Interroll BM 8350, BM 8360 Installation And Operating Instructions Manual
Installation and Operating Instructions
Interroll 24 V Belt Conveyor
Straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
Manufacturer's address
Interroll Automation GmbH
Dietmar-Hopp-Straße 3
74889 Sinsheim (Germany)
Ph.: +49 7261 938 – 0
Fax: +49 7261 938 – 124
www.interroll.com
automation@interroll.com
Copyright of installation and operating instructions
The copyright of these installation and operating instructions remains with Interroll
Automation GmbH. The installation and operating instructions contain technical
regulations and drawings which may not be reproduced partially or in full, transmitted by
any means, utilized without permission for competitive purposes or disclosed to third
parties.
IAD - BA - 174
1
Interroll T. Nr. 1103990
Version 1.1 (02/2016) en-US
Translation of original instruction manual
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
3
Table of contents
Introduction.....................................................................................................................6
Notes about working with the installation and operating instructions...............................6
Contents of these installation and operating instructions ................................................6
Integrated part of the product ................................................................................................6
Installation and operating instructions are part of the module......................................6
Warning notices in this document ................................................................................................7
Symbols ...............................................................................................................................................7
Safety ..............................................................................................................................8
State of the art..................................................................................................................................8
Intended use.......................................................................................................................................8
Field of use....................................................................................................................................8
Changes to the module .............................................................................................................8
Personnel qualification.....................................................................................................................8
Operators......................................................................................................................................8
Service personnel........................................................................................................................8
Electricians.....................................................................................................................................8
Dangers ...............................................................................................................................................9
Safety devices..............................................................................................................................9
Electricity........................................................................................................................................9
Rotating parts...............................................................................................................................9
Parts lying around or falling off ..............................................................................................9
Risk of injury due to faults during operation .......................................................................9
Maintenance intervals................................................................................................................9
Interfaces to other devices.............................................................................................................9
Operating modes ..........................................................................................................................10
Normal mode............................................................................................................................10
Special mode............................................................................................................................. 10
Product identification.................................................................................................. 11
24 V Belt Conveyor Straight BM 8350................................................................................... 11
Components............................................................................................................................... 11
Property ...................................................................................................................................... 12
Technical data ..........................................................................................................................13
24 V Belt Conveyor Curve BM 8360.......................................................................................14
Components............................................................................................................................... 14
Property ...................................................................................................................................... 15
Technical data ........................................................................................................................... 16
Scope of supply ............................................................................................................................ 17
Nameplate....................................................................................................................................... 18
Transport and storage ................................................................................................ 19
Transport ..........................................................................................................................................19
Identification of load lifting points ....................................................................................... 19
After the delivery ..................................................................................................................... 19
Storage............................................................................................................................................. 20
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Table of contents
4 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Installation ................................................................................................................... 21
To be observed during installation............................................................................................22
Torque..........................................................................................................................................22
Grounding..................................................................................................................................22
Orientation................................................................................................................................. 22
Connection.................................................................................................................................22
Anchoring...................................................................................................................................22
Integration into complete system ......................................................................................... 22
Installing supports .......................................................................................................................... 23
Connecting the modules ..............................................................................................................24
Installing the side guide profiles.................................................................................................26
Installing the rigid universal support......................................................................................... 27
Installing the flexible universal support....................................................................................28
Fastening the side guide profile on the universal support..................................................30
Installing the photo cell and reflector....................................................................................... 32
Installing side cover and end caps............................................................................................34
Initial startup and operation...................................................................................... 35
Initial startup....................................................................................................................................35
Operation ........................................................................................................................................35
Before every operation start.................................................................................................35
Procedure in case of accident or fault ...............................................................................35
Cleaning....................................................................................................................... 36
Maintenance and repair ............................................................................................ 37
Observe the following for maintenance and repair............................................................37
Straight travel and belt tension .................................................................................................38
Adjusting belt tension in straight section............................................................................ 38
Adjusting the belt tension in the curve section.................................................................39
Replacing the carrying idler........................................................................................................40
Replacing the carrying idler in the straight section......................................................... 40
Replacing the carrying idler in the curve section.............................................................41
Replacing the tensioning roller...................................................................................................42
Replacing the tensioning roller in the straight section....................................................42
Replacing the tensioning roller in the curve section........................................................ 43
Replacing the drive roller ............................................................................................................ 44
Replacing the drive roller in the straight section ............................................................. 44
Replacing the drive roller in the curve section.................................................................46
Replacing the conveyor belt .......................................................................................................48
Replacing the conveyor belt in the straight section ........................................................ 48
Replacing the conveyor belt in the curve section ............................................................ 50
Replacing the roller clip................................................................................................................52
Replacing the photo cell...............................................................................................................53
Replacing the reflector ................................................................................................................. 55
Replacing the side guide profile ................................................................................................56
Replacing the side guide support ..............................................................................................57
Replacing the flexible universal support..................................................................................59
Replacing the side cover..............................................................................................................61
Replacing the end cap.................................................................................................................. 62
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
5
Maintenance intervals .................................................................................................................. 63
Maintenance and inspection list.................................................................................................63
Troubleshooting........................................................................................................... 64
In case of a fault ............................................................................................................................ 64
Troubleshooting..............................................................................................................................64
Spare and wear parts ................................................................................................ 65
Ordering information ..................................................................................................................65
Spare part drawing BM 8350...................................................................................................65
Spare parts list BM 8350 ............................................................................................................66
Spare part drawing BM 8360...................................................................................................67
Spare parts list BM 8360 ............................................................................................................68
Decommissioning and disposal ................................................................................ 69
Environmental protection regulations ...................................................................................... 69
Installation declaration .............................................................................................. 70
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
6 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Introduction
Notes about working with the installation and operating instructions
The Interroll 24 V Belt Conveyor is generally referred to as "module" in this document.
Contents of these
installation and operating
instructions
These installation and operating instructions contain important notes and information about the
various operating phases of the module:
• Transport, assembly and startup
• Safe operation, required maintenance tasks, removal of any faults
• Spare parts, supplementary accessories
Integrated part of the
product
The installation and operating instructions describe the module at the time of its initial delivery
after manufacturing.
In addition to this manual, special contractual agreements and technical documents apply to
special versions of the module and its additional equipment.
Installation and operating
instructions are part of the
module
4 To ensure trouble-free and safe operation as well as the settlement of possible warranty
claims, always read these installation and operating instructions first and observe all the
information contained herein.
4 Keep the installation and operating instructions close to the module.
4 Pass the installation and operating instructions on to any subsequent operator or occupant.
Interroll does not accept any liability for faults or defects due to non-observance of these
installation and operating instructions.
If you have any questions after reading the installation and operating instructions, please contact
the Interroll customer service. Contact persons close to you can be found on the Internet under:
www.interroll.com/contacts.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Introduction
Version 1.1 (02/2016) en-US
Translation of original instruction manual
7
Warning notices in this document
The warning notices refer to risks which may arise while using the module. They are available in
four danger levels identified by the signal word:
Signal word Meaning
DANGER Identifies a danger with high risk that can lead to death or serious injury if it
is not avoided.
WARNING Identifies a danger with medium risk that can lead to death or serious injury
if it is not avoided.
CAUTION Identifies a danger with low risk that can lead to minor or medium injury if it
is not avoided.
NOTICE Identifies a danger that can lead to property damages.
Symbols
This symbol marks useful and important information.
Requirement:
R This symbol represents a prerequisite to be met prior to assembly and maintenance work.
4 This symbol marks the steps to be carried out.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
8 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Safety
State of the art
The module has been built to comply with the state of the art. Nevertheless, users may encounter
hazards during its use.
Disregarding the notices in this manual may lead to serious injury.
4 Carefully read the manual and follow its content.
Intended use
The module may only be used for industrial applications and in an industrial environment to
convey sortable goods such as small packages, cartons or boxes.
The module is an incomplete machine and must be integrated into a complete system prior to
operation.
Field of use
The module is dimensioned only for a certain field of use and may not be operated outside of
these specific limits. For additional information, see the chapter "Technical data".
Any other use is considered inappropriate. Deviating operating conditions require additional
clarifications, a special release of the module and new contractual agreements.
Changes to the module
Any modifications that affect the safety are not permitted.
Personnel qualification
Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.
4 Authorize only qualified personnel with the activities described in these installation and
operating instructions.
4 The operating company must ensure that the personnel follows locally applicable regulations
and rules during their work with regard to safety and dangers.
The following target groups are addressed in these installation and operating instructions:
Operators
Operators have been instructed in the operation and cleaning of the module and follow the
safety guidelines.
Service personnel
The service personnel features a technical training and performs the maintenance and repair
tasks.
Electricians
Persons working on electrical installations must have the pertinent technical training.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Safety
Version 1.1 (02/2016) en-US
Translation of original instruction manual
9
Dangers
The following list informs you about the various types of danger or damage that may occur
while working with the module.
Safety devices
4 Perform any maintenance and repair work on the module only in de-energized state and
ensure that it cannot be started accidentally.
4 In the passage area of persons or if persons can reach between transported materials,
additional protective measures may apply.
4 Do not remove protective covers or housing.
4 Regularly check the safety devices.
Electricity
4 Reach into the module only if the module is de-energized.
Rotating parts
4 Never wear loose clothing.
4 Never wear jewelery, such as necklaces or bracelets.
4 If you have long hair, always wear a hair net.
Parts lying around or
falling off
4 Remove equipment or material which is not required from the workspace.
4 Wear safety shoes.
4 Specify and monitor careful placement of the goods on the conveyor.
Risk of injury due to faults
during operation
4 Regularly check the module for visible damage.
4 Immediately shut down the module and ensure that it cannot be started accidentally in case
of:
fire vapors, unusual, noise, blocked or defective conveyor belt, defective supports, side
guides or accessory devices, unauthorized removal of safety covers and with a defective
suspension.
4 Immediately determine the cause of the fault by qualified personnel.
4 Immediately remove any escaping gear oil.
4 Do not step on the module during operation.
Maintenance intervals
4 Regularly perform maintenance and inspection work.
4 Use only OEM spare parts.
Interfaces to other devices
New hazardous positions may occur while integrating the module into a complete system. These
positions are not part of this manual and have to be analyzed during the assembly and startup
of the complete system.
4 When combining the module with other modules or machinery, check for new hazards
before startup. In particular, observe the infeed point at the deflection shaft.
4 Additional constructive measures may be required.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Safety
10 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Operating modes
Normal mode
The module is installed at the customer in a complete system and operated as part of the system.
Special mode
Special operation refers to all operating modes which are required to guarantee and maintain
regular operation.
Special operating mode Explanation Comment
Transport/Storage Loading and unloading, transport and storage -
Assembly/Initial start-up Installation at the end customer and performing the test run -
Cleaning External cleaning without removing protective devices When de-energized
Maintenance/Repairs Maintenance and inspection tasks When de-energized
Troubleshooting Troubleshooting in the event of a fault -
Fault elimination Eliminating the fault When de-energized
Shutdown Removing from the complete system When de-energized
Disposal Removing from the complete system and disassembly When de-energized
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
11
Product identification
24 V Belt Conveyor Straight BM 8350
Components
1 2 3 4 5 76
13 12 11 10 9 814
24 V belt conveyor straight BM 8350
1 Drive roller 8 Side frame (C-profile)
2 Carrying idler 9 Universal support
3 Control 10 Side guide support
4 Photo cell 11 Side guide profile
5 End cap (side guide) 12 Side cover
6 Belt 13 Closing clip
7 Reflector 14 End cap (side frame)
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Product identification
12 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Property
The 24 V belt conveyor is a belt conveyor that is divided into zones and operates with zero
pressure accumulation; its drive is based on the 24 V RollerDrive. It is possible to transport and
accumulate small products, as well as products not suitable for roller tracks.
The 24 V belt conveyor straight is suitable for transporting products up to 50 kg – including
products with uneven or soft bottom.
A closed conveyor belt is pulled over carrying idlers and a drive roller (RollerDrive) at the start
of every zone. The last roller of each zone serves as tensioning roller. The conveyor belt can
operate with low belt tensioning since the routing is not implemented using a spherical idler
pulley, but by a taper strip affixed to the inside of the belt.
The RollerDrive is connected to a control card that generates the conveying logic or receives
signals from a master controller (PLC).
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Product identification
Version 1.1 (02/2016) en-US
Translation of original instruction manual
13
Technical data
Straight Belt Conveyor Light BM 8350
Max. load capacity per zone 50 kg
Conveying speed Max. 0.8 m/s
Ambient temperature +5 to +40 °C
Slider bed Rollers, Interroll Series 1700
Diameter of drive roller 50 mm
Diameter of idler pulley 50 mm, series 1700 mm steel, zinc-plated
Roller material Steel 1.5 mm, zinc-plated
Roller pitch (P) Min. 60 mm + increments of 30 mm
Max. module length ML = N x ZL, max. 4,080 mm
Zone length (ZL) Multiple of pitch, max. 2040 mm
Number of zones (N) 1, 2, 3 or 4
Rated voltage 24 V
Motor type Interroll RollerDrive EC310
Conveyor belt Polyester with PVC coating
Control variants MultiControl
Incline/decline Max. 15°
Side profile 115 x 35 mm, without side guide
Between frames 300 to 840 mm
Noise level Leq < 70 dB(A)
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Product identification
14 Version 1.1 (02/2016) en-US
Translation of original instruction manual
24 V Belt Conveyor Curve BM 8360
Components
7814 1 2 5 643
912 813 711 10
24 V belt conveyor curve BM 8360
1 Conical carrying idler 8 Universal support
2 Conical drive roller 9 Side cover
3 Belt 10 Side guide support
4 Side guide profile 11 End cap (side frame)
5 Photo cell 12 Control
6 End cap (side guide) 13 Side frame (C-profile)
7 Reflector 14 Mounting bracket
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Product identification
Version 1.1 (02/2016) en-US
Translation of original instruction manual
15
Property
The 24 V belt conveyor curve is a belt curve that is divided into zones and operates with zero
pressure accumulation; its drive is based on the 24 V RollerDrive. It is possible to transport and
store small products, as well as products not suitable for roller tracks.
The 24 V belt conveyor curve is suitable for transporting products up to 20 kg – including
products with uneven or soft bottom.
A closed conveyor belt is pulled over conical carrying idlers and a conical drive roller
(RollerDrive) at the start of every zone. The last roller of each zone serves as tensioning roller.
The conveyor belt can operate with low belt tensioning since the routing is not implemented
using a spherical idler pulley, but by a taper strip affixed to the inside of the belt.
The RollerDrive is connected to a control card that generates the conveying logic or receives
signals from a master controller (PLC).
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Product identification
16 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Technical data
Belt Curve Light BM 8360
Max. load capacity per zone 20 kg
Conveying speed Max. 0.5 m/s
Ambient temperature +5 to +40 °C
Slider bed Rollers, Interroll Series 1700
Diameter of drive roller 50 mm, tapered bushings
Roller material Steel 1.5 mm, zinc-plated
Number of zones (N) 1 at 45°
2 at 90°
Rated voltage 24 V
Motor type Interroll RollerDrive EC310
Conveyor belt Polyester with PVC coating
Control variants MultiControl
Incline/decline Not suitable
Side profile 115 x 35 mm, without side guide
Between frames 300 to 840 mm
Curve angle 45°, 90°
Inside radius 825 mm
Noise level Leq ≤ 70 dB(A)
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Product identification
Version 1.1 (02/2016) en-US
Translation of original instruction manual
17
Scope of supply
The 24 V belt conveyor is completely assembled and wired in its delivery state. The scope of
supply includes:
• Rack, including side frames, cross ties, side covers
• RollerDrive
• Carrying idlers
• Belt
• Closing clips
• Power supply cable
• Control
• Photo cell and reflector (1 each per zone)
• Side guide profiles, side guide support and universal supports
The side guide profiles can optionally be delivered assembled or unassembled.
The scope of delivery does not include:
• Supports
• End caps
• Bus (communication) cables
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Product identification
18 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Nameplate
8
3
1
2
4
5
6
7
Nameplate (with arrow in transport direction)
1 Arrow in transport direction 5 Year of construction
2 Type designation 6 Company address
3 Machine no. 7 Weight in kg
4 Layout item no. 8 Level
The information on the nameplate is used to identify the conveyor. The type designation is
required to use the conveyor according to its intended use.
The nameplate is located at the end of the conveyor in the right side frame in transport direction.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
19
Transport and storage
Transport
WARNING
Risk of injury during transport
4 Fix the module securely and slip-proof for the transport.
4 Ensure that the lifting device (crane, fork lift, etc.) is rated for the weight of the module.
4 Ensure that no persons are located under the suspended load while lifting and moving the
module.
Additional information about the transport are located on an information sheet that
accompanies the motor.
4 Data about weight and requirements for loading capacity and lifting tackle are located on
the information sheet.
4 Remove any persons from the danger zone.
4 Wear safety shoes.
4 Check the correct fastening for the transport.
The load lifting points are marked on the packet. Individual modules must be gripped at the
bottom profile edge at the ends. Gripping at the top edge is not allowed since it can lead to
inaccuracies of the sensor.
Identification of load
lifting points
After the delivery
4 Inspect module for transport damages.
4 Immediately notify the carrier and manufacturer in case of damages to avoid losing any
claims for compensation.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Transport and storage
20 Version 1.1 (02/2016) en-US
Translation of original instruction manual
Storage
WARNING
Risk of injury due to improper storage
4 Do not stack modules. Do not place any other objects on the module.
4 Check module for stability.
4 If the module is not immediately placed in operation, store it at a location protected against
humidity and dust.
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Version 1.1 (02/2016) en-US
Translation of original instruction manual
21
Installation
WARNING
Risk of injury due to improper assembly
4 Mechanical assembly tasks should be performed only by service personnel. Observe the
safety information.
4 Electrical assembly tasks should be performed only by authorized electricians. Observe the
safety information.
4 Carefully install all terminals and connections, such as cables, hoses and pipework, and check
for correct fit.
The module is delivered to the location site as a pre-assembled unit and must be set up,
connected and integrated into a system on site.
In principle, photo cell and reflector as well as the control are already pre-assembled and
connected with each other. The side guides (universal support, side guide support and side guide
profiles) are delivered, either assembled or unassembled, according to customer specifications.
The following tasks are required for the installation:
• Installing supports, See "Installing supports", page23
• Connecting the modules, See "Connecting the modules", page24
• Install side guide profiles,
See "Installing the side guide profiles", page26
• Install photo cell and reflector,
See "Installing the photo cell and reflector", page32
• Install side cover and end caps,
See "Installing side cover and end caps", page34
Interroll 24 V belt conveyor straight / curve
BM 8350 / BM 8360
Installation
22 Version 1.1 (02/2016) en-US
Translation of original instruction manual
To be observed during installation
Torque
When tightening screws and nuts, always observe the standard tightening torque, unless
specifically indicated otherwise. Standard screw lockers should be replaced as needed.
Grounding
During the installation of the module, its grounding must be observed. Among other things, the
profile connectors are used for this purpose. If no profile connector is used for connecting the
modules, alternate measures must be taken.
Orientation
4 Align the module at the height-adjustable feet of the support. The decisive item for aligning
the modules is the roller top edge (for roller conveyors) or the belt top edge (for belt
conveyors).
Secure the adjusted height. Use suitable tools for the alignment (spirit level or rotation laser).
4 During the alignment of the module, ensure that no moving parts are touching.
Connection
4 Connect the individual modules with each other using the profile connector.
4 During the setup of the module, check the passageways for the personnel. Install transitions
as necessary.
Anchoring
4 Anchor or fasten the module torsion-free, e.g. to the floor or adjacent components.
Integration into complete
system
4 When integrating the module into the complete system, consider possible danger spots,
particularly infeed locations and interfaces.
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