLER INSERT,DSA (brass) 16169300

FRAME (test frame for ATC4000 test chamber) 16902800

AIRLINK,COMPL PKG (wireless connection test) 17292000

BATTERY PILL 312+ 17449300

* Prog adaptors with xed cable (for tting purpose only)

Please nd pictures of test equipment on the last pages

Part List - Test Equipment, 2 Pin

Prog adapt w/FXD cable can be used

during tting using tting SW

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Part List - HSG Parts & Repl Packs - STEP Models

* TOP HSG ASM w/TGL & conn

* lock (shown in diff colours for
*ieasy identication)

COLOUR

HSG,TGL,LOCK

ASM *

BOT HSG,PTD ** BATT DOOR

ST660-DRW ST460-DRW ST260-DRW ST660-DRW

ST460/260-

DRW

MBL 18729102 20037002 19096702 19151002 20036902 19096302

DBR 18729104 20037004 19096704 19151004 20036904 19096304

BGE 18729105 20037005 19096705 19151005 20036905 19096305

BLK 18729108 20037008 19096708 19151008 20036908 19096308

STG 18729120 20037020 19096720 19151020 20036920 19096320

Note: All HSG parts are nano coated

REPLACEMENT
PACK - COLOUR

ST660-DRW ST460-DRW ST260-DRW

MBL 20036802 19095702 19150902

DBR 20036804 19095704 19150904

BLK 20036808 19095708 19150908

STG 20036820 19095720 19150920

** BOT HSG with model name

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Colour

TGL

(w/o a pin

mounted) *

CONN LOCK

TOP HSG

PTD

BOT HSG

BATT DOOR

SHARE

BATT DOOR

CRISP

MBL 18176102 18176302 18516502 18176402 19159902 18516602

DBR 18176104 18176304 18516504 18176404 19159904 18516604

BGE 18176105 18176305 18516505 18176405 19159905 18516605

MGR N/A 18176307 18516507 N/A N/A N/A

BLK 18176108 18176311 18516508 18176411 19159908 18516608

GRY3 N/A N/A 18516520 N/A N/A N/A

Note: All HSG parts are nano coated. Please see “Product Information” page concerning HSG part colours

* The TGL is delivered with a hole for a pin (pin p/n 15156000). Please see the page “Replacing Parts” describing how to mount the pin

Part List - HSG Parts - SHARE & CRISP Models

Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare

parts can be used up

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Part List - SureFit (SF) / SureFit2 (SF2) Rec Tubes (3 pin)

SUREFIT 2 (SF2)

(1 pc/each blister pack)

Size LP MP HP

0L 20105100 20104100 20103100

0R 20105200 20104200 20103200

1L 20105300 20104300 20103300

1R 20105400 20104400 20103400

2L 20105500 20104500 20103500

2R 20105600 20104600 20103600

3L 20105700 20104700 20103700

3R 20105800 20104800 20103800

4L 20105900 20104900 20103900

4R 20106000 20105000 20104000

SUREFIT (SF) DOMES USED WITH LP / MP REC

Description

Bag

(10 pcs)

DOME,SF,TULIP,STD 19398500

DOME,SF,OPEN,SM 19398200

DOME,SF,OPEN,MDM 19398300

DOME,SF,OPEN,LGE 19398400

SUREFIT (SF) DOMES USED WITH HP REC

DOME,SF,PWR,SM 19398600

DOME,SF,PWR,MDM 19398700

DOME,SF,PWR,LGE 19398800

Mount the dome to the rec tube as shown: Make sure the tulip dome is mounted to the rec tube as shown:

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Part List - SureFit 2 Access (for rec tubes w 3 pin conn)

* contains all sizes rec tubes, domes, sportlocks, measurement, tool & lters
**empty box with inlay - to be lled up according to needs

Choose the suitable LP/MP/HP sport lock. Mount rec tube to the sport lock:

Description Part No

FITTING KIT,REC,SUREFIT 2* 20156300

FITTING KIT,REC,SF2(EMPTY)** 20260600

WAX PROTECTOR,CERUSTOP,BOX,8PC 549-010-000-00

MEASUREMENT TOOL,MINI BTE 15200800

SPORT LOCK,SF LP,BAG,10 19428000

SPORT LOCK,SF MP,BAG,10 19428200

SPORT LOCK,SF HP,BAG,10 19428300

3

2

1

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** New smaller rec w/ thin tube tip. Performance close to current NP (off 2-3 dB in the high freq)
** New HP rec w/ thin tube tip. Performance may be off 1-2 dB at high freq on C4.1 based models

Rec tube blister pack
containing one rec
mounted into a tube

Rec Tube Blister Pack

Size NP HP S (small) * HP2 **

0L

18581300 18582300 18520300 18521500

0R 18581400 18582400 18520400 18521600

1L

18581500 18582500 18520500 18521700

1R

18581600 18582600 18520600 18521800

2L

18581700 18582700 18520700 18521900

2R

18581800 18582800 18520800 18522000

3L

18581900 18582900 18520900 18522100

3R

18582000 18583000 18521000 18522200

4L

18582100 18583100 18521100 18522300

4R

18582200 18583200 18521200 18522400

Part List - Rec Tubes & Domes (rec tubes with 2 pin connector)

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DOMES USED WITH NP REC

Description

Bag

(10 pcs)

DOME,REC,SZ5,SM 18501200

DOME,REC,SZ7,MDM 18501300

DOME,REC,SZ10,LGE

18501400

DOME,REC,EXT,SZ5,SM * 18501500

DOME,REC,EXT,SZ7,MDM * 18501600

DOME,REC,EXT,SZ10,LG * 18501700

DOME,REC,TULIP,STD

18501800

Dome EXT

Power Domes

Sizes S,M,L

Dome

STD Tulip

Domes

Sizes S,M,L

* EXT: Extended length (longer tube)

Slide the dome down over the rec until the red (R)
/ blue (L) mark on rec is completely covered

Part List - Domes for NP & HP Receiver (for rec tubes with 2 pin connector)

DOMES USED WITH HP REC

Description

Bag

(10 pcs)

DOME,REC,PWR,SM 18501900

DOME,REC,PWR,MDM 18502000

DOME,REC,PWR,LGE 18502100

Dome EXT

Sizes S,M,L

Normal Power dome compatible

High Power dome compatible

R

H

R R

R

H

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DOMES USED WITH S REC

Description

Bag

(10 pcs)

DOME,THNTUB/REC,SZ5,SM 18500800

DOME,THNTUB/REC,SZ7,MDM 18500900

DOME,THNTUB/REC,SZ10,LGE

18501000

DOME,THNTB/REC,TULIP,STD 18501100

DOME,THNTUB/REC,PWR,SM 18265100

DOME,THNTUB/REC,PWR,MDM 18265200

DOME,THNTUB/REC,PWR,LGE 18265300

Power Domes

Sizes S,M,L

Dome

STD Tulip

Domes

Sizes S,M,L

DOMES USED WITH HP2 REC

Description

Bag

(10 pcs)

DOME,THNTB/REC,TULIP,STD 18501100

DOME,THNTUB/REC,PWR,SM 18265100

DOME,THNTUB/REC,PWR,MDM 18265200

DOME,THNTUB/REC,PWR,LGE 18265300

Part List - Thin Tube Domes for S & HP2 Rec (for rec tubes with 2 pin conn)

T T T

Receiver & thin tube dome compatible

T

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Power Dome Tool

p/n 15989900

As the HP rec is pushed
into the power dome,
carefull pull out the
power dome tool

Place the longer length of the rectangular cavity of the power dome over
the power dome tool
Ensure that the power dome is installed on the power dome tool by checking

it and it is ushed even with the tool as shown (3rd pic)

Squeeze and hold bottom of the power
dome tool to open the power dome rect­angular cavity.
Insert the HP rec, with the longer length of
the rec parallel to the longer length of the
rectangular cavity of the power dome

Prepare a HF3

tool with HF3

Insert HF3 tool with HF3 all the way in the power dome until it passes

through the rectangular cavity of the power dome

Power Dome Tool (HP 2 pin rec)

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Part List - Accessories - Custom Insert Option for 3 pin rec

Description Part No

MANDREL,LP REC,NANO 20016400

MANDREL,MP REC,NANO 20016500

MANDREL,HP REC,NANO 20016600

SIL RUBBER,.085 IN,VENT,WHT 12192-006

MANDREL,LP REC MANDREL,MP REC MANDREL,HP REC

Custom insert option

Note:

For custom insert option instead of std rec domes, follow the instr in doc 0280210 RIE CUST INS & HOLLOW CAV,3PIN posted on the GTO website

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Part List - Accessories (incl Custom Insert Option for 2 pin rec)

Custom insert option

Description Part No

RECEIVER TUBE REBENDING KIT 16964200

SPORTLOCKS, BAG 10 PCS * 539-052-000-00

SPORT LOCK,S-REC,BAG,10 ** 18964000

FLTR,DISP,RED/BLU,HF3 18595900

ADAPTER,HP EARMOLD,RED 18252900

ADAPTER,HP EARMOLD,BLUE 18252910

CUSTOM INSERT TIP, NP 15988700

INSERT, RIE HP CUSTOM TIP 15989000

HP RECEIVER CUSTOM INSERT TOOL 15989100

GASKET, RIE HP CUSTOM TIP 15990000

WAX REMOVER (can be used as rec
removal tool for custom tip earmould)

1186801

POWER DOME TOOL KIT (tool & guide) 15990600

MEASUREMENT TOOL 15200800

** Sportlocks for HP/NP/HP2 recs ** Sportlocks for S recs

Note:

For custom insert option instead of standard domes, follow Custom

iInsert Process Doc 0160240 posted on GTO website

Power dome tool

(HP recs - see page “Power Dome Tool”)

Tool HP rec custom insert

Meassurement Tool

One side for L & the other side for R

Custom insert tips

NP

HF3 Filter

(8 x red & 8 x blue)

Gasket RIE HP

(placed into custom insert tips)

Earmould adapt for HP2 & S recs

- rec tubes with thin tube tip

HP

HP earmould adapt

glued into custom earmould

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Part List - Optional N-Cased Earmould, 3 Pin

Note:
If the UP rec is to be mounted, the N-Cased earmould must
be chosen. Please follow “N-Cased Earmould Process,RIE”
Doc 0248970 (for all sizes recs) - posted on GTO website

TUBE 3 PIN2

ENCASED EM RIE

TUBE 3 PIN3

ENCASED EM RIE

SIZE Part No Part No

SZ 0L

20097700 20588700

SZ 0R

20097710 20588710

SZ 1L

20097720 20588720

SZ 1R

20097730 20588730

SZ 2L

20097740 20588740

SZ 2R

20097750 20588750

SZ 3L

20097760 20588760

SZ 3R

20097770 20588770

SZ 4L

20097780 20588780

SZ 4R

20097790 20588790

Receiver Part No

REC,SONION 37AP015K (UP) 19413100

REC,ENCAS EM (HP) 20085800

REC,26UA01X (MP) 19701700

REC,E25SA010X/D (LP) 19701800

Difference between TUBE 3 PIN2 & TUBE 3 PIN3 is the length of the rec

cable after nal bend. TUBE 3 PIN3 has 3 mm longer rec cable after the nal

bend (can help to avoid making the N-cased shells bigger to reach the tube)

TUBE,ENCASED EM,RIE

REC,UP REC,LP REC,MP REC,HP

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Part List - Optional N-Cased Earmould, 2 Pin

Description Part No

TUBE,ENCASED EARMOLD,RIE,SZ 1L 18956520

TUBE,ENCASED EARMOLD,RIE,SZ 1R 18956530

TUBE,ENCASED EARMOLD,RIE,SZ 2L 18956540

TUBE,ENCASED EARMOLD,RIE,SZ 2R 18956550

TUBE,ENCASED EARMOLD,RIE,SZ 3L 18956560

TUBE,ENCASED EARMOLD,RIE,SZ 3R 18956570

TUBE,ENCASED EARMOLD,RIE,SZ 4L 18956580

TUBE,ENCASED EARMOLD,RIE,SZ 4R 18956590

Description Part No

REC,SONION 37AP015K (UP rec) 19413100

REC,ED-7305/23X95 (HP) 15197900

REC,FH-6719-000 (LP) 15198000

Note:

If the UP rec is to be mounted, the N-Cased earmould is to
be chosen. Please follow “N-Cased Earmould Process,RIE”
Doc 0248970 posted in GTO website

P/n 189565*0 TUBE

ENCASED EM

tube w/ rec wires

for connecting the rec

The rec wires are passed through a hole in a cut faceplate and
the rec is connected. For detailed instr. please see doc 0248970
“N-Cased Earmould Process,RIE”

UP LP HP

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Disassemble Procedure & Replace Parts - STEP

Loosen the conn lock using the plastic mandrel and pull out the rec.
Locate the two pins and push them out using the pin removal tool

Separate the bot HSG from top HSG by sliding it off as shown. Be careful not to
damage the “tap” on the top HSG

Tap

Push out the service module as shown. Be aware that the top HSG
is assembled with conn lock and TGL. If an e.g. TGL is damaged,
the assembled top HSG must be replaced

If the batt door is damaged, it can be replaced without separating the

complete HI. Locate the one pin xing the batt door and push it out.

The batt door can now be pulled out and replaced to a new one

Top HSG ASM

w conn lock

& TGL

s/n label

Bot HSG

Batt door

Pin for

batt door

Pin for

top/bot HSG

Serv module

with s/n label

The STEP models do not have an ID plate like CRISP and SHARE.
Instead a s/n label is located next to the batt contacts. Replacing
a service module means a new s/n

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Disassemble Procedure - CRISP & SHARE

Unlock the rec by lifting up the conn lock using the mandrel. Push out the pin with a pin removal
tool and pull it out using a tweezer. The conn lock will then fall out without being damaged

Open batt door and pull out
the module

Gently separate the BOT HSG from TOP HSG

Push out the batt door pin

Service module/ASM frame

The soft silicone cap for toggle
must be correct in place before
assembling new HSG parts

Remove TGL by sliding it

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When replacing the bot HSG on Crisp & Share models, the ID plate must be transfered to new HSG. Please note that the ID plate is not an available

spare part. Push out the ID plate from inside. Place the side of the ID plate with one prong and insert it into new HSG. Use a nger to press down to

make sure both sides are correct in place

ID plate shown from both sides.
Turn the arrow/2 prong towards
the rec end

Replacing Parts - CRISP & SHARE

12 xxxxxxxx

CI360-DVIRW

TGL with pin mounted shown from both sides. Turn the arrow
towards the rec end when mounting. Always mount the TGL
before mounting the HSG parts

If the TGL is replaced a pin must be mounted to keep the TGL in place inside
the top HSG. The new TGL can only be attached to the ASM FRAME/module
after disassembling the HSG parts. Locate the hole for pin in the TGL and push
in the pin as shown. The pin must be placed exactly in the middle of the TGL

in order to be able to x the TGL correctly in the TOP HSG

Replacing BOT HSG:

Replacing TGL:

Pin p/n 15156000

Pin correct in place

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Replacing Receiver Tube

The connector lock is holding the rec tube in place. Lift it up using the plastic mandrel and pull out the rec tube. Push in a new rec tube and make sure

it is correct in place. Press down the conn lock to x the rec

CRISP & SHARE:

STEP:

The connector lock is mounted to the top HSG together with the TGL. It is holding the rec tube in place. Lift up the conn lock using the mandrel and

pull out the rec tube. Push in a new rec tube and make sure it is correct in place. Press down the conn lock to x the rec. If the conn lock is damaged,

a new assembled top HSG must be mounted

Note:

Receiver test tpix available on GTO web site

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Service Procedure & Postponement

Service Procedure:

- Save user settings with Fitting Software

- Disassemble faulty device

- Replace module with a new service module from stock

- Assemble device

- Restore user settings with Fitting Software

- Load customer serial No using DSA6000

Postponement Procedure:

- Disassemble device

- Replace parts with replacement kit/HSG parts from stock

- For Crisp & Share models: Transfer ID-plate from old housing to new housing

- Verify battery door by open and close once

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Batt pill size 312 must

be used during test

p/n 17449300

Test Equipment (3 pin)

TEST JIG p/n 19429000

Test frame p/n 16902800

CS44 Prog cable

(Left blue is shown)

9022 907 69019 (R)

9022 907 69029 (L)

P/n 17517800
Prog cable ext must be used during
HI test due to current measurement

(not needed when using tting SW)

Prog adapt generic

p/n 18041400

(incl guide & clips)

2cc coupler p/n 30-4838800

can be ordered with GTO

Dept/HQ Ballerup DK

Prog adapt clip - recommended

to be used during test procedures

17736900 Red

17736901 Blue

(used w prog adapt 18041400)

COUPL MIC,TM-12,MEASURED

p/n 18220700

ASM TEST REC UP 3 PIN

p/n 20011700

P/n 17292002

AIRLINK 2

JIG,TEST,BERLIN RIE,W/UP REC

p/n 19454400

Both airlinks can be
used for wl conn test

P/n 19429100

TEST JIG,BRIE W BASE & REC

P/n 17292000

Airlink

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Test Equipment for HI with 2 Pin rec

Instrument xture

p/n 17850700 (incl test rec)

Coupler Insert (brass) to be attached

2cc coupler during nal HI test

p/n 16169300

(shown from both sides)

Batt pill size 312

p/n 17449300

must be used

during test

Test frame p/n 16902800

Test Rec (NP)

p/n 17460000 for HI testing

CS44 Prog cable

(Left blue is shown)

9022 907 69019 (R)

9022 907 69029 (L)

2cc coupler

p/n 30-4838800

to be ordered with GTO

Dept/HQ Ballerup DK

Prog adaptor clip

17736900 Red

17736901 Blue

Prog adaptor

p/n 18041400

(incl 1 x red & 1 x blue clip)

P/n 17517800
Prog cable ext must be used during
HI test due to current measurement

(not needed when using tting SW)

P/n 17292000

Airlink to be used for

wireless “Connection test”

Both airlinks can be used for wl
connection test

17292002 AIRLINK 2

Coupler mic,TM-12 measured

p/n 18220700

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Prepare for HI Test (3 pin)

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HI Testing

Important note: An extension prog cable must be used during nal HI test due to the current measur-

ing. Connect prog cable to the extension prog cable and connect extension cable to the DSA6000

Pull out the rec tube. Open the batt door as described on the previous page and insert the batt pill. Connect the prog adapt and prog cable to the HI

Insert the test rec into HI and attach the HI

to the white xture (2 pin rec is shown)

Test Rec (NP)

p/n 17460000

Extension

prog cable

Mount the 2cc coupler to the TM12 coupler mic. Attach
the brass adapt to the 2cc coupler. Insert the 2 pin test
rec to the brass DSA adapt (the 3 pin test rec is already

inserted a DSA adapt). Attach the xture to the black test

frame and place it all in the test chamber as shown. Se­lect the correct test prog and make sure to follow instruc­tions coming up on the screen

ATC4000 sound chamber prepared

for test of HI with 2 pin rec

Please see page “Test Equipment (3 pin)” for info
about test parts to be used for 3 pin rec models

ATC4000 sound chamber prepared

for test of HI with 3 pin rec

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Prog Adaptor Clip

To remove the clip rmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor

It is important to have the programming cable connected before adding the clip to the programming adaptor.

Add the clip as shown in the pics. The clip is recommended to be used during test / tting in order to keep the

prog cable connected during the complete procedure

Clip for prog adaptor L/R

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Wireless Test - Connection Test

Wireless test using Airlink / Airlink 2:

The “RF (Radio Frequency) signal test” is performed during hybrid test. In service & repair situations only a connection test is needed.
The DSA6000 can perform a connection test to test the wireless function on the devices. The test is performed using an Airlink / Airlink

2 mounted directly in any of the DSA 6000 units USB ports. No xture is required performing a Connection test

The test is performed in the open air on the desktop.
During a DSA6000 test prog running the connection test
the operator will be asked to place the device in the WL
Test point. During the connection test the device does
not need to be connected with a prog cable and a batt
pill. Instead a fresh batt must be inserted. The connec­tion test is a part of the Final Device Test running on the
DSA 6000. The test system will search for a device with
a s/n matching the s/n for the Device Under Test (DUT)
in the running test sequence

To make sure the device is in boot mode the batt must be
inserted immediately before the [Start] button is pressed.
The WL Test point is a spot on the table approx 20 cm
away from the Airlink dongle. The s/n matching will pre­vent connection with any other wireless devices in the

nearby area. Best practice is to rst insert the battery

and immediately after press the Start button (within 5
sec). Inserting the batt will start the device boot se­quence

Note:

An extended wireless test using a TV streamer / SAS is introduced. Please nd more detailed info in Tech Bulletin No. 2013-05-002 “Improved func­tionality for the RF Range check on DSA 6000” on GTO web site where also other info about wireless test can be found