International comfort products DLF4A6, DLF4A9, DLC4A6, DLC4A9, DLC4A18 Service Manual

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SERVICE MANUAL
R410A Ductless Split System
Air Conditioner and Heat Pump
MODELS: DLC4(A/H)6−Outdoor, DLF4(A/H)6−Indoor
SIZES: 9K, 12K, 18K, and 24K
INTRODUCTION
This Service Manual provides the necessary information to service, repair, and maintain the DLF4(A,H), DLC4(A/H)
TABLE OF CONTENTS PAGE
SAFETY CONSIDERATIONS 1........................
MODEL / SERIAL NUMBER NOMENCLATURE 2........
STANDARD FEATURES AND ACCESSORIES 3.........
PHYSICAL DATA 4−7.................................
AHRI CAPACITY RATINGS 8..........................
AIRTHROW DATA 8..................................
SOUND RATINGS 9..................................
DIMENSIONS INDOOR 10...........................
DIMENSIONS OUTDOOR 11........................
CLEARANCES 13....................................
SYSTEM OPERATING ENVELOPE 14.................
ELECTRICAL DATA 17...............................
CONNECTION DIAGRAMS 18.........................
WIRING DIAGRAMS 19...............................
REFRIGERATION SYSTEM DIAGRAM 23...............
SYSTEM EVACUATION AND CHARGING 25............
REMOTE CONTROL AND FUNCTIONS 26−27...........
FUNCTION AND CONTROLS 28−31....................
TROUBLESHOOTING 3259..........................
APPENDIX TABLES 60−62...........................
UNIT REMOVAL PROCEDURES 63....................
Indoor 9k − 12k 115v 64.................................
Outdoor 9k 12k 115v 75...............................
Indoor 12k 18k 230v 79................................
Outdoor 12k 230v 85...................................
Outdoor 18k 230v 90...................................
Indoor 24k 230v 96.....................................
Outdoor 24k 230v 102..................................
service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factoryauthorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety−alert
!
!
symbol instructions or manuals, be alert to the potential for personal injury.
Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety−alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
When you see this symbol on the unit and in
!
WARNING
!
WARNING
EXPLOSION HAZARD
Failure to follow this warning could result in death, serious personal injury, and/or property damage.
Never use air or gases containing oxygen for leak testing or operating refrigerant compressors. Pressurized mixtures of air or gases containing oxygen can lead to an explosion.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer,
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in the ground. If any section of pipe is buried, there must be a 6 in. (152 mm) vertical rise to the valve connections on the outdoor units. If more than the recommended length is buried, refrigerant may migrate to the cooler buried section during extended periods of system shutdown. This causes refrigerant slugging and could possibly damage the compressor at start−up.
CAUTION
421 08 9205 00 2/21/14
MODEL NOMENCLATURE
MODEL SERIES Position Number 1 2 3 4 5 6 7 8 9 10 11
DLC = Outdoor DLF = Indoor Outdoor/Indoor
4A6 = AC 4H6 = HP
09 = 9k BTU 12 = 12k BTU 18 = 18k BTU 24 = 24k BTU
J = 115−1−60 K = 208/230−1−60
1A Factory Designation
D L C 4 A 6 0 9 J 1 A
Type
Size
Voltage
2 421 01 9204 01
STANDARD FEATURES AND ACCESSORIES
Ease Of Installation
Mounting Brackets S
Low Voltage Controls S Comfort Features Microprocessor Controls S
Wireless Remote Control S Rapid Cooling/Heating S Automatic Air Sweep S Cold Blow Prevention S Continuous Fan * S Auto Restart Feature S Memory Function S Auto Changeover on Heat Pumps S Dry Function S
Energy Saving Features
Inverter Driven Compressor S Sleep Mode S 24 Hour Stop/Start Timer S
Safety And Reliability
Indoor Unit Freeze Protection S 3 Minute Compressor Time Delay S High Compressor Discharge Temperature S Low Voltage Protection S Compressor Overload Protection S Compressor Over current Protection S IPM Module Protection S
Ease Of Service And Maintenance
Cleanable Filters S Diagnostic LED’s On Outdoor Board S Error Messages Displayed Front Panel S
Application Flexibility
Condensate Pump A
Standard Warranty
7 Year Compressor Limited Warranty** S 5 Year Parts Limited Warranty** S
Legend S Standard A Accessory O Optional F Field Fabricated
* Cooling Only ** For owner occupied residential applications.
For Commercial applications, warranty is 1 year parts and 5 years compressor.
INDOOR UNITS
On high wall fan coils, the condensate pump accessory is recommended when adequate drain line pitch cannot be provided, or when the condensate must move up to exit.
The pump has a lift capability of 12 ft (3.6 m) on the discharge side if the pump is mounted in the fan coil or 6 ft (1.8 m) on the suction side if the pump is remote mounted.
16 ft Transparent Suction/Discharge Tubing 1 Condensate Pump Assembly 1 Low voltage Power Cord 1 Transparent Detection Unit Vent Tubing 1 Power Cable 1 Wire Ties 6 Wall Mount Bracket 1 Adhesive 1 Detection Unit Mounting Bracket 1 -in Rubber Elbow 1 Detection Unit 1
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than one disconnect switch. Lock out and tag switch with a suitable warning label.
Figure 1 - Condensate Pump Accessory
Table 1—Accessory Condensate Pump Kit Contents
Item Qty.
!
WARNING
A07892
3 421 08 9205 00
PHYSICAL DATA − DLC4A6
Outdoor Unit DLC4A6 09 12 12 18 24
System Voltage 115-1-60 208/230-1-60
Control Voltage Low Voltage Pulse DC
Rated Cooling Capacity (Btuh) 9,000 11,800 12,000 18,000 22,000
Cooling. Capacity Range Min - Max (Btuh)
Operating Weight lb. (kg) 75 (34) 63.8 (30) 112.2 (51)
Refrigerant Type R-410A
Metering Device @ Outdoor Unit Cap. Tube EXV
Charge lb. (kg) 2.3 (1.05) 2.8 (1.27) 2.2 (1.0) 2.8 (1.27) 3.4 (1.55)
Compressor
Type Twin Rotary Inverter Driven
Model KNB092FHBMC QXA-B096ZC190 SNB130FGYMC C-6RZ146H1A
Outdoor Fan
CFM 1060 942 1880 1880
RPM 850 880 690 690
Diameter (in) 15.7 14.6 20.5 20.5
Watts 30 21 60
Outdoor Coil
Face Area (sq.) 4.4 3.7 5.9 6.1
No. Rows 2
Fins per inch 16 18
Refrigerant Lines
Connection Type Flare
Liquid (Mix Phase) in OD 1/4"
Vapor Line in OD 3/8" 1/2"
Maximum Length ft. 50 65 50 82
Max Lift (Fan Coil Above) ft. 33
Max Drop (Fan Coil Below) ft. 33
External Finish White
3,500-11,000 3,300-12,500 3,300-12,500 4,500-21,000 6,400-24,000
421 08 9205 00 4
PHYSICAL DATA CONTINUED DLF4A6
Indoor Unit DLF4A6 09 12 12 18 24 System Voltage 115 V 208/230-1-60 Control Voltage Low Voltage Pulse DC Electrical Connections Indoor Unit Powered From Outdoor Unit Rated Cooling Capacity (Btuh) 9,000 11,800 12,000 18,000 22,000 Operating Weight lb. (kg) 18.7 (8.5) 19.8 (9.0) 26.5 (12.0) 33.1 (15.0) Refrigerant Type R-410A Metering Device @ Outdoor Unit Cap. Tube EXV Moisture Removal Rate (pints/hr.) 1.7 2.9 2.9 3.8 4.5 Indoor Fan RPM/CFM (Turbo) - Cooling 1300/330 1350/341 1350/341 1400/471 1350/588
RPM/CFM (High) - Cooling 1100/277 1150/288 1150/288 1150/400 1150/471 RPM/CFM (Medium) - Cooling 900/224 950/235 950/235 1000/330 1000/412 RPM/CFM (Low) - Cooling 700/188 750/200 750/200 850/271 850/353 Motor Watts 15 20 35 Blower Quantity … Size (DxL) in 1 3.62 x 23.4 1 3.9 x 25.6 1 3.9 x 30.1
Indoor Coil
Face Area (sq.) 1.93 2.2 2.8 No. Of Rows 2 Fins Per Inch 18 17
Filters
Quantity 2 2 2 2 Controls Integrated Microprocessor Wireless Remote Standard Modes Cool/Heat/Dry/Auto Fan Mode High/Medium/Low/Auto Emergency Mode Yes Defrost Method Demand Defrost Diagnostics Yes Air Sweep Yes Soft Start Yes Rapid Cooling/Heating Ye s Cold Blow Prevention Yes Sleep Mode Yes 24 Hour Timer Yes Auto Restart Yes Freeze Protection On Indoor Unit Yes
Refrigerant Lines
Connection Type Flare Liquid (Mix Phase) in OD 1/4" Vapor Line in OD 3/8" 1/2" Maximum Length ft. 50 65 50 82 Max Lift (Fan Coil Above) ft. 33 Max Drop (Fan Coil Below) ft. 33
Condensate Drain
Size in ID = 1/2" OD = 5/8" External Finish White
5 421 08 9205 00
PHYSICAL DATA CONTINUED DLC4H6
Outdoor Unit DLC4H6 09 12 12 18 24
System Voltage 115-1-60 208/230-1-60
Control Voltage Low Voltage Pulse DC
Rated Cooling Capacity (Btuh) 9,000 11,800 12,000 18,000 22,000
Cooling. Capacity Range Min - Max (Btuh)
Rated Heating Capacity (Btuh) 9,800 13,000 12,000 19,200 24,200
Heating. Capacity Range Min - Max (Btuh)
Operating Weight lb (kg) 75 (34) 63.8 (30) 112.2 (51)
Refrigerant Type R-410A
Metering Device @ OD Unit Cap. Tube EXV
Charge lb (kg) 2.2 (1.0) 2.9 (1.3) 3.4 (1.55)
Compressor
Type Twin Rotary Inverter Driven
Model KNB092FHBMC QXA-B096ZC190 SNB130FGYMC C-6RZ146H1A
Outdoor Fan
CFM 1060 942 1880 1880
RPM 850 880 690 690
Diameter (in) 15.7 14.6 20.5 20.5
Watts watts 30 21 60
Outdoor Coil
Face Area (sq. ft) 4.4 3.7 5.9 6.1
No. Rows 2
Fins per inch 16 18
Refrigerant Lines
Connection Type Flare
Liquid (Mix Phase) in OD 1/4"
Vapor Line in OD 3/8" 1/2"
Maximum Length ft 65 50 82
Max Lift (Fan Coil Above) ft 33
Max Drop (Fan Coil Below) ft 33
External Finish White
3,500 - 11,000 3,300 - 12,500 3,300 - 12,500 4,500 - 21,000 6,400 - 24,000
2,500 - 11,000 3,400 - 13,500 3,400 - 13,500 4,000 - 23,000 4,100 - 24,200
421 08 9205 00 6
PHYSICAL DATA CONTINUED DLF4H6
Indoor Unit DLF4H6 09 12 12 18 24 System Voltage 115 V 208/230-1-60 Control Voltage Low Voltage Pulse DC Electrical Connections Indoor Unit Powered From Outdoor Unit Rated Cooling Capacity (Btuh) 9,000 11,800 12,000 18,000 22,000 Rated Heating Capacity (Btuh) 9,800 13,000 12,000 19,200 24,200 Operating Weight lb (kg) 18.7 (8.5) 19.8 (9.0) 26.5 (12.0) 33.1 (15.0) Refrigerant Type R-410A Metering Device @ Outdoor Unit Cap. Tube EXV @ Outdoor Unit Moisture Removal Rate(pints/hr) 1.7 2.9 3.8 4.2 Indoor Fan RPM/CFM (Turbo) - Cooling 1300/330 1350/341 1350/341 1400/471 1350/588
RPM/CFM (High) - Cooling 1100/277 1150/288 1150/288 1150/400 1150/471 RPM/CFM (Medium) - Cooling 900/224 950/235 950/235 1000/330 1000/412 RPM/CFM (Low) - Cooling 700/188 750/200 750/200 850/271 850/353 RPM/CFM (Turbo) - Heating 1300/330 1350/341 1350/341 1450/471 1350/588 RPM/CFM (High) - Heating 1150/277 1200/288 1200/288 1250/400 1150/471 RPM/CFM (Medium) - Heating 980/224 1000/235 1000/235 1100/330 1000/412 RPM/CFM (Low) - Heating 820/188 850/200 850/200 950/271 900/353 Motor Watts 15 20 35 Blower Quantity … Size (DxL) in 1 3.62 x 23.4 1 3.9 x 25.6 1 3.9 x 30.1
Indoor Coil
Face Area (sq.ft) 1.93 2.2 4.2 No. Of Rows 2 Fins Per Inch 18 17
Filters
Quantity 2 2 2 2 Controls Integrated Microprocessor Wireless Remote Standard Modes Cool/Heat/Dry/Auto Fan Mode High/Medium/Low/Auto Emergency Mode Yes Defrost Method Demand Defrost Diagnostics Yes Air Sweep Yes Soft Start Yes Rapid Cooling/Heating Yes Cold Blow Prevention Yes Sleep Mode Yes 24 Hour Timer Yes Auto Restart Yes Freeze Protection On Indoor Unit Yes
Refrigerant Lines
Connection Type Flare Liquid (Mix Phase) in OD 1/4" Vapor Line in OD 3/8" 1/2" Maximum Length ft 65 50 82 Max Lift (Fan Coil Above) ft 33 Max Drop (Fan Coil Below) ft 33
Condensate Drain
Size in ID = 1/2" OD = 5/8" External Finish White
7 421 08 9205 00
AHRI* CAPACITY RATINGS
Model Numbers Cooling High Heating 47°F Low Heating 17°F
Outdoor Unit Indoor Unit
Capacity
(Btuh)
EER SEER
Capacity
(Btuh)
HSPF Capacity (Btuh)
DLC4A609J1A DLF4A609J1A 9,000 12.0 16.0 - - ­DLC4A612J1A DLF4A612J1A 11,800 9.4 16.0 - - ­DLC4A612K1A DLF4A612K1A 12,000 9.8 16.0 - - ­DLC4A618K1A DLF4A618K1A 18,000 11.1 16.0 - - ­DLC4A624K1A DLF4A624K1A 22,000 10.0 16.0 - - ­DLC4H609J1A DLF4H609J1A 9,000 12.0 16.0 9,800 8.6 5,400
DLC4H612J1A DLF4H612J1A 11,800 9.4 16.0 13,000 8.6 8,500 DLC4H612K1A DLF4H612K1A 12,000 9.8 16.0 12,000 8.5 6,800 DLC4H618K1A DLF4H618K1A 18,000 11.1 16.0 19,200 8.0 12,000 DLC4H624K1A DLF4H624K1A 22,000 10.0 16.0 24,200 8.5 18,600
*Air Conditioning, Heating & Refrigeration Institute
- = N/A
Legend HSPF - Heating Seasonal Performance Factor SEER - Seasonal Energy Efficiency Ratio NOTES:
1. Ratings are net values reflecting the effects of circulating fan heat. Ratings are based on: Cooling Standard: 80F (26.67C) db, 67F (19.44C) wb air entering indoor unit and 95F (35C) db air entering outdoor unit. High Temperature Heating Standard: 70F (21.11C) db air entering indoor unit and 47F (8.33C) db, 43F (6.11C) wb air entering outdoor unit.
2. Ratings are based on 25 ft. (7.62 m) of interconnecting refrigerant lines.
3. All system ratings are based on fan coil units operating at high fan speed. Consult Physical Data tables for air flows at all available fan speeds.
AIR THROW DATA
Approximate Air Throw ft. (m)
Unit Size
9 K 18 (5.5) 21 (6.4) 23 (7.0) 28 (8.5) 12 K 20 (6.1) 23 (7.0) 25 (7.6) 30 (9.1) 18 K 22 (6.7) 27 (8.2) 33 (10.1) 39 (11.9) 24 K 25 (7.6) 29 (8.8) 34 (10.4) 42 (12.8)
Low Medium High Turbo
421 08 9205 00 8
SOUND RATINGS
Outdoor Units
Model Number Sound Power dBA Sound Pressure dBA
DLC4A609J1A 63 53
DLC4A612J1A 65 55
DLC4A612K1A 62 52
DLC4A618K1A 66 56
DLC4A624K1A 63 53
DLC4H609J1A 63 53
DLC4H612J1A 65 55
DLC4H612K1A 62 52
DLC4H618K1A 66 56
DLC4H624K1A 66 56
Indoor Units
Low Medium High Turbo
Model Number
DLF4A609J1A 42 32 45 35 47 37 50 40
DLF4A612J1A 42 32 45 35 47 37 50 40
DLF4A612K1A 38 28 43 33 49 39 54 44
DLF4A618K1A 44 34 48 38 53 43 58 48
DLF4A624K1A 44 34 49 39 53 43 59 49
DLF4H609J1A (cool/heat) 42/42 32/32 45/45 35/35 47/47 37/37 50/50 40/40
DLF4H612J1A (cool/heat) 42/42 32/32 45/45 35/35 47/47 37/37 50/50 40/40
DLF4H612K1A (cool/heat) 38/38 28/28 43/43 33/33 49/49 39/39 54/54 44/44
DLF4H618K1A (cool/heat) 44/44 34/34 48/48 38/38 53/53 43/43 58/58 48/48
DLF4H624K1A (cool/heat) 44/44 34/34 49/49 39/39 53/53 43/43 59/59 49/49
NOTES:
1. Sound power ratings are per AHRI 270 and AHRI 350
2. Sound pressure ratings are estimated sound pressure, 3 feet (.91 m) from the unit, based on sound power data.
Sound Power
dBA
Sound
Pressure
dBA
Sound Power
dBA
Sound
Pressure
dBA
Sound Power
dBA
Sound
Pressure
dBA
Sound Power
dBA
Sound
Pressure
dBA
9 421 08 9205 00
DIMENSIONS INDOOR
Unit Size
9 K 30.3 (770) 11.1 (283) 7.9 (201) 18.7 (8.5) 12 K 30.3 (770) 11.1 (283) 7.9 (201) 19.8 (9.0) 18 K 34.0 (865) 12.0 (305) 8.5 (215) 26.4 (12) 24 K 39.7 (1008) 12.6 (319) 8.7 (221) 33.1 (15.0)
DIMENSIONS OUTDOOR
W
In. (mm)
WD
H
A12377
H
In. (mm)
D
In. (mm)
Net Operating Weight
Lbs. (Kg)
Figure 2 - Indoor Unit Dimensions
30.0 (762)
10.1 (257)
Unit: IN. (mm)
33.4 (848)
11.7 (267)
21.3 (540)
Figure 3 - 9K and 12K 115V (Net Operating Weight: 75 lbs. / 34 kg)
21.3 (540)
12.6 (320)
A12531
421 08 9205 00 10
DIMENSIONS OUTDOOR
10.8 (274)
25.9 (658)
21.7 (551)
Unit: IN. (mm)
28.0 (711)
18.5 (470)
11.8 (300)
Figure 4 - 12K 230V (Net Operating Weight: 63.8 lbs. / 30 kg)
12.5 (318)
Unit: IN. (mm)
A12532
11 421 08 9205 00
13.4 (340)
35.0 (890)
27.6 (700)
Unit: IN. (mm)
37.9 (963)
22.0 (560)
14.3 (364)
Figure 5 - 18K and 24K (Net Operating Weight: 112.2 lbs. / 51 kg)
15.6 (396)
A12533
421 08 9205 00 12
CLEARANCES
Indoor Unit
Distance to Ceiling
6 in (152 mm)
Distance to Wall
6 in (152 mm)
Distance in Front of Unit
118 in (2997 mm)
The clearance dimensions are necessary for a correct installation
Distance to Floor
66 in (1676 mm)
and are the minimum permissible distances to adjacent structures.
Outdoor Unit
Distance to Wall
6 in (152 mm)
NOTE: Refrigerant lines may be routed in any of the (4) directions, right, right rear, left, or left rear. See instructions for details
Distance to Back Wall 12 in (305 mm)
Air Discharge Side
79 in (2007 mm)
Figure 6 - Indoor and Outdoor Unit Clearances
13 421 08 9205 00
Above Unit
20 in (508 mm)
Air Inlet Side
12 in (305 mm)
Distance to Wall
20 in (508 mm)
valve cover
A12385
SYSTEM OPERATING ENVELOPE
64.4ºF
75ºF
5ºF
113ºF
Heating
5ºF
75ºF
5ºF
86ºF
109ºF
Supply Voltage 115-1-60 AC 208/230-1-60 AC
Model 9k 12k 12k 18k 24k
Indoor Operating Range (A/C and HP) °F (°C)
Cooling Ambient Operating Range (A/C) °F (°C)
Cooling Ambient Operating Range (HP) °F (°C)
Heating Ambient Operating Range (HP) °F (°C)
64 - 113 (18 - 45)
64 - 113 (18 - 45)
5 - 75
(-15 - 24)
64 - 113
(18 - 45)
64 - 113
(18 - 45)
5 - 75
(-15 - 24)
See Figure 7 8 9 10 & 11
120
110
100
90
86ºF
80
Heating
Continuous
Indoor Temperature (°F)
70
Operation
61 - 86 (16 - 30)
5 - 109
(-15 - 43)
5 - 109
(-15 - 43)
5 - 75
(-15 - 24)
Cooling
Continuous
Operation
5 - 118
(-15 - 48)
5 - 118
(-15 - 48)
19 - 75
(-7 - 24)
86ºF
5 - 118
(-15 - 48)
5 - 115
(-15 - 46)
19 - 75
(-7 - 24)
61ºF
60
50
40
-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Outdoor Temperature (°F)
61ºF
Figure 7 - 9k / 12k 115V System Operating Envelope
120
110
100
90
86ºF
Indoor Temperature (°F)
80
Continuous
70
61ºF
60
Operation
Cooling
Continuous
Operation
61ºF
50
40
-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
421 08 9205 00 14
Outdoor Temperature (°F)
Figure 8 - 12k 230V System Operating Envelope
SYSTEM OPERATING ENVELOPE CONTINUED
Heating
5ºF
75ºF
19ºF
86ºF
118ºF
Cooling
5ºF
118ºF
120
110
100
90
80
Continuous
Indoor Temperature (°F)
70
Operation
86ºF
Cooling
Continuous
Operation
61ºF
60
50
40
-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Outdoor Temperature (°F)
61ºF
Figure 9 - 18k 230V System Operating Envelope
120
110
100
F)
°
90
86ºF
80
Continuous
70
Indoor Temperature (
60
Operation
61ºF
50
40
-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Figure 10 - 24k AC 230V System Operating Envelope
15 421 08 9205 00
Outdoor Temperature (°F)
SYSTEM OPERATING ENVELOPE CONTINUED
Heating
50ºF
75ºF
5ºF
86ºF
118ºF
120
110
100
F)
°
90
80
70
Indoor Temperature (
Continuous
Operation
86ºF
Cooling
Continuous
Operation
61ºF
60
50
40
-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Outdoor Temperature (°F)
61ºF
Figure 11 - 24k HP 230V System Operating Envelope
421 08 9205 00 16
ELECTRICAL DATA
Cooling Only
Operating
System Voltage
Unit
Size
9 K 115 -1 - 60 127/103 9.76 25.00 0.17 30 12 K 115 -1 - 60 127/103 11.20 25.00 0.17 30 15 25 12 K 208/230-1-60 253/187 7.30 16.50 0.25 21 208/230 0.19 15 10 15 18 K 208/230-1-60 253/187 10.86 27.00 0.62 60 208/230 0.32 20 15 25 24 K 208/230-1-60 253/187 11.71 41.00 0.62 60 208/230 0.45 35 16 25
Heat Pump
9 K 115-1-60 127/103 9.76 20.00 0.17 30 12 K 115-1-60 127/103 11.20 20.00 0.17 30 15 25 12 K 208/230-1-60 253/187 7.30 16.50 0.25 21 208/230 0.19 15 10 15 18 K 208/230-1-60 253/187 10.86 27.00 0.62 60 208/230 0.32 20 15 25 24 K 208/230-1-60 253/187 12.50 41.00 0.62 60 208/230 0.45 35 17 25
* Permissible limits of the voltage range at which the unit will operate satisfactorily Indoor fan powered from outdoor unit.
LEGEND FLA - Full Load Amps LRA - Locked Rotor Amps MCA - Minimum Circuit Amps RLA - Rated Load Amps MOCP- Maximum Over Current Protection
Voltage*
MAX /
MIN
Compressor Outdoor Fan Indoor Fan{
RLA LRA FLA W VOLTS FLA W
115 0.38 15
115 0.38 15
MCA
13 20
13 20
WIRING
Power Wiring:
The main power is supplied to the outdoor unit. The field supplied connecting cable from the outdoor unit to indoor unit consists of three (3) wires and provides the power for the indoor unit. Two wires are high voltage AC power and one is a ground wire.
Consult your local building codes and the NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special requirements. All wires must be sized per NEC or CEC and local codes. Use Electrical Data table MCA (minimum circuit amps) and MOCP (maximum
over current protection) to correctly size the wires and the disconnect fuse or breakers respectively. Per caution note, only copper conductors with a minimum 300 volt rating and 2/64inch thick insulation must be used.
MAX
FUSE/ CB Amp (MOCP)VOLT-PH-HZ
Control Wiring:
A separate shielded copper conductor only, with a minimum 300 volt rating and 2/64inch thick insulation, must be used as the communication wire from from the outdoor unit to the indoor unit.
To minimize voltage drop of the control wire, use the following wire size and maximum lengths shown in the chart below.
Wire Size
18 AWG 50 ft. (15 m) 16 AWG 50 ft (15) to 100 ft. (30 m)
!
CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Wires should be sized based on NEC and local codes.Use copper conductors only with a minimum 300 volt
rating and 2/64 inch thick insulation.
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Be sure to comply with local codes while running wire from indoor unit to outdoor unit.
Every wire must be connected firmly. Loose wiring may cause terminal to overheat or result in unit malfunction. A
Length
ft (m)
CAUTION
fire hazard may also exist. Therefore, be sure all wiring is tightly connected.
No wire should be allowed to touch refrigerant tubing, compressor or any moving parts.
Disconnecting means must be provided and shall be located within sight and readily accessible from the air conditioner.
Connecting cable with conduit shall be routed through hole in the conduit panel.
17 421 08 9205 00
CONNECTION DIAGRAMS
DLC4 18K~24K Outdoor Unit Terminal Block
Control
from
Outdoor
Unit
DLF4 18K~24K Indoor Unit Terminal Block
DLC4/DLF4 18K~24K 208/230-1-60 Connection Diagram
CONNECTING CABLE
OUTDOOR TO INDOOR
Power from
Outdoor Unit
Power to
Indoor Unit
Main Power
Supply
Main Power
Supply
Power from
Outdoor Unit
Power to
Indoor Unit
Control to
Indoor Unit
CAUTION
Attention
Use Copper Conductors Only With Minimum 300 Volt, 2/64" Thick Insulation.
Utilisez seulement des conducteurs en cuivre d'un minimum de 300 volt d'une isol at ion d' èpaisseur de 2/64".
Power from
Outdoor Unit
DLC4/DLF4 12K 208/230-1-60 Connection Diagram
Control to
Indoor Unit
Control from
Outdoor Unit
Power from
Outdoor Unit
CONNECTING CABLE
OUTDOOR TO INDOOR
Power to
Indoor Unit
Power to
Indoor Unit
Main Power
Supply
Main Power
Supply
DLC4 12K Outdoor Unit Terminal Block
DLF4 12K Indoor Unit Terminal Block
CAUTION
Attention
Use Copper Conductors Only With Minimum 300 Volt, 2/64" Thick Insulation.
Utilisez seulement des conducteurs en cuivre d'un minimum de 300 volt d'une isolation d' èpaisseur de 2/64".
N S L GND N S L GND
NLGND
DLC4H6 9K-12K Heat Pump Outdoor Unit
Terminal Block
DLF4H6 9K-12K Heat Pump Indoor Unit
Terminal Block
Main Power
Supply
Main Power
Supply
DLC4H6/DLF4H6 9K-12K 115-1-60 Heat Pump Connection Diagram
CONNECTING CABLE
OUTDOOR TO INDOOR
Power to
Indoor Unit
Control to
Indoor Unit
Power to
Indoor Unit
Power from
Outdoor Unit
Control from Outdoor Unit
Power from
Outdoor Unit
CAUTION
Attention
Use Copper Conductors Only With Minimum 300 Volt, 2/64" Thick Insulation.
Utilisez seulement des conducteurs en cuivre d'un minimum de 300 volt d'une isol at ion d' èpaisseur de 2/64".
DLC4A6/DLF4A6 9K~12K 115-1-60 Cooling Only Connection Diagram
DLC4A6 9K~12K Outdoor Unit Terminal Block
CONNECTING CABLE
OUTDOOR TO INDOOR
Power to
Indoor Unit
Power to
Indoor Unit
Power from
Outdoor
Unit
Power from
Outdoor
Unit
Control to
Indoor Unit
Control
from
Outdoor
Unit
Main
Power
Supply
Main Power Supply
DLF4A6 9K~12K Indoor Unit Terminal Block
CAUTION
Attention
Use Copper Conductors Only With Minimum 300 Volt, 2/64" Thick Insulation.
Utilisez seulement des conducteurs en cuivre d'un minimum de 300 volt d'une isol at ion d' èp aisseur de 2/64".
N S L L N GND N S L GND
Ground Ground
115-1-60 Low V DC 115-1-60 115-1-60 115-1-60 115-1-60 Low V DC 115-1-60
Ground Ground
115-1-60 Low V DC 115-1-60 115-1-60 Low V DC 115-1-60
Ground
115-1-60 115-1-60
L2 S L1 GND L2 S L1 GND
Ground Ground
208/230-1-60 Low V DC 208/230-1-60 208/230-1-60 Low V DC 208/230-1-60
L2 L1 GND
Ground
208/230-1-60 208/230-1-60
L2SL1L1L2GND L2SL1GND
Ground Ground
208/230-1-60 Low V DC 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 Low V DC 208/230-1-60
NOTE: Polarity of power wires muct match original connection on outdoor unit.
Figure 12 - Connection Diagrams
421 08 9205 00 18
A13080
19 421 08 9205 00
CONNECTION DIAGRAMS
WIRING DIAGRAMS
A13081
DLF4A609/12
DLC4A609/12
Figure 13 - 9K / 12K Cooling Only 115−1−60
20 421 08 9205 00
CONNECTION DIAGRAMS
A13082
DLF4H609/12J1
A
DLC4H609/12J1
A
Figure 14 - 9K / 12K Heat Pump Only 115−1−60
421 08 9205 00 21
CONNECTION DIAGRAMS
DIAGRAMS CONTINUED
A13083
DLF4H612K1
A
DLC4H612K1
A
Figure 15 - 12k Heat Pump Only 230−1−60
22 421 08 9205 00
CONNECTION DIAGRAMS
A13084
DLF4A618/24K1
A
DLC4A618/24K1
A
Figure 16 - 18K / 24K 230−1−60
REFRIGERATION SYSTEM DIAGRAMS
GAS SIDE
TINU ROODTUOTINU ROODNI
HEAT EXCHANGE (EVAPORATOR)
3-WAY VALVE
LIQUID SIDE
2-WAY VALVE
Muffler
Discharge
Suction
COMPRESSOR
Accumlator
HEAT EXCHANGE (CONDENSER)
Capillary
Figure 17 - Refrigeration System Diagram DLC/DLF4A6 Cooling Only
9k / 12k 115v; 12k / 18k 230v
TINU ROODTUOTINU ROODNI
reniartSreniartS
COOLING
A13086
GAS SIDE
3-WAY VALVE
HEAT EXCHANGE (EVAPORATOR)
LIQUID SIDE
2-WAY VALVE
Figure 18 - Refrigeration System Diagram DLC/DLF4H6
Refrigerant Pipe Diameter: 9k / 12k Liquid: 1/4” (6.4 mm) Gas: 3/8” (9.5 mm)
18k Liquid: 1/4” (6.4 mm) Gas: 1/2” (12.7 mm)
Discharge
Suction
COMPRESSOR
12k / 18k 230v
4-Way valve
Muffler
Accumlator
HEAT EXCHANGE (CONDENSER)
Capillary reniartSreniartS
COOLING
HEATING
A13087
23 421 08 9205 00
REFRIGERATION SYSTEM DIAGRAMS CONTINUED
INDOOR OUTDOOR
GAS SIDE
HEAT EXCHANGE (EVAPORATOR)
3-WAY VALVE
LIQUID SIDE
2-WAY VALVE
Muffler
Discharge
Suction
COMPRESSOR
Accumlator
Electronic Expansion Valve
HEAT EXCHANGE (CONDENSER)
Strainer
Figure 19 - Refrigeration System Diagram DLC/DLF4A6 Cooling Only
24k 230v
TINU ROODTUOTINU ROODNI
COOLING
A13088
GAS SIDE
HEAT EXCHANGE (EVAPORATOR)
3-WAY VALVE
LIQUID SIDE
2-WAY VALVE
Muffler
Discharge
Suction
COMPRESSOR
Accumlator
4-Way valve
Expansion valve
HEAT EXCHANGE (CONDENSER)
reniartSreniartS
COOLING
HEATING
Figure 20 - Refrigeration System Diagram DLC/DLF4H6
9k / 12k 115v; 24k 230v
Refrigerant Pipe Diameter: 9k / 12k Liquid: 1/4” (6.4 mm) Gas: 3/8” (9.5 mm)
24k Liquid: 1/4” (6.4 mm) Gas: 1/2” (12.7 mm)
24 421 08 9205 00
A13089
SYSTEM EVACUATION AND CHARGING
t
Deep Vacuum Method
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Never use the system compressor as a vacuum pump.
Refrigerant tubes and indoor coil should be evacuated using the recommended deep vacuum method of 500 microns. The alternate triple evacuation method may be used if the procedure outlined below is followed. Always break a vacuum with dry nitrogen.
SYSTEM VACUUM AND CHARGE
Using Vacuum Pump
(1.) Completely tighten flare nuts A, B, C, D, connect
manifold gage charge hose to a charge port of the low side service valve. (See Fig. 21.)
(2.) Connect charge hose to vacuum pump.
(3.) Fully open the low side of manifold gage. (See Fig.
22)
(4.) Start vacuum pump
(5.) Evacuate using either deep vacuum or triple
evacuation method.
(6.) After evacuation is complete, fully close the low side
of manifold gage and stop operation of vacuum pump.
(7.) The factory charge contained in the outdoor unit is
good for up to 25 ft. (8 m) of line length. For refrigerant lines longer than 25 ft (8 m), add 0.1 oz. per foot of extra piping up to allowable maximum length listed in physical data.
(8.) Disconnect charge hose from charge connection of
the low side service valve.
(9.) Fully open service valves B and A.
(10.) Securely tighten caps of service valves.
Outdoor Unit
Service Valve
CAUTION
Refrigerant
Low Side
A
High Side
B
Figure 21 - Service Valve
The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth. The deep vacuum method is the most positive way of assuring a system is free of air and liquid water. (See Fig. 23)
Triple Evacuation Method
The triple evacuation method should only be used when vacuum pump is only capable of pumping down to 28 in. of mercury vacuum and system does not contain any liquid water. Refer to Fig. 24 and proceed as follows:
Indoor Uni
C
D
A07360
5000 4500 4000 3500 3000 2500 2000
MICRONS
1500 1000
500
01234567
MINUTES
LEAK IN SYSTEM
VACUUM TIGHT TOO WET
TIGHT DRY SYSTEM
A95424
Figure 23 - Deep Vacuum Graph
(1.) Pump system down to 28 in. of mercury and allow
pump to continue operating for an additional 15
minutes. (2.) Close service valves and shut off vacuum pump. (3.) Connect a nitrogen cylinder and regulator to system
and open until system pressure is 2 psig. (4.) Close service valve and allow system to stand for 1
hr. During this time, dry nitrogen will be able to diffuse
throughout the system absorbing moisture. (5.) Repeat this procedure as indicated in Fig. 24. System
will then be free of any contaminants and water
vapor.
EVACUATE
BREAK VACUUM WITH DRY NITROGEN
WAIT
EVACUATE
BREAK VACUUM WITH DRY NITROGEN
Manifold Gage
500 microns
Low side valve
Charge hose
Low side valve
High side valve
Charge hose
Figure 22 - Manifold
421 08 9205 00 25
Vacuum pump
A07361
WAIT
EVACUATE
CHECK FOR TIGHT, DRY SYSTEM
(IF IT HOLDS DEEP VACUUM)
RELEASE CHARGE INTO SYSTEM
A95425
Figure 24 - Triple Evacuation Method
Final Tubing Check IMPORTANT: Check to be certain factory tubing on both
indoor and outdoor unit has not shifted during shipment. Ensure tubes are not rubbing against each other or any sheet metal. Pay close attention to feeder tubes, making sure wire ties on feeder tubes are secure and tight.
REMOTE CONTROL AND FUNCTIONS
ON/OFF
(1)
Press to start or stop operation
AUTO
FAN
AIR
HEALTH
OPER
X-FAN
HUMIDITY
FILTER
TURBO
(1) (2)
(3)
(5)
ON/OFF
FAN
HOUR
ON/OFF
MODE
(4)
(6)
(2) MODE Press to select operation mode
(AUTO/COOL/DRY/FAN/HEAT)
(3) - : Press to decrease temperature setting (4) +: Press to increase temperature setting (5) FAN
Press to set fan speed
(6) Horizontal Swing
Press to activate horizontal swing or set louver positions
(7) HEALTH|SAVE (Not Available)
(8) Vertical Swing (Not Available) (9) X-FAN
Press to activate or deactivate DRY function
(10) TEMP Press to alternate between set point and room temperature display (11) TIMER Press to set TIMER ON/ TIMER OFF (12) TURBO
Press to activate or deactivate TURBO mode
(13) SLEEP
Press to activate or deactivate SLEEP mode
(14) LIGHT
Press to activate or deactivate display panel light
(7)
(9)
(12)
X-FAN
TURBO
(10)
(13)
TEMP
SLEEP
TIMER
LIGHT
(8)
(11)
(14)
A12390
Remote Control
26 421 08 9205 00
Remote Control Display
3
1
MODE DISPLAY
AUTO COOL DRY FAN HEAT
8
4
10
15
2
11
6
9
5
SLEEP
14 1312
7
A12391
NOTE: Symbols shown in this manual are for the purpose of demonstration. During actual operation, only the relevant symbols are displayed.
1. TRANSMISSION INDICATOR: Illuminates when re- mote control transmits signals to the indoor unit.
2. This symbol appears when the unit is turned on by the remote control, and disappears when the unit is turned off.
3. FAN SPEED DISPLAY: Indicates the set fan speed. AUTO is displayed when unit is running in AUTO mode.
4. MODE DISPLAY: Indicates the current operation mode “AUTO”, “COOL”, “DRY”, “FAN ONLY”, or “HEAT”
5. SLEEP DISPLAY: Indicates unit is running in SLEEP mode.
6. TEMPERATURE DISPLAY: Temperature setting from 61F (16C) to 86F (30C) will be displayed. If FAN mode is selected, there will be no temperature displayed. During DEFROST operation, H1 will be displayed. During SAVE mode, SE will be displayed.
7. Left/Right Louver Swing: Not available on these models.
8. HEALTH/SAVE: HEALTH is not available. SAVE is available on sizes 18k and 24k. SAVE mode can be applied to cooling mode and when set point is less than 80F (27C).
9. SETTING ON / OFF TIMES: 0.5 to 24 hours.
10. TURBO DISPLAY: Displayed when unit is running in TURBO mode.
11. DRY COIL DISPLAY: Indicates unit is running in DRY COIL mode where the fan continues to run after the unit is shut off to dry the coil.
12. TEMPERATURE DISPLAY: Displays set point or room temperature.
13. SWING DISPLAY: Sets louver position or set louvers to continuously move for better air distribution.
14. LIGHT DISPLAY: Indicates if LED display on the front panel is illuminated or not.
15. LOCK DISPLAY: Indicates if remote control is locked.
Battery Installation
Two AAA 1.5 v alkaline batteries (included) are required for operation of the remote control.
To install or replace batteries :
1. Slide the back cover off the control to open the battery compartment.
2. Remove old batteries if you are replacing the batter­ies.
3. Insert batteries. Follow the polarity markings inside the battery compartment.
4. Replace battery compartment cover.
A08299
NOTE:
1. When replacing batteries, do not use old batteries or a different type battery. This may cause the remote control to malfunction. 2.If the remote is not going to be used for several weeks, remove the batteries. Otherwise battery leakage may damage the remote control.
3. The average battery life under normal use is about 6 months.
4. Replace the batteries when there is no audible beep from the indoor unit or if the Transmission Indicator fails to light.
421 08 9205 00 27
FUNCTION AND CONTROLS
Description of Each Control Operation
Temperature Parameters
Indoor preset temperature (TIndoor ambient temperature (T
Basic Functions
Once energized, in no case should the compressor be restarted within less than 3 minutes. In the situation that memory function is available, for the first energization, if the compressor is at stop before de−energization, the compressor will be started without a 3minute lag; if the compressor is in operation before deenergization, the compressor will be started with a 3−minute lag; and once started, the compressor will not be stopped within 6 minutes regardless of changes in room temperature;
Cooling Mode
Working Conditions and Cooling Process. When T
amb . Tpreset, the unit will enter cooling operation, in
which case the indoor fan, the outdoor fan and the compressor will work and the indoor fan will run at preset speed. When Tamb v Tpreset 3.6F , the compressor will stop, the outdoor fan will stop with a time lag of 30 seconds (60 seconds for 30k and 36k units), and the indoor fan will run at preset speed. When T
preset 3.6F < Tamb. < Tpreset +1.8F, the unit will
remain at its previous state. Under this mode, the four−way valve will be de−energized and temperature can be set within a range from 61F to 86F. If the compressor is shut down for some reason, the indoor fan and the swing device will operate at original state.
Figure 25 - Cooling Mode
PROTECTION Antifreeze Protection
Under cooling and dehumidifying mode, 6 minutes after the compressor is started: If Tevap v35.6°F, the compressor will operate at reduced frequency. If Tevap v30.2°F is detected for duration of 3 minutes, the compressor will stop, and after 60 seconds, the outdoor fan will stop; and under cooling mode, the indoor fan and the swing motor will remain at the original state.
evap. 42.8°F and the compressor has remained at OFF for
If T at least 3 minutes, the compressor will resume its original operation state.
preset)
amb.)
Total current up and frequency down protection
If Itotal vA, frequency rise will be allowed; if Itotal B, frequency rise will not be allowed; if I will run at reduced frequency; and if I
total C, the compressor total D, the compressor
will stop and the outdoor fan will stop with a time lag of 30s. Lag will be 60s for size 30 and 36 units.
Total Current Table
Unit Size - V
9k115V 10A 12A 14A 16A 12K115V 14A 16A 18A 20A 12K230V 6A 7A 8A 9A 18k230V 8A 9A 10A 11A 24K230V 10A 11A 12A 13A
A B C D
Variables
Heating Mode
Working Conditions and Heating Process
amb. v Tpreset +3.6°F , the unit enters heating mode, in
If T which case the four−way valve, the compressor and the outdoor fan will operate simultaneously, and the indoor fan will run at preset speed in the condition of preset cold air prevention.
amb. Tpreset +9°F , the compressor will stop, the outdoor
If T fan will stop with a time lag of 60s, and the indoor fan will stop after 60second blow at low speed
preset +3.6°F < Tamb. < Tpreset +9°F , the unit will maintain
If T its original operating status. Under this mode, the four−way valve is energized and temperature can be set within a range of 61°F 86°F. The operating symbol, the heating symbol and preset temperature are revealed on the display.
Defrost Mode
Condition and Defrost Process When Toutdoor amb hour, if Toutdoor tube
. ≥41°F and the compressor has run for 3
< 0°F is continuously detected for 1
minute, the unit will enter defrost. [Note: the accumulated time is cleared if one of the below condition is met. Toutdoor ambient > 41°F, the compressor starts up after switching to cooling or dry mode, when defrosting is finished; for other situations besides above conditions, the accumulated time will not be cleared (including the unit stops when reaching the temperature point, the unit stops for protection, switching to fan mode, et. )] When duration of successive heating operations is more than 45 minutes, or accumulated heating time IS more than 90 minutes, and one of the following conditions is reached, the unit will enter the defrost mode after 3 minutes.
Toutdoor amb. >41°F, Toutdoor tube v28.4°F
a.
b. 28.4°F vToutdoor amb. <41°F, Toutdoor tube v21.2°F
c. 23°F
vToutdoor amb. <28.4°F, Toutdoor tube v17.6°F
d. 14°FvTouter amb. <23°F, Touter tube Tcompensatorys
v(Toutdoor amb. 5.4°F)
Toutdoor amb.>14°F Touter tube Tcompensatorys v(Toutdoor amb.
e.
5.4°F)
After energization, for the first defrost, T is not the first defrost, Tcompensation will be determined by
outdoor pipe when defrost ends.
T
outdoor pipe >35.6°F; Tcompensation = 0°F
a. T
b. Toutdoor pipe v35.6°F; Tcompensation = 5.4°F
compensation = 0°F. If it
28 421 08 9205 00
During defrost, if operation time for compressor doesn’t reach 3 minutes, the condenser will not defrost in the next 2 hours. At the time of defrost the compressor stops operation, and 30 seconds later, the outdoor fan stops operation. In an additional 30 seconds, the 4way valve will stop operation. 30 seconds later, compressor will increase it’s frequency to 85 Hz for defrosting. Defrost will last for 450 seconds, or until the outdoor pipe ≥ 50°F. When defrost is complete the compressor will decrease its frequency. 30 seconds later the compressor will stop operation. In 30 seconds the 4−way valve will be started up. 60 seconds later the compressor and outdoor fan will operate.
PROTECTION Cold air prevention
The unit is started under heating mode (the compressor is ON): In the case of T
indoor amb. <75.2°F : if Ttube v107.6°F and
the indoor fan is stopped, the indoor fan will begin to run at low speed with a time lag of 2 minutes. Within 2 minutes, if T
tube >104°F, the indoor fan also will run at low speed; and
after 1minute operation at low speed, the indoor fan will be ramped to operation at a preset speed. Within 1−minute of low speed operation or 2minutes of nonoperation, if
tube>108°F, the fan will run at preset speed.
T In the case of Ti
ndoor amb. ≥ 75°F: if Ttube v108°F, the
indoor fan will run at low speed, and after one minute, the indoor fan will be ramped to preset speed. Within one−minute low speed operation, if T tube>107.6°F, the indoor fan will be ramped to preset speed. Note: T
indoor amb. indicated in and refers to, the
indoor ambient temperature before the command to start the compressor is performed, or after the unit is withdrawn from defrost and the defrost symbol is cleared.
Total current up and frequency down protection
If the total current I I
total X frequency rise will not be allowed; if Itotal Y, the
compressor will run at reduced frequency; and if I
total W, frequency rise will be allowed; if
total Z, the
compressor will stop and the outdoor fan will stop with a time lag of 30s.
Fan Mode
Under the mode, the indoor fan will run at preset speed and the compressor, the outdoor fan, the fourway valve and the electric heater will stop. Under the mode, temperature can be set within a range of 61°F 86°F.
AUTO Mode
Working conditions and Auto mode process: Under AUTO mode, standard cooling temperature T 77°F and standard heating temperature T Once energized, if T heating mode; if 68°F < T
amb 68°F, the unit will be started under
amb.< 77°F, the unit will run under fan
preset is 64.4°F.
mode and the run indicator will be bright; and if T
preset is
amb 77°F,
the unit will be started under cooling mode. Under AUTO mode, if T
amb.wTpreset is detected, the unit will
select to run under cooling mode, in which case the preset temperature is 77°F; if T
amb.vTpreset −3.6°F, the compressor
will stop, the outdoor fan will stop with a time lag of 1 minute, and the indoor fan will run at preset speed. If T
preset
–(3.6°F)< Tamb.< Tpreset , the unit will remain in its original state.
Under AUTO mode, if Tamb. vTpreset +3.6°F is detected, the unit will select to run under heating mode, in which case the preset temperature is 64.4°F; if T
amb.wTpreset +9°F, the
compressor will stop, the outdoor fan will stop with a time lag of 1 minute, and the indoor fan will blow residual heat; and if T
preset +3.6°F < Tamb. < Tpreset +9°F, the unit will remain in its
original state. The coolingonly unit will run under fan mode. Under AUTO mode, if 68°F
< Tamb. < 77°F, the unit will
remain in its original state.
Protection
In cooling operation, protection is the same as that under the cooling mode.
In heating operation, protection is the same as that under the heating mode.
When ambient temperature changes, operation mode will be converted preferentially. Once started, the compressor will remain unchanged for at least 6 minutes.
Common Protection Functions and Fault Display under
COOL, HEAT, DRY and AUTO Modes
Overload protection
T tube : measured temperature of outdoor heat exchanger under cooling mode; and measured temperature of indoor heat exchanger under heating mode.
1) Cooling overload
tube v 125.6°F, the unit will return to its original
a. If T operation state. b. If T tube w 131°F, frequency rise is not allowed.
c. If T tube w136.4°F, the compressor will run at reduced frequency. d. If T
tubew143.6°F, the compressor will stop and the indoor
fan will run at preset speed.
2) Heating overload a. If T
tubev125.6°F, the unit will return to its original operation
state. b. If T
tube w131°F, frequency rise is not allowed.
c. If T tube w136.4°F, the compressor will run at reduced frequency. d. If
T tubew143.6°F, the compressor will stop and the indoor
fan will blow residual heat and then stop.
Exhaust temperature protection of compressor
If exhaust temperature
w208.4°F, frequency is not allowed to
rise. If exhaust temperature
w217.4°F, the compressor will run at
reduced frequency. If exhaust temperature If exhaust temperature
w230°F, the compressor will stop.
w194°F and the compressor has
stayed at stop for at least 3 minutes, the compressor will resume its operation.
Communication fault
If the unit fails to receive correct signals for 3 minutes, a communication fault will be registered and the whole system will stop.
Module protection
Under module protection mode, the compressor will stop. When the compressor remains at a stop for at least 3 minutes, the compressor will resume its operation. If module protection occurs six times in succession, the compressor will not be started again.
421 08 9205 00 29
Overload protection
If temperature sensed by the overload sensor is over 239°F, the compressor will stop and the outdoor fan will stop with a time lag of 30 seconds. If the temperature drops below 203°F, the overload protection will be reset. If voltage on the DC bus is below 150V or over 420V, the compressor will stop and the outdoor fan will stop with a time lag of 30 seconds. When voltage on the DC bus returns to its normal value and the compressor has stayed at a stop for at least 3 minutes, the compressor will resume its operation. Faults of temperature sensors
Description of Sensors Faults
Indoor Ambient Temperature
Indoor Tube Temperature
Outdoor Ambient Temperature
Outdoor Tube Temperature
Exhaust
Overload
The sensor is open or short-circuited for 30 consecutive seconds
The sensor is open or short-circuited for 30 consecutive seconds
The sensor is open or short-circuited for 30 consecutive seconds
The sensor is open or short-circuited for 30 consecutive seconds, and no detection is performed within 10 minutes after defrost begins
After the compressor has run for 3 minutes, the sensor is open or short-circuited for 30 consecutive seconds
After the compressor has run for 3 minutes, the sensor is open or short-circuited for 30 consecutive seconds
(9) UpandDown Swinging Control
When the power is turned on, the up−and−down motor will first move the air deflector to 0 counterclockwise. The air outlet will be closed. After starting the machine, if you don’t set the swinging function, heating mode and autoheating mode, the upanddown air deflector will move to D clockwise; under other modes, the up−and−down air deflector will move to L1. If you set the swing function when you start the machine, then the deflector will swing between L and D. The air deflector has 7 swing states: Location L, Location A, Location B, Location C, Location D, Location L to Location D, stop at any location between LD (the included angle between L~D is the same). The air deflector will be closed at 0 location, and the swing is function only works if the indoor fan is running.
Figure 26 - Swing Angles for Heating and Cooling
NOTE: Refer to Appendix Tables on pages 60-62 for sensor information.
Other Controls (1) ON/OFF
Press the remote button ON/OFF: the on−off state will be changed once each time you press the button.
(2) Mode Selection:
Press the remote button MODE, then select: AUTO, COOL, DRY, FAN, HEAT, or AUTO.
(3) Temperature Setting Option Button
Each time you press the remote button TEMP+ or TEMP−, the setting temperature will be up or down by 1°F. Regulating Range: 61−86°F , the button is useless under the AUTO mode.
(4) Time Switch
You can start and stop the machine according to the setting time with the remote controller.
(5) SLEEP State Control
a. When the indoor unit is in the COOL or DRY mode, and the SLEEP mode has been set, after about 1 hour, the presetting T will raise 1.8°F. It will raise another 1.8°F again after 2 hours. It will raise 3.6°F in 2 hours, then it will run on at the setting temperature and fan speed. b. When the indoor unit is in the HEAT mode, and the Timer has been set, after about 1 hour, the presetting T will reduce
1.8°F, and it will reduce another 1.8°F again after 2 hours. It will reduce 3.6°F in 2 hours, then it will run on at the setting temperature and blower speed. c. The set point stays the same under the FAN mode and AUTO mode.
(6) Indoor Fan Control
The Indoor Fan can be set to HIGH, MED, LOW by remote control, and the Indoor Fan will be respectively run at high, medium, low speed. It can also be set as AUTO. In moisture removal mode, the Indoor Fan will be set to low speed.
(7) Buzzer Control
The buzzer will send a “Beep” sound when the indoor unit is powered up or receives the information sent by the remote control or there is a button pushed.
(8) Auto button
If the controller is on, it will stop when the button is pressed. If the controller is off, it will start when the button is pressed. The swing light will be on, and the main unit will run based on the remote controls current settings.
(10) Display
a. Operation pattern and mode pattern display All the display patterns will display for a time when the unit is powered on, the operation indication icon will display in red under standby status. When the machine is started by remote controller, the indication icon will light and display the current operation mode (the mode light includes: Cooling, Heating and Dry). If you press the light button, all the display icons will go dark. b. Double8 display According to the settings of the remote control, the display may show the current temperature (the temperature scope is from 61°F to 86°F) on the indoor ambient temperature. The heating and air supply temperature will display 77°F under automode, the temperature will display 64°F under the heating mode, and the temperature will display H1 under the defrosting mode.(If you set the Celsius temperature display, the display will show according to Celsius temperature)
(11) Protection function and failure display
E2: Freezeproofing E4: Exhaust protection E5: Over−current protection E6: Communication failure E8: Overload protection F1: Indoor ambient sensor start and short circuit (continuously measured failure for 30S) F2: Indoor evaporator sensor start and short circuit (continuously measured failure for 30S) F3: Outdoor ambient sensor start and short circuit (continuously measured failure for 30S) F2: Outdoor condenser sensor start and short circuit (continuously measured failure for 30S, and not measured within 10 minutes after defrosted) F5: Outdoor exhaust sensor start and short circuit (continuously measured failure for 30S after the compressor has operated 3 minutes) H3: Overload protection of compressor H5: Module protection PH: Highvoltage protection PL: Lowvoltage protection P1: Nominal cooling and heating P2: Maximum cooling and heating P3: Medium cooling and heating P0: Minimum cooling and heating
(12) Drying Function
You may start or stop the dry function under the cooling and dry modes. Automatic heating and air modes do not support the dry function).
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