International comfort products N9MSE0802120A, N9MSE0601714A, N9MSE0801716A, N9MSE1202420A, N9MSE1402420A Service And Technical Support Manual

...
Printed in U.S.A. 440 04 4401 00 Dec. 2011
SERVICE AND TECHNICAL
SUPPORT MANUAL
Single Stage, PSC Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
N9MSE
Save this manual for future reference.
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING, CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARNING, CAUTION, and NOTE will be used on product labels and throughout this manual and other manual that may apply to the product.
DANGER Immediate hazards which will result in severe personal injury or death.
WARNING Hazards or unsafe practices which could result in severe personal injury or death.
CAUTION − Hazards or unsafe practices which may result in minor personal injury or product or property damage.
NOTE − Used to highlight suggestions which will result in enhanced installation, reliability, or operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with colors and/or pictures or product labels.
The signal word WARNING is used throughout this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
TABLE OF CONTENTS
STARTUP CHECK SHEET 3...............................
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 4......................................
ADJUST TEMPERATURE RISE 9............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 10..............
ADJUST COOLING AIRFLOW 10.............................
ADJUST THERMOSTAT HEAT ANTICIPATOR 10...............
CHECK SAFETY CONTROLS 10.............................
CHECKLIST 10.............................................
SERVICE AND MAINTENANCE PROCEDURES 12.............
RETRIEVING STORED FAULT CODES 13.....................
COMPONENT SELFTEST 13...............................
CARE AND MAINTENANCE 14...............................
CLEANING AND/OR REPLACING AIR FILTER 14..............
BLOWER MOTOR AND WHEEL MAINTENANCE 14............
CLEANING BURNERS AND FLAME SENSOR 16...............
SERVICING HOT SURFACE IGNITER 17......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 18....
CLEANING CONDENSATE DRAIN AND TRAP 18..............
CLEANING HEAT EXCHANGERS 18..........................
WINTERIZATION 19........................................
SERVICE LABEL 21.........................................
WIRING DIAGRAM 22.......................................
TROUBLESHOOTING FLOW CHART 23......................
SEQUENCE OF OPERATION 25.............................
PARTS REPLACEMENT INFORMATION GUIDE 26.............
PRODUCT NOMENCLATURE 27.............................
MODELS
N9MSE0401410A N9MSE0601410A N9MSE0601714A N9MSE0801716A N9MSE0802120A N9MSE1002114A N9MSE1002120A N9MSE1202420A N9MSE1402420A
Use of the AHRI Certified TM Mark indicates a manufacturer’s participation in the program. For verification of certification for individual products, go to www.ahridirectory.org .
440 04 4101 00
Specifications are subject to change without notice.
2
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factoryauthorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes, the current editions of the National Fuel Gas Code (NFCG) NFPA 54/ANSI Z223.1, and the National Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the National standards of Canada CAN/CSA−B149.1 and .2 Natural Gas and Propane Installation Codes, and Canadian Electrical Code CSA C22.1.
Recognize safety information. This is the safetyalert symbol
. When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with the safetyalert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
!
WARNING
PERSONAL INJURY, AND/OR PROPERTY DAMAGE HAZARD
Failure to carefully read and follow this warning could result in equipment malfunction, property damage, personal injury and/or death. Installation or repairs made by unqualified persons could result in equipment malfunction, property damage, personal injury and/or death. The information contained in this manual is intended for use by a qualified service technician familiar with safety procedures and equipped with proper tools and test instruments. Installation must conform with local building codes and with the Natural Fuel Gas Code (NFCG) NFPA 54/ANSI Z223.1, and National standards of Canada CAN/CSAB149.1 and .2 Natural Gas and Propane Installation Codes.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury or death.
Before performing service or maintenance operations on unit, always turn off main power switch to unit and install lockout tag. Unit may have more than one power switch.
!
WARNING
CARBON MONOXIDE POISONING AND FIRE HAZARD
Failure to follow safety warnings could result in personal injury, death, and/or property damage.
This furnace is not designed for use in mobile homes, trailers or recreational vehicles.
!
CAUTION
CUT HAZARD
Failure to follow this caution may result in damage personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing furnaces.
SERVICE AND TECHNICAL MANUAL Gas Furnace: N9MSE
440 04 4401 00 3
Specifications subject to change without notice.
STARTUP CHECK SHEET
For PSC Models N9MSE
(This sheet is optional. Keep for future reference.)
Date of Start−Up:
Dealer Name:
Address:
City, State(Province), Zip or Postal Code:
Phone:
Owner Name:
Address:
City, State(Province), Zip or Postal Code:
Model Number:
Serial Number:
Setup Checks
Check the box when task is complete.
All Electrical Connections Tight?
Have hoses been relocated for furnace U/D/H application?
Condensate Drain Connected?
Condensate Drain Trapped?
Manual Gas Shutoff Upstream of Furnace/Drip Leg
Gas Valve turned ON?
Type of Gas: Natural: Propane:
Filter Type and Size:
Check in box the Blower OFF Delay Jumper Heating Position for Fan “Time OFF” Setting:
1 and 2 2 and 3 3 and 4 5 and 6
90 120 150 180
Calculated Input (BTU) Rate: (See Checks and Adjustments
Section).
Heating Check
Measured Line Pressure During Heat:
Measured Manifold Pressure: Heat
Temperature of Supply Air: Heat
Temperature of Return Air:
Temperature Rise (Supply Return): Heat
In Rise Range (see furnace rating plate)?
Static Pressure (Ducts) High Heat: Supply
Return
The Blower Speed Tap used for: Heat
Optional Check: CO?
CO2?
Cooling Check
Temperature of Supply Air:
Temperature of Return Air:
Temperature Difference:
Static Pressure (Ducts) Cooling: Supply
Return
The Blower Speed Tap used for: Cooling
Dealer Comments:
SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace: N9MSE
STARTUP, ADJUSTMENT, AND SAFETY CHECK
General
1. Furnace must have a 115-v power supply properly connected and grounded.
NOTE: Proper polarity must be maintained for 115-v wiring. Control status indicator light flashes code 10 and furnace does not operate if polarity is incorrect.
2. Thermostat wire connections at terminals R, W, G, and Y must be made at 24-v terminal block on furnace control.
3. Natural gas service pressure must not exceed 0.5 psig (14- in. w.c.), but must be no less than 0.16 psig (4.5-in. w.c.).
4. Blower door must be in place to complete 115-v electrical circuit to furnace.
!
CAUTION
UNIT OPERATION HAZARD
Failure to follow this caution may result in intermittent unit operation or performance satisfaction.
These furnaces are equipped with a manual reset limit switch in burner assembly. This switch opens and shuts off power to the gas valve if an overheat condition (flame rollout) occurs in burner assembly. Correct inadequate combustionair supply or improper venting condition before resetting switch. DO NOT jumper this switch.
Before operating furnace, check flame rollout manual reset switch for continuity. If necessary, press button to reset switch.
EAC terminal is energized whenever blower operates. HUM 24VAC: The HUM 24VAC terminal is energized when there is a call for heat (W) and the pressure switch (LPS) closes. HUM: The HUM terminal (115VAC) is energized when the inducer motor is energized (IDR).
Prime Condensate Trap with Water
!
CAUTION
Figure 1 Priming Condensate Drain
Representative drawing only, some models may vary in appearance.
L11F065
Purge Gas Lines
If not previously done, purge the lines after all connections have been made and check for leaks.
!
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury, death, and/or property damage.
Never purge a gas line into a combustion chamber. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury or loss of life.
WARNING
UNIT OPERATION HAZARD
Failure to follow this caution may result in intermittent unit operation or performance satisfaction.
Condensate trap must be PRIMED or proper draining may not occur. The condensate trap has two internal chambers which can ONLY be primed by pouring water into the inducer drain side of condensate trap.
1. Remove upper and middle collector box drain plugs opposite of the condensate trap. (See Figure 1)
2. Connect field-supplied 1/2-in. (13 mm) OD tube to upper collector box drain connection.
3. Insert field-supplied funnel into tube.
4. Pour one quart of water into funnel/tube. Water should run through collector box, overfill condensate trap, and flow into open field drain.
5. Remove funnel; replace collector box drain plug.
6. Connect field-supplied 1/2-in. (13 mm) OD tube to middle collector box drain port.
7. Pour one quart of water into funnel/tube. Water should run through collector box, overfill condensate trap, and flow into open field drain.
8. Remove funnel and tube from collector box and replace collector box drain plug.
Adjustments
!
FIRE HAZARD
Failure to follow this warning could result in personal injury, death and/or property damage.
DO NOT bottom out gas valve regulator adjusting screw. This can result in unregulated manifold pressure and result in excess overfire and heat exchanger failures.
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in reduced furnace life.
DO NOT redrill orifices. Improper drilling (burrs, outofround holes, etc.) can cause excessive burner noise and misdirection of burner flames. This can result in flame impingement of heat exchangers, causing failures. (See Figure 2)
WARNING
!
CAUTION
4 440 04 4401 00
Specifications subject to change without notice.
SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace: N9MSE
Figure 2 Orifice Hole
BURNER
ORIFICE
A93059
For proper operation and long term reliability the furnace input rate must be within +/2 percent of input rate on furnace rating plate.
The gas input rate on rating plate is for installation at altitudes up to 2000 ft. (610 M)
In the U.S.A., the input rating for altitudes above 2000 ft. (610 M) must be reduced by 2 percent for each 1000 ft. (305 M) above sea level refer to Table 1.
In Canada, the input rating must be derated by 5 percent for altitudes of 2000 ft. (610 M) to 4500 ft. (1372 M) above sea level.
To adjust manifold pressure to obtain the proper input rate, first, determine if the furnace has the correct orifice installed. At higher altitudes or different gas heat contents, it may be necessary to change the factory orifice to a different orifice. Tables have been provided in the furnace Service and Technical Manual to match the required orifice to the manifold pressure to the heat content and specific gravity of the gas. To do this:
a. Obtain average yearly gas heat value (at installed
altitude) from local gas supplier.
b. Obtain average yearly gas specific gravity from local
gas supplier.
c. Find installation altitude range for your installation in
the manifold pressure tables in Table 3.
d. Find closest natural gas heat value and specific
gravity in Table 3.
e. Follow heat value and specific gravity lines to point of
intersection to find orifice size and manifold pressure setting for proper operation.
f. Check and verify burner orifice size in furnace.
NEVER ASSUME ORIFICE SIZE. ALWAYS CHECK AND VERIFY.
g. Replace orifice with correct size, if required by
Table 3. Use only factorysupplied orifices. See EXAMPLE.
EXAMPLE: 0 - 2000 ft. (0 - 609.6M) altitude Heating value = 1050 Btu/cu ft. Specific gravity = 0.62 Therefore: Orifice No. 44 Manifold pressure: 3.4-in. w.c. * Furnace is shipped with No. 44 orifices. In this example, all main burner orifices are the correct size and do not need to be changed to obtain proper input rate.
1. Adjust manifold pressure to obtain input rate. (See Figure 3)
a. Turn gas valve ON/OFF switch to OFF.
b. Remove manifold pressure tap plug from gas valve. c. Connect a water column manometer or similar device
to manifold pressure tap. d. Turn gas valve ON/OFF switch to ON. e. Manually close blower door switch.
f. Jumper R and W thermostat connections on control
to start furnace. (See Figure 4)
Table 1 Altitude Derate Multiplier for U.S.A.
ALTITUDE
FT. (M)
0–2000
(0610)
2001–3000
(610914) 3001–4000 (9141219) 4001–5000
(12191524)
5001–6000
(15241829)
6001–7000
(18292134)
7001–8000
(21342438)
8001–9000
(24382743)
9001–10,000
(27433048)
* Derate multiplier factors are based on midpoint altitude for altitude range.
NOTE: For Canadian altitudes of 2000 to 4500 ft. (610 to 1372 M), use USA altitudes of 2001 to 3000 ft. (610 to 914 M)
NOTE: If orifice hole appears damaged or it is suspected to
have been redrilled, check orifice hole with a numbered drill bit of correct size. Never redrill an orifice. A burr−free and squarely aligned orifice hole is essential for proper flame characteristics.
g. Remove regulator adjustment cap from gas valve
pressure regulator (See Figure 3) and turn adjusting screw (3/16 or smaller flattipped screwdriver) counterclockwise (out) to decrease input rate or
clockwise (in) to increase input rate. NOTE: DO NOT set manifold pressure less than 3.2 in. w.c. or more than 3.8 in. w.c. for natural gas. If manifold pressure is outside this range, change main burner orifices to obtain manifold pressure in this range.
Figure 3
1/2” NPT Inlet
1/8” NPT Inlet Pressure Tap
PERCENT
OF DERATE
0 1.00
46 0.95
68 0.93
810 0.91
1012 0.89
1214 0.87
1416 0.85
1618 0.83
1820 0.81
DERATE MULTIPLIER
FACTOR*
Redundant Automatic Gas Valve (Single Stage)
ON/OFF Switch
Regulator Seal Cap
Regulator Adjustment Regulator Seal Cap under Cap
1/8” NPT Manifold Pressure Tap
1/2” NPT Outlet
A11153
440 04 4401 00 5
Specifications subject to change without notice.
SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace: N9MSE
h. When correct input is obtained, replace cap that
conceal gas valve regulator adjustment screw. Main burner flame should be clear blue, almost transparent
(See Figure 13) i. Remove jumper R to W. j. Reinstall manifold pressure tap plug to gas valve.
2. Verify natural gas input rate by clocking meter. a. Turn off all other gas appliances and pilots served by
the meter.
b. Jumper R to W.
c. Run furnace for 3 minutes.
d. Measure time (in sec) for gas meter to complete 1
revolution and note reading. The 2 or 5 cubic feet dial
!
WARNING
FIRE HAZARD
Failure to follow this warning could result in personal injury, death, and/or property damage.
Reinstall manifold pressure tap plug in gas valve to prevent gas leak.
provides a more accurate measurement of gas flow.
e. Refer to Table 2 for cubic ft. of gas per hr.
f. Multiply gas rate cu ft./hr by heating value (Btuh/cu
ft.) to obtain input. If clocked rate does not match required input from Step 1, increase manifold pressure to increase input or decrease manifold pressure to decrease input. Repeat steps b through e until correct input is achieved. Re−install regulator seal cap on gas valve.
Figure 4 Example of Single Stage Furnace Control for PSC Blower Motor
J2 JUMPER
24V THERMOSTAT
TERMINALS
HEAT
OFFDELAY
J2
90 150
HUM
24VAC
120 180
TWINNING AND/OR COMPONENT TEST
TERMINAL
HUMIDIFIER TERMINAL (24VAC 0.5 AMP MAX)
3AMP FUSE
LED OPERATION & DIAGNOSTIC LIGHT
115 −VAC (L2) NEUTRAL
CONNECTIONS
BLOWER SPEED
SELECTION TERMINALS
SPARE1
COM/BLUE
NEUTRAL
L2
BLW
SPARE1
SPARE2
SPARE3
24VAC/RED
SPARE2
SPARE3
115 VAC (L1) LINE VOLTAGE CONNECTION
EAC 1 AMP
L1
TRANSFORMER 24−VAC CONNECTIONS
P1 LOW VOLTAGE MAIN HARNESS CONNECTOR
HUM
XFMR
HUMIDIFIER TERMINAL 115 VAC
P2
IND
HSI
P2HOT SURFACE IGNITOR (HSI) & INDUCER MOTOR (IND) CONNECTOR
L11F090
6 440 04 4401 00
Specifications subject to change without notice.
SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace: N9MSE
Table 2 Gas Rate (CU ft./hr)
SECONDS
FOR 1 REVOLUTION
10 360 720 1800 50 72 144 360 11 327 655 1636 51 71 141 355 12 300 600 1500 52 69 138 346 13 277 555 1385 53 68 136 340 14 257 514 1286 54 67 133 333 15 240 480 1200 55 65 131 327 16 225 450 1125 56 64 129 321 17 212 424 1059 57 63 126 316 18 200 400 1000 58 62 124 310 19 189 379 947 59 61 122 305 20 180 360 900 60 60 120 300 21 171 343 857 62 58 11 6 290 22 164 327 818 64 56 11 2 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 80 200 36 100 200 500 92 39 78 196 37 97 195 486 94 38 76 192 38 95 189 474 96 38 75 188 39 92 185 462 98 37 74 184 40 90 180 450 100 36 72 180 41 88 176 439 102 35 71 178 42 86 172 429 104 35 69 173 43 84 167 419 106 34 68 170 44 82 164 409 108 33 67 167 45 80 160 400 11 0 33 65 164 46 78 157 391 11 2 32 64 161 47 76 153 383 11 6 31 62 155 48 75 150 375 120 30 60 150 49 73 147 367
1 Cu Ft. 2 Cu Ft. 5 Cu Ft. 1 Cu Ft. 2 Cu Ft. 5 Cu Ft.
SIZE OF TEST DIAL
SECONDS
FOR 1 REVOLUTION
SIZE OF TEST DIAL
440 04 4401 00 7
Specifications subject to change without notice.
SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace: N9MSE
Table 3 Orifice Size and Manifold Pressure (in. w.c.) for Gas Input Rate Single Stage
SINGLE-STAGE FURNACE
(TABULATED DATA BASED ON 20,000 BT UH PER BURNER, DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL)
ALTITUDE
RANGE
ft (m)
092543 3.6 43 3.7 43 3.8 42 3.2
(0) 950 43 3.4 43 3.5 43 3.6 43 3.7
to 1000 44 3.5 44 3.6 44 3.8 43 3.4
2000 1050 44 3.2 44 3.3 44 3.4 44 3.5
(610) 1075 45 3.7 45 3.8 44 3.3 44 3.4
U.S.A. 800 42 3.4 42 3.5 42 3.6 42 3.7
2001 (611) 825 43 3.8 42 3.3 42 3.4 42 3.5
to 850 43 3.6 43 3.7 42 3.2 42 3.3
3000 (914) 875 43 3.4 43 3.5 43 3.7 43 3.8
Canada 925 44 3.5 44 3.6 44 3.8 43 3.4
2001 (611) 950 44 3.3 44 3.4 44 3.6 44 3.7
U.S.A. and Canada
y
l
.S.A. On U
y
l n
.A. O
U.S
y U.S.A. Only U.S.A. and Canada
l n
.A. O
U.S
to 975 44 3.2 44 3.3 44 3.4 44 3.5
4500 (1372) 1000 44 3.0 44 3.1 44 3.2 44 3.3
3001 800 43 3.8 42 3.2 42 3.3 42 3.4
(915) 825 43 3.6 43 3.7 43 3.8 42 3.2
to
4000 900 44 3.4 44 3.5 44 3.7 44 3.8
(1219) 925 44 3.2 44 3.4 44 3.5 44 3.6
4001 775 43 3.7 43 3.8 42 3.3 42 3.4
(1220) 800 43 3.5 43 3.6 43 3.7 43 3.8
to
5000 875 44 3.3 44 3.5 44 3.6 44 3.7
(1524) 900 44 3.2 44 3.3 44 3.4 44 3.5
5001 750 43 3.7 43 3.8 42 3.2 42 3.3
(1525) 775
to
6000 850 44 3.3 44 3.4 44 3.5 44 3.6
(1829) 875 44 3.1 44 3.2 44 3.3 44 3.4
6001 700 42 3.2 42 3.3 42 3.4 42 3.5
(1830) 725 43 3.6 43 3.7 43 3.8 42 3.3
to
7000 800 44 3.4 44 3.5 44 3.6 44 3.7
(2133) 825 44 3.2 44 3.3 44 3.4 44 3.5
HEATVALUE0.580.600.620.64
AT ALTITUDE Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold
(Btu/cu ft) No. Pressure No. Pressure No. Pressure No. Pressure
900 43 3.8 42 3.2 42 3.3 42 3.4
975 44 3.7 44 3.8 43 3.4 43 3.6
1025 44 3.3 44 3.5 44 3.6 44 3.7
1100 46 3.7 46 3.8 45 3.8 44 3.2
900 44 3.7 44 3.8 43 3.5 43 3.6
775 42 3.3 42 3.4 42 3.5 42 3.6
850 44 3.8 43 3.5 43 3.6 43 3.7
875 44 3.6 44 3.7 43 3.4 43 3.5
950 44 3.1 44 3.2 44 3.3 44 3.4
750 42 3.3 42 3.4 42 3.5 42 3.6
825 44 3.8 43 3.4 43 3.5 43 3.6
850 44 3.5 44 3.7 44 3.8 43 3.4
925 44 3.0 44 3.1 44 3.2 44 3.3
725 42 3.2 42 3.3 42 3.4 42 3.5
43 3.4 43 3.5 43 3.7 43 3.8
800 44 3.7 44 3.8 43 3.4 43 3.5
825 44 3.5 44 3.6 44 3.7 44 3.8
900 44 2.9 44 3.0 44 3.1 44 3.2
675 42 3.4 42 3.5 42 3.6 42 3.8
750 43 3.4 43 3.5 43 3.6 43 3.7
775 44 3.6 44 3.7 43 3.4 43 3.5
850 44 3.0 44 3.1 44 3.2 44 3.3
SAGLARUTANFOYTIVARGCIFICEPSSAG.GVA
8 440 04 4401 00
A11253A
Specifications subject to change without notice.
SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace: N9MSE
Table 3 (CONT.) Orifice Size and Manifold Pressure (in. w.c.) for Gas Input Rate Single Stage
SINGLE-STAGE FURNACE
(TABULATED DATA BASED ON 20,000 BT UH PER BURNER, DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL)
ALTITUDE
RANGE
ft (m)
7001 675 43 3.8 42 3.2 42 3.3 42 3.4
(2134) 700 43 3.5 43 3.7 43 3.8 42 3.2
to
8000 775 44 3.3 44 3.4 44 3.5 44 3.7
(2438) 800 44 3.1 44 3.2 44 3.3 44 3.4
8001 650 43 3.8 42 3.2 42 3.3 42 3.4
(2439) 675 43 3.5 43 3.6 43 3.7 42 3.2
to
9000 750 44 3.3 44 3.4 44 3.5 44 3.6
(2743) 775 44 3.0 44 3.2 44 3.3 44 3.4
9001 600 42 3.3 42 3.4 42 3.6 42 3.7
(2744) 625 43 3.7 42 3.2 42 3.3 42 3.4
to
10000 700 44 3.4 44 3.5 44 3.7 44 3.8
U.S.A. Only U.S.A. OnlyU.S.A. Only
(3048) 725 44 3.2 44 3.3 44 3.4 44 3.5
* Orifice numbers shown in BOLD are f actory-installed.
HEATVALUE0.580.600.620.64
AT ALTITUDE Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold
(Btu/cu ft) No. Pressure No. Pressure No. Pressure No. Pressure
650 42 3.4 42 3.5 42 3.6 42 3.7
725 44 3.8 43 3.4 43 3.5 43 3.6
750 44 3.5 44 3.7 44 3.8 43 3.4
825 44 2.9 44 3.0 44 3.1 44 3.2
625 42 3.4 42 3.5 42 3.6 42 3.7
700 44 3.7 43 3.4 43 3.5 43 3.6
725 44 3.5 44 3.6 44 3.7 44 3.8
650 43 3.5 43 3.6 43 3.7 43 3.8
675 44 3.7 44 3.8 43 3.4 43 3.5
SAGLARUTANFOYTIVARGCIFICEPSSAG.GVA
A11253B
Adjust Temperature Rise
NOTE: Blower door must be installed when taking temperature
rise reading. Leaving blower door off will result in incorrect temperature measurements.
!
CAUTION
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in:
S Overheating the heat exchangers or condensing
flue gases in heat exchanger areas not designed for condensate.
S Shortened furnace life. S Component damage.
Temperature rise must be within limits specified on furnace rating plate. Recommended operation is at midpoint of rise range or slightly above.
This furnace must operate within the temperature rise ranges specified on the furnace rating plate. Determine the air temperature as follows:
a. Place duct thermometers in return and supply ducts
as close to furnace as possible. Be sure thermometers do not “see” heat exchangers so that radiant heat does not affect thermometer readings. This is particularly important with straight run ducts.
b. When thermometer readings stabilize, subtract
returnair temperature from supplyair temperature to determine temperature rise.
If the temperature rise is outside this range, check the following:
a. Gas input for gas heat operation.
440 04 4401 00 9
b. Derate for altitude if applicable. c. Return and supply ducts for excessive restrictions
d. Adjust temperature rise by adjusting blower speed. e. Increase blower speed to reduce temperature rise.
f. Decrease blower speed to increase temperature rise.
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or death.
Disconnect 115v electrical power before changing speed tap.
(Read following caution before changing taps).
UNIT DAMAGE HAZARD
To avoid operating outside the rise range and avoid component damage:
Refer to the Air Delivery Tables to determine which airflows and settings are allowed for proper heating airflow. DO NOT use the highlighted settings for heating airflow. The highlighted settings are to be used for Cooling, ONLY.
Furnaces are shipped with the Heating speed selected as the Blue motor lead and the Cooling speed selected as the Black lead
Specifications subject to change without notice.
causing static pressures greater than 0.50in. w.c.
!
!
WARNING
CAUTION
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