Interroll MultiControl User Manual
INSPIRED BY EFFICIENCY
MultiControl
for RollerDrive
Sensor 1
I/0 1
RD 1
L
ink A
RD 2
Sensor 2
I/0 2
Sensor 1
®
I/0 1
RD 1
Link A
RD 2
Sensor 2
I/0 2
Power
Ready
Com
Fault
Sensor 1
I/0 3
RD 3
Link B
RD 4
Sensor 4
I/0 4
Sensor 1
I/0 3
RD 3
Link B
Sensor 4
RD 4
I/0 4
4
3
1
2
User Manual
Interroll MultiControl
Version 2.3 (01/2017) en-US
Translation of original instruction manual
Manufacturer's address
Interroll Engineering GmbH
Hoeferhof 16
D-42929 Wermelskirchen
Ph. +49 2193 23 0
Fax +49 2190 2022
www.interroll.com
Contents
We strive for the information presented to be correct, up to date and complete. We have
carefully worked out the contents of this document. However, we assume no liability for
the information. We expressly deny any liability for damages or consequential damages
that are connected in any form with the use of this document. We reserve the right to
change the documented products and product information at any time.
Copyright / intellectual property right
Texts, images, graphics and the like as well as their arrangement are protected by
copyright and other protection laws. Reproduction, modification, transfer or publication
of any part or the entire content of this document in any form is prohibited. This
document is intended exclusively for information purposes and for the intended use and
does not authorize the reproduction of the respective products. All signs contained in this
document (registered trademarks, such as logos and business designations) are the
property of Interroll Engineering GmbH or third parties and may not be used, copied or
distributed without prior written consent.
1108094 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Interroll MultiControl
Version 2.3 (01/2017) en-US
Translation of original instruction manual
3
Table of Contents
Introduction................................................................................................................................ 6
Information about the manual....................................................................................................................6
Contents ......................................................................................................................................................6
The manual is part of the product .......................................................................................................6
Warning notices in this manual ..................................................................................................................6
Symbols.............................................................................................................................................................6
Safety ......................................................................................................................................... 7
State of the art................................................................................................................................................7
Intended use ....................................................................................................................................................7
Personnel qualification ..................................................................................................................................7
Operators...................................................................................................................................................7
Qualified person.......................................................................................................................................7
Electricians ..................................................................................................................................................7
Dangers.............................................................................................................................................................8
Bodily injury................................................................................................................................................8
Electricity .....................................................................................................................................................8
Working environment..............................................................................................................................8
Faults during operation...........................................................................................................................8
Maintenance ..............................................................................................................................................8
Accidental motor start.............................................................................................................................8
Interfaces to other devices...........................................................................................................................9
Operating modes...........................................................................................................................................9
Normal mode.............................................................................................................................................9
Special mode .............................................................................................................................................9
Product information................................................................................................................10
Product description .....................................................................................................................................10
Teach-In procedure ...............................................................................................................................10
Energy recovery / Overvoltage protection ...................................................................................10
Overload protection device ...............................................................................................................10
Structure ........................................................................................................................................................11
Scope of supply ........................................................................................................................................... 12
Nameplate ....................................................................................................................................................12
Technical data ..............................................................................................................................................13
Dimensions.....................................................................................................................................................13
Transport and storage ............................................................................................................15
Ambient conditions for transport and storage.................................................................................... 15
Transport........................................................................................................................................................ 15
Storage ..........................................................................................................................................................15
Assembly and installation .....................................................................................................16
Warning information for assembly......................................................................................................... 16
Assembly of MultiControl.......................................................................................................................... 16
Initial assembly........................................................................................................................................ 16
Repeated assembly ...............................................................................................................................17
Warning notices concerning the electrical installation......................................................................18
Interroll MultiControl
Table of Contents
4 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Electrical installation ...................................................................................................................................19
Connect the power supply.................................................................................................................. 19
Connecting the RollerDrive .................................................................................................................20
Connecting the bus................................................................................................................................ 21
Connecting the sensors ........................................................................................................................22
Initial startup and operation..................................................................................................23
Checks before initial startup..................................................................................................................... 23
Configuration options ................................................................................................................................23
User interface.......................................................................................................................................... 24
Service Data Objects (SDO)............................................................................................................... 25
Magnetic sensor..................................................................................................................................... 25
Configuring MultiControl ..........................................................................................................................28
Setting bus parameters........................................................................................................................ 28
Selecting the application module ......................................................................................................29
Configuring inputs and outputs.......................................................................................................... 29
Defining the motor type.......................................................................................................................29
Switching off the LED indicators ........................................................................................................29
Defining the error behavior................................................................................................................ 29
Resetting to factory settings................................................................................................................ 30
Reading out version information .......................................................................................................30
Operation...................................................................................................................................................... 31
Pre-startup checks.................................................................................................................................. 31
Start...........................................................................................................................................................31
Stop ...........................................................................................................................................................31
Process data .................................................................................................................................................32
Process image of the inputs ................................................................................................................32
Process image of the outputs.............................................................................................................. 34
Maintenance and cleaning....................................................................................................37
Warning notices concerning maintenance and cleaning..................................................................37
Maintenance.................................................................................................................................................37
Checking MultiControl.......................................................................................................................... 37
Replacing MultiControl.........................................................................................................................37
Cleaning......................................................................................................................................................... 37
Decommissioning and disposal ............................................................................................38
Shutdown.......................................................................................................................................................38
Disposal..........................................................................................................................................................38
Troubleshooting.......................................................................................................................39
Meaning of the LEDs ..................................................................................................................................39
General LEDs ..........................................................................................................................................39
LEDs of connections............................................................................................................................... 40
Troubleshooting............................................................................................................................................41
Error messages....................................................................................................................................... 41
Additional faults ..................................................................................................................................... 42
Appendix .................................................................................................................................43
Accessories....................................................................................................................................................43
Data types.....................................................................................................................................................43
Interroll MultiControl
Table of Contents
Version 2.3 (01/2017) en-US
Translation of original instruction manual
5
Cyclical process image...............................................................................................................................44
Input........................................................................................................................................................... 44
Output ......................................................................................................................................................48
Acyclical data...............................................................................................................................................50
Version information ...............................................................................................................................50
Manufacturer information................................................................................................................... 50
Diagnostic information .........................................................................................................................50
Error information ...................................................................................................................................51
Network online time.............................................................................................................................. 51
Control program information.............................................................................................................51
Bus parameters....................................................................................................................................... 52
Motor settings......................................................................................................................................... 53
Inputs and outputs................................................................................................................................. 54
LED indicators .........................................................................................................................................55
Application module ...............................................................................................................................55
Error behavior........................................................................................................................................ 56
I/O configuration......................................................................................................................................... 57
Error codes.................................................................................................................................................... 58
Declaration of Conformity........................................................................................................................ 61
Interroll MultiControl
6 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Introduction
Information about the manual
Contents
This manual contains important notes and information about the various operating phases of the
MultiControl.
The manual describes the MultiControl as it is delivered by Interroll.
In addition to this manual, special contractual agreements and technical documents apply to
special versions.
The manual is part of the
product
4 For trouble-free, safe operation and warranty claims, read the manual first and follow the
instructions.
4 Keep the manual near to the MultiControl.
4 Pass the manual on to any subsequent operator or occupant.
4 NOTICE! The manufacturer does not accept any liability for faults or defects due to
non-observance of this manual.
4 If you have any questions after reading the operating instructions, please contact the Interroll
customer service. Contact persons close to you can be found on the Internet under
www.interroll.com/contacts.
Warning notices in this manual
The warning notices refer to risks which may arise while usage the MultiControl. They are
available in four danger levels identified by the signal word:
Signal word Meaning
DANGER Identifies a danger with high risk that can lead to death or serious injury if it
is not avoided.
WARNING Identifies a danger with medium risk that can lead to death or serious injury
if it is not avoided.
CAUTION Identifies a danger with low risk that can lead to minor or medium injury if it
is not avoided.
NOTICE Identifies a danger that can lead to property damages.
Symbols
This symbol marks useful and important information.
Requirement:
R This symbol represents a prerequisite to be met prior to assembly and maintenance work.
4 This symbol marks the steps to be carried out.
Interroll MultiControl
Version 2.3 (01/2017) en-US
Translation of original instruction manual
7
Safety
State of the art
The MultiControl has been built to comply with the state of the art and is operationally safe in its
delivered state. Nevertheless, users may encounter hazards during use:
Disregarding the notices in this manual may lead to serious injury.
4 Carefully read the manual and follow its content.
Intended use
The MultiControl may only be used for industrial applications and in an industrial environment to
control a RollerDrive EC310 or a VDC motor. A corresponding adapter must be used to connect
a VDC motor.
The MultiControl must be integrated into a conveyor module or conveyor system. Any other use
is considered inappropriate.
Any modifications that affect the safety of the product are not permitted.
The MultiControl may only be operated within the defined operating limits.
Deviating applications require the approval of Interroll.
Personnel qualification
Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.
4 Authorize only qualified personnel with the activities described in these installation and
operating instructions.
4 The operating company must ensure that the personnel follows locally applicable regulations
and rules during their work with regard to safety and dangers.
The following target groups are addressed in these installation and operating instructions:
Operators
Operators have been instructed in the operation and cleaning of the MultiControl and follow
the safety guidelines.
Qualified person
A specialist is a person who, based on his relevant technical training, education and experience,
is capable of detecting risks and avoiding dangers that could occur during the use of the
product.
Electricians
Persons working on electrical installations must have the pertinent technical training. They require
suitable training, suitable education and experience that enables them to detect risks and avoid
dangers which could originate from the electricity. (IEC 60204-1)
Interroll MultiControl
Safety
8 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Dangers
The following list provides information about the various types of danger or damage that may
occur while working with the MultiControl.
Bodily injury
4 Work on the device must be performed only by authorized qualified persons in accordance
with the applicable regulations.
4 Before using the MultiControl, ensure that no unauthorized personnel is in the vicinity of the
conveyor.
Electricity
4 Only perform installation and maintenance work in the de-energized state.
4 Secure the device against inadvertent activation.
Working environment
4 Do not use the MultiControl in areas where there is a hazard of explosion.
4 Remove material that is not required and unnecessary objects from the workspace.
Faults during operation
4 Regularly inspect the MultiControl for visible damage.
4 If you notice smoke, switch off the power immediately and ensure that it cannot be switched
on again accidentally.
4 Immediately contact a qualified person and have the person determine the cause of the fault.
Maintenance
4 Because the product does not require maintenance, you only need to inspect the
MultiControl regularly for visible damage and that all cables and screws are firmly in place.
Accidental motor start
4 Ensure that a connected motor cannot start accidentally, particularly for assembly,
maintenance work and troubleshooting.
Interroll MultiControl
Safety
Version 2.3 (01/2017) en-US
Translation of original instruction manual
9
Interfaces to other devices
By assembling the MultiControl in a conveyor module, potential hazards may occur. These are
not part of this manual and have to be analyzed during the design, installation and startup of
the complete system.
4 After assembling the MultiControl in a conveyor module, check the whole system for a new
potential dangerous spot before switching on the conveyor.
4 Additional constructive measures may be required.
Operating modes
Normal mode
Operation of the installed device at the end customer's as a component in a conveyor in a
complete system.
Special mode
Special operation refers to all operating modes which are required to guarantee and maintain
regular operation.
Special operating mode Explanation Comment
Transport/storage Loading and unloading, transport and storage Assembly/Initial start-up Installation at the end customer and performing the test run Cleaning External cleaning without removing protective devices In the de-energized state
Maintenance/Repairs Maintenance and inspection tasks In the de-energized state
Troubleshooting Troubleshooting in the event of a fault Fault elimination Eliminating the fault In the de-energized state
Decommissioning Removing from the complete system In the de-energized state
Disposal Removing from the complete system and disassembly In the de-energized state
Interroll MultiControl
10 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Product information
Product description
The MultiControl is a control for conveyor systems that can control up to four motors. At the
same time, it is also a certified I/O device for PROFINET, EtherNet/IP and EtherCAT and, as such,
can be networked with other MultiControls and a PLC.
Sensors and RollerDrive can be integrated directly into the fieldbus layer via the MultiControl.
This allows saving a complete additional sensor/actuator layer.
The MultiControl can easily and flexibly be configured via a PLC programming environment, a
web user interface or the Interroll Teach-In procedure. The procedure simplifies and shortens the
startup time on site and also enables the simple exchange of a single MultiControl.
If a special conveyor logic is to be used, the MultiControl can be equipped with a special
software by Interroll. As a result, it can be used as an individual control system – with or without
connected PLC.
The MultiControl is compatible with all 24-V conveyor modules from Interroll Automation GmbH.
So-called ZPA+ programs are used to operate the conveyor modules. These programs are
described in a separate operating manual. The functions of the ZPA programs are also
described in a separate operating manual.
Teach-In procedure
To provide an easy startup of large conveyor systems with many zones, it is possible to
automatically configure MultiControl. For this purpose, the fault signals or operational currents
of the connected motors as well as the signals of at least two adjacent zone sensors are
captured and analyzed and used to determine or specify the following settings:
• The number of motors connected to every MultiControl
• The number of zones per MultiControl
• The network address of every MultiControl
• A name assignment for every MultiControl
• The neighboring relations of the MultiControl
• Rotating direction of the motors for downstream transport
The function of the teach-in procedure is described in a separate operating manual.
Energy recovery /
Overvoltage protection
If the RollerDrive is braked or stopped, the kinetic energy of the RollerDrive (and the material
being conveyed) will be converted into electrical energy. This energy is fed back into the system
where it can be used by other RollerDrive.
If the energy recovery is higher than the energy demand the excess energy is converted into
heat by a brake chopper integrated in the MultiControl. The brake chopper is activated when
the voltage exceeds 25.2V. As such, excessively high voltages within the system are avoided.
Overload protection
device
If the brake chopper is activated for more than two seconds, it is switched off again since it is
assumed in this case that the power supply delivers an incorrect voltage. If overload protection is
active, this is shown on the LED display. As long as overload protection is active, the motors
cannot be switched on.
Interroll MultiControl
Product information
Version 2.3 (01/2017) en-US
Translation of original instruction manual
11
The MultiControl does not provide a protective mechanism against excessive temperature of the
connected drive motor.
Structure
Sensor 1
I/0 1
RD 1
Sensor 2
I/0 2
RD 1
Link A
Sensor 1
®
I/0 1
RD 1
Link A
RD 2
Sensor 2
I/0 2
Sensor 3
I/0 3
RD 3
Link B
RD 4
Sensor 4
I/0 4
Sensor 3
I/0 3
RD 3
I/0 4
Power
Link B
RD 4
Sensor 4
Ready
Com
Fault
MultiControl
for RollerDrive
1
4 5
6
7
8
9
10
11
1211
13
14
8
15
16
32
1 Magnetic sensor 9 Motor connection (RD 4)
2 LEDs for left-hand connections 10 Sensor connection / digital I/O (I/O 4)
3 General LEDs 11 Fastening screw
4 LEDs for right-hand connections 12 Type plate
5 Labeling field 13 Sensor connection / digital I/O (I/O 2)
6 Sensor connection / digital I/O (I/O 3) 14 Motor connection (RD 2)
7 Motor connection (RD 3) 15 Motor connection (RD 1)
8 Bus connection (A/B link) 16 Sensor connection / digital I/O (I/O 1)
3 3
444
1
4
2
1 RollerDrive power supply flat cable guide (L2)
2 Logic and sensor power supply flat cable guide (L1)
3 Screw guides for fastening the MultiControl
4 Holes for fastening the baseplate to the conveyor
Interroll MultiControl
Product information
12 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Scope of supply
The scope of supply of the MultiControl contains the following components:
• MultiControl
• Baseplate
• Two screws for fastening the MultiControl to the baseplate
Nameplate
The information on the nameplate is used to identify the MultiControl.
5
6
7
8
1
2
3
4
1 Article number 5 Serial number
2 MAC address 6 CE mark
3 Week and year of production 7 UL mark
4 Manufacturer 8 Connection data
Interroll MultiControl
Product information
Version 2.3 (01/2017) en-US
Translation of original instruction manual
13
Technical data
Rated voltage 24 V DC, protected extra-low voltage PELV (IEC 60204-1)
Voltage range 22.8 to 25.2 V DC
Current consumption Logic supply voltage:
MultiControl: max. 0.2 A + connected sensors/actuators =
max. 1.6 A
Motor supply voltage:
RollerDrive rated current: 4 x 2 A = 8 A
RollerDrive startup current: 4 x 4 A = 16 A
Protection rate IP54
Weight 500 g (incl. base plate)
Ambient temperature in
operation
-30 °C to +40 °C (-22 °F to +104 °F)
Ambient temperature
during transport and
storage
-40 °C to +80 °C (-40 °F to +176 °F)
Max. temperature change 1 K/min, 3 h, 2 cycles (IEC 60068-2-14)
Relative humidity max. 93 % at +40 °C (+104 °F), 14 days, non-condensing
(IEC 60068-2-78)
Max. installation height
above sea level
max. 1000 m (max. 3300 ft)
The installation in systems at an altitude above 1,000m (3,300 ft)
is possible in principle. However, it may result in a reduction of the
performance values.
Dimensions
Sensor 1
I/0 1
RD 1
Sensor 2
I/0 2
RD 1
Link A
Sensor 1
®
I/0 1
RD 1
Link A
RD 2
Sensor 2
I/0 2
Sensor 3
I/0 3
RD 3
Link B
RD 4
Sensor 4
I/0 4
Sensor 3
I/0 3
RD 3
I/0 4
Power
Link B
RD 4
Sensor 4
Ready
Com
Fault
MultiControl
for RollerDrive
12
3 4
21243
31
185
70
MultiControl
The distance from the top edge of the MultiControl to neighboring components must be at least
10mm to be able to operate the magnetic sensor.
Interroll MultiControl
Product information
14 Version 2.3 (01/2017) en-US
Translation of original instruction manual
163
151
90
60
26
6.5
4
15
6.5
15
32.5 32.5
ø 6.5
ø 6.5
ø 6.5
70
Mounting plate
Interroll MultiControl
Version 2.3 (01/2017) en-US
Translation of original instruction manual
15
Transport and storage
Ambient conditions for transport and storage
Ambient temperature
during transport and
storage
-40 °C to +80 °C (-40 °F to +176 °F)
Max. temperature change 1 K/min, 3 h, 2 cycles (IEC 60068-2-14)
Relative humidity max. 93 % at +40 °C (+104 °F), 14 days, non-condensing (IEC
60068-2-78)
Transport
• Each MultiControl is packed in a separate cardboard box.
CAUTION
Improper transport poses a hazard of injury.
4 Transport-related tasks should only be carried out by qualified and authorized persons.
4 Follow the instructions below.
4 Do not stack more than four cardboard boxes on top of each other.
4 Avoid heavy impacts during transport.
4 Inspect each MultiControl for visible damage after transport.
4 In the event of damage, take photos of the damaged parts.
4 Report any damage caused by transport immediately to the transport company and Interroll
to retain the right to claim for compensation.
4 Do not expose the MultiControl to serious temperature fluctuations as this could result in
condensation.
Storage
NOTICE
Risk of damage to property due to improper storage
4 Do not stack more than four cardboard boxes on top of each other.
4 Check each MultiControl for damage after storage.
Interroll MultiControl
16 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Assembly and installation
Warning information for assembly
NOTICE
Risk of damage leading to failure or shortened life expectancy
4 Check each MultiControl visually for damage before assembly.
4 Make sure that the MultiControl is not warped during installation (no bending or torsion).
4 Do not drill additional mounting holes in the casing or baseplate or enlarge the holes
provided.
4 Do not drop the MultiControl to prevent internal damage.
Assembly of MultiControl
Initial assembly
To fasten the MultiControl at the conveyor frame, the supplied baseplate must first be mounted
on the conveyor frame. The baseplate features two sets of two holes for fastening the
MultiControl. The left-hand holes should be used for initial assembly.
To simplify electrical installation, if possible all MultiControl should be assembled on the same
side of the conveyor. In the case of curves, wherever possible the MultiControl should be
assembled on the outside radius as the RollerDrive connection is on this side.
The distance from the top edge of the MultiControl to neighboring components must be at least
10mm to be able to operate the magnetic sensor.
4 Identify a flat area on the conveyor system frame on which the MultiControl can be
assembled. Ensure that there is approx. 25 mm space to the left of the designated area in
order to be able to move the MultiControl at a later date if necessary (see "Repeated
assembly", page17).
4 Use the baseplate as a template and mark the center of both mounting holes. Pay attention
to the correct orientation of the baseplate (the labeling in the cable duct must be readable).
4 Drill two holes with a diameter of 6.5 mm on the markings in the conveyor frame.
4 Screw the baseplate onto the conveyor using M6 screws.
4 Ensure that the baseplate is not distorted.
4 Insert flat cables for the voltage supply (see "Connect the power supply", page19).
Interroll MultiControl
Assembly and installation
Version 2.3 (01/2017) en-US
Translation of original instruction manual
17
4 Place the MultiControl onto the left hole in each case and push it down until the locking
mechanism engages.
4 Fasten the MultiControl with the available screws in MultiControl and a Phillips screwdriver
onto the baseplate according to DINENISO4857-Z2. Maximum tightening torque 2 Nm.
This drives the contact pins through the flat cable and establishes contact with the voltage
supply.
To ensure a proper fastening of the MultiControl on the baseplate, only the screws supplied may
be used. If they are being damaged or lost, they can be reordered from Ejot using article
number 4280049809 (http://www.ejot.com).
Repeated assembly
If an already connected MultiControl has to be removed from the backplane, the flat cable must
not be reconnected at the same point as otherwise a proper contact cannot be ensured. To
avoid the flat cable having to be removed and repositioned on all MultiControl, in this case the
MultiControl can be attached via the right-hand mounting hole in each case. Consequently, the
position of the MultiControl to the flat cable changes and the flat cable can be reconnected at a
different point. The insulation is self-healing which means protection rating IP54 is achieved.
Interroll MultiControl
Assembly and installation
18 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Warning notices concerning the electrical installation
Improper electrical installation can leads to damage of the MultiControl.
4 Only have an electrician undertake electrical installation work.
4 Observe national regulations for the electrical installation. Within the EU, IEC 60204-1 must
be adhered to at a minimum.
4 Before the installation, wiring or removal of the MultiControl, de-energize it and secure it
against inadvertent reactivation.
4 The MultiControl may be operated only with DC voltage with a rated voltage of 24V and a
maximum permissible deviation of ±5%.
4 The MultiControl may be operated only with a protected extra-low voltage (PELV according
to IEC 60204-1).
4 Never operate the MultiControl with AC voltage since this will lead to unrepairable damage
to the device.
4 When connecting the MultiControl, observe the correct polarity of the voltage supply.
Reversing the polarity leads to unrepairable damage to the device and the connected
motors.
4 Ensure that no hazardous voltage can come into contact with the connections or the housing,
not even in the event of a malfunction or fault.
4 Place all voltage supplies used on a common ground potential to avoid equalizing currents
via the MultiControl or the bus line.
4 Ensure that the RollerDrive, VDC motors and voltage sources connected with the
MultiControl, as well as the entire conveyor system, are correctly grounded. Incorrect
grounding can result in the build-up of static charge, causing the MultiControl to malfunction
or fail prematurely.
4 Ensure that the existing electrical installation has no interfering effect on the MultiControl.
4 Use only cables that are sufficiently dimensioned for the specific operating conditions.
4 Do not forget to observe the calculations for voltage drop on electrical lines.
4 Observe the regulations for routing cables.
4 Use suitable switching equipment and protective devices to ensure safe operation.
4 Only apply operating voltages when all of the cables have been connected.
4 Do not apply too much tension or load to the plug. When bending the cable at the plug, the
insulation of the cable could be damaged and the MultiControl could fail.
Interroll MultiControl
Assembly and installation
Version 2.3 (01/2017) en-US
Translation of original instruction manual
19
Electrical installation
Connect the power supply
One or two flat cables of type 3G3G-FL with a core cross-section of 2x 2.5mm² are used for
the power supply:
• When using a flat cable, the MultiControl, the RollerDrive, the sensors and the logic are
supplied by the same voltage source.
• If two flat cables are used, the sensors and the logic are supplied with separate voltage
sources. This allows the RollerDrive to be switched off without losing the bus communication.
The two ground potentials (L-) of the voltage supply are connected with each other in the
MultiControl. The two positive contacts (L+) are connected with each other via a diode in the
MultiControl. This ensures that the logic can also be supplied via the RollerDrive line, but not the
RollerDrive via the logic supply.
4 Observe the national regulations for laying the flat cables. DIN EN 60204-1 applies in
Europe.
4 Use only flat cables of type 3G3G-FL with a core cross-section of 2x 2.5mm².
4 Insert the flat cable in the cable duct on the base plate in its correct orientation without
mechanical tension and without torsion. The cable ducts have a form-fit design (see graphic).
As such, the flat cable can only be laid in one direction and polarity cannot be reversed.
12
3 4
2
1
1 Cable duct for RollerDrive voltage supply
Pin at top: L+, brown core of line
Pin at bottom: L-, blue core of line
2 Cable duct for logic and sensor system voltage supply
Pin at top: L+, brown core of line
Pin at bottom: L-, blue core of line
4 If only one voltage supply is used, use the top cable duct with the label "Power
RollerDrive" (1). In this case, close the lower cable duct (2) with a stub to achieve protection
rating IP54.
4 If necessary take measures for strain relief or vibration reduction.
4 Close the ends of the flat cables with end caps to achieve protection rating IP54.
4 Install MultiControl on the base frame to establish the correct contact bonding (see "Initial
assembly", page16).
Interroll MultiControl
Assembly and installation
20 Version 2.3 (01/2017) en-US
Translation of original instruction manual
4 Connect the line to the voltage source by connecting the brown core at L+ and the blue core
at L-.
If the MultiControl has to be removed after bonding, the flat cable must not be reconnected at
the same point as otherwise a proper contact cannot be ensured. In this case, the MultiControl
has to be repositioned (see "Repeated assembly", page17).
NOTICE
Short circuit from incorrect polarity
If the voltage supply is connected with incorrect polarity, it leads to a short circuit in the line
because of the reverse polarity protection in the MultiControl.
4 Install a suitable protection mechanism so that the MultiControl and the line are not
overloaded.
4 Have an electrician undertake the dimensioning of the protection mechanism.
4 When selecting the line protection, pay particular attention to the maximum short circuit
current of the voltage supply.
Connecting the RollerDrive
The four connectors 'RD1' to 'RD4' are prepared for the RollerDrive EC310. The RollerDrive
EC310 connection cable is already fitted with a suitable plug.
1
4
3
2
5
1 +24 V 4 Fault input
2 Output for direction of rotation 5 Speed output
3 Ground
4 Insert the plug so that the labeling EC310 on the plug points to the rear, i.e. it cannot be
read.
4 Close unused RollerDrive connections with M8 dummy cap to achieve degree of protection
IP54.
NOTICE
Connections are not short circuit-proof
In case of a short circuit, particularly between Pin 1 and Pin 3, the internal fuse in the
MultiControl trips. The internal fuse cannot be replaced.
4 Ensure the correct polarity.
Loading...