intersil ISL6144 DATA SHEET

®
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ISL6144
Data Sheet February 15, 2007
High Voltage ORing MOSFET Controller
The ISL6144 ORing MOSFET Controller and a suitably sized N-Channel power MOSFET(s) increases power distribution efficiency and availability when replacing a power ORing diode in high current applications.
In a multiple supply, fault tolerant, redundant power distribution system, paralleled similar power supplies contribute equally to the load current through various power sharing schemes. Regardless of the scheme, a common design practice is to include discrete ORing power diodes to protect against reverse current flow should one of the power supplies develop a catastrophic output short to ground. In addition, reverse current can occur if the current sharing scheme fails and an individual power supply voltage falls significantly below the others.
Although the discrete ORing diode solution has been used for some time and is inexpensive to implement, it has some drawbacks. The primary downside is the increased power dissipation loss in the ORing diodes as power requirements for systems increase. Another disadvantage when using an ORing diode would be failure to detect a shorted or open ORing diode, jeopardizing power system reliability . An open diode reduces the system to single point of failure while a diode short might pose a hazard to technical personnel servicing the system while unaware of this failure.
The ISL6144 can be used in 10V to 75V systems having similar power sources and has an internal charge pump to provide a floating gate drive for the N-Channel ORing MOSFET . The High Speed (HS) Comparator protects the common bus from individual power supply shorts by turning off the shorted feed’s ORing MOSFET in less than 300ns and ensuring low reverse current.
An external resistor-programmable detection level for the HS Comparator allows users to set the N-Channel MOSFET “V
- VIN” trip point to adjust control sensitivity to power
OUT
supply noise. The Hysteretic Regulating (HR) Amplifier provides a slow turn-
off of the ORing MOSFET. This turn-off is achieved in less than 100μs when one of the sourcing power supplies is shutdown slowly for system diagnostics, ensuring zero reverse current. This slow turn-off mechanism also reacts to output voltage droop, degradation, or power-down.
An open drain FAUL T The fault detection circuitry covers different types of failures; including dead short in the sourcing supply, a short of any two ORing MOSFET terminals, or a blown fuse in the power distribution path.
pin will indicate that a fault has occurred.
FN9131.3
Features
• Wide Supply Voltage Range +10V to +75V
• Transient Rating to +100V
• Reverse Current Fault Isolation
• Internal Charge Pump Allows the use of N-Channel MOSFET
• HS Comparator Provides Very Fast <0.3µs Response Time to Dead Shorts on Sourcing Supply. HS Comparator also has Resistor-adjustable Trip Level
• HR Amplifier allows Quiet, <100µs MOSFET Turn-off for Power Supply Slow Shut Down
• Open Drain, Active Low Fault Output with 120µs Delay
• Provided in Packages Compliant to UL60950 (UL1950) Creepage Requirements
• QFN Package:
- Compliant to JEDEC PUB95 MO-220
QFN - Quad Flat No Leads - Package Outline
- Near Chip Scale Package footprint, which improves
PCB efficiency and has a thinner profile
• Pb-Free Plus Anneal Available (RoHS Compliant)
Applications
• ORing MOSFET Control in Power Distribution Systems
• N + 1 Redundant Distributed Power Systems
• File and Network Servers (12V and 48V)
• Telecom/Datacom Systems
Ordering Information
PART
NUMBER
ISL6144IV* ISL61 44IV -40 to +105 16 Ld TSSOP M16.173 ISL6144IVZA*
(See Note) ISL6144IR* ISL 6144IR -40 to +105 20 Ld 5x5 QFN L20.5x5 ISL6144IRZA*
(See Note)
NOTE: Intersil Pb-free plus anneal products employ special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate termination finish, which are RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
*Add “-T” suffix for tape and reel.
PART
MARKING
ISL61 44IVZ -40 to +105 16 Ld TSSOP
ISL6144 IRZ -40 to +105 20 Ld 5x5 QFN
TEMP.
RANGE
(°C) PACKAGE
(Pb-Free)
(Pb-Free)
PKG.
DWG. #
M16.173
L20.5x5
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
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| Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright © Intersil Americas Inc. 2004, 2006-2007. All Rights Reserved
All other trademarks mentioned are the property of their respective owners.
ISL6144
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Pinouts
GATE
VIN
HVREF
NC
NC
NC
NC
GND
ISL6144
(16 LD TSSOP)
TOP VIEW
1
2
3
4
5
6
7
8
16
VOUT
15
COMP
1
14
VSET
13
NC
12
NC
11
NC
10
NC
9
FAULT
VIN
HVREF
NC
NC
NC
2
3
4
5
ISL6144
(20 LD 5x5 QFN)
TOP VIEW
NC
20 19 18 17 16
678910
NC
GATE
GND
NC
NC
NC
FAULT
NC
NC
15
VOUT
14
COMP
13
VSET
12
NC
NC
11
Pin Descriptions
TSSOP
PIN #
1 19 GATE External FET Gate Drive Allows active control of extern al N -Chan nel FET ga te to p erform ORing
21 3 2 HVREF Chip High Voltage Reference Low side of floating high voltage reference for all of the HV chip circuitry.
8 7 GND Chip Ground Reference Chip ground reference point. 99FAULT
14 13 VSET Low Side Connection for Trip Level Resistor connected to COMP provides adjustable “Vd-Vs” trip level along
15 14 COMP High Side Connection for HS
16 15 VOUT Chip Bi as and Loa d Co nn ec ti on Provides the second sensing node for external FET control and chip output
4-7,
10-13
QFN
PIN # SYMBOL FUNCTION DESCRIPTION
function.
VIN
Power Supply Connection Chip bias input. Also provides a sensing node for external FET control.
Fault Output Provides an open drain active low output as an indication that a fault has
V
occurred: GATE is OFF (GATE < resulting in
V
- V
> 0.41V.
OUT
IN
+ 0.37V) or other types of faults
IN
with pin COMP.
provides sense point for the adjustable Vd-Vs
OUT
Comparator Trip Level
Resistor connected to V trip level along with pin VSET.
bias.
3-6, 8,
NC No Connection
10-12,
16-18, 20
2
FN9131.3
February 15, 2007
General Application Circuit
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+
-
ISL6144
LOAD “+48V”
AC/DC
1
AC POWER
AC/DC
N + 1
5V
5V
VIN
ISL6144
HVREF
FAULT
VIN
HVREF
FAULT
GATE
GND
GATE
ISL6144
GND
VOUT
COMP
VSET
VOUT
COMP
VSET
DC/DC
1
+48VDC BUS
DC/DC
N + 1
5V
5V
VIN
HVREF
FAULT
VIN
HVREF
FAULT
GATE
ISL6144
GND
GATE
ISL6144
GND
VOUT
COMP
VSET
LOAD “+12V”
+12VDC BUS
VOUT
COMP
VSET
NOTES:
5. AC/DC 1 through (N + 1) are multistage AC/DC converters which include AC/DC rectification stage and a DC/DC Converter with a +48VDC output (also might include a Power Factor Correction stage).
6. DC/DC Converter 1 through (N + 1) are DC/DC converters to provide additional Intermediate Bus
7. Load “+12V” and Load “+48V” might include other DC/DC converter stages to provide lower voltages such as ±15V, ±5V, +3.3V, +2.5V, +1.8V etc.
8. Fuse location might vary depending on power system architecture.
FIGURE 1. ISL6144 GENERAL APPLICATION CIRCUIT IN A DISTRIBUTED POWER SYSTEM
3
FN9131.3
February 15, 2007
Simplified Block Diagram
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ISL6144
SOURCE 2 10V TO 75V
SOURCE 1
10V TO 75V
C
C
1
VIN GATE
GATE LOGIC AND
CHARGE PUMP
1
DETECTION
5.5V
LEVEL
SHIFT
2A*
5mA
HVREF
VIN
HVREF
FAULT
FAULT
HS
COMP
D2*
GATE
ISL6144
GND
-
+ REG
AMPLIFIER
-
+
VOUT
COMP
VSET
D1*
F2**
R
1C2
R
2
* D
, D2 PARASITIC DIODES
1
**F1, F2 FUSES COULD ALSO BE PLACED ON THE INPUT SIDE BEFORE THE VIN PIN. THIS PLACEMENT DEPENDS ON POWER SYSTEM ARCHITECTURE.
F1**
VOUT
HIGH
20mV
-
+
VOLTAGE
PASS
AND
CLAMPING
5.3V
0.1mA
COMP
VSET
LOAD
C
R
2
1
R
2
FAULT
1.5mA
GND
DELAY
100µs
4
1.5mA
UV
COMP
-
0.6V
+
BIAS AND
REF
0.2 mA
FN9131.3
February 15, 2007
ISL6144
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Absolute Maximum Ratings T
V
, V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +100V
OUT
IN
GATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V
HVREF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V
COMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V
VSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 16V
FAULT
= +25°C Thermal Information
A
Thermal Resistance (Typical, Note 1) θ
+12V
IN
OUT
-5V
IN
OUT
-5V
TSSOP Package (Note 1) . . . . . . . . . . 90 N/A
QFN Package (Notes 3, 4). . . . . . . . . . 35 5
Maximum Junction Temperature (Plastic Package) . . . . . . . +150°C
Maximum Storage Temperature Range. . . . . . . . . .-65°C to +150°C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . +300°C
(°C/W) θJC (°C/W)
JA
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 2
Operating Conditions
Supply Voltage Range. . . . . . . . . . . . . . . . . . . . . . . . . +10 to +75V
Temperature Range (T
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
+150°C max junction temperature is intended for short periods of time to pr event sho rte ning the lif etime. Opera tio n close to +150° C ju nction ma y t rigger the shu t down of the device even before +150°C, since this number is specified as typical.
NOTES:
1. θ
is measured with the component mounted on a high effective thermal conductivity test board in free air. (See Tech Brief, #TB379.1 for
JA
details.)
2. All voltages are relative to GND, unless otherwise specified.
3. For θ
4. θ
, the "case temp" location is the center of the exposed metal pad on the package underside.
JC
is measured in free air with the component mounted on a high effective thermal conductivity test board with “die attach” features. (See Tech
JA
Brief, #TB379 for details.)
Electrical Specifications V
PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX UNITS
BIAS “V
POR Rising POR 12V Bias Current I 48V Bias Current I 75V Bias Current I
GATE
Charge Pump Voltage V Gate Low Voltage Level V Low Pull Down Current I
High Pull Down Current I
Slow Turn-off Time t Fast Turn-off Time t
Start-up “Turn-On” Time t GATE Turn-On Current I
CONTROL AND REGULATION I/O
HR Amplifier Forward Voltage Regulation
HS COMP Externally Programmable Threshold
HS Comparator Offset Voltage V
IN
) . . . . . . . . . . . . . . . . . . . . -40°C to +105°C
A
= 48V, TA = -40°C to +105°C, Unless Otherwise Specified
IN
L2HVIN 12V 48V 75V
GQP
GL
PDL
Rising to V VIN = 12V, V VIN = 48V, V VIN = 75V, V
GATE GATE GATE
VIN = 12V to 75V V VIN - V
< 0V -0.3 V
OUT
Cgs = 39nF, I
(Note 5)
PDH
(Note 5)
toffs
toff
ON
ON
(Note 5)
V
FWD_HR
Cgs = 39nF, I
Cgs = 39nF - - 100 µs Turn-off from V
Cgs = 39nF (includes HS Comparator delay time) Turn-on from V
V
= 10V to 75V - 1 - mA
IN
ISL6144 controls voltage across FET Vds to V
FWD_HR
during static forward operation at loads
resulting in I * r
V
TH(HS)
(Note 5)
OS(HS)
Externally programmable threshold for noise sensitivity (system dependent), typical 0.05 to 0.3V
> V
GATE
= V
= V
= V
= Cgs * dVgs/T
PDL
= Cgs * dVgs/T
PDH
= V
GATE
= VIN to V
GATE
DS(ON)
+ 7.5V 10 - - V
IN
IN IN IN
+ V + V + V
IN
GQP GQP GQP
tofs
toff
+ V
to V
GQP
+ 7.5V into 39nF - 1 - ms
IN
+ 1V with
IN
-3.5-mA
-4.5-mA
-5-mA
IN
+ 9 V
+ 10.5 V
IN
IN
IN
V
IN
-5-mA
-2-A
- 250 300 ns
10 20 30 mV
< V
FWD_HR
0 0.05 5.3 V
-40 0 25 mV
+ 12 V
+ 0.5 V
5
FN9131.3
February 15, 2007
ISL6144
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Electrical Specifications V
PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX UNITS
COMP Input Current (bias current)
HVREF Voltage (V VSET Voltage (V
Low Output Voltage V
Fault Fault Sink Current I
Leakage Current I
Fault
Delay - Low to High T
Fault
NOTES:
5. The †denotes parameters which are guaranteed by design and not production tested.
6. Specifications to +105°C and -40°C are guaranteed by design and not production tested.
- HVREF) HV
IN
- VSET) V
OUT
Functional Pin Description
GATE
This is the Gate Drive output of the external N-Channel MOSFET generated by the IC internal charge pump. Gate turn-on time is typically 1ms.
VIN
Input bias pin connected to the sourcing supply side (ORing
= 48V, TA = -40°C to +105°C, Unless Otherwise Specified (Continued)
IN
I
COMP
REF(VZ)VIN
REF(VSET)VIN
FLT_L
FLT_SINK
FLT_LEAK
FLT
= 10V to 75V - 5.5 - V
= 10V to 75V - 5.3 - V VIN - V FAULT = V FAULT = ”V GATE = V
OUT
< 0V, V
FLT_L
FLT_H
to FAULT
GL
GATE
, VIN < V
”, VIN > V
= VFLT_L
= V
OUT
OUT
GL
, V
, V
GATE
GATE
FAULT
Open-Drain pull-down F A ULT Output with internal on chip filtering (
T
down this pin to GND as soon as it detects a fault. Different types of faults and their detection mechanisms are discussed in more detail in the Block Diagram Description section.
GND
IC ground reference.
MOSFET Source). Also serves as the sense pin to determine the sourcing supply voltage. The ORing MOSFET will be turned off when VIN becomes lower than VOUT by a value more than the externally set threshold.
VOUT
Connected to the Load side (ORing MOSFET Drain). This is the VOUT sense pin connected to the load. This is the common connection point for multiple paralleled supplies. VOUT is compared to VIN to determine when the ORing FET has to be turned off.
HVREF
Low side of the internal IC High Voltage Reference used by internal circuitry, also available as an external pin for additional external capacitor connection.
COMP
This is the high side connection for the HS Comparator trip level setting (V COMP and V V
OUT
OUT
- VIN trip level (0V to 5V). This provides flexibility to
). Resistor R1, connected between
TH(HS)
along with resistor R2, provides adjustable
externally set the desired level depending on particular system requirement.
VSET
Low side connection for the HS Comparator trip level setting A second resistor R provides adjustable “V
connected between VSET and COMP
2
- V
IN
” level along with R1.
OUT
Detailed Description
The ISL6144 and a suitably sized N-Channel power MOSFET(s) increases power distribution efficiency and availability when replacing a power ORing diode in high current applications. Refer to the Application Consideration section for power saving when using ISL6144 with an N-channel ORing MOSFET compared to a typical ORing diode.
Functional Block Description
Regulating Amplifier-Slow (Quiet) Turn-off
A Hysteretic Regulating (HR) Amplifier is used for a Quiet/ Slow turn-off mechanism. This slow turn-off is initiated when the sourcing power supply is turned off slowly for system diagnostics. Under normal operating conditions as V
pulls up to 20mV below VIN (V
OUT
HR Amplifier regulates the gate voltage to keep the 20mV (
V
FWD_HR
(Vs - Vd). This will continue until the load current exceeds the MOSFET ability to deliver the current with Vsd of 20mV. In this case, Gate will be charged to the full charge pump voltage (V the MOSFET will be fully enhanced and behave as a constant resistor valued at the r drop below V output of the HR Amp is pulled high and the gate is pulled down to V ORing FET is turned off, avoiding reverse current as well as voltage and current stresses on supply components.
-1.1-µA
--0.5V
= V
GL
= V
+ V
IN
GQP
). The ISL6144 fault detection circuitry will pull
FLT
4--mA
--10µA
- 120 - µs
- 20mV > V
IN
OUT
), the
) forward voltage drop across the ORing MOSFET
) to fully enhance the MOSFET. At this point,
GQP
. Once VIN starts to
, regulation cannot be maintained and the
OUT
slowly in less than a 100µs. As a result, the
IN
DS(ON)
6
FN9131.3
February 15, 2007
ISL6144
www.BDTIC.com/Intersil
The slow turn-off is achieved in two stages. The first stage starts with a slow turn-off action and lasts for up to 20µs. The gate pull down current for the first stage is 2mA. The second slow turn-off stage completes the gate turn-off with a 10mA pull down current. The 20µs delay filters out any false trip off due to noise or glitches that might be present on the supply line.
The gate turn-on and gate turn-off drivers have a 50kHz filter to reduce the variation in FET forward voltage drop (and FET gate voltage) due to normal SMPS system switching noises (typically higher than 50kHz). These filters do not affect the total turn-on or slow turn-off times.
Special system design precautions must be taken to insure that no AC mains related low frequency noise will be present at the input or output of ISL6144. Filters and multiple power conversion stages, which are part of any distributed DC power system, normally filter out all such noise.
HS Comparator-Fast Turn-off
There is a High Speed (HS) Comparator used for fast turn­off of the ORing MOSFET to protect the common bus against hard short faults at a sourcing power supply output (refer to Figure 3).
During normal operation the gate of the ORing MOSFET is charge pumped to a voltage that depends on whether it is in the 20mV regulation mode or fully enhanced. In this case:
V
OUTVINIOUT
r
=
DS(ON)
If a dead short fault occurs in the sourcing supply, it causes V
to drop very quickly while V
IN
is not affected as more
OUT
than one supply are paralleled. In the absence of the ISL6144 functionality, a very high reverse current will flow from Output to the Input supply pulling down the common DC Bus, resulting in an overall “catastrophic” system failure.
FROM SOURCING SUPPLY
VIN
GATE
2A*
DRIVER
VIN
-
+
HS
COMP
V
TH(HS)
HV PASS
AND
CLAMP
5.3V
VOUT
COMP
VSET
BIAS
(EQ. 1)
TO SHARED
LOAD
R
1
R
2
R1 + R2 = 50kΩ
C
The fault can be detected and isolated by using the ISL6144 and an N-Channel ORing MOSFET . V V
, and whenever:
COMP
VINV
<
V
COMPVOUTVTH
V
TH(HS)
;
where
COMP
=
is defined below
HS()
is compared to
IN
(EQ. 2)
The fast turn-off mechanism will be activated and the MOSFET(s) will be turned off very quickly. The speed of this turn-off depends on the amount of equivalent gate loading capacitance. For an equivalent Cgs = 39nF . The gate turn-off time is <300ns and gate pull down current is 2A.
The level of V by means of external resistors R
(HS Comparator trip level) is adjustable
TH(HS)
and R2 to a value
1
theoretically ranging from 0V to 5.3V. Typical values are
0.05V to 0.3V. This is done in order to avoid false turn-off due to noise or minor glitches present in the DC switching power supply. The threshold voltage is calculated as:
R
1
------------------------- -
V
TH HS()
Where V typical) between V
=
R1R2+()
REF(VSET)
OUT
V
REF VSET()
(EQ. 3)
is an internal zener reference (5.3V
and VSET pins. R1 and R2 must be chosen such that their sum is about 50kΩ. An external capacitor, C
, is needed between V
2
and COMP pins to
OUT
provide high frequency decoupling. The HS comparator has an internal delay time on the order of 50ns, which is part of the <300ns overall turn-off time specification (with Cgs = 39nF).
Gate Logic and Charge Pump
The IC has two charge pumps: The first charge pump generates the floating gate drive for
the N-Channel MOSFET. The second charge pump output current opposes the pull down current of the slow turn-off transistor to provide regulation of the GATE voltage.
The presence of the charge pump allows the use of an N-Channel MOSFET with a floating gate drive. The N-Channel MOSFETs normally have lower r
DS(ON)
(not to
mention cost saving) compared to P-Channel MOSFETs,
2
allowing further reduction of conduction losses.
BIAS AND REF
Bias currents for the two internal zener supplies (HVREF and VSET) is provided by this block. This block also provides a 0.6V band-gap reference used in the UV detection circuit.
Undervoltage Comparator
FIGURE 2. HS COMPARATOR
7
The undervoltage comparator compares HVREF to 0.6V internal reference. Once it falls below this level the UV circuitry pulls and holds down the gate pin as long as the HVREF UV condition is present. Voltage at both VIN and HVREF pins track each other.
FN9131.3
February 15, 2007
ISL6144
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High Voltage Pass and Clamp
A high voltage pass and clamping circuit prevents the high output voltage from damaging the comparators in case of quick drop in V supply between HVREF and V for 5V and will be damaged if V
. The comparators are running from the 5V
IN
. These devices are rated
IN
is allowed to be present
OUT
(as the output is powered from other parallel supplies), and does not fall when V 30V, V
remains at 48V and the differential Voltage
OUT
is falling. For example, if VIN falls to
IN
between the “-” and “+” terminals of the comparator would be 18V, exceeding the rating of the devices and causing permanent damage to the IC.
Fault Detection Block
The fault detection block has two monitoring circuits (refer to Figure 4):
1. Gate monitoring detects when the GATE < V
2. V
monitoring detects when V
OUT
- 0.41V > V
IN
These two outputs are ORed, inverted, level shifted, and delayed using an internal filter (
T
FLT
)
The following failures can be detected by the fault detection circuitry:
1. ORing FET off due to dead short in the sourcing supply, leading to V
IN
< V
OUT
2. Shorted terminals of the ORing FET
3. Blown fuse in the power path of the sourcing supply
4. Open Gate terminal
5. HVREF UV
The FAULT
pin is not latched off and the pull down will shut off as soon as the fault is removed and the pin becomes high impedance. Typically, an external pull-up resistor is connected to an external voltage source (for example 5V,
3.3V) to pull the pin high, an LED can be used to indicate the presence of a fault.
FAULT
DELAY
120µs
LEVEL SHIFT
FIGURE 3. FAULT DETECTION BLOCK
­+
0.37V
+
-
0.41V
+ 0.37V
IN
OUT
+
-
+
-
GATE
VIN
VOUT
Application Considerations
ORing MOSFET Selection
Using an ORing MOSFET instead of an ORing diode results in increased overall power system efficiency as losses across the ORing elements are reduced. The use of ORing MOSFETs becomes more important at higher current levels, as power loss across the traditionally used ORing diode is very high. The high power dissipation across these diodes requires special thermal design precautions such as heat sinks and forced airflow.
For example, in a 48V, 40A (1+1) redundant system with current sharing, using a Schottky diode as the ORing (auctioneering) device (Refer to Figure 5), the forward voltage drop is in the 0.4V to 0.7V range. Let us assume it is
0.5V, power loss across each diode is:
I
OUT
P
loss D1()Ploss D2()
Total power loss across the two ORing diodes is 20W.
INPUT BUS 1
36VDC TO 75 VDC
CIN1
100µF
INPUT BUS 2 36VDC TO 75 VDC
C
IN2
100µF
FIGURE 4. 1 + 1 REDUNDANT SYSTEM WITH DIODE ORing
C
d1
220nF
C
cs1
1nF
C
d2
220nF
C
cs2
1nF
PRIMARY GROUND
If a 5mΩ single MOSFET per feed is used, the power loss across each MOSFET is:
P
P
loss
loss
M1()
M1()
P
loss M2()
2
20A()
---------------
VF⋅ 20A 0.5V 10W====
2
DC/DC
#1
+IN
PC
PR
-IN
DC/DC
#2
+IN
PC
PR
-IN
5mΩ 2W==
+OUT1 = 48V
+OUT
+S
SC
-S
-OUT
SECONDARY
GROUND
+OUT2 = 48V
+OUT
-OUT
+S
SC
-S
2
I
OUT
⎛⎞
---------------
⎝⎠
2
R
pb1
10
(Note 8) Figure 15
R
pb2
10
(Note 8) Figure 15
r
==
DS ON()
(EQ. 4)
D
1
0.5V@ 20A
D
0.5V@ 20A
(EQ. 5)
VOUT
(40A)
2
Total power loss across the two ORing MOSFETs is 4W. In case of failure of current sharing scheme, or failure of
DC/DC #1, the full load will be supplied by DC/DC #2. ORing
8
FN9131.3
February 15, 2007
ISL6144
www.BDTIC.com/Intersil
MOSFET M2 or ORing Diode D2 will be conducting the full load current. Power loss across the ORing devices is:
P
loss D
P
loss
2()
M2()
I
40A 0.5V 20W===
OUTVF
2
r
I
()
40A()25mΩ 8W===
OUT
DS ON()
(EQ. 6)
This shows that worst-case failure scenario has to be accounted for when choosing the ORing MOSFET. In this case we need to use two MOSFETs in parallel per feed to reduce overall power dissipation and prevent excessive temperature rise of any single MOSFET . Another alternative would be to choose a MOSFET with lower r
DS(ON
).
The final choice of the N-Channel ORing MOSFET depends on the following aspects:
1. Voltage Rating: The drain-source breakdown voltage V
has to be higher than the maximum input voltage
DSS
including transients and spikes. Also the gate to source voltage rating has to be considered, The ISL6144 maximum Gate charge voltage is 12V, make sure the used MOSFET has a maximum V
rating >12V.
GS
2. Power Losses: In this application the ORing MOSFET is used as a series pass element, which is normally fully enhanced at high load currents; switching losses are negligible. The major losses are conduction losses, which depend on the value of the on-state resistance of the MOSFET r
, and the per feed load current. For an
DS(ON)
N + 1 redundant system with perfect current sharing, the per feed MOSFET losses are:
P
loss FET()
The r
DS(ON)
⎛⎞
-----------------
⎝⎠
N1+
r
=
DS ON()
value also depends on junction temperature;
(EQ. 7)
2
I
LOAD
a curve showing this relationship is usually part of any MOSFET’s data sheet. The increase in the value of the r
over temperature has to be taken into account.
DS(ON)
3. Current handling capability, steady state and peak, are also two important parameters that must be considered. The limitation on the maximum allowable drain current comes from limitation on the maximum allowable device junction temperature. The thermal board design has to be able to dissipate the resulting heat without exceeding the MOSFET’s allowable junction temperature.
Another important consideration when choosing the ORing MOSFET is the forward voltage drop across it. If this drop approaches the 0.41V limit, which is used in the V
OUT
fault monitoring mechanism, then this will result in a permanent fault indication. Normally the voltage drop would be chosen not to exceed a value around 100mV.
“ISL6144 + ORing FET” vs “ORing Diode” Solution
“ISL6144 + ORing FET” solution is more efficient, which will result in simplified PCB and thermal design. It will also eliminate the need for a heat sink for the ORing diode. This will result in cost savings. In addition, the ISL6144 solution provides a more flexible, reliable and controllable ORing functionality and protects against system fault scenarios (refer to “Fault Detection Block” on page 8).
On the other hand, the most common failures caused by diode ORing include open circuit and short circuit failures. If one of these diodes (Feed A) has failed open, then the other Feed B will provide all of the power demand. The system will continue to operate without any notification of this failure, reducing the system to a single point of failure. A much more dangerous failure is where the diode has failed short. The system will continue to operate without notification that the short has occurred. With this failure, transients and failures on Feed B propagate to Feed A. Also, this silent short failure could pose a significant safety hazard for technical personnel servicing these feeds.
“ISL6144 + ORing FET” vs “Discrete ORing FET” Solution
If we compare the ISL6144 integrated solution to discrete ORing MOSFET solutions, the ISL6144 wins in all aspects. The main ones are: PCB real estate saving, cost savings, and reduction in the MTBF of this section of the circuit as the overall number of components is reduced.
In brief, the solution offered by this IC enhances power system performance and protection while not adding any considerable cost. This solution provides both a PCB board real estate savings and a simple to implement integrated solution.
Setting the External HS Comparator Threshold Voltage
In general, paralleled modules in a redundant power system have some form of active current sharing, to realize the full benefit of this scheme, including lower operating temperatures, lower system failure rate, and better transient response when load step is shared. Current sharing is realized using different techniques; all of these techniques will lead to similar modules operating under similar conditions in terms of switching frequency, duty cycle, output voltage and current. When paralleled modules are current sharing, their individual output ripple will be similar in amplitude and frequency and the common bus will have the same ripple as these individual modules and will not cause any of the turn-off mechanisms to be activated, as the same ripple will be present on both sensing nodes (V V
). This would allow setting the high speed comparator
OUT
threshold (V V
of 50mV could be used, the final value of this TH
TH(HS)
) to a very low value. As a starting point, a
TH(HS)
will be system dependant and has to be finalized in the system prototype stage. If the gate experiences false turn-off due to system noise, the V
has to be increased.
TH(HS)
The reverse current peak can be estimated as:
I
reverseP
V
------------------------------------------------------------------------ -
=
++
TH HS()VSDVOS HS()
r
DS ON()
where: V
is the MOSFET forward voltage drop.
SD
IN
and
(EQ. 8)
9
FN9131.3
February 15, 2007
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